A welding processing device for power supply cabinet outer shell and use method thereof
By designing the welding processing device of the outer shell of the power supply cabinet, using argon arc welding components and automatic sliding mechanisms, automated welding is realized, solving the problems of low manual welding efficiency and high risk, and improving welding quality and cost-effectiveness.
Patent Information
- Application Number
- CN202411414607.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-11
AI Technical Summary
In the prior art, when manually welding the outer shell of the power supply cabinet, it is difficult to ensure that the welding effect complies with the specifications, and is low in efficiency and high risk. Although laser welding is high in accuracy, it is costly and is not suitable for low-end equipment.
A welding processing device for the outer shell of the power supply cabinet is designed, including a welding table, a drive bracket and argon arc welding assembly. The sliding seat is driven by a horizontal drive motor to slide, and the arc block moves along the welding guide bar to realize automatic welding, ensuring that the length and spacing of the welds meet the standards.
Automatic welding is realized, welding efficiency and quality is improved, cost is reduced, and the problems of low efficiency and high risk of manual welding are solved. It is suitable for welding processing of low-end equipment such as power supply cabinets.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding processing of power supply cabinets, and in particular to a welding processing device for an outer shell of a power supply cabinet and a use method thereof. Background Art
[0002] The outer shell of the power supply cabinet is generally welded with stainless steel plates, and mainly includes a side frame and a metal back plate. In the prior art, when welding such low-end equipment, workers usually use a handheld welding gun to perform manual welding.
[0003] The disadvantages of the above processing method are also very obvious. The efficiency is low, and the welding quality is greatly affected by the operator's skills. Secondly, the safety is also low. Workers are often injured in welding operations. The most important thing is that during the welding process, the welding construction specifications of the power supply cabinet require that the weld length is within 8-10mm and the welding spacing is within 100-200mm. This makes it difficult to ensure that the welding effect meets the requirements during manual welding. Modern welding operations use laser welding, which has high precision and good effect, but the welding cost is not applicable to the power supply cabinet. For this reason, a power supply cabinet outer shell welding processing device and a use method thereof are provided to solve the above problems. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a power supply cabinet outer shell welding processing device and a method of using the same, which solves the problem that it is difficult to ensure that the welding effect meets the requirements during manual welding, while modern welding operations use laser welding, which has high precision and good effects, but the welding cost is not applicable to the power supply cabinet.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a power supply cabinet outer shell welding processing device, comprising a welding table and a driving bracket arranged on the top of the welding table, a control cabinet is installed on the top of the welding table, a argon arc welding assembly is slidably arranged on the top of the driving bracket, and the driving bracket comprises a lifting member and a horizontally movable support member installed on the top of the lifting member;
[0006] The argon arc welding assembly includes a sliding seat, a connecting column, a welding head, a wire feeder, a transmission member and an electric telescopic rod. The sliding seat is slidably connected to the outside of the horizontal moving support member, the wire feeder and the connecting column are fixedly arranged on the upper and lower sides of the sliding seat respectively, the electric telescopic rod is slidably arranged on both sides of the bottom of the connecting column, and the welding head is fixedly installed at the output end of the electric telescopic rod;
[0007] The wire feeder is connected to the welding head, an argon gas tank connected to the welding head is arranged on the top of the welding table, and a solenoid valve is installed at the end of the argon gas tank;
[0008] The transmission member comprises a push rod, a convex block and a return spring, wherein the push rod is slidably arranged inside the connecting column, the convex block is fixedly arranged at the end of the electric telescopic rod, and the bottom end side of the push rod abuts against the convex block, and the return spring is installed on both sides of the electric telescopic rod;
[0009] A welding guide bar is fixedly installed at the bottom of the horizontal moving support, and the top end of the downward pressing push rod abuts against the lower surface of the welding guide bar;
[0010] Both sides of the downward push rod are fixedly connected with pressure plates, and two groups of spring switches are fixedly installed inside the connecting column. The bottom of the pressure plate is against the top of the two groups of spring switches, and the two groups of spring switches are electrically connected to the solenoid valve and the wire feeder respectively.
[0011] Preferably, an arc block is integrally formed at the top of the push-down push rod, a semicircular block is fixedly connected to the bottom end of the push-down push rod, two sides of the semicircular block are abutted against two groups of protrusions, a suspension seat is fixedly installed at the bottom of the connecting column, and the electric telescopic rod is slidably arranged inside the suspension seat.
[0012] Preferably, a positioning shaft is fixedly connected to the inside of the suspension seat, L-shaped connecting plates are fixedly welded on both sides of the electric telescopic rod, the L-shaped connecting plate and the return spring are movably sleeved on the outer surface of the positioning shaft, a bending arm is fixedly installed between the output end of the electric telescopic rod and the welding head, a wire feeding tube is installed between the welding head and the wire feeder, and a gas pipe is installed between the welding head and the argon tank.
[0013] Preferably, the horizontal movable support includes a horizontal slide rail and a horizontal drive motor arranged at one end of the horizontal slide rail, the sliding seat is slidably connected to the outer surface of the horizontal slide rail, a horizontal drive screw is rotatably arranged inside the horizontal slide rail, the horizontal drive screw is threadedly connected to the sliding seat, a drag chain is arranged on the inner top of the horizontal slide rail, the air pipe is placed inside the drag chain, and the welding guide bar is fixedly arranged on the inner bottom of the horizontal slide rail.
[0014] Preferably, the welding guide strip comprises an assembly strip fixedly mounted on the inner bottom of the horizontal slide rail, a plurality of welding protrusions are integrally formed on the outer surface of the assembly strip, a disconnecting groove is provided between the plurality of welding protrusions, and the arc block is slidably connected between the welding protrusion and the disconnecting groove surface.
[0015] Preferably, both ends of the horizontal slide rail are threadedly connected with fixing bolts, the lifting component includes a fixed support and a lifting support movably inserted in the top of the fixed support, the fixing bolt passes through the lifting support, the horizontal drive motor is fixedly installed on the outer wall of a group of lifting supports, the inner bottom of the fixed support is fixedly installed with a lifting drive motor, the output end of the lifting drive motor is fixedly installed with a lifting adjustment screw, the lifting adjustment screw is threadedly connected to the lifting support, and a workpiece fixing mechanism is arranged between the two groups of fixed supports.
[0016] Preferably, the workpiece fixing mechanism includes a workpiece clamping member and a workpiece rotation driving member, a slide groove is opened on the top of the welding table, the workpiece clamping member is slidably set in the slide groove, and the workpiece rotation driving member includes a rotating support rotatably set in the middle of the welding table, a rotating motor is fixedly installed on one side of the welding table, and a transmission chain is installed between the rotating motor and the rotating support.
[0017] Preferably, the workpiece clamping member includes a sliding connection member slidably arranged inside the two ends of the slide groove, a triangular clamp is fixedly connected to the top of the sliding connection member, a first clamping motor is fixedly installed on the bottom of the welding table, a bidirectional screw rod is fixedly installed on the output end of the first clamping motor, both ends of the bidirectional screw rod are respectively threadedly connected to the inside of the two groups of sliding connections, and a transverse clamp is provided on the outer wall of the triangular clamp.
[0018] Preferably, the transverse clamping member includes a transverse clamping block, a second clamping motor, a transmission rack and a driving gear. A movable groove is opened on the inner side of the triangular clamping plate. The transverse clamping block is slidably arranged inside the two ends of the movable groove. The second clamping motor is fixedly installed on the back side of the triangular clamping plate. The driving gear is fixedly installed on the output end of the second clamping motor. The transmission rack is fixedly connected to the transverse clamping block, and the two sets of transmission racks are respectively meshed with the two sides of the driving gear.
[0019] Preferably, a method for using a power supply cabinet outer shell welding processing device comprises the following steps:
[0020] S1. Fix the workpiece, place the back plate of the power supply cabinet on the top of the rotating support, and then start the first clamping motor and the second clamping motor, so that the two sets of triangular clamps limit the left and right positions of the workpiece, and then the lateral clamping blocks on both sides move toward the middle, thereby limiting the front and rear positions of the workpiece, and clamping the workpiece at the center of the top of the welding table;
[0021] S2, welding preparation, start the lifting drive motor to make the lifting support descend, start the horizontal drive motor to make the sliding seat slide horizontally until it contacts one side of the inner wall of the cabinet, start the electric telescopic rod to make the end of the welding head contact the connection between the back plate and the side frame, and energize the wire feeder and the solenoid valve;
[0022] S3, welding operation, start the horizontal drive motor, drive the sliding seat to slide slowly along the horizontal slide rail, when the arc block moves to the surface of the welding protrusion, the push rod moves downward, so that the pressure plate presses the spring switch, at this time the solenoid valve and the wire feeder are started, and the welding wire and argon gas are fed into the welding head, and at the same time the semicircular block moves the welding head outward, the reset spring is compressed, so that the welding head contacts the inner wall of the power supply cabinet, and at this time as the sliding seat moves, welding is performed to form a weld; when the arc block moves to the disconnecting groove position, the reset spring contracts, the welding head does not contact the inner wall of the cabinet, the push rod moves upward, the solenoid valve and the wire feeder are disconnected, and the welding head does not perform welding operation at this time, and contact welding is performed again when it moves to the next set of welding protrusions;
[0023] S4, rotating welding edge, after the front and rear sides of the cabinet are welded, the lifting drive motor drives the lifting pillar to move upward, and then the first clamping motor and the second clamping motor rotate in the opposite direction, so that the two sets of triangular clamps and four sets of horizontal clamps are moved away from the workpiece surface. At this time, the rotating motor starts, driving the workpiece on its top to rotate 180 degrees. At this time, the workpiece is clamped again by the workpiece clamping part, and then the argon arc welding assembly is driven down to the inside of the cabinet by the driving bracket to perform welding operations on the other two side edges of the cabinet.
[0024] The present invention discloses a welding processing device for an outer shell of a power supply cabinet and a use method thereof, which has the following beneficial effects:
[0025] 1. The welding processing device for the outer shell of the power supply cabinet and the use method thereof, start the horizontal drive motor to drive the sliding seat to slide slowly along the horizontal slide rail, and the arc block moves along the welding protrusion and the circuit breaker groove at the bottom of the welding guide strip. When the arc block moves to the surface of the welding protrusion, the pressure plate presses the spring switch, and the solenoid valve and the wire feeder are started at this time. At the same time, the welding head moves outward, and the reset spring is compressed, so that the welding head contacts the inner wall of the power supply cabinet, and a weld is formed by welding. The length of the weld is equal to the length of the welding protrusion. When the arc block moves to the position of the circuit breaker groove, the reset spring pushes the two sets of electric telescopic rods toward the middle. , so that the welding head does not contact the inner wall of the cabinet, and the spring switch automatically resets to realize the circuit breaking of the solenoid valve and the wire feeder. When it moves to the next set of welding protrusions, contact welding is performed again. The distance between two adjacent sets of welds is equal to the length of the circuit breaking groove. By accurately setting the welding protrusions and the circuit breaking grooves on the surface of the welding guide strip, it can be ensured that the weld length and weld spacing are fully in line with the standard, which solves the problems of low efficiency, high risk and uneven welding quality existing in traditional manual welding. At the same time, compared with high-end laser welding machines, it has lower cost and is more suitable for welding and processing of low-end equipment such as power supply cabinets.
[0026] 2. The power supply cabinet outer shell welding processing device and its use method, start the lifting drive motor to make the lifting support descend, so that the argon arc welding assembly enters the cabinet, and then start the horizontal drive motor to make the sliding seat slide horizontally to one side along the horizontal slide rail and contact one side of the cabinet inner wall. At this time, start the electric telescopic rod to make the end of the welding head face the connection between the back plate and the side frame. At this time, energize the wire feeder and the solenoid valve to complete the preparation work before welding, so as to adapt to the welding operation on the inner wall of the cabinet of different sizes.
[0027] 3. The power supply cabinet outer shell welding processing device and its use method, place the power supply cabinet back plate on the top of the rotating support, and then put the power supply cabinet side frame on the top outer surface of the back plate, at this time, start the first clamping motor through the control cabinet to make the bidirectional screw rotate, at this time, the two groups of triangular clamps move toward the middle along the slide groove, and finally the two groups of triangular clamps limit the left and right positions of the workpiece, and then start the second clamping motor to make the driving gear drive the two groups of transmission racks to move, so that the horizontal clamping blocks on both sides move toward the middle, thereby limiting the front and rear positions of the workpiece, and finally the two groups of triangular clamps and four groups of horizontal clamping blocks clamp the workpiece at the top center position of the welding table, after the welding is completed on the front and rear sides inside the cabinet, the first clamping motor and the second clamping motor rotate in opposite directions, so that the two groups of triangular clamps and the four groups of horizontal clamping blocks are moved away from the workpiece surface, and the rotating motor is started at this time, driving the workpiece on its top to rotate 180 degrees, and the workpiece is clamped again by the workpiece clamping member, without manual operation, fast and safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the overall top structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the overall bottom structure of the present invention;
[0031] Figure 3 This is a cross-sectional view of the internal structure of the welding station of the present invention;
[0032] Figure 4 It is a schematic diagram of the outer surface structure of the workpiece clamping member of the present invention;
[0033] Figure 5 This is a cross-sectional view of the internal structure of the triangular splint of the present invention;
[0034] Figure 6 It is a schematic diagram of the outer surface structure of the argon arc welding assembly of the present invention;
[0035] Figure 7 This is a schematic diagram of the bottom structure of the argon arc welding assembly of the present invention;
[0036] Figure 8 This is a schematic diagram of the structure of the outer surface of the welding guide strip of the present invention;
[0037] Fig. 9 It is a schematic diagram of the side structure of the argon arc welding assembly of the present invention;
[0038] Fig.10 It is a cross-sectional view of the internal structure of the argon arc welding assembly of the present invention;
[0039] Fig.11 It is a schematic diagram of the transmission structure of the present invention.
[0040] In the figure: 1, welding table; 101, slide; 2, control cabinet; 3, driving bracket; 31, lifting member; 311, fixed pillar; 312, lifting pillar; 313, lifting drive motor; 314, lifting adjustment screw; 32, horizontal moving support; 321, horizontal slide rail; 322, horizontal drive motor; 323, horizontal drive screw; 324, fixing bolt; 325, drag chain; 4, workpiece fixing mechanism; 41, workpiece clamping member; 411, triangular clamp; 412, first clamping motor; 413, bidirectional screw; 414, sliding connection; 415, movable groove; 416, horizontal clamping member; 4161, horizontal clamping block; 4162, second clamping motor; 4163, transmission rack; 4164, Driving gear; 42, workpiece rotation driving member; 421, rotating support; 422, rotating motor; 423, transmission chain; 5, argon gas tank; 6, argon arc welding assembly; 61, sliding seat; 62, suspension seat; 63, connecting column; 64, welding head; 65, wire feeder; 66, wire feeding tube; 67, gas pipe; 68, transmission member; 681, pressing push rod; 682, arc block; 683, pressure plate; 684, semicircular block; 685, protrusion; 686, L-shaped connecting plate; 687, reset spring; 688, positioning shaft; 69, welding guide strip; 691, assembly strip; 692, welding protrusion; 693, circuit breaker groove; 610, electric telescopic rod; 611, bending arm; 612, spring switch; 7, solenoid valve. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0043] The embodiment of the invention discloses a welding processing device for an outer shell of a power supply cabinet and a use method thereof.
[0044] According to the attached Figure 1-Figure 11 As shown, it includes a welding table 1 and a driving bracket 3 arranged on the top of the welding table 1, a control cabinet 2 is installed on the top of the welding table 1, a argon arc welding assembly 6 is slidably arranged on the top of the driving bracket 3, and the driving bracket 3 includes a lifting member 31 and a horizontally movable support member 32 installed on the top of the lifting member 31;
[0045] The argon arc welding assembly 6 includes a sliding seat 61, a connecting column 63, a welding head 64, a wire feeder 65, a transmission member 68 and an electric telescopic rod 610. The sliding seat 61 is slidably connected to the outside of the horizontal moving support member 32. The wire feeder 65 and the connecting column 63 are fixedly arranged on the upper and lower sides of the sliding seat 61, respectively. The electric telescopic rod 610 is slidably arranged on both sides of the bottom of the connecting column 63. The welding head 64 is fixedly installed at the output end of the electric telescopic rod 610.
[0046] The wire feeder 65 is connected to the welding head 64. The top of the welding table 1 is provided with an argon gas tank 5 connected to the welding head 64, and a solenoid valve 7 is installed at the end of the argon gas tank 5.
[0047] The transmission member 68 includes a push rod 681, a protrusion 685 and a return spring 687. The push rod 681 is slidably arranged inside the connecting column 63. The protrusion 685 is fixedly arranged at the end of the electric telescopic rod 610. The bottom side of the push rod 681 abuts against the protrusion 685. The return spring 687 is installed on both sides of the electric telescopic rod 610.
[0048] A welding guide bar 69 is fixedly mounted on the bottom of the horizontal moving support member 32, and the top end of the downward pressing push rod 681 abuts against the lower surface of the welding guide bar 69;
[0049] Both sides of the downward push rod 681 are fixedly connected with a pressure plate 683, and two groups of spring switches 612 are fixedly installed inside the connecting column 63. The bottom of the pressure plate 683 is against the top of the two groups of spring switches 612, and the two groups of spring switches 612 are electrically connected to the solenoid valve 7 and the wire feeder 65 respectively.
[0050] An arc block 682 is integrally formed at the top of the downward pressing push rod 681, and a semicircular block 684 is fixedly connected to the bottom end of the downward pressing push rod 681. The two sides of the semicircular block 684 are abutted against two groups of protrusions 685. A suspension seat 62 is fixedly installed at the bottom of the connecting column 63, and the electric telescopic rod 610 is slidably set inside the suspension seat 62.
[0051] A positioning shaft 688 is fixedly connected to the inside of the suspension seat 62, and L-shaped connecting plates 686 are fixedly welded on both sides of the electric telescopic rod 610. The L-shaped connecting plate 686 and the return spring 687 are movably sleeved on the outer surface of the positioning shaft 688. A bending arm 611 is fixedly installed between the output end of the electric telescopic rod 610 and the welding head 64, a wire feeding tube 66 is installed between the welding head 64 and the wire feeder 65, and a gas pipe 67 is installed between the welding head 64 and the argon tank 5.
[0052] The horizontal movable support 32 includes a horizontal slide rail 321 and a horizontal driving motor 322 arranged at one end of the horizontal slide rail 321. The sliding seat 61 is slidably connected to the outer surface of the horizontal slide rail 321. The horizontal slide rail 321 is internally rotatably provided with a horizontal driving screw rod 323. The horizontal driving screw rod 323 is threadedly connected to the sliding seat 61. A drag chain 325 is arranged on the inner top of the horizontal slide rail 321. The air supply pipe 67 is placed inside the drag chain 325. The welded guide bar 69 is fixedly arranged on the inner bottom of the horizontal slide rail 321.
[0053] The welding guide bar 69 includes an assembly bar 691 fixedly mounted on the inner bottom of the horizontal slide rail 321. The outer surface of the assembly bar 691 is integrally formed with a plurality of welding protrusions 692. A disconnecting groove 693 is provided between the plurality of welding protrusions 692. The arc block 682 is slidably connected between the surfaces of the welding protrusions 692 and the disconnecting grooves 693.
[0054] Both ends of the horizontal slide rail 321 are threadedly connected with fixing bolts 324. The lifting component 31 includes a fixed support 311 and a lifting support 312 movably inserted in the top of the fixed support 311. The fixing bolts 324 penetrate the lifting support 312. The horizontal drive motor 322 is fixedly installed on the outer wall of a group of lifting supports 312. The lifting drive motor 313 is fixedly installed on the inner bottom of the fixed support 311. The output end of the lifting drive motor 313 is fixedly installed with a lifting adjustment screw 314. The lifting adjustment screw 314 is threadedly connected to the lifting support 312. A workpiece fixing mechanism 4 is arranged between the two groups of fixed supports 311.
[0055] The workpiece fixing mechanism 4 includes a workpiece clamping member 41 and a workpiece rotating driving member 42. A slide groove 101 is opened on the top of the welding table 1. The workpiece clamping member 41 is slidably set in the slide groove 101. The workpiece rotating driving member 42 includes a rotating support 421 rotatably set in the middle of the welding table 1. A rotating motor 422 is fixedly installed on one side of the welding table 1, and a transmission chain 423 is installed between the rotating motor 422 and the rotating support 421.
[0056] The workpiece clamping member 41 includes a sliding connection member 414 slidably arranged inside the two ends of the slide groove 101, and a triangular clamping plate 411 is fixedly connected to the top of the sliding connection member 414. A first clamping motor 412 is fixedly installed at the bottom of the welding table 1, and a bidirectional screw rod 413 is fixedly installed at the output end of the first clamping motor 412. The two ends of the bidirectional screw rod 413 are respectively threadedly connected to the inside of the two groups of sliding connections 414, and a transverse clamping member 416 is arranged on the outer wall of the triangular clamping plate 411.
[0057] The transverse clamping member 416 includes a transverse clamping block 4161, a second clamping motor 4162, a transmission rack 4163 and a driving gear 4164. A movable groove 415 is opened on the inner side of the triangular clamping plate 411. The transverse clamping block 4161 is slidably arranged inside the two ends of the movable groove 415. The second clamping motor 4162 is fixedly installed on the back side of the triangular clamping plate 411. The driving gear 4164 is fixedly installed at the output end of the second clamping motor 4162. The transmission rack 4163 is fixedly connected to the transverse clamping block 4161, and the two sets of transmission racks 4163 are respectively meshed with the two sides of the driving gear 4164.
[0058] Working principle: When the device is in use, first place the back plate of the power supply cabinet on the top of the rotating support 421, and then put the side frame of the power supply cabinet on the top outer surface of the back plate, then start the first clamping motor 412 through the control cabinet 2 to make the bidirectional screw rod 413 rotate, and then the two groups of triangular clamps 411 move toward the middle along the slide groove 101, and finally make the two groups of triangular clamps 411 limit the left and right positions of the workpiece, and then start the second clamping motor 4162, so that the driving gear 4164 drives the two groups of transmission racks 4163 to move, so that the lateral clamping blocks 4161 on both sides move toward the middle, thereby limiting the front and rear positions of the workpiece, and finally make the two groups of triangular clamps 411 and four groups of lateral clamping blocks 4161 clamp the workpiece at the top center position of the welding table 1;
[0059] At this time, the sliding seat 61 is in the middle position of the horizontal slide rail 321. First, the lifting drive motor 313 is started to make the lifting support 312 descend, so that the argon arc welding assembly 6 enters the cabinet. Then, the horizontal drive motor 322 is started to make the sliding seat 61 slide horizontally to one side along the horizontal slide rail 321 and contact one side of the inner wall of the cabinet. At this time, the electric telescopic rod 610 is started to make the end of the welding head 64 face the connection between the back plate and the side frame. At this time, the wire feeder 65 and the solenoid valve 7 are energized to complete the preparation work before welding.
[0060] Then the horizontal driving motor 322 is started to rotate at a constant speed. At this time, the sliding seat 61 is driven by the horizontal driving screw 323 to slide slowly along the horizontal slide rail 321. During the sliding process, the arc block 682 at the bottom of the sliding seat 61 moves along the welding protrusion 692 and the circuit breaker groove 693 at the bottom of the welding guide strip 69. When the arc block 682 moves to the surface of the welding protrusion 692, the welding protrusion 692 presses the push rod 681 downward, so that the pressure plate 683 presses the spring switch 61. 2. At this time, the solenoid valve 7 and the wire feeder 65 are started, and the welding wire and argon gas are fed into the welding head 64. At the same time, as the push rod 681 moves downward, the semicircular block 684 at its bottom pushes the protrusions 685 on both sides outward, so that the electric telescopic rod 610 drives the welding head 64 to move outward. At the same time, the reset spring 687 is compressed, so that the welding head 64 contacts the inner wall of the power supply cabinet. At this time, as the sliding seat 61 moves, welding is performed to form a weld, and the length of the weld is equal to the length of the welding protrusion 692.
[0061] When the arc block 682 moves to the position of the circuit-breaking groove 693, the reset spring 687 pushes the two sets of electric telescopic rods 610 toward the middle, so that the welding head 64 is not in contact with the inner wall of the cabinet. At the same time, the protrusion 685 at the end of the electric telescopic rod 610 pushes the semicircular block 684 upward, so that the lower pressing rod 681 moves upward, and at the same time, the pressure plate 683 moves upward from the top of the spring switch 612, and the spring switch 612 automatically resets to realize the circuit breaking of the solenoid valve 7 and the wire feeder 65. At this time, as the sliding seat 61 moves, the welding head 64 does not perform the welding operation, and waits to move to the next set of welding protrusions 692 for connection again. Touch welding, and the distance between two adjacent groups of welds is equal to the length of the disconnecting groove 693. By accurately setting the welding protrusion 692 and the disconnecting groove 693 on the surface of the welding guide bar 69, the welding head 64 can be driven by the horizontal driving motor 322 to move at a uniform speed, and automatic welding can be achieved during the movement. It can ensure that the weld length and weld spacing fully meet the standards, which solves the problems of low efficiency, high risk and uneven welding quality in traditional manual welding. At the same time, compared with high-end laser welding machines, it has lower costs and is more suitable for welding processing of low-end equipment such as power supply cabinets;
[0062] After welding is completed on the front and back sides inside the cabinet, the lifting drive motor 313 drives the lifting pillar 312 to move upward, and then the first clamping motor 412 and the second clamping motor 4162 rotate in the opposite direction, so that the two groups of triangular clamps 411 and the four groups of horizontal clamps 4161 are moved away from the surface of the workpiece. At this time, the rotating motor 422 is started, and the rotating support 421 is driven to rotate through the transmission chain 423, thereby driving the workpiece on its top to rotate 180 degrees. At this time, the workpiece is clamped again by the workpiece clamping member 41, and then the argon arc welding assembly 6 is driven to move down to the inside of the cabinet through the driving bracket 3 to perform welding operations on the other two side edges of the cabinet. No manual operation is required, and it is fast and safe.
[0063] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A power supply cabinet outer shell welding processing device, comprising a welding table (1) and a driving bracket (3) arranged on the top of the welding table (1), a control cabinet (2) is installed on the top of the welding table (1), and a argon arc welding component (6) is slidably arranged on the top of the driving bracket (3), characterized in that: The driving bracket (3) comprises a lifting member (31) and a horizontally movable support member (32) installed on the top of the lifting member (31); The argon arc welding assembly (6) comprises a sliding seat (61), a connecting column (63), a welding head (64), a wire feeder (65), a transmission member (68) and an electric telescopic rod (610), wherein the sliding seat (61) is slidably connected to the outside of the horizontally movable support member (32), the wire feeder (65) and the connecting column (63) are respectively fixedly arranged on the upper and lower sides of the sliding seat (61), the electric telescopic rod (610) is slidably arranged on both sides of the bottom of the connecting column (63), and the welding head (64) is fixedly installed on the output end of the electric telescopic rod (610); The wire feeder (65) is connected to the welding head (64); an argon gas tank (5) connected to the welding head (64) is arranged on the top of the welding table (1); and a solenoid valve (7) is installed at the end of the argon gas tank (5); The transmission member (68) comprises a push rod (681), a protrusion (685) and a return spring (687); the push rod (681) is slidably arranged inside the connecting column (63); the protrusion (685) is fixedly arranged at the end of the electric telescopic rod (610); the bottom side surface of the push rod (681) abuts against the protrusion (685); and the return spring (687) is installed on both sides of the electric telescopic rod (610); A welding guide bar (69) is fixedly mounted on the bottom of the horizontally movable support member (32), and the top end of the downward pressing push rod (681) abuts against the lower surface of the welding guide bar (69); Both sides of the downward push rod (681) are fixedly connected with a pressure plate (683), and two groups of spring switches (612) are fixedly installed inside the connecting column (63). The bottom of the pressure plate (683) abuts against the tops of the two groups of spring switches (612), and the two groups of spring switches (612) are electrically connected to the solenoid valve (7) and the wire feeder (65) respectively. The top of the push-down push rod (681) is integrally formed with an arc block (682), the bottom end of the push-down push rod (681) is fixedly connected with a semicircular block (684), the two sides of the semicircular block (684) are against two groups of protrusions (685), the bottom of the connecting column (63) is fixedly installed with a suspension seat (62), and the electric telescopic rod (610) is slidably arranged inside the suspension seat (62); The interior of the suspension seat (62) is fixedly connected with a positioning shaft (688), both sides of the electric telescopic rod (610) are fixedly welded with L-shaped connecting plates (686), the L-shaped connecting plates (686) and the return spring (687) are movably sleeved on the outer surface of the positioning shaft (688), a bending arm (611) is fixedly installed between the output end of the electric telescopic rod (610) and the welding head (64), a wire feeding tube (66) is installed between the welding head (64) and the wire feeder (65), and a gas supply pipe (67) is installed between the welding head (64) and the argon gas tank (5); The horizontal movable support member (32) comprises a horizontal slide rail (321) and a horizontal drive motor (322) arranged at one end of the horizontal slide rail (321); the sliding seat (61) is slidably connected to the outer surface of the horizontal slide rail (321); a horizontal drive screw rod (323) is rotatably arranged inside the horizontal slide rail (321); the horizontal drive screw rod (323) is threadedly connected to the sliding seat (61); a drag chain (325) is arranged at the inner top of the horizontal slide rail (321); the air delivery pipe (67) is placed inside the drag chain (325); and the welding guide strip (69) is fixedly arranged at the inner bottom of the horizontal slide rail (321); The welding guide strip (69) comprises an assembly strip (691) fixedly mounted on the inner bottom of the horizontal slide rail (321); a plurality of welding protrusions (692) are integrally formed on the outer surface of the assembly strip (691); a disconnecting groove (693) is provided between the plurality of welding protrusions (692); and the arc block (682) is slidably connected to the surface of the welding protrusions (692) and the disconnecting groove (693).
2. A power supply cabinet outer shell welding processing device according to claim 1, characterized in that: Both ends of the horizontal slide rail (321) are threadedly connected with fixing bolts (324); the lifting member (31) comprises a fixed support (311) and a lifting support (312) movably plugged into the top of the fixed support (311); the fixing bolt (324) penetrates the lifting support (312); the horizontal drive motor (322) is fixedly mounted on the outer wall of a group of lifting supports (312); a lifting drive motor (313) is fixedly mounted on the inner bottom of the fixed support (311); a lifting adjustment screw (314) is fixedly mounted on the output end of the lifting drive motor (313); the lifting adjustment screw (314) is threadedly connected to the lifting support (312); and a workpiece fixing mechanism (4) is provided between the two groups of fixed supports (311).
3. A welding processing device for the outer shell of a power supply cabinet according to claim 2, characterized in that: The workpiece fixing mechanism (4) comprises a workpiece clamping member (41) and a workpiece rotating driving member (42); a slide groove (101) is provided on the top of the welding table (1); the workpiece clamping member (41) is slidably arranged in the slide groove (101); the workpiece rotating driving member (42) comprises a rotating support (421) rotatably arranged in the middle of the welding table (1); a rotating motor (422) is fixedly installed on one side of the welding table (1); and a transmission chain (423) is installed between the rotating motor (422) and the rotating support (421).
4. A welding processing device for the outer shell of a power supply cabinet according to claim 3, characterized in that: The workpiece clamping member (41) comprises a sliding connection member (414) slidably arranged inside the two ends of the slide groove (101), the top of the sliding connection member (414) is fixedly connected to a triangular clamping plate (411), the bottom of the welding table (1) is fixedly installed with a first clamping motor (412), the output end of the first clamping motor (412) is fixedly installed with a bidirectional screw rod (413), the two ends of the bidirectional screw rod (413) are respectively threadedly connected to the inside of two groups of sliding connections (414), and the outer wall of the triangular clamping plate (411) is provided with a transverse clamping member (416).
5. A welding processing device for the outer shell of a power supply cabinet according to claim 4, characterized in that: The transverse clamping member (416) comprises a transverse clamping block (4161), a second clamping motor (4162), a transmission rack (4163) and a driving gear (4164); a movable groove (415) is provided on the inner side of the triangular clamping plate (411); the transverse clamping block (4161) is slidably arranged inside the two ends of the movable groove (415); the second clamping motor (4162) is fixedly mounted on the back side of the triangular clamping plate (411); the driving gear (4164) is fixedly mounted on the output end of the second clamping motor (4162); the transmission rack (4163) is fixedly connected to the transverse clamping block (4161), and two sets of transmission racks (4163) are respectively meshed with two sides of the driving gear (4164).
6. A method for using a power supply cabinet outer shell welding processing device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, fix the workpiece, place the back plate of the power supply cabinet on the top of the rotating support (421), then start the first clamping motor (412) and the second clamping motor (4162), so that the two sets of triangular clamps (411) limit the left and right positions of the workpiece, and then move the lateral clamping blocks (4161) on both sides toward the middle, thereby limiting the front and rear positions of the workpiece, and clamping the workpiece at the top center position of the welding table (1); S2, welding preparation, starting the lifting drive motor (313) to lower the lifting support (312), starting the horizontal drive motor (322) to slide the sliding seat (61) horizontally until it contacts one side of the inner wall of the cabinet, starting the electric telescopic rod (610) to make the end of the welding head (64) face the connection between the back plate and the side frame, and energizing the wire feeder (65) and the solenoid valve (7); S3, welding operation, start the horizontal drive motor (322), drive the sliding seat (61) to slide slowly along the horizontal slide rail (321), when the arc block (682) moves to the surface of the welding protrusion (692), the push rod (681) moves downward, so that the pressure plate (683) presses the spring switch (612), and the solenoid valve (7) and the wire feeder (65) are started, and the welding wire and argon gas are fed into the welding head (64). At the same time, the semicircular block (684) moves the welding head (64) outward, and the reset spring ( 687) is compressed, so that the welding head (64) contacts the inner wall of the power supply cabinet. At this time, as the sliding seat (61) moves, welding is performed to form a weld. When the arc block (682) moves to the position of the circuit-breaking groove (693), the reset spring (687) contracts, the welding head (64) does not contact the inner wall of the cabinet, the push rod (681) moves upward, the solenoid valve (7) and the wire feeder (65) are disconnected, and the welding head (64) does not perform welding at this time. When it moves to the next set of welding protrusions (692), contact welding is performed again. S4, rotating the welding edge. After the front and rear sides of the cabinet are welded, the lifting drive motor (313) drives the lifting support (312) to move upward, and then the first clamping motor (412) and the second clamping motor (4162) rotate in the opposite direction, so that the two sets of triangular clamps (411) and the four sets of transverse clamps (4161) are moved away from the surface of the workpiece. At this time, the rotating motor (422) is started to drive the workpiece on the top to rotate 180 degrees. At this time, the workpiece is clamped again by the workpiece clamping member (41), and then the argon arc welding assembly (6) is driven to move downward to the inside of the cabinet through the driving bracket (3) to perform welding operations on the other two side edges of the cabinet.
Citation Information
Patent Citations
Specialized automatic assembly welding machine tool for middle trough
CN105436758A
Mechanical engineering welding equipment
CN221494625U