Cable end processing device

By designing a cable end processing device including straightening wheel, lead screw, displacement sensor and electric push rod, the problem of single structure and labor-intensive operation of cable peeling in the prior art is solved, and the efficiency of the cable is achieved , accurate skinning treatment.

CN118943859BActive Publication Date: 2024-12-13JIANGSU YIRUN CABLE CO LTD
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Patent Information

Application Number
CN202411422820.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-13
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

In the peeling treatment process, the existing cable end processing devices have problems such as single structural function, laborious operation and low efficiency. Especially for the straightening of thick and hard cables, it is inconvenient to determine the starting position of peeling.

Method used

A cable end including a straightening rod, a lead screw, a straightening wheel, a peeling blade head, a displacement sensor, a traction block, a fixing plate, a U-shaped piece, a limiting wheel, a hand grip rod, a monitor and an electric push rod are designed. The processing device, through the linkage of the straightening wheel and the lead screw, combined with the displacement sensor and the electric push rod, realizes the 360° rotation and linear movement of the cable, accurately determines the peeling position and adjusts the depth of the knife.

Benefits of technology

It realizes efficient and precise skinning treatment of cables, reduces operation difficulty and time, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cable end processing device, including a straightening rod, a lead screw, a straightening wheel, a stripping cutter head, a displacement sensor, a traction block, a second screw rod, a U-shaped piece, a limit wheel, a hand grip rod, a display, a battery and an electric push rod. The benefits of the present invention are: by coinciding the middle plane of the straightening wheel with the plane located in the middle between the two straightening rods, it helps to form a triangular distribution shape, and at the same time, in combination with the mobile linkage component, the connected straightening wheel is driven to move linearly, thereby ensuring the linearity of the straightening of the cable end part, and solving the problem that the cable is rough and hard and inconvenient to straighten; it has the structural function of 360° rotation and linear movement along the cable, and in combination with the displacement sensor to measure the distance size of the point to be stripped and the electric push rod to adjust the depth of the cutter, the accuracy and flexibility of the stripping cutter head position adjustment of the cutter are enhanced, and the circular cutting and transverse cutting of the insulation layer can be switched, and the processing operation is efficient and labor-saving, which greatly shortens the stripping and wiring processing time.
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Description

Technical Field

[0001] The invention relates to the technical field of cable end processing applications, and in particular to a cable end processing device. Background Art

[0002] In the process of connecting the ends of cables, it is generally necessary to strip the insulation layer of the cable ends to implement the connection, and the stripping area is long, but the cable is thick and hard, and it is difficult to straighten it, which is not conducive to the subsequent stripping process. The existing cable end processing device for stripping mainly uses a knife and a tape measure to operate, and the structure and function are single. It is not convenient to determine the starting point of stripping accurately, the operation is laborious, and the processing efficiency is low. Therefore, a cable end processing device is proposed to address the above problems. Summary of the invention

[0003] The object of the present invention is to provide a cable end processing device in order to solve the above problems.

[0004] The present invention achieves the above-mentioned purpose through the following technical scheme: a cable end processing device, including a straightening rod, a screw, a rear end fixing plate, a straightening wheel, a stripping knife head, a displacement sensor, a traction block, a front end fixing plate, a second screw, a U-shaped piece, a limit wheel, a hand grip, a display, a battery and an electric push rod. The two straightening rods and the straightening wheel form a cable straightening mechanism, and the moving range of the cable straightening mechanism is located between the rear end fixing plate and the front end fixing plate. A column groove is opened on the inner side of each of the two ends of the straightening rod, and a roller rod is rotatably installed in the column groove. The roller rod part exceeds A window is connected between the column groove and the surface of the straightening rod, and two roller rods distributed up and down at the front end fixed plate and two limit wheels distributed up and down form a cable clamping mechanism. The straightening wheel is connected to the lead screw through a movable linkage assembly, and a plurality of balls are annularly distributed in the middle of the straightening wheel. The limit wheel is rotatably installed in the U-shaped part, and one side of the U-shaped part is rotatably connected to one end of the second screw rod through a bearing. The stripping head and the displacement sensor are alternately located between the two straightening rods, and the back of the stripping head is fixedly connected to the output end of the electric push rod.

[0005] Preferably, the mobile linkage assembly includes a traction block, an L-shaped block, a first screw rod and a screw hole one, the screw hole one on the traction block is threadedly connected to the lead screw, and an L-shaped block is installed on the top of the traction block, a first screw rod is threadedly installed on the L-shaped block, and one end of the first screw rod is rotatably connected to one end of the L-shaped rod through a bearing, and the other end of the L-shaped rod is rotatably connected to one side of the straightening wheel.

[0006] Preferably, one side of the traction block is provided with connecting protrusions three at the top and bottom, and one end of the two connecting protrusions three is respectively slidably connected with the corresponding strip-shaped sliding grooves on the two straightening rods.

[0007] Preferably, rectangular grooves are provided at the upper and lower sides of the other side of the traction block, and a battery is installed in the groove structure between the two rectangular grooves.

[0008] Preferably, the middle plane of the straightening wheel coincides with the plane located in the middle between the two straightening rods.

[0009] Preferably, two connecting protrusions are provided on one side of the front end fixing plate, and one end of the two connecting protrusions is fixedly connected to the inner end of the strip slide groove located on the straightening rod.

[0010] Preferably, the upper and lower ends of the front fixing plate are both provided with a second screw hole, and the second screw hole is threadedly connected to the second screw rod.

[0011] Preferably, the middle portion of the front end fixing plate is rotatably connected to one end of the lead screw via a bearing.

[0012] Preferably, a connecting protrusion is provided on one side of the rear end fixing plate, and the outer end of the connecting protrusion is fixedly connected to the corresponding end of the strip slide groove on the straightening rod, and the middle part of the rear end fixing plate is rotatably connected to the inner part of one end of the screw through a bearing.

[0013] Preferably, a handlebar is installed on one side of the rear end fixing plate, and a display is installed on the handlebar, and a plurality of control buttons are arranged on the surface of the display.

[0014] The beneficial effects of the present invention are:

[0015] 1. The plane in the middle of the straightening wheel coincides with the plane in the middle between the two straightening rods, which helps to form a triangular distribution shape. At the same time, the mobile linkage assembly drives the connected straightening wheel to move linearly, thereby ensuring the linearity of the straightening of the cable end part and solving the problem that the cable is rough and hard and inconvenient to straighten.

[0016] 2. It has the structural function of 360° rotation and linear movement along the cable. Combined with the displacement sensor to measure the distance size of the stripping point and the electric push rod to adjust the cutting depth, it enhances the accuracy and flexibility of the stripping head position adjustment. It can switch to circular cutting and transverse cutting of the insulation layer. The processing operation is efficient and labor-saving, which greatly shortens the stripping and wiring processing time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1It is a three-dimensional diagram of the overall structure of the present invention;

[0019] Figure 2 Another perspective view of the overall structure of the present invention;

[0020] Figure 3 It is a three-dimensional diagram of the local structure of the present invention;

[0021] Figure 4 It is a side view of the overall structure of the present invention;

[0022] Figure 5 It is a top view of the overall structure of the present invention.

[0023] In the figure: 1. straightening rod; 101. column groove; 102. roller rod; 103. strip slide; 2. lead screw; 3. rear end fixing plate; 301. connecting protrusion one; 4. straightening wheel; 401. ball bearing; 402. L-shaped rod; 5. peeling knife head; 6. displacement sensor; 7. traction block; 701. L-shaped block; 702. first screw rod; 703. screw hole one; 704. connecting protrusion three; 705. rectangular groove; 8. front end fixing plate; 801. connecting protrusion two; 802. screw hole two; 9. second screw rod; 10. U-shaped piece; 11. limit wheel; 12. hand grip; 13. display; 14. battery; 15. electric push rod. DETAILED DESCRIPTION

[0024] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0026] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] See also Figure 1-5As shown, a cable end processing device includes a straightening rod 1, a lead screw 2, a rear end fixing plate 3, a straightening wheel 4, a stripping blade 5, a displacement sensor 6, a traction block 7, a front end fixing plate 8, a second screw 9, a U-shaped member 10, a limiting wheel 11, a hand grip 12, a display 13, a battery 14 and an electric push rod 15. The two straightening rods 1 and the straightening wheel 4 form a cable straightening mechanism, and the moving range of the cable straightening mechanism is located between the rear end fixing plate 3 and the front end fixing plate 8. A column groove 101 is opened on the inner side of both ends of each straightening rod 1, and a roller rod 102 is rotatably installed in the column groove 101, and the roller rod 102 partially exceeds the column groove 1 01 is connected with a window between the surface of the straightening rod 1, and the two roller rods 102 distributed up and down at the front end fixed plate 8 and the two limiting wheels 11 distributed up and down form a cable clamping mechanism, the straightening wheel 4 is connected to the lead screw 2 through a movable linkage assembly, and a plurality of balls 401 are distributed in a ring in the middle of the straightening wheel 4, the limiting wheel 11 is rotatably installed in the U-shaped part 10, and one side of the U-shaped part 10 is rotatably connected to one end of the second screw 9 through a bearing, the stripping head 5 and the displacement sensor 6 are alternately located between the two straightening rods 1, and the back of the stripping head 5 is fixedly connected to the output end of the electric push rod 15.

[0028] The mobile linkage assembly includes a traction block 7, an L-shaped block 701, a first screw rod 702 and a screw hole 703, the screw hole 703 on the traction block 7 is threadedly connected to the lead screw 2, and an L-shaped block 701 is installed on the top of the traction block 7, the first screw rod 702 is threadedly installed on the L-shaped block 701, and one end of the first screw rod 702 is rotatably connected to one end of the L-shaped rod 402 through a bearing, and the other end of the L-shaped rod 402 is rotatably connected to one side of the straightening wheel 4;

[0029] Under the manual operation and rotation of the lead screw 2, the traction block 7 connected via the screw hole 703 is driven to move along the straightening rod 1 between the front end fixing plate 8 and the rear end fixing plate 3. At the same time, the L-shaped block 701 connected to the top of the traction block 7 and the straightening wheel 4 connected via the first screw 702 and the L-shaped rod 402 move together, and combined with the cable clamping mechanism to fix the corresponding part of the cable, it is helpful to straighten the end part of the cable and solve the problem that the cable is rough and hard and inconvenient to straighten.

[0030] The traction block 7 has three connecting protrusions 704 on the upper and lower sides, and one end of the two connecting protrusions 704 is slidably connected with the corresponding strip-shaped slide grooves 103 on the two straightening rods 1, and the other side of the traction block 7 has rectangular grooves 705 on the upper and lower sides, and the battery 14 is installed in the groove structure between the two rectangular grooves 705;

[0031] The two upper and lower connecting protrusions 3 704 are respectively slidably connected with the corresponding two strip-shaped slide grooves 103, and combined with the screw hole 1 703 on the traction block 7 to be threadedly connected with the lead screw 2, thereby enhancing the stability of the movement of the traction block 7 and its connecting parts.

[0032] The middle plane of the straightening wheel 4 coincides with the plane located in the middle between the two straightening rods 1, which helps to form a triangular distribution pattern and ensure the linearity of the straightening of the cable end portion.

[0033] A second connecting protrusion 801 is provided on one side of the front end fixing plate 8, and one end of the second connecting protrusion 801 is fixedly connected to the inner end of the strip slide groove 103 located on the straightening rod 1, thereby fixing the front end fixing plate 8 and the corresponding parts of the two straightening rods 1.

[0034] The upper and lower ends of the front end fixing plate 8 are both provided with a second screw hole 802, and the second screw hole 802 is threadedly connected to the second screw rod 9. The middle part of the front end fixing plate 8 is rotatably connected to one end of the lead screw 2 through a bearing. By rotating the second screw rod 9, the connected U-shaped part 10 and the limiting wheel 11 located in the U-shaped part 10 are driven to move, thereby playing a role in regulating the position of the limiting wheel 11.

[0035] One side of the rear end fixing plate 3 is provided with connecting protrusions 301 on the upper and lower sides, and the outer end of the connecting protrusion 301 is fixedly connected to the corresponding end of the strip slide groove 103 located on the straightening rod 1, and the middle part of the rear end fixing plate 3 is rotatably connected to the inner part of one end of the screw 2 through a bearing, and a hand handle 12 is installed on one side of the rear end fixing plate 3, and a display 13 is installed on the hand handle 12, and a plurality of control buttons are arranged on the surface of the display 13.

[0036] The specific steps are as follows:

[0037] Step 1: According to the length of the cable end to be processed, the two rollers 102 located at the front fixing plate 8 are brought into contact with the portion of the cable at the corresponding length, and the two upper and lower limiting wheels 11 are brought into close contact with the corresponding surface of the cable under the action of the U-shaped member 10 moving inwards driven by the second screw 9 to rotate, so as to clamp and fix the whole structure on the cable;

[0038] Step 2: The first screw 702 is rotated to drive the straightening wheel 4 connected via the L-shaped rod 402 to approach the corresponding part of the cable until the balls 401 distributed in an annular manner in the middle of the straightening wheel 4 roll in contact with the surface of the cable, and at the same time, one side of the cable at this location contacts the corresponding parts of the two straightening rods 1 distributed above and below;

[0039] Step 3: Rotate the lead screw 2 to drive the traction block 7 through the screw hole 1 703 to move along the straightening rod 1 toward the rear end fixing plate 3 under the action of the sliding connection between the connecting protrusion 3 704 and the strip slide groove 103 located on the straightening rod 1, and at the same time drive the L-shaped block 701, the first screw 702 and the straightening wheel 4 connected to the traction block 7 to move, so as to realize the straightening of the cable end part, which is convenient for subsequent end stripping and other processing;

[0040] Step 4: Since the display 13 is provided with a controller and multiple control buttons, the following specific cable end stripping operation is performed: after the cable end portion is straightened, the lead screw 2 is rotated again to move the portion connected to the traction block 7 back, and the displacement size data displayed by the turned-on displacement sensor 6 and the display 13 are combined to accurately determine the starting point of the cable stripping;

[0041] Step 5: According to the known thickness of each insulating layer of the cable, the extension amount of the electric push rod 15 is adjusted and controlled so that the sharp end of the stripping blade 5 connected to the output end of the electric push rod 15 is inserted into the corresponding insulating layer. Since the cable clamping mechanism formed at the front fixing plate 8 implements rolling contact clamping on the corresponding part of the cable, the handle 12 is rotated 360° to cut the corresponding insulating layer. Thereafter, the lead screw 2 is rotated to drive the L-shaped block 701 connected to the traction block 7, the first screw 702 and the straightening wheel 4 to move toward the end of the cable to cut the insulating layer horizontally.

[0042] Step 6: After the horizontal cutting of the insulation layer is completed, the ring cutting operation in step 5 is performed again to achieve the end-to-end ring cutting of the insulation layer, and then the end of the stripping blade 5 is located in the horizontal cutting groove and combined with the overall side rotation, which helps to peel off the insulation layer at this location;

[0043] Step 7: Replace the starting position of the stripping blade 5 and repeat the above stripping operation to complete the stripping of the entire cable end.

[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0045] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cable end processing device, characterized in that: The invention comprises a straightening rod (1), a lead screw (2), a rear fixing plate (3), a straightening wheel (4), a peeling blade (5), a displacement sensor (6), a traction block (7), a front fixing plate (8), a second screw rod (9), a U-shaped member (10), a limit wheel (11), a hand grip rod (12), a display (13), a battery (14) and an electric push rod (15), wherein the two straightening rods (1) and the straightening wheel (4) form a cable straightening mechanism, and the moving range of the cable straightening mechanism is located between the rear fixing plate (3) and the front fixing plate (8), and each of the straightening rods (1) is provided with a column groove (101) on the inner side of both ends, and a roller rod (102) is rotatably installed in the column groove (101), and a portion of the roller rod (102) protrudes beyond a communication window between the column groove (101) and the surface of the straightening rod (1). , and two roller rods (102) distributed up and down at the front fixed plate (8) and two limit wheels (11) distributed up and down form a cable clamping mechanism, the straightening wheel (4) is connected to the lead screw (2) through a movable linkage assembly, and a plurality of balls (401) are provided in an annular manner in the middle of the straightening wheel (4), the limit wheel (11) is rotatably mounted in the U-shaped member (10), and one side of the U-shaped member (10) is rotatably connected to one end of the second screw rod (9) through a bearing, the stripping cutter head (5) and the displacement sensor (6) are alternately located between the two straightening rods (1), and the back of the stripping cutter head (5) is fixedly connected to the output end of the electric push rod (15), and the middle plane of the straightening wheel (4) coincides with the plane located in the middle between the two straightening rods (1); The mobile linkage assembly comprises a traction block (7), an L-shaped block (701), a first screw rod (702) and a screw hole (703); the screw hole (703) on the traction block (7) is threadedly connected to the lead screw (2); an L-shaped block (701) is installed on the top of the traction block (7); a first screw rod (702) is threadedly installed on the L-shaped block (701); one end of the first screw rod (702) is rotatably connected to one end of the L-shaped rod (402) through a bearing; the other end of the L-shaped rod (402) is rotatably connected to one side of the straightening wheel (4); one side of the traction block (7) is provided with connecting protrusions (704) at the top and bottom, and one end of the two connecting protrusions (704) is respectively slidably connected to the corresponding strip-shaped slide grooves (103) on the two straightening rods (1).

2. A cable end processing device according to claim 1, characterized in that: Rectangular grooves (705) are provided at the top and bottom of the other side of the traction block (7), and a battery (14) is installed in the groove structure between the two rectangular grooves (705).

3. A cable end processing device according to claim 1, characterized in that: A second connecting protrusion (801) is provided on one side of the front end fixing plate (8) at the top and bottom, and one end of the second connecting protrusion (801) is fixedly connected to the inner end of the strip-shaped sliding groove (103) located on the straightening rod (1).

4. A cable end processing device according to claim 1, characterized in that: The upper and lower ends of the front fixing plate (8) are both provided with a second screw hole (802), and the second screw hole (802) is threadedly connected to the second screw rod (9).

5. A cable end processing device according to claim 1, characterized in that: The middle portion of the front end fixing plate (8) is rotatably connected to one end of the lead screw (2) via a bearing.

6. A cable end processing device according to claim 1, characterized in that: A connecting protrusion (301) is provided on one side of the rear end fixing plate (3) at the top and bottom, and the outer end of the connecting protrusion (301) is fixedly connected to the corresponding end of the strip-shaped slide groove (103) on the straightening rod (1), and the middle part of the rear end fixing plate (3) is rotatably connected to the inner part of one end of the lead screw (2) via a bearing.

7. A cable end processing device according to claim 1, characterized in that: A handlebar (12) is mounted on one side of the rear end fixing plate (3), and a display (13) is mounted on the handlebar (12), with a plurality of control buttons being arranged on the surface of the display (13).