A rolling device for photovoltaic glass
By designing a calendering device for photovoltaic glass production, the labor intensity and safety hazards of manually dragging the glass belt in traditional processes are solved, and the glass liquid is prevented from solidifying through heating and cooling measures, and automated production and resource conservation are achieved.
Patent Information
- Application Number
- CN202411408115.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-10
AI Technical Summary
In the production of traditional photovoltaic glass, the calendering process requires manual intervention to drag the glass belt to increase labor intensity and safety hazards. At the same time, the baffle on the lip tiles system is prone to solidification of liquid glass when taken out, resulting in cumbersome cleaning and waste of resources.
A calendering device for photovoltaic glass is designed, including a base plate, a calender, a support frame, a slider, an electric push rod, a rotary frame, a support block and a barrier mechanism. Through the cooperation of the electric push rod and the rotating frame, the automatic drag and support of the glass belt is achieved; the barrier mechanism prevents the glass liquid from solidifying on the barrier frame through heating and cooling mechanisms.
The automatic delay of the glass belt is achieved, reducing the time and labor intensity of manual operation, and improving safety; through heating and cooling measures, the solidification of the glass liquid and waste of resources are avoided, and the cleaning work is simplified.
Smart Images

Figure CN118908541B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of photovoltaic glass manufacturing, and in particular to a rolling device for photovoltaic glass. Background Art
[0002] Photovoltaic glass is a special glass product that has the function of generating electricity using solar radiation by laminating solar cells inside it and equipping it with relevant current extraction devices and cables. At present, the production process of photovoltaic glass mainly includes key steps such as melting, rolling, and annealing. Melting: Melting the raw materials at high temperature to obtain uniform glass liquid; rolling: Passing the molten glass liquid through a rolling machine to form a glass ribbon with a certain thickness and flatness; annealing: Heat treatment of the rolled glass ribbon to eliminate internal stress and improve the stability and mechanical strength of the product; In the production process of photovoltaic glass, the rolling step is particularly critical.
[0003] In the traditional calendering process, manual intervention is required to hold the newly rolled glass ribbon to prevent it from falling into the gap between the rollers, which not only increases the labor intensity of the workers, but also poses certain safety hazards. In addition, a baffle is usually placed on the lip brick system of the calender. The baffle protects the lip brick from the influence of the molten glass liquid before the calendering begins and helps control the flow direction of the molten glass liquid. However, when the baffle is removed, part of the glass liquid often solidifies on the baffle, resulting in cumbersome cleaning work and waste of resources. Summary of the invention
[0004] In view of this, the present invention provides a rolling device for photovoltaic glass, which can solve the shortcomings of the traditional rolling process, that is, manual intervention is required to hold the glass ribbon just rolled, which is time-consuming and labor-intensive, has low safety, and the glass liquid easily solidifies on the baffle on the lip brick system of the rolling machine when it is taken out, resulting in cumbersome cleaning work and waste of resources.
[0005] The technical implementation scheme of the present invention is: a rolling device for photovoltaic glass, including a bottom plate and a rolling machine, the rolling machine includes a frame I, a frame II, a conveying roller, a lip brick system and a pressing roller assembly, the frame I and the frame II are both installed on the bottom plate, the conveying rollers are installed on the frame I for rotation at intervals, the lip brick system and the pressing roller assembly are installed on the frame II, the pressing roller assembly is used to roll the glass liquid, and also includes a support frame I, a slide plate, an electric push rod, a rotating frame, a roller, a multi-section telescopic long rod, a supporting block I, a supporting block II, a spring I, a limiting mechanism, a moving mechanism and a blocking mechanism, the supporting frame I is installed on the bottom plate, the slide plate is slidably arranged on the supporting frame I, and the slide plate is symmetrically installed with electric push rods, The rotating frame is rotatably installed between the telescopic rods of the electric push rod, and rollers are symmetrically rotatably arranged on the rotating frame. The rollers are used to roll on the frame I. Multi-section telescopic long rods are arranged at intervals on the rotating frame, and one end of the multi-section telescopic long rods is connected to the rotating frame. Support blocks I are symmetrically connected to the rotating frame, and the other end of the multi-section telescopic long rods is connected to support block II. Support block I and support block II are both used to support the glass ribbon. Both ends of spring I are respectively connected to support block II and the rotating frame. A limiting mechanism is used to limit the rotation angle of the rotating frame. A moving mechanism is used to drive the slide plate to slide on the supporting frame I. A blocking mechanism is used to block the molten glass liquid on the lip brick system of the calender.
[0006] In one embodiment, the limiting mechanism includes a connecting plate and a limiting plate I. The connecting plate is symmetrically connected to the rotating frame, and the limiting plate I is connected to the telescopic rod of the electric push rod. The limiting plate I is used to limit the connecting plate.
[0007] In one embodiment, the moving mechanism includes a servo motor I and a screw rod, the servo motor I is installed on the support frame I, the screw rod is rotatably installed on the support frame I, the screw rod is connected to the output shaft of the servo motor I, and the slide plate is threadedly connected to the screw rod.
[0008] In one of the embodiments, the blocking mechanism includes a blocking frame, a connecting ring, a heating element, a limit block and a graphite sheet. The blocking frame is arranged on the lip brick system of the calender, and is used to block the molten glass liquid. The blocking frame is symmetrically provided with a connecting ring on the top, and the heating element is installed in the blocking frame. Limit blocks are arranged at intervals in the blocking frame, and the limit blocks are used to limit the heating element. The inner wall of the blocking frame is connected to a graphite sheet, and the graphite sheet is used to separate the blocking frame from the heating element.
[0009] In one of the embodiments, the blocking mechanism also includes a support frame II, a sliding seat, a hydraulic cylinder II and a threaded rod, the support frame II is installed on the base plate, the sliding seat is slidably set on the support frame II, the hydraulic cylinder II is installed on the sliding seat, the threaded rod is threadedly set on the telescopic rod of the hydraulic cylinder II, and the threaded rod is used to pass through the connecting ring.
[0010] In one embodiment, the blocking mechanism also includes a servo motor II, a gear and a rack. The servo motor II is installed on the sliding seat, the gear is connected to the output shaft of the servo motor II, the rack is installed on the support frame II, and the gear is meshed with the rack.
[0011] In one of the embodiments, a cooling mechanism is also included, which includes a connecting frame, a limit plate II, a spring II and a water pipe. The connecting frame is connected between the support frame II and the frame II. The limit plate II is symmetrically slidably arranged in the connecting frame. The two ends of the spring II are respectively connected to the connecting frame and the limit plate II, and the water pipe is installed on the limit plate II.
[0012] In one of the embodiments, a control mechanism is also included, which includes a distance sensor I, a distance sensor II and a controller. The distance sensor I is installed on the supporting block I, the distance sensor II is installed on the supporting frame I, and the controller is installed on the supporting frame I.
[0013] The present invention has the following advantages: 1. After the molten glass liquid is rolled, the present invention can continuously hold the head end of the glass ribbon by supporting blocks I and II, which not only saves time and effort but also has high safety. Moreover, by heating the blocking frame that blocks the molten glass liquid, the temperature of the outer wall of the blocking frame can be gradually increased. Then, by utilizing the small temperature difference between the outer wall of the blocking frame and the molten glass liquid, the molten glass liquid can be prevented from solidifying and adhering to the outer wall of the blocking frame, thereby avoiding waste of resources.
[0014] 2. The present invention provides a cooling mechanism, which can utilize the clean water in the water pipe to absorb heat and cool the limit plate II, so that the limit plate II absorbs heat and cools the blocking frame, thereby accelerating the cooling of the blocking frame, thereby reducing the time waiting for the blocking frame to cool down.
[0015] 3. The present invention can use a controller to automatically control the servo motor I and the electric push rod by setting a control mechanism, thereby eliminating the need for manual control, thereby simplifying manual operations, reducing labor costs, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the calender of the present invention.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the support frame I, the slide plate and the electric push rod of the present invention.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention.
[0020] Figure 5It is a schematic diagram of the three-dimensional structure of the moving mechanism of the present invention.
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the lip brick system, the blocking frame and the connecting ring of the present invention.
[0022] Figure 7 It is a cross-sectional view of the blocking frame of the present invention.
[0023] Figure 8 This is a structural separation diagram of the heating element, the limit block and the graphite sheet of the present invention.
[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the heating element, the limiting block and the graphite sheet of the present invention.
[0025] Fig.10 It is a schematic diagram of the three-dimensional structure of the base plate, frame II and support frame II of the present invention.
[0026] Fig.11 It is a three-dimensional structural schematic diagram of the servo motor II, gear and rack of the present invention.
[0027] Fig.12 It is a schematic diagram of the three-dimensional structure of the blocking frame, the support frame II and the connecting frame of the present invention.
[0028] Fig.13 It is a schematic diagram of the three-dimensional structure of the cooling mechanism of the present invention.
[0029] Fig.14 It is a three-dimensional structural schematic diagram of the control mechanism of the present invention.
[0030] Description of reference numerals: 1: bottom plate, 201: frame I, 202: frame II, 203: conveying roller, 204: lip brick system, 205: lower pressure roller, 206: hydraulic cylinder I, 207: slider, 208: upper pressure roller, 3: support frame I, 4: slide plate, 5: electric push rod, 6: rotating frame, 7: roller, 8: multi-section telescopic long rod, 901: supporting block I, 902: supporting block II, 10: spring I, 11: connecting plate, 12: limit plate I, 1 3: Servo motor I, 14: Screw rod, 15: Blocking frame, 16: Connecting ring, 17: Heating element, 18: Limiting block, 19: Graphite sheet, 20: Support frame II, 21: Sliding seat, 22: Hydraulic cylinder II, 23: Threaded rod, 24: Servo motor II, 25: Gear, 26: Rack, 27: Connecting frame, 28: Limiting plate II, 29: Spring II, 30: Water pipe, 31: Distance sensor I, 32: Distance sensor II, 33: Controller. DETAILED DESCRIPTION
[0031] The preferred technical solutions of the present invention are described in detail below with reference to the accompanying drawings.
[0032] Embodiment: A rolling device for photovoltaic glass, see Figure 1-Figure 11 As shown, it includes a bottom plate 1 and a calender; the calender includes a frame I 201, a frame II 202, a conveying roller 203, a lip brick system 204 and a pressure roller assembly, the frame I 201 and the frame II 202 are both installed on the top of the bottom plate 1, the frame II 202 is located on the left side of the frame I 201, the top left area of the frame I 201 is an inclined surface, and the remaining top area of the frame I 201 is a plane, and the conveying rollers 203 are rotatably installed at intervals on the upper inner side of the frame I 201, and the conveying rollers 203 are used to convey the glass ribbon, the lip brick system 204 is installed on the upper left side of the frame II 202, and the pressure roller assembly includes a lower pressure roller 205, a hydraulic cylinder I 206, a slider 207 and an upper pressure roller 208, the lower pressure roller 205 is rotatably installed on the upper right side of the frame II 202, and two hydraulic cylinders are installed on the upper right side of the frame II 202. The pressure cylinder I 206 is symmetrically installed on the upper right part of the frame II 202 front and back, and two sliders 207 are symmetrically installed on the upper right part of the frame II 202 for sliding movement front and back. The telescopic rod of the hydraulic cylinder I 206 is connected to the top of the slider 207. An upper pressure roller 208 is rotatably arranged between the two sliders 207. The upper pressure roller 208 is located directly above the lower pressure roller 205. The upper pressure roller 208 and the lower pressure roller 205 are used to roll the glass liquid, and the slider 207 and the upper pressure roller 208 are driven by the hydraulic cylinder I 206 to move up and down, and the distance between the upper pressure roller 208 and the lower pressure roller 205 can be adjusted. By adjusting the distance between the upper pressure roller 208 and the lower pressure roller 205, the thickness of the rolled glass ribbon can be accurately controlled (the smaller the spacing, the thinner the glass ribbon; conversely, the thicker it is).
[0033] It also includes a support frame Ⅰ3, a slide plate 4, an electric push rod 5, a rotating frame 6, a roller 7, a multi-section telescopic long rod 8, a supporting block Ⅰ901, a supporting block Ⅱ902, a spring Ⅰ10, a limiting mechanism, a moving mechanism and a blocking mechanism; the support frame Ⅰ3 is installed on the top of the bottom plate 1, and the support frame Ⅰ3 is located on the outside of the frame Ⅰ201; the slide plate 4 is slidably arranged on the upper side of the support frame Ⅰ3, and the slide plate 4 can slide left and right on the upper side of the support frame Ⅰ3; two electric push rods 5 are symmetrically installed on the slide plate 4; the rotating frame 6 is rotatably installed on the extension of the two electric push rods 5 retractable rod; four rollers 7 are mounted on the rotating frame 6 and rotate symmetrically in the front and back directions, and the four rollers 7 are in contact with the inclined surface on the left side of the top of the frame Ⅰ201; a multi-section telescopic long rod 8 is arranged on the rotating frame 6 at intervals, and the right end of the multi-section telescopic long rod 8 is connected to the rotating frame 6; two supporting blocks Ⅰ901 are connected to the left side of the bottom of the rotating frame 6 symmetrically in the front and back directions; the left end of the multi-section telescopic long rod 8 is connected to the supporting block Ⅱ902, and the upper and lower left and right sides of the supporting block Ⅱ902 are respectively flush with the upper and lower left and right sides of the supporting block Ⅰ901, and the front and rear adjacent two supporting blocks Ⅱ90 2, the frontmost support block II 902 contacts the front support block I 901, and the rearmost support block II 902 contacts the rear support block I 901. Both the support blocks I 901 and II 902 are used to support the head end of the glass ribbon; the left end of the spring I 10 is connected to the right side of the support block II 902, and the right end of the spring I 10 is connected to the rotating frame 6; the limiting mechanism is used to limit the rotation angle of the rotating frame 6; the moving mechanism is used to drive the slide plate 4 to slide on the support frame I 3, so that the support blocks I 901 and II 902 can continuously hold the head end of the glass ribbon; the blocking mechanism is used to block the glass liquid on the lip brick system 204 of the calender, so as to protect the lip bricks on the lip brick system 204 from being affected by the molten glass liquid, and avoid the lip bricks on the lip brick system 204 from being damaged by high temperature too early (the subsequent lip bricks have gradually heated up to a temperature close to that of the molten glass liquid, so the temperature difference between the lip bricks and the molten glass liquid is small, so when the subsequent glass liquid flows through the lip bricks, the thermal shock to the lip bricks can be reduced), and can also control the flow direction of the glass liquid.
[0034] See also Figure 4 As shown, the limiting mechanism includes a connecting plate 11 and a limiting plate Ⅰ12; the two connecting plates 11 are symmetrically arranged on the right sides of the front and rear sides of the rotating frame 6; the limiting plates Ⅰ12 are connected to the telescopic rods of the two electric push rods 5; when the rotating frame 6 is rotating, the rotating frame 6 will drive the connecting plate 11 to rotate, and when the connecting plate 11 contacts the limiting plate Ⅰ12, the limiting plate Ⅰ12 will prevent the connecting plate 11 from continuing to rotate, so that the rotating frame 6 stops rotating, thereby limiting the rotation angle of the rotating frame 6.
[0035] See also Figure 5As shown, the moving mechanism includes a servo motor Ⅰ13 and a screw rod 14; two servo motors Ⅰ13 are symmetrically installed on the upper right side of the support frame Ⅰ3; two screw rods 14 are symmetrically installed on the upper side of the support frame Ⅰ3, and the two screw rods 14 are respectively connected to the output shafts of the two servo motors Ⅰ13, and the two screw rods 14 are both threadedly connected to the slide plate 4.
[0036] See also Figure 6-Figure 11 As shown, the blocking mechanism includes a blocking frame 15, a connecting ring 16, a heating element 17, a stopper 18, a graphite sheet 19, a support frame II 20, a sliding seat 21, a hydraulic cylinder II 22, a threaded rod 23, a servo motor II 24, a gear 25 and a rack 26; the blocking frame 15 is placed on the lip brick system 204 of the calender, and the blocking frame 15 needs to be made of a high-temperature resistant alloy. The blocking frame 15 is used to block the molten glass liquid; four connecting rings 16 are symmetrically arranged on the top of the blocking frame 15; the heating element 17 is installed on the blocking Inside the frame 15, the heating element 17 is a molybdenum heating element, which has an S-shaped structure. Setting the molybdenum heating element into an S-shaped structure can increase the heat dissipation area and evenly distribute the heat; limit blocks 18 are arranged at intervals in the blocking frame 15, and the limit blocks 18 are used to limit the heating element 17, so as to stabilize the heating element 17; the inner wall of the blocking frame 15 is connected to a graphite sheet 19, and the graphite sheet 19 is used to separate the blocking frame 15 from the heating element 17. By using the graphite sheet 19 to separate the blocking frame 15 from the heating element 17, It can prevent short circuit between the heating element 17 and the blocking frame 15, ensure the safety of the circuit, and the graphite sheet 19 can reduce the stress between the heating element 17 and the blocking frame 15 caused by different thermal expansion coefficients; the support frame Ⅱ20 is installed on the left rear side of the top of the bottom plate 1, and the upper front part of the support frame Ⅱ20 is connected to the frame Ⅱ202; the sliding seat 21 is slidably set on the support frame Ⅱ20; the two hydraulic cylinders Ⅱ22 are symmetrically installed on the sliding seat 21; the telescopic rods of the two hydraulic cylinders Ⅱ22 are both threadedly connected with threaded rods 23, The threaded rod 23 on the front side passes through the two connecting rings 16 on the front side, and the threaded rod 23 on the rear side passes through the two connecting rings 16 on the rear side. The threaded rod 23 is driven to move upward by the hydraulic cylinder Ⅱ 22, so that the threaded rod 23 can drive the connecting rings 16 and the blocking frame 15 to move upward, so that the blocking frame 15 no longer blocks the molten glass liquid; the servo motor Ⅱ 24 is installed on the right side of the sliding seat 21; the gear 25 is connected to the output shaft of the servo motor Ⅱ 24; the rack 26 is installed on the upper right side of the support frame Ⅱ 20, and the gear 25 is meshed with the rack 26.
[0037] When in use, align the liquid outlet on the kiln mouth with the blocking frame 15 on the frame II 202, and then heat the inside of the blocking frame 15 through the heating element 17, so that the heating element 17 conducts heat to the outer wall of the blocking frame 15 through the graphite sheet 19, so that the temperature of the outer wall of the blocking frame 15 gradually increases (the temperature of the outer wall of the blocking frame 15 needs to be higher than the solidification point of the glass), and the slider 207 and the upper pressure roller 208 are driven up and down by the hydraulic cylinder I 206 to adjust the distance between the upper pressure roller 208 and the lower pressure roller 205, so as to control the thickness of the glass ribbon rolled out by the calender; after that, when the molten glass liquid in the kiln mouth flows out from the liquid outlet, the blocking frame 15 will block the molten glass liquid, and due to the distance between the outer wall of the blocking frame 15 and the molten glass liquid The temperature difference is small, so that the molten glass can flow on the outer wall of the blocking frame 15, so that the molten glass will not solidify and adhere to the outer wall of the blocking frame 15; when the molten glass starts to be rolled, the threaded rod 23 is driven to move upward by the hydraulic cylinder II 22, so that the threaded rod 23 drives the connecting ring 16 and the blocking frame 15 to move upward, so that the blocking frame 15 no longer blocks the molten glass, and then the gear 25 is driven to rotate by the servo motor II 24, so that the rack 26 drives the gear 25 to move backward, thereby driving the servo motor II 24, the sliding seat 21, the hydraulic cylinder II 22, the threaded rod 23, the connecting ring 16 and the blocking frame 15 to move backward, and at the same time, the heating element 17 stops heating inside the blocking frame 15, so that the outer wall of the blocking frame 15 is naturally cooled;When the blocking frame 15 no longer blocks the molten glass, the molten glass will flow into the lip brick system 204 of the calender, and then the molten glass will pass between the upper pressing roller 208 and the lower pressing roller 205, so that the upper pressing roller 208 and the lower pressing roller 205 will calender the molten glass, so that the molten glass will form a glass ribbon and gradually transport to the right. When the head end of the glass ribbon is transported to the right, the head end of the glass ribbon will form an arc surface with a long middle and gradually shorter sides. Therefore, the head end of the glass ribbon will first contact with the supporting block II 902. When the head end of the glass ribbon falls on the supporting block II 902, the head end of the glass ribbon will push the supporting block II 902 to move to the right, and the multi-section telescopic long rod 8 and the spring I 10 will be compressed. When the head end of the glass ribbon falls on the supporting block II 902, the head end of the glass ribbon will push the supporting block II 902 to move to the right. When the glass ribbon is on block Ⅰ901, the servo motor Ⅰ13 drives the screw rod 14 to rotate, so that the screw rod 14 drives the slide plate 4 to move right, thereby driving the electric push rod 5, the rotating frame 6, the roller 7, the multi-section telescopic long rod 8, the supporting block Ⅰ901 and the supporting block Ⅱ902 to move right (the speed of the supporting block Ⅰ901 and the supporting block Ⅱ902 moving to the right needs to be controlled to be consistent with the speed of the glass ribbon being conveyed to the right), so that the supporting block Ⅰ901 and the supporting block Ⅱ902 continue to drag the head end of the glass ribbon to move right, and when the roller 7 moves to the right, the rotating frame 6 and the roller 7 are driven to move downward by the electric push rod 5 at the same time, so that the roller 7 is always in contact with the inclined surface at the top of the frame Ⅰ201. When the roller 7 on the right side is lifted off the top of the frame Ⅰ201, the rotating frame 6 and the roller 7 are driven downward by the electric push rod 5, so that the roller 7 is always in contact with the inclined surface at the top of the frame Ⅰ201. When the inclined surface rolls to the plane, the electric push rod 5 stops driving the rotating frame 6 and the roller 7 to move downward, and then the roller 7 on the left gradually rolls from the inclined surface at the top of the frame Ⅰ201 to the plane; when the supporting block Ⅰ901 and the supporting block Ⅱ902 continue to drag the head end of the glass ribbon to the right to the specified position (this period of time is mainly to wait for the glass ribbon to gradually form and become more stable), the servo motor Ⅰ13 drives the screw rod 14 to rotate faster, so that the screw rod 14 drives the slide plate 4 to move faster to the right, thereby driving the electric push rod 5, the rotating frame 6, the roller 7, the multi-section telescopic long rod 8, the supporting block Ⅰ901 and the supporting block Ⅱ902 to move faster to the right, so that the supporting block Ⅰ901 and the supporting block Ⅱ902 are separated from the head end of the glass ribbon. The first end of the glass ribbon falls down onto the conveying roller 203, and the conveying roller 203 then conveys the glass ribbon. When the supporting block II 902 separates from the first end of the glass ribbon, the spring I 10 and the multi-section telescopic rod 8 return to their original state, and the spring I 10 drives the supporting block II 902 to move to the left and reset. Then, the electric push rod 5 drives the rotating frame 6 and the roller 7 to move upward and reset, so that the roller 7 is separated from the top of the frame I 201, and the rotating frame 6, the multi-section telescopic rod 8, the supporting block I 901 and the supporting block II 902 do not affect the subsequent conveying of the glass ribbon by the conveying roller 203. During this period, the limiting plate I 12 limits the connecting plate 11, thereby limiting the rotating frame 6, so that the rotating frame 6 remains in a horizontal state. ;
[0038] After that, when all the molten glass liquid has completed the calendering process and is transported by the conveying roller 203, the servo motor Ⅰ13 drives the screw rod 14 to reverse and reset, so that the screw rod 14 drives the slide plate 4 to move to the left and reset, thereby driving the electric push rod 5, the rotating frame 6, the roller 7, the multi-section telescopic long rod 8, the supporting block Ⅰ901 and the supporting block Ⅱ902 to move to the left and reset. When the roller 7 contacts the inclined surface at the top of the frame Ⅰ201, the inclined surface at the top of the frame Ⅰ201 will drive the rotating frame 6 and the connecting plate 11 to reverse and reset, so that the connecting plate 11 is separated from the limit plate Ⅰ12; then the servo motor Ⅱ24 drives the gear 25 to reverse and reset, so that the rack 26 drives the gear 25 to move forward and reset, thereby driving the servo motor Ⅱ24, the sliding seat 21, the hydraulic cylinder Ⅱ22, The threaded rod 23, the connecting ring 16 and the blocking frame 15 are moved forward and reset, and then it is selected whether to repair the blocking frame 15 according to the needs. If the blocking frame 15 needs to be repaired, the threaded rod 23 is twisted out of the telescopic rod of the hydraulic cylinder II 22, so that the threaded rod 23 passes through the connecting ring 16, and then the blocking frame 15 can be removed for repair. After the blocking frame 15 is repaired, the blocking frame 15 is put back to its original position, and then the threaded rod 23 is twisted back onto the telescopic rod of the hydraulic cylinder II 22, so that the threaded rod 23 is re-inserted into the connecting ring 16; if the blocking frame 15 does not need to be repaired, no additional operation is required; then the hydraulic cylinder II 22 drives the threaded rod 23 to move downward and reset, so that the threaded rod 23 drives the connecting ring 16 and the blocking frame 15 to move downward and reset.
[0039] See also Fig.12 and Fig.13 As shown, it also includes a cooling mechanism, which includes a connecting frame 27, a limit plate II 28, a spring II 29 and a water pipe 30; the connecting frame 27 is connected between the support frame II 20 and the frame II 202; two limit plates II 28 are symmetrically slidably arranged on the inner side of the connecting frame 27, and the front side corners of the two limit plates II 28 are both provided with arc surfaces; one end of the spring II 29 is connected to the side of the two limit plates II 28 away from each other, and the other end of the spring II 29 is connected to the inner side of the connecting frame 27; the side of the two limit plates II 28 away from each other is installed with a water pipe 30, and the water pipe 30 is S-shaped. Setting the water pipe 30 into an S-shaped structure can increase the heat absorption area and uniform heat absorption.
[0040] When in use, clean water is introduced into one end of the water pipe 30, and then the clean water in the water pipe 30 is led out from the other end, so that the clean water flows in the water pipe 30; when the sliding seat 21 drives the hydraulic cylinder II 22, the threaded rod 23, the connecting ring 16 and the blocking frame 15 to move backward, the blocking frame 15 will enter the connecting frame 27, and when the blocking frame 15 contacts the arc surface on the limit plate II 28, the blocking frame 15 will squeeze the two limit plates II 28 to move away from each other, and the spring II 29 is compressed. By utilizing the elastic force of the spring II 29, the spring II 29 can apply pressure to the limit plate II 28, so that the limit plate II 28 is tightly attached to the outer wall of the blocking frame 15, and then the clean water in the water pipe 30 is used to absorb heat and cool the limit plate II 28, and then by The limiting plate II 28 absorbs heat and cools the blocking frame 15, so that the cooling of the blocking frame 15 can be accelerated (cooling the blocking frame 15 can prevent the blocking frame 15 from being in a high temperature state for a long time, thereby avoiding damage to nearby operators and instruments; and the cooled blocking frame 15 can reduce operating risks and facilitate operators to repair the blocking frame 15); thereafter, when the sliding seat 21 drives the hydraulic cylinder II 22, the threaded rod 23, the connecting ring 16 and the blocking frame 15 to move forward and reset, the blocking frame 15 will leave the connecting frame 27, and when the blocking frame 15 is separated from the limiting plate II 28, the spring II 29 returns to its original state, and the spring II 29 drives the two limiting plates II 28 to move to the side close to each other and reset.
[0041] See also Fig.14 As shown, a control mechanism is also included, which includes a distance sensor I31, a distance sensor II32 and a controller 33; the two distance sensors I31 are respectively installed on the top of the two supporting blocks I901, and the distance sensor I31 is used to sense the distance between the glass belt; the distance sensor II32 is installed in the middle of the upper right side of the support frame I3, and the distance sensor II32 is used to sense the distance between the slide plate 4; the controller 33 is installed in the front of the upper right side of the support frame I3, and the distance sensor I31, the distance sensor II32, the electric push rod 5 and the servo motor I13 are all electrically connected to the controller 33.
[0042] When the head end of the glass ribbon falls on the supporting block Ⅰ901, the distance sensor Ⅰ31 will sense that the distance between it and the glass ribbon is less than the preset value. At this time, the distance sensor Ⅰ31 sends a signal. After receiving the signal, the controller 33 will automatically control the servo motor Ⅰ13 to drive the screw rod 14 to rotate, so that the screw rod 14 drives the slide plate 4 to move to the right; when the distance sensor Ⅱ32 senses that the distance between it and the slide plate 4 is less than the preset value, the distance sensor Ⅱ32 will send a signal. After receiving the signal, the controller 33 will automatically control the servo motor Ⅰ13 to drive the screw rod 14 to rotate faster, so that the screw rod 14 drives the slide plate 4 to move to the right faster, and then the controller 33 will automatically control the electric push rod 5 to drive the rotating frame 6 and the roller 7 to move upward and reset; in this way, the controller 33 can be used to automatically control the servo motor Ⅰ13 and the electric push rod 5, so that manual control is not required, thereby simplifying manual operation.
[0043] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rolling device for photovoltaic glass, comprising a bottom plate (1) and a rolling machine, wherein the rolling machine comprises a frame I (201), a frame II (202), a conveying roller (203), a lip brick system (204) and a pressure roller assembly, wherein the frame I (201) and the frame II (202) are both mounted on the bottom plate (1), the conveying roller (203) is rotatably mounted on the frame I (201), the lip brick system (204) and the pressure roller assembly are both mounted on the frame II (202), and the pressure roller assembly is used to roll glass liquid, wherein the rolling device is characterized in that: The machine also comprises a support frame I (3), a slide plate (4), an electric push rod (5), a rotating frame (6), a roller (7), a multi-section telescopic long rod (8), a support block I (901), a support block II (902), a spring I (10), a limiting mechanism, a moving mechanism and a blocking mechanism. The support frame I (3) is mounted on the bottom plate (1). The slide plate (4) is slidably arranged on the support frame I (3). The electric push rod (5) is symmetrically arranged on the slide plate (4). The rotating frame (6) is rotatably arranged between the telescopic rods of the electric push rod (5). The rotating frame (6) is symmetrically rotatably arranged with rollers (7). The rollers (7) are used to roll on the frame I (201). The rotating frame (6) is provided with multiple spaced apart. A multi-section telescopic long rod (8), wherein one end of the multi-section telescopic long rod (8) is connected to a rotating frame (6), a supporting block I (901) is symmetrically connected to the rotating frame (6), and the other end of the multi-section telescopic long rod (8) is connected to a supporting block II (902), the supporting block I (901) and the supporting block II (902) are both used to support the glass ribbon, the two ends of the spring I (10) are respectively connected to the supporting block II (902) and the rotating frame (6), a limiting mechanism is used to limit the rotation angle of the rotating frame (6), a moving mechanism is used to drive the slide plate (4) to slide on the support frame I (3), and a blocking mechanism is used to block the molten glass liquid on the lip brick system (204) of the calender; The limiting mechanism comprises a connecting plate (11) and a limiting plate I (12); the connecting plate (11) is symmetrically connected to the rotating frame (6); the limiting plate I (12) is connected to the telescopic rod of the electric push rod (5); and the limiting plate I (12) is used to limit the connecting plate (11); The moving mechanism comprises a servo motor I (13) and a screw rod (14), the servo motor I (13) is mounted on the support frame I (3), the screw rod (14) is rotatably mounted on the support frame I (3), the screw rod (14) is connected to the output shaft of the servo motor I (13), and the slide plate (4) is threadedly connected to the screw rod (14); The blocking mechanism comprises a blocking frame (15), a connecting ring (16), a heating element (17), a limiting block (18) and a graphite sheet (19); the blocking frame (15) is arranged on the lip brick system (204) of the calender; the blocking frame (15) is used to block the molten glass liquid; the connecting ring (16) is symmetrically arranged on the top of the blocking frame (15); the heating element (17) is installed in the blocking frame (15); the limiting blocks (18) are arranged at intervals in the blocking frame (15); the limiting blocks (18) are used to limit the heating element (17); the inner wall of the blocking frame (15) is connected to the graphite sheet (19); the graphite sheet (19) is used to separate the blocking frame (15) from the heating element (17); The blocking mechanism further comprises a support frame II (20), a sliding seat (21), a hydraulic cylinder II (22) and a threaded rod (23), wherein the support frame II (20) is mounted on the bottom plate (1), the sliding seat (21) is slidably arranged on the support frame II (20), the hydraulic cylinder II (22) is mounted on the sliding seat (21), the threaded rod (23) is threadedly arranged on the telescopic rod of the hydraulic cylinder II (22), and the threaded rod (23) is used to pass through the connecting ring (16); The blocking mechanism further comprises a servo motor II (24), a gear (25) and a rack (26), wherein the servo motor II (24) is mounted on the sliding seat (21), the gear (25) is connected to the output shaft of the servo motor II (24), the rack (26) is mounted on the support frame II (20), and the gear (25) is meshed with the rack (26).
2. A photovoltaic glass rolling device as claimed in claim 1, characterized in that: The invention also includes a cooling mechanism, which includes a connecting frame (27), a limiting plate II (28), a spring II (29) and a water pipe (30). The connecting frame (27) is connected between the support frame II (20) and the frame II (202). The limiting plate II (28) is symmetrically slidably arranged in the connecting frame (27). Two ends of the spring II (29) are respectively connected to the connecting frame (27) and the limiting plate II (28). The water pipe (30) is installed on the limiting plate II (28).
3. A photovoltaic glass rolling device as claimed in claim 2, characterized in that: The device also includes a control mechanism, which includes a distance sensor I (31), a distance sensor II (32) and a controller (33), wherein the distance sensor I (31) is mounted on a supporting block I (901), the distance sensor II (32) is mounted on a supporting frame I (3), and the controller (33) is mounted on the supporting frame I (3).
Citation Information
Patent Citations
Modified glass calendar
CN206646002U