A cleaning device and method for hydraulic parts processing

Abstract

The present invention discloses a cleaning device and method for hydraulic parts processing, which relates to the technical field of cleaning devices, and includes a mounting frame, a top shell is provided at the upper end of the mounting frame, a conveyor belt is provided inside the mounting frame, support rails are provided inside the mounting frame and on both sides of the conveyor belt, a parts placement mechanism for placing hydraulic parts and cleaning them is provided on the upper parts of the two support rails, and spray assemblies for cooperating with the parts placement mechanism to steam clean the hydraulic parts are symmetrically provided on both sides of the inner wall of the top shell. In the present invention, steam enters through an air collecting pipe and a steam pipe, and then passes through an arc cover and a cone, a side plate, a limit plate and a vent respectively, to ensure that the steam contacts the surface of the hydraulic parts evenly and comprehensively; the distribution of steam between the hollow plate and the hollow plate ensures that the steam can contact the parts from multiple directions and angles, thereby enhancing the uniformity and depth of cleaning.

Description

Technical Field

[0001] The present invention relates to the technical field of cleaning devices, and in particular to a cleaning device and method for hydraulic component processing. Background Art

[0002] Hydraulic parts usually need to be cleaned after processing to remove cutting fluid, metal chips, oil and other contaminants on the surface to ensure their cleanliness, which is crucial for the normal operation of the hydraulic system.

[0003] For example, the publication number is CN111451195A, and the name is a lens steam cleaning device, which includes a cover body, the cover body is provided with an inlet end and an outlet end; a transmission line, the transmission line passes through the inlet end and the outlet end of the cover body in sequence, a support frame for clamping multiple lenses is arranged on the transmission line, and the support frame is provided with multiple hollow grooves; a steam generating component, the steam generating component includes a steam generator and multiple air nozzles, the multiple air nozzles are connected to the steam generator to spray steam, and the multiple air nozzles are located at the lower side of the transmission line; an exhaust component, the exhaust component includes a collecting pipe and an exhaust member, one end of the collecting pipe is connected to the cover body, and the collecting pipe is connected to the exhaust member. It uses steam to clean lenses, with high working efficiency and good cleaning effect.

[0004] The steam flow path set in the above-mentioned invention is to add nozzles, but when the parts are placed on the placement rack, only by adding steam nozzles, it is easy to cause insufficient cleaning uniformity and depth, and cannot overcome the problems of dead corners and uneven surface cleanliness during the cleaning process. In addition, overheating of the parts without preheating treatment can easily cause damage to the parts. Therefore, the present application provides a cleaning device and method for hydraulic parts processing to meet the needs. Summary of the invention

[0005] The purpose of the present application is to provide a cleaning device and method for hydraulic parts processing, which can effectively solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a cleaning device for hydraulic parts processing, comprising a mounting frame, a top shell is provided at the upper end of the mounting frame, a conveyor belt is provided inside the mounting frame, support rails are provided inside the mounting frame and on both sides of the conveyor belt, a parts placement mechanism for placing hydraulic parts and cleaning them is provided on the upper parts of the two support rails, spray assemblies for cooperating with the parts placement mechanism to steam clean the hydraulic parts are symmetrically provided on both sides of the inner wall of the top shell, a cleaning mechanism for accelerating steam spraying is provided in the middle of the inner cavity of the two spray assemblies, a preheating treatment mechanism for preheating the hydraulic parts is provided on one side of the two cleaning mechanisms, a wind plate mechanism for cooling the parts placement mechanism and the hydraulic parts is provided on the other side of the two cleaning mechanisms, and the preheating treatment mechanism and the wind plate mechanism are both located inside the spray assembly;

[0007] A spray cleaning component for cleaning hydraulic parts is arranged inside the installation frame and on one side of the preheating treatment mechanism, and a decontamination component for cleaning and cooling the parts placement mechanism and hydraulic parts in cooperation with the wind plate mechanism is arranged inside the installation frame and on one side of the wind plate mechanism.

[0008] The spray assembly includes a fan installed inside the mounting frame, a wind collecting pipe is fixedly installed on the top of the fan, an arc cover is fixedly installed on one end of the wind collecting pipe, a limit card frame is fixedly installed on one end of the arc cover, and the limit card frame is fixedly installed on the inner cavity side wall of the top shell;

[0009] A steam duct is provided in the middle of the bottom wall of the limit card frame, an arc guide plate is fixedly installed at one end of the limit card frame, an air pipe is provided at the bottom of the steam duct, a steam pipe communicating with the interior of the air collecting pipe is provided on the outer surface of the air collecting pipe, one end of the steam pipe is connected to the steam generator, and one end of the air pipe passes through the steam pipe and communicates with the interior of the steam pipe, a plurality of column tubes distributed at equal intervals are provided on the upper end of the steam duct, and one end of the column tube passes through the limit card frame and extends into the interior thereof, and air guide tubes are provided on the outer surfaces of the plurality of column tubes.

[0010] Among them, the cleaning mechanism includes a number of air guide arc plates distributed at equal intervals and two symmetrically arranged support rods, the two support rods are fixedly mounted on the inner wall of the limit card frame, the several air guide arc plates are located between the two support rods, and the air guide arc plates are fixedly mounted on the inner wall of the limit card frame, and the column is located inside the air guide arc plates.

[0011] The wind plate mechanism comprises a baffle fixedly mounted on the inner wall of the limit clamp frame, and a plurality of cylinders distributed in a rectangular array are arranged on one side of the baffle.

[0012] The preheat treatment mechanism comprises a partition fixedly mounted on the inner wall of the limit clamp frame, and a plurality of cones distributed in a rectangular array are arranged on one side of the partition.

[0013] Among them, the spray cleaning assembly includes a water pressure pump arranged inside the installation frame, a water pipe is connected to the interface of the water pressure pump, one end of the water pipe is connected to a first connecting pipe, and the bottom wall of the first connecting pipe is provided with a plurality of water spray pipes distributed at equal intervals, and the first connecting pipe is fixedly connected to the top wall of the inner cavity of the top shell.

[0014] Among them, the dirt removal component includes a third connecting pipe fixedly installed on the inner wall of the top shell, the inner wall of the third connecting pipe is provided with a plurality of nozzles distributed at equal intervals, side branch pipes are provided on the upper parts of both sides of the third connecting pipe, and a second connecting pipe is provided at the bottom of one side of the third connecting pipe, and one end of the second connecting pipe is connected to a water pump.

[0015] Wherein, the parts placement mechanism includes a placement component, and both sides of the placement component are provided with a guide component;

[0016] The placement assembly includes a top frame, a bottom plate is provided at the bottom of the top frame, a hollow plate is provided at the middle of the upper end of the top frame, circular holes are provided at the middle of both sides of the hollow plate, two side plates are provided at both ends of the hollow plate, ventilation holes are provided at both sides of the hollow plate and are located between the two side plates, and cone frames are provided inside the two circular holes;

[0017] A card frame is arranged at the upper end of the top frame and on both sides of the hollow plate. The two card frames are both in the shape of the letter "Y". Both of the two card frames are hollow structures, and a plurality of ventilation holes distributed at equal intervals are opened on the inner wall of the card frame.

[0018] Among them, the guide assembly includes hollow plates installed on both sides of the top frame, and the opposite surfaces of the two hollow plates are provided with a plurality of through holes distributed at equal intervals, and the opposite surfaces of the two hollow plates are fixedly installed with a plurality of air guide cones corresponding to the positions of the through holes, and a central partition plate is provided in the middle of the inner cavity of the two hollow plates, and two limit plates are provided on both sides of the two hollow plates, and ventilation holes are provided on both sides of the two hollow plates and between the two limit plates.

[0019] A method for cleaning a hydraulic parts processing device, the specific operation method is as follows:

[0020] S1. When cleaning hydraulic parts, first place the hydraulic parts in the parts placement mechanism, then place the parts placement mechanism on the conveyor belt, and the conveyor belt drives the parts placement mechanism to move, and the support rail is used to support the parts placement mechanism so that it will not tilt during the movement. The parts placement mechanism first passes through the arc guide plate to correct the angle and then enters the top shell;

[0021] S2. When the conveyor belt transports the parts placement mechanism to the top shell, the parts placement mechanism is sandwiched between the two spray components. The parts placement mechanism first passes through the preheating treatment mechanism and the spray cleaning component. The spray cleaning component sprays the cleaning agent evenly on the parts placed inside the parts placement mechanism, and the spray component sprays steam through the preheating treatment mechanism to preheat and clean the parts inside the parts placement mechanism.

[0022] S3. After the above-mentioned parts placement mechanism is preheated and cleaned by the preheating treatment mechanism, it will move to the position of the cleaning mechanism. Since the cleaning mechanism is located in the middle of the spray assembly, and the outlet of the spray assembly spraying steam corresponds to the position of the cleaning mechanism, the steam sprayed by the spray assembly will impact the parts inside the parts placement mechanism after being accelerated by the cleaning mechanism. Moreover, the special design of the parts placement mechanism can allow the steam sprayed by the spray assembly to enter every corner inside the parts placement mechanism, so that the hydraulic parts placed inside the parts placement mechanism can be fully cleaned by steam.

[0023] S4. After the above-mentioned parts placing mechanism is cleaned by the cleaning mechanism, the parts placing mechanism will move to the position of the wind plate mechanism. At this time, the decontamination component will spray clean water to clean the hydraulic parts inside the parts placing mechanism, and the wind plate mechanism will spray air flow and steam to clean the hydraulic parts inside the parts placing mechanism again. In addition, the wind plate mechanism can cooperate with the decontamination component to perform a composite cleaning on the parts placing mechanism and the hydraulic parts, so that the stains adsorbed on the surface of the hydraulic parts are removed.

[0024] In summary, the technical effects and advantages of the present invention are as follows:

[0025] 1. In the present invention, steam enters through the air collecting pipe and the steam pipe, and then passes through the arc cover and the cone, the side plate, the limit plate and the vent, ensuring that the steam contacts the surface of the hydraulic parts evenly and comprehensively; the distribution of steam between the hollow plate and the hollow plate ensures that the steam can contact the parts from multiple directions and angles, thereby enhancing the uniformity and depth of cleaning.

[0026] 2. The setting of the preheating treatment mechanism in the present invention allows steam to perform preliminary cleaning and preheating of the hydraulic parts, softening the oil and impurities attached to the parts, and preparing for subsequent deep cleaning; the preheating treatment mechanism provides mild preheating and preliminary cleaning, while the cleaning mechanism provides higher intensity steam cleaning. The combination of the two achieves a composite cleaning effect, which can effectively remove stains and protect the parts from excessive thermal damage.

[0027] 3. The shape design of the air guide arc plate in the present invention can converge the steam airflow, increase the speed of the airflow through physical constraint, and can more effectively impact and flush the surface of the hydraulic parts, thereby improving the cleaning efficiency; the increase in the flow rate when the steam passes through the air guide arc plate can also improve the cleaning ability. The high-speed steam flow can more effectively peel off and take away the dirt attached to the surface of the parts, especially those difficult-to-remove oil stains and dust. The additional steam volume sprayed from the column increases the overall steam discharge volume, ensuring that the surface of the hydraulic parts can be fully covered, thereby improving the comprehensiveness and thoroughness of the cleaning. The combined use of cleaning liquid and steam plays a dual role of chemical reaction and physical impact. The cleaning liquid can pre-treat the stains, and the heat and power of the steam can accelerate this process to ensure that the stains are completely removed.

[0028] 4. In the present invention, the steam guided by the cylinder continues to act on the surface of the hydraulic parts, but the amount of steam at this time is relatively small, and is mainly used for cooling and supplementary cleaning, which helps to further soften the residual stains and make them easier to be rinsed off by subsequent clean water; the clean water sprayed from the nozzle and the side branch pipe can effectively flush away the dirt softened or dissolved by the steam, prevent them from re-solidifying or adhering to the surface of the parts, and ensure that the surface is smooth and free of residue. The softening effect of steam combined with the flushing effect of clean water can efficiently remove various types of stains, whether oily, solid or mixed stains, can be effectively treated; rapid flushing with clean water can prevent the stains softened by steam from solidifying again, avoid secondary pollution, and ensure the consistency and reliability of the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0030] Figure 1 It is a three-dimensional structural schematic diagram of a cleaning device for hydraulic parts processing;

[0031] Figure 2 It is a first-perspective three-dimensional structural cross-sectional view of a cleaning device for hydraulic parts processing;

[0032] Figure 3 A sectional view of a three-dimensional connection structure of a cleaning device for hydraulic parts processing from a second perspective;

[0033] Figure 4 It is a schematic diagram of the internal three-dimensional connection structure of the cleaning device for hydraulic parts processing;

[0034] Figure 5 It is a schematic diagram of the three-dimensional connection structure of the spray cleaning component;

[0035] Figure 6 It is a schematic diagram of the three-dimensional connection structure of the decontamination component;

[0036] Figure 7 It is a schematic diagram of the three-dimensional connection structure of the spray assembly from the first perspective;

[0037] Figure 8 A schematic diagram of the second-view stereoscopic connection structure of the spray assembly;

[0038] Fig. 9 It is a schematic diagram of the three-dimensional connection structure of the spray assembly from a third-person perspective;

[0039] Fig.10 It is a schematic diagram of the third dimension connection structure of the spray assembly from the fourth perspective;

[0040] Fig.11 It is a schematic diagram of the three-dimensional connection structure of the column;

[0041] Fig.12 It is a schematic diagram of the three-dimensional connection structure of the column and the cleaning mechanism;

[0042] Fig.13 It is a schematic diagram of the three-dimensional connection structure of the cleaning mechanism;

[0043] Fig.14 It is a schematic diagram of the three-dimensional connection structure of the wind plate mechanism;

[0044] Fig.15 It is a schematic diagram of the three-dimensional connection structure of the preheating treatment mechanism;

[0045] Fig.16 It is a schematic diagram of the three-dimensional connection structure of the parts placement mechanism;

[0046] Fig.17 It is a schematic diagram of the three-dimensional connection structure of the diversion component;

[0047] Fig.18 It is a schematic diagram of the three-dimensional connection structure of the hollow slab;

[0048] Fig.19 It is a schematic diagram of the three-dimensional connection structure of the placement components;

[0049] Fig. 20It is a schematic diagram of the local three-dimensional connection structure of the placement components;

[0050] Fig.21 It is a schematic diagram of the three-dimensional connection structure of the card rack.

[0051] In the figure: 1. top shell; 2. arc guide plate; 3. conveyor belt; 4. mounting frame; 5. support rail; 6. parts placement mechanism; 61. placement assembly; 610. round hole; 611. bottom plate; 612. top frame; 613. bracket; 614. hollow plate; 615. side plate; 616. cone frame; 617. vent; 62. flow guide assembly; 621. hollow plate; 622. air guide cone; 623. limit plate; 624. center partition; 625. through hole; 7. preheating treatment mechanism; 71. partition; 72. cone; 8. cleaning mechanism; 81. support rod ;82, air guide arc plate;9, wind plate mechanism;91, baffle;92, cylinder;10, spray cleaning assembly;101, water pressure pump;102, water pipe;103, first connecting pipe;104, water spray pipe;11, dirt removal assembly;111, second connecting pipe;112, third connecting pipe;113, nozzle;114, branch pipe;12, spray assembly;121, steam pipe;122, fan;123, air collecting pipe;124, arc cover;125, limit card frame;126, steam pipe;127, column;128, air pipe;129, air guide pipe. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] Example 1, Reference Figures 1 to 21 A cleaning device for hydraulic parts processing shown in the figure comprises a mounting frame 4, a top shell 1 is arranged at the upper end of the mounting frame 4, a conveyor belt 3 is arranged inside the mounting frame 4, support rails 5 are arranged inside the mounting frame 4 and on both sides of the conveyor belt 3, a parts placing mechanism 6 for placing and cleaning hydraulic parts is arranged on the upper part of the two support rails 5, spray assemblies 12 for cooperating with the parts placing mechanism 6 to steam clean the hydraulic parts are symmetrically arranged on both sides of the inner wall of the top shell 1, a cleaning mechanism 8 for accelerating steam spraying is arranged in the middle of the inner cavity of the two spray assemblies 12, a preheating treatment mechanism 7 for preheating the hydraulic parts is arranged on one side of the two cleaning mechanisms 8, and a wind plate mechanism 9 for cooling the parts placing mechanism 6 and the hydraulic parts is arranged on the other side of the two cleaning mechanisms 8, and the preheating treatment mechanism 7 and the wind plate mechanism 9 are both located inside the spray assembly 12;

[0054] A spray cleaning component 10 for cleaning hydraulic parts is arranged inside the mounting frame 4 and on one side of the preheating treatment mechanism 7. A decontamination component 11 for cleaning and cooling the parts placement mechanism 6 and hydraulic parts in cooperation with the wind plate mechanism 9 is arranged inside the mounting frame 4 and on one side of the wind plate mechanism 9.

[0055] It is worth noting that when cleaning the hydraulic parts, the hydraulic parts are first placed in the parts placement mechanism 6, and then the parts placement mechanism 6 is placed on the conveyor belt 3, and the conveyor belt 3 drives the parts placement mechanism 6 to move, and the support rail 5 is used to support the parts placement mechanism 6 so that it will not tilt during the movement. The parts placement mechanism 6 first passes through the arc guide plate 2 to correct the angle and then enters the top shell 1;

[0056] When the conveyor belt 3 transports the parts placement mechanism 6 to the top shell 1, the parts placement mechanism 6 is sandwiched between the two spray assemblies 12. The parts placement mechanism 6 first passes through the preheating treatment mechanism 7 and the spray cleaning assembly 10. The spray cleaning assembly 10 sprays the cleaning agent evenly on the parts placed inside the parts placement mechanism 6, and the spray assembly 12 sprays steam through the preheating treatment mechanism 7 to preheat and clean the parts inside the parts placement mechanism 6.

[0057] After the above-mentioned parts placement mechanism 6 is preheated and cleaned by the preheating treatment mechanism 7, it will move to the position of the cleaning mechanism 8. Because the cleaning mechanism 8 is located in the middle of the spray assembly 12, and the outlet of the spray assembly 12 for spraying steam corresponds to the position of the cleaning mechanism 8, the steam sprayed by the spray assembly 12 will impact on the parts inside the parts placement mechanism 6 after being accelerated by the cleaning mechanism 8. Moreover, the special design of the parts placement mechanism 6 can allow the steam sprayed by the spray assembly 12 to enter every corner inside the parts placement mechanism 6, so that the hydraulic parts placed inside the parts placement mechanism 6 can be fully cleaned by steam.

[0058] After the above-mentioned parts placing mechanism 6 is cleaned by the cleaning mechanism 8, the parts placing mechanism 6 will move to the position of the wind plate mechanism 9, and the dirt removal component 11 will spray clean water to clean the hydraulic parts inside the parts placing mechanism 6, and the wind plate mechanism 9 will spray air flow and steam to clean the hydraulic parts inside the parts placing mechanism 6 again, and the wind plate mechanism 9 can cooperate with the dirt removal component 11 to perform a composite cleaning on the parts placing mechanism 6 and the hydraulic parts, so that the stains adsorbed on the surface of the hydraulic parts are cleaned.

[0059] Embodiment 2: Figures 16 to 21 The parts placement mechanism 6 shown includes a placement component 61, and flow guide components 62 are provided on both sides of the placement component 61;

[0060] The display assembly 61 includes a top frame 612, a bottom plate 611 is provided at the bottom of the top frame 612, a hollow plate 614 is provided at the middle of the upper end of the top frame 612, round holes 610 are provided at the middle of both sides of the hollow plate 614, two side plates 615 are provided at both ends of the hollow plate 614, ventilation holes are provided at both sides of the hollow plate 614 and are located between the two side plates 615, and cone frames 616 are provided inside the two round holes 610;

[0061] A bracket 613 is provided at the upper end of the top frame 612 and on both sides of the hollow plate 614. The two brackets 613 are both in the shape of the letter "Y". Both brackets 613 are hollow structures, and a plurality of vent holes 617 distributed at equal intervals are opened on the inner wall of the bracket 613.

[0062] It is worth mentioning that when in use, the hydraulic components need to be placed in the bracket 613, and then the bottom plate 611 is placed on the conveyor belt 3. A number of leakage holes are opened at the bottom of the bottom plate 611 for drainage. When the bottom plate 611 is placed on the conveyor belt 3, the support guide rail 5 is used to assist the bottom plate 611 not to tilt. When the conveyor belt 3 drives the bottom plate 611 to move, it will also drive the top frame 612 to move, and the top frame 612 drives the hollow plate 614 to move, and the side plate 615 is in contact with the arc guide plate 2. The arc guide plate 2 is used to assist the movement of the hollow plate 614, and the side plate 615 is stuck in the arc guide plate 2.

[0063] The guide assembly 62 includes a hollow plate 621 installed on both sides of the top frame 612, and the opposite surfaces of the two hollow plates 621 are provided with a plurality of through holes 625 distributed at equal intervals, and the opposite surfaces of the two hollow plates 621 are fixedly installed with a plurality of air guide cones 622 corresponding to the positions of the through holes 625, and a central partition plate 624 is provided in the middle of the inner cavity of the two hollow plates 621, and two limit plates 623 are provided on both sides of the two hollow plates 621, and ventilation holes are provided on both sides of the two hollow plates 621 and between the two limit plates 623.

[0064] The preheat treatment mechanism 7 includes a partition plate 71 fixedly mounted on the inner wall of the limit clamp frame 125 , and a plurality of cones 72 distributed in a rectangular array are arranged on one side of the partition plate 71 .

[0065] The spray assembly 12 includes a fan 122 installed inside the mounting frame 4, a wind collecting pipe 123 is fixedly installed on the top of the fan 122, an arc cover 124 is fixedly installed on one end of the wind collecting pipe 123, a limit card frame 125 is fixedly installed on one end of the arc cover 124, and the limit card frame 125 is fixedly installed on the inner cavity side wall of the top shell 1;

[0066] A steam duct 126 is provided in the middle of the bottom wall of the limit card frame 125, and an arc guide plate 2 is fixedly installed at one end of the limit card frame 125. An air pipe 128 is provided at the bottom of the steam duct 126. A steam pipe 121 communicating with the interior of the air collecting pipe 123 is provided on the outer surface of the air collecting pipe 123, one end of the steam pipe 121 is connected to the steam generator, and one end of the air pipe 128 penetrates the steam pipe 121 and communicates with the interior of the steam pipe 121. A plurality of column tubes 127 distributed at equal intervals are provided on the upper end of the steam duct 126, and one end of the column tubes 127 penetrates the limit card frame 125 and extends to the interior thereof, and air guide tubes 129 are provided on the outer surfaces of the plurality of column tubes 127.

[0067] It is worth noting that when the top frame 612 moves, the hollow plate 621 will also be driven to move, and when the hollow plate 621 and the hollow plate 614 move to the inside of the top shell 1, the side plate 615 and the limit plate 623 will also be located inside the limit card frame 125, and the limit card frame 125 and the arc guide plate 2 are in a Figure 8 As shown in the shape, when the parts placement mechanism 6 moves to the position of the partition 71, the fan 122 blows the inhaled air into the air collecting pipe 123, and the steam generator sends steam into the steam pipe 121, and the steam enters the air collecting pipe 123, and the air collecting pipe 123 sends the steam into the arc cover 124, and the steam is discharged through the arc cover 124 through the cone 72, and the cone 72 is set to be Fig.15 In the shape shown, since the partition plate 71 is located far away from the air collecting pipe 123, only part of the steam is discharged through the cone 72, and the steam discharged through the cone 72 is directly blown onto the hydraulic parts placed inside the bracket 613. Since the side plate 615 and the limit plate 623 are both located inside the limit bracket 125, the overall shape of the parts placement mechanism 6 is in the shape of a "mountain";

[0068] The steam is guided by the side plate 615 and the limit plate 623 and enters the interior of the hollow plate 621 and the hollow plate 614 through the vent. Since the hollow plate 614 is connected to the interior of the hollow plate 621 and the top frame 612, the steam will also enter the bracket 613 through the top frame 612. The steam entering the hollow plate 614 will be directly blown to the surface of the hydraulic component through the guidance of the cone frame 616. The steam entering the hollow plate 621 will pass through the through hole 625 and then be blown to the surface of the hydraulic component through the guidance of the air guide cone 622. The hydraulic component is located between the hollow plate 621 and the hollow plate 614. The steam entering the top frame 612 will enter the interior of the bracket 613, and then the steam will be discharged through the vent 617. The hydraulic component is placed inside the bracket 613, so the hydraulic component placed inside the bracket 613 can be fully cleaned by steam.

[0069] The steam sprayed through the cone 72 is less than the steam sprayed through the cleaning mechanism 8, so the setting of the preheating treatment mechanism 7 can perform preliminary cleaning and preheating on the hydraulic parts.

[0070] The steam enters through the air collecting pipe 123 and the steam pipe 121, and then passes through the arc cover 124 and the cone 72, the side plate 615, the limit plate 623 and the vent, ensuring that the steam evenly and completely contacts the surface of the hydraulic parts;

[0071] The distribution of steam between the hollow plate 614 and the hollow plate 621 ensures that the steam can contact the parts from multiple directions and angles, thereby enhancing the uniformity and depth of cleaning.

[0072] Among them, the setting of the preheating treatment mechanism 7 allows steam to perform preliminary cleaning and preheating of the hydraulic parts, softening the oil and impurities attached to the parts, and preparing for the subsequent deep cleaning;

[0073] The preheating treatment mechanism 7 provides mild preheating and preliminary cleaning, while the cleaning mechanism 8 provides higher intensity steam cleaning. The combination of the two achieves a composite cleaning effect, which can effectively remove stains and protect parts from excessive heat damage.

[0074] The steam is guided through the vent holes 617 and the air guide cone 622 to ensure that every corner of the surface of the hydraulic parts is cleaned, thereby improving the thoroughness of the cleaning. Steam cleaning can not only remove surface dirt, but also penetrate into the gaps and holes inside the parts, helping to discover and prevent potential wear or damage.

[0075] Embodiment 3: Figures 10 to 14 The spray cleaning assembly 10 shown includes a water pressure pump 101 arranged inside the mounting frame 4, a water pipe 102 is connected to the interface of the water pressure pump 101, one end of the water pipe 102 is connected to a first connecting pipe 103, a bottom wall of the first connecting pipe 103 is provided with a plurality of water spray pipes 104 distributed at equal intervals, and the first connecting pipe 103 is fixedly connected to the top wall of the inner cavity of the top shell 1.

[0076] It is worth noting that when the hydraulic parts are preheated between the two preheating treatment mechanisms 7, the hydraulic pump 101 transports the cleaning liquid through the water pipe 102, and the cleaning liquid enters the water spray pipe 104 through the first connecting pipe 103, and then the cleaning liquid is sprayed out through the water spray pipe 104. The cleaning liquid sprayed through the water spray pipe 104 is sprayed on the hydraulic parts. After the preheating treatment, the hydraulic parts with the cleaning liquid adsorbed on the surface will be sent to the position of the cleaning mechanism 8.

[0077] The cleaning mechanism 8 includes a plurality of equally spaced air guide arc plates 82 and two symmetrically arranged support rods 81. The two support rods 81 are fixedly mounted on the inner wall of the limit card frame 125. The plurality of air guide arc plates 82 are located between the two support rods 81. The air guide arc plates 82 are fixedly mounted on the inner wall of the limit card frame 125. The column 127 is located inside the air guide arc plates 82.

[0078] It is worth noting that when the parts placement mechanism 6 is transported to the position of the cleaning mechanism 8 by the conveyor belt 3, the steam flow ejected through the air collecting pipe 123 will pass through the air guide arc plate 82, and the air guide arc plate 82 is arranged in a Fig.13 As shown in the shape, the column 127 arranged inside the air guide arc plate 82 can eject steam and discharge it through the air guide pipe 129. Since the column 127 is installed on the upper part of the steam passage 126, and the steam passage 126 is connected to the steam pipe 121 through the air pipe 128, the steam ejected from the steam pipe 121 will also be discharged through the air pipe 128.

[0079] The shape of the air guide arc plate 82 is designed to converge the airflow, thereby increasing the flow rate of the steam. The airflow accelerated by the air guide arc plate 82 will rush into and between the parts placement mechanism 6 to wash the hydraulic parts. The column 127 sprays steam to increase the steam discharge volume, so that the hydraulic parts can be fully cleaned by the steam. At this time, the cleaning liquid adsorbed on the hydraulic parts combined with the steam can quickly remove stains on the surface of the hydraulic parts.

[0080] The shape design of the air guide arc plate 82 can converge the steam airflow, increase the airflow speed through physical restraint, and more effectively impact and flush the surface of the hydraulic parts, thereby improving the cleaning efficiency;

[0081] The increase in the flow rate of steam when passing through the air guide arc plate 82 can also improve the cleaning ability. The high-speed steam flow can more effectively peel off and remove the dirt attached to the surface of the parts, especially those difficult-to-remove oil stains and dust.

[0082] The additional amount of steam ejected from the column 127 increases the overall discharge of steam, ensuring that the surface of the hydraulic parts can be fully covered, thereby improving the comprehensiveness and thoroughness of the cleaning.

[0083] The combination of cleaning fluid and steam plays a dual role of chemical reaction and physical impact. The cleaning fluid can pre-treat the stains, while the heat and power of the steam can accelerate this process and ensure that the stains are completely removed.

[0084] The wind plate mechanism 9 includes a baffle 91 fixedly mounted on the inner wall of the limit clamp frame 125 , and a plurality of cylinders 92 distributed in a rectangular array are arranged on one side of the baffle 91 .

[0085] The dirt removal component 11 includes a third connecting pipe 112 fixedly mounted on the inner wall of the top shell 1, the inner wall of the third connecting pipe 112 is provided with a plurality of nozzles 113 distributed at equal intervals, side branch pipes 114 are provided on the upper parts of both sides of the third connecting pipe 112, a second connecting pipe 111 is provided at the bottom of one side of the third connecting pipe 112, and one end of the second connecting pipe 111 is connected to a water pump.

[0086] It is worth noting that after the hydraulic parts are cleaned by the cleaning mechanism 8, the hydraulic parts are then transported between the two baffles 91, and part of the steam entering the arc cover 124 will be discharged through the cylinder 92, and the cylinder 92 directly guides the steam to be blown onto the surface of the hydraulic parts and into the interior of the parts placement mechanism 6;

[0087] At the same time, the water pump will suck in clean water and send it into the second connecting pipe 111, and then spray it out through the nozzle 113 arranged on the inner wall of the third connecting pipe 112. The clean water sprayed by the nozzle 113 will be flushed on the surface of the parts placement mechanism 6 and the hydraulic parts, and the arranged side branch pipe 114 can increase the clean water sprayed on the surface of the hydraulic parts. The clean water sprayed by the side branch pipe 114 and the nozzle 113 combined with the steam sprayed by the cylinder 92 can remove the stains on the surface of the hydraulic parts again. Immediately after the cleaning mechanism 8 and the wind plate mechanism 9 spray steam, the clean water is quickly flushed to flush away the dirt that has been softened or dissolved by the steam to prevent it from re-solidifying or adhering to the surface.

[0088] The steam guided by the cylinder 92 continues to act on the surface of the hydraulic parts, but the amount of steam at this time is relatively small, mainly used for cooling and supplementary cleaning, which helps to further soften the residual stains and make them easier to be washed away by the subsequent clean water;

[0089] The clean water sprayed from the nozzle 113 and the branch pipe 114 can effectively wash away the dirt softened or dissolved by the steam, preventing them from re-solidifying or adhering to the surface of the parts, and ensuring a smooth surface without residue.

[0090] The softening effect of steam combined with the flushing effect of water can effectively remove all types of stains, whether oily, solid or mixed stains.

[0091] Rapid flushing with clean water can prevent the stains softened by steam from solidifying again, avoid secondary contamination, and ensure the consistency and reliability of the cleaning effect.

[0092] A method of using a cleaning device for hydraulic parts processing, the specific operation method is as follows:

[0093] S1. When cleaning the hydraulic parts, first place the hydraulic parts in the parts placement mechanism 6, then place the parts placement mechanism 6 on the conveyor belt 3, and the conveyor belt 3 drives the parts placement mechanism 6 to move, and the support rail 5 is used to support the parts placement mechanism 6 so that it will not tilt during the movement. The parts placement mechanism 6 first passes through the arc guide plate 2 to correct the angle and then enters the top shell 1;

[0094] S2. When the conveyor belt 3 transports the parts placement mechanism 6 to the top shell 1, the parts placement mechanism 6 is sandwiched between the two spray assemblies 12. The parts placement mechanism 6 first passes through the preheating treatment mechanism 7 and the spray cleaning assembly 10. The spray cleaning assembly 10 sprays the cleaning agent evenly on the parts placed inside the parts placement mechanism 6, and the spray assembly 12 sprays steam through the preheating treatment mechanism 7 to preheat and clean the parts inside the parts placement mechanism 6.

[0095] The preheating treatment mechanism 7 preheats the parts by steam, which can soften and loosen the oil, dust and other pollutants attached to the surface of the parts, thereby improving the subsequent cleaning efficiency.

[0096] S3, after the above-mentioned parts placement mechanism 6 is preheated and cleaned by the preheating treatment mechanism 7, it will move to the position of the cleaning mechanism 8. Because the cleaning mechanism 8 is located in the middle of the spray assembly 12, and the outlet of the spray assembly 12 for spraying steam corresponds to the position of the cleaning mechanism 8, the steam sprayed by the spray assembly 12 will impact on the parts inside the parts placement mechanism 6 after being accelerated by the cleaning mechanism 8. Moreover, the special design of the parts placement mechanism 6 can allow the steam sprayed by the spray assembly 12 to enter every corner inside the parts placement mechanism 6, so that the hydraulic parts placed inside the parts placement mechanism 6 can be fully cleaned by steam;

[0097] Among them, the special design of the parts placement mechanism 6 ensures that the steam can be evenly distributed on each part, avoiding the difference in cleaning effect caused by uneven steam distribution, so that the steam distribution enables the steam to effectively reach the internal structure of the parts, such as pores, grooves and other difficult-to-reach areas, improve the thoroughness of cleaning, ensure that the steam can reach all surfaces, reduce cleaning blind spots, and effectively clean even the most hidden parts.

[0098] S4. After the parts placing mechanism 6 is cleaned by the cleaning mechanism 8, the parts placing mechanism 6 will move to the position of the wind plate mechanism 9. At this time, the decontamination component 11 will spray clean water to clean the hydraulic parts inside the parts placing mechanism 6, and the wind plate mechanism 9 will spray airflow and steam to clean the hydraulic parts inside the parts placing mechanism 6 again. In addition, the wind plate mechanism 9 can cooperate with the decontamination component 11 to perform a composite cleaning on the parts placing mechanism 6 and the hydraulic parts, so that the stains adsorbed on the surface of the hydraulic parts are cleaned.

[0099] Among them, the combination of clean water rinsing and steam blowing can ensure that stains on the surface and internal structure of parts are completely removed.

[0100] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning device for hydraulic parts processing, comprising a mounting frame (4), wherein a top shell (1) is arranged at the upper end of the mounting frame (4), characterized in that: A conveyor belt (3) is arranged inside the installation frame (4), support rails (5) are arranged inside the installation frame (4) and on both sides of the conveyor belt (3), a parts placement mechanism (6) for placing and cleaning hydraulic parts is arranged on the upper parts of the two support rails (5), spray assemblies (12) for cooperating with the parts placement mechanism (6) to steam clean the hydraulic parts are symmetrically arranged on both sides of the inner wall of the top shell (1), a cleaning mechanism (8) for accelerating steam spraying is arranged in the middle of the inner cavity of the two spray assemblies (12), a preheating treatment mechanism (7) for preheating the hydraulic parts is arranged on one side of the two cleaning mechanisms (8), and a wind plate mechanism (9) for spraying steam to cool the hydraulic parts is arranged on the other side of the two cleaning mechanisms (8), and the preheating treatment mechanism (7) and the wind plate mechanism (9) are both located inside the spray assembly (12); A spray cleaning component (10) for cleaning hydraulic parts is provided inside the installation frame (4) and located on one side of the preheating treatment mechanism (7); a decontamination component (11) for cleaning and cooling the parts placement mechanism (6) and hydraulic parts in cooperation with the wind plate mechanism (9) is provided inside the installation frame (4) and located on one side of the wind plate mechanism (9); The spray assembly (12) comprises a fan (122) installed inside a mounting frame (4); a wind collecting pipe (123) is fixedly installed on the top of the fan (122); an arc cover (124) is fixedly installed on one end of the wind collecting pipe (123); a limit card frame (125) is fixedly installed on one end of the arc cover (124); and the limit card frame (125) is fixedly installed on the inner cavity side wall of the top shell (1); The parts placement mechanism (6) comprises a placement component (61), and flow guide components (62) are arranged on both sides of the placement component (61); The placement component (61) comprises a top frame (612), a bottom plate (611) is provided at the bottom of the top frame (612), a hollow plate (614) is provided at the middle of the upper end of the top frame (612), circular holes (610) are provided in the middle of both sides of the hollow plate (614), two side plates (615) are provided at both ends of the hollow plate (614), ventilation holes are provided on both sides of the hollow plate (614) and are located between the two side plates (615), and conical frame frames (616) are provided inside the two circular holes (610); A card frame (613) is provided at the upper end of the top frame (612) and on both sides of the hollow plate (614); the two card frames (613) are both in the shape of the letter "Y", are hollow structures, and a plurality of vent holes (617) distributed at equal intervals are provided on the inner wall of the card frame (613); The air guide assembly (62) comprises a hollow plate (621) mounted on both sides of the top frame (612); a plurality of through holes (625) distributed at equal intervals are provided on the opposite surfaces of the two hollow plates (621); a plurality of air guide cones (622) corresponding to the positions of the through holes (625) are fixedly mounted on the opposite surfaces of the two hollow plates (621); a central partition plate (624) is provided in the middle of the inner cavity of the two hollow plates (621); two limit plates (623) are provided on both sides of the two hollow plates (621); and ventilation openings are provided on both sides of the two hollow plates (621) and located between the two limit plates (623); When the hollow plate (621) and the hollow plate (614) move into the interior of the top shell (1), the side plate (615) and the limiting plate (623) will also be located inside the limiting card frame (125).

2. The cleaning device for hydraulic parts processing according to claim 1, characterized in that: A steam passage (126) is provided at the middle of the bottom wall of the limit card frame (125); an arc guide plate (2) is fixedly mounted on one end of the limit card frame (125); an air pipe (128) is provided at the bottom of the steam passage (126); a steam pipe (121) communicating with the interior of the air collecting pipe (123) is provided on the outer surface of the air collecting pipe (123); one end of the steam pipe (121) is connected to the steam generator, and one end of the air pipe (128) penetrates the steam pipe (121) and communicates with the interior of the steam pipe (121); a plurality of column tubes (127) distributed at equal intervals are provided at the upper end of the steam passage (126); one end of the column tubes (127) penetrates the limit card frame (125) and extends into the interior of the limit card frame; and air guide tubes (129) are provided on the outer surfaces of the plurality of column tubes (127).

3. The cleaning device for hydraulic parts processing according to claim 2, characterized in that: The cleaning mechanism (8) comprises a plurality of air guide arc plates (82) distributed at equal intervals and two symmetrically arranged support rods (81), the two support rods (81) being fixedly mounted on the inner wall of the position limiting clamp frame (125), the plurality of air guide arc plates (82) being located between the two support rods (81), and the air guide arc plates (82) being fixedly mounted on the inner wall of the position limiting clamp frame (125), and the column (127) being located inside the air guide arc plates (82).

4. The cleaning device for hydraulic parts processing according to claim 3, characterized in that: The wind plate mechanism (9) comprises a baffle (91) fixedly mounted on the inner wall of the limit clamp frame (125), and a plurality of cylinders (92) distributed in a rectangular array are arranged on one side of the baffle (91).

5. The cleaning device for hydraulic parts processing according to claim 4, characterized in that: The preheat treatment mechanism (7) comprises a partition (71) fixedly mounted on the inner wall of the limit clamp frame (125), and a plurality of cones (72) distributed in a rectangular array are arranged on one side of the partition (71).

6. The cleaning device for hydraulic parts processing according to claim 1, characterized in that: The spray cleaning assembly (10) comprises a water pressure pump (101) arranged inside the mounting frame (4); a water pipe (102) is connected to an interface of the water pressure pump (101); one end of the water pipe (102) is connected to a first connecting pipe (103); a plurality of water spray pipes (104) distributed at equal intervals are arranged on the bottom wall of the first connecting pipe (103); and the first connecting pipe (103) is fixedly connected to the top wall of the inner cavity of the top shell (1).

7. The cleaning device for hydraulic parts processing according to claim 1, characterized in that: The dirt removal component (11) comprises a third connecting pipe (112) fixedly mounted on the inner wall of the top shell (1); the inner wall of the third connecting pipe (112) is provided with a plurality of nozzles (113) distributed at equal intervals; side branch pipes (114) are provided at the upper parts of both sides of the third connecting pipe (112); a second connecting pipe (111) is provided at the bottom of one side of the third connecting pipe (112); and one end of the second connecting pipe (111) is connected to a water pump.

8. A cleaning method for hydraulic parts processing, using the device according to any one of claims 1 to 7, characterized in that: The specific operation method is as follows: S1. When cleaning the hydraulic parts, the hydraulic parts are first placed in the parts placement mechanism (6), and then the parts placement mechanism (6) is placed on the conveyor belt (3). The conveyor belt (3) drives the parts placement mechanism (6) to move, and the support guide rail (5) is used to support the parts placement mechanism (6) so that it will not tilt during the movement. The parts placement mechanism (6) first passes through the arc guide plate (2) to correct the angle and then enters the top shell (1); S2. When the conveyor belt (3) transports the part placement mechanism (6) to the top shell (1), the part placement mechanism (6) is sandwiched between the two spray assemblies (12). The part placement mechanism (6) first passes through the preheating treatment mechanism (7) and the spray cleaning assembly (10). The spray cleaning assembly (10) sprays the cleaning agent evenly on the parts placed inside the part placement mechanism (6), while the spray assembly (12) sprays steam through the preheating treatment mechanism (7) to preheat and clean the parts inside the part placement mechanism (6); S3, after the above-mentioned parts placement mechanism (6) is preheated and cleaned by the preheating treatment mechanism (7), it will move to the position of the cleaning mechanism (8). Since the cleaning mechanism (8) is located in the middle of the spray assembly (12), and the outlet of the spray assembly (12) for spraying steam corresponds to the position of the cleaning mechanism (8), the steam sprayed by the spray assembly (12) will impact the parts inside the parts placement mechanism (6) after being accelerated by the cleaning mechanism (8), and the parts placement mechanism (6) can allow the steam sprayed by the spray assembly (12) to enter the parts placement mechanism (6), so that the hydraulic parts placed inside the parts placement mechanism (6) can be cleaned by the steam; S4. After the parts placement mechanism (6) is cleaned by the cleaning mechanism (8), the parts placement mechanism (6) moves to the position of the wind plate mechanism (9). At this time, the decontamination component (11) sprays clean water to clean the hydraulic parts inside the parts placement mechanism (6), and the wind plate mechanism (9) sprays airflow and steam to clean the hydraulic parts inside the parts placement mechanism (6) again. The wind plate mechanism (9) can cooperate with the decontamination component (11) to perform a composite cleaning on the parts placement mechanism (6) and the hydraulic parts, so that the stains adsorbed on the surface of the hydraulic parts are cleaned.

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