A preparation device and preparation method of silicon carbide honeycomb ceramics
By designing a silicon carbide honeycomb ceramic preparation device with integrated cutting, clamping, cleaning and grinding functions, the problems of unstable cutting and single function in the prior art are solved, and efficient honeycomb ceramic processing is achieved.
Patent Information
- Application Number
- CN202411464605.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-21
AI Technical Summary
In the prior art, the silicon carbide honeycomb ceramics cannot be fixed during the cutting process, resulting in unstable cutting, single function, and subsequent grinding and cleaning require additional processing machines.
A preparation device including a processing table, a sliding table, a cutting knife, a clamping mechanism and a grinding mechanism is designed. Through the synergy between the first electric push rod and the dual-axis motor, the positioning, cutting, clamping, cleaning and grinding of honeycomb ceramics is realized, integrating the cutting and grinding process and improving processing efficiency.
It realizes stable cutting and efficient grinding of honeycomb ceramics, reduces subsequent processing steps, and improves preparation efficiency and product quality.
Smart Images

Figure CN118952430B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic processing, and in particular to a preparation device and a preparation method of silicon carbide honeycomb ceramics. Background Art
[0002] The processing steps of silicon carbide honeycomb ceramic lattice bricks are divided into: raw material preparation and mixing, mud kneading and aging, molding, drying and firing, and subsequent processing. The subsequent processing refers to the fact that the fired silicon carbide honeycomb ceramics may also need to be cut, polished, and cleaned. After searching, the invention with announcement number CN114770715B discloses a horizontal high-speed automatic cutting machine for wet blanks of honeycomb ceramics. It also has the following disadvantages during use: the blank is placed on the blank during use, and it cannot be fixed during the cutting process, making the cutting unstable, and it can only perform cutting, with a single function, and subsequent polishing and cleaning require additional processing machines. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art that the cutting process cannot be fixed, resulting in unstable cutting, and can only be cut, with a single function, and subsequent grinding and cleaning require additional processing machines, and a preparation device and method for silicon carbide honeycomb ceramics are proposed.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A preparation device for silicon carbide honeycomb ceramics, comprising a processing table and a honeycomb ceramic, wherein a first sliding table and a second sliding table are slidably provided on the top of the processing table, wherein the first sliding table is in a shape of a square, and its inner diameter is adapted to the honeycomb ceramic, and a first electric push rod is fixedly provided on the top of the processing table, wherein the output end of the first electric push rod is fixedly connected to the second sliding table, and the first sliding table and the second sliding table are connected via a transmission member, and are used to drive the honeycomb ceramic to move;
[0006] A knife seat is provided on the top of the processing table, a second rotating shaft is rotatably provided on one side of the knife seat, two cutters for cutting honeycomb ceramics are fixedly sleeved on the outer wall of the second rotating shaft, a dual-axis motor is fixedly provided on the top of the processing table, the output end of the dual-axis motor is connected to the second rotating shaft to provide rotational power for the cutters, a knife groove corresponding to the cutter is provided on the top of the processing table, and a positioning groove corresponding to the honeycomb ceramics is provided on one side of the first sliding table and the knife seat for positioning the honeycomb ceramics;
[0007] The clamping mechanism is arranged on the top of the processing table and is used in conjunction with the first sliding table to clamp the honeycomb ceramics, clean the through holes of the honeycomb ceramics during the clamping process, and is also connected to the other output end of the dual-axis motor for turning over the honeycomb ceramics;
[0008] One side of the knife seat is movably connected to the second sliding platform, and can drive the knife seat to move away from the honeycomb ceramic during the resetting process of the first electric push rod, and disconnect the connection between the dual-axis motor and the second rotating shaft;
[0009] The grinding mechanism is arranged on the top of the processing table and is used for grinding the outer wall of the honeycomb ceramic.
[0010] In a possible design, the transmission member includes a rectangular hole opened on the top of the processing table, a gear is rotatably provided in the rectangular hole, a first rack and a second rack meshing with the gear are slidably provided in the rectangular hole, the top of the first rack is fixedly connected to the first sliding table, and the top of the second rack is fixedly connected to the second sliding table.
[0011] In a possible design, two sliding rods are slidably provided on one side of the tool holder, one end of the sliding rod is fixedly connected to the second sliding table, the outer wall of the sliding rod is sleeved with a first spring, the two ends of the first spring are respectively fixedly connected to the mutually close sides of the tool holder and the second sliding table, the outer wall fixed sleeve of the sliding rod is provided with a limit ring used in conjunction with the tool holder, two groups of limit blocks are fixedly provided on the top of the processing table, and the tool holder is located between the two groups of limit blocks.
[0012] In one possible design, a transmission shaft is rotatably provided on one side of the processing table, the transmission shaft is fixedly connected to one of the output ends of the dual-axis motor, a slot is provided at the other end of the transmission shaft, and an insert block for use with the slot is fixedly provided at one end of the second rotating shaft.
[0013] In a possible design, the clamping mechanism includes two support seats fixedly arranged on the top of the processing table, a first rotating shaft is rotatably provided on one side of the support seat, a sleeve rod is slidably sleeved on the outer wall of the first rotating shaft, and connecting disks are fixedly arranged on the ends of the two sleeve rods close to each other, one of the first rotating shaft and the outer wall of the other output end of the dual-axis motor are fixedly sleeved with synchronous wheels, the outer walls of the two synchronous wheels are transmission-connected with the same synchronous belt, and the two sleeve rods are transmission-connected to the first sliding table, and when the first sliding table is reset and moved, the two connecting disks can be driven to approach each other to clamp the honeycomb ceramics.
[0014] In a possible design, a through rod corresponding to the through hole is fixedly provided on the inner side of one of the connection disks, and a through rod corresponding to the through rod is fixedly provided on the inner side of the other connection disk for collecting internal impurities.
[0015] In a possible design, a fixing plate is sleeved on the outer wall of the sleeve rod near the through rod, a fixing column is fixed between the fixing plate and the support seat, an insertion rod is slidably inserted through the through rod, and a plurality of the insertion rods are fixedly connected to the fixing plate.
[0016] In a possible design, a sliding bar is rotatably sleeved on the outer wall of the sleeve rod, and the sliding bar is slidably arranged on the top of the processing table along the moving direction of the sleeve rod, one side of one of the sliding bars is provided with a yield groove corresponding to the fixed plate, and extension bars are fixedly arranged on both sides of the first sliding table, and a same connecting rod is rotatably arranged between the extension bar and the corresponding sliding bar, and the connecting rod includes a first rotating rod and a second rotating rod, the second rotating rod is slidably arranged in the first rotating rod, a second spring is arranged in the first rotating rod, and the two ends of the second spring are respectively fixedly connected to the inner wall of one side of the first rotating rod and one end of the second rotating rod, and the inner wall of the first rotating rod and the outer wall of the second rotating rod are both embedded with electromagnet blocks for use with them.
[0017] In a possible design, the grinding mechanism includes two support frames fixed on the top of the support seat, the top of the four support frames is fixedly provided with a same top plate, the top of the top plate is penetrated and fixedly provided with a second electric push rod, the outer wall sliding sleeves of the four support frames are provided with a same lifting plate, the output end of the second electric push rod is fixedly connected to the lifting plate, the bottom of the lifting plate is fixedly provided with a mounting frame, two rotating rollers are rotatably provided in the mounting frame, the outer walls of the two rotating rollers are transmission-connected with a same sandpaper belt, a second motor is fixedly provided on one side of the mounting frame, and the output end of the second motor is fixedly connected to one of the rotating rollers.
[0018] A method for preparing silicon carbide honeycomb ceramics comprises the following steps:
[0019] S1. Positioning and cutting of honeycomb ceramics: Place the honeycomb ceramics in the middle of the first sliding table, start the first electric push rod to insert the insert block into the slot, start the dual-axis motor to drive the cutter to rotate, and the first electric push rod continues to extend to move the honeycomb ceramics toward the cutter and cut.
[0020] S2. Preparation for hole cleaning: After cutting, the first electric push rod is retracted, the electromagnet block is started to fix the second rotating rod and the first rotating rod, and the first sliding table is moved to insert the through rod and the penetrating rod into the honeycomb ceramic to prepare for cleaning the holes.
[0021] S3, top grinding: start the second electric push rod to make the sandpaper belt contact the honeycomb ceramic, start the second motor to drive the sandpaper belt to move, and grind the top of the honeycomb ceramic.
[0022] S4, outer wall grinding: After the top is ground, the second electric push rod retracts, and the dual-axis motor is started to drive the honeycomb ceramic to rotate, and the outer wall is ground in turn.
[0023] S5, impurity cleaning and resetting: After grinding is completed, the electromagnet block is disconnected, and the second rotating rod is reset under the action of the second spring. During the resetting process of the through rod, impurities are cleaned by the inserted rod.
[0024] In the present application, the fired honeycomb ceramic is first placed on the first sliding table, and the first sliding table is located in the middle of the honeycomb ceramic. Then the first electric push rod is started to drive the second sliding table to move. During the movement of the second sliding table, the knife seat can move under the action of the first spring until the knife seat hits the limit block on the left. At this time, the plug block is inserted into the slot. Then the dual-axis motor is started to drive the transmission shaft to rotate. The rotation of the transmission shaft can drive the second rotating shaft to rotate through the plug block and the slot, which can drive the cutter to rotate. The first electric push rod continues to extend to drive the second sliding table to move. The movement of the second sliding table can drive the second rack to move. The movement of the second rack can drive the gear to rotate. The rotation of the gear can drive the first rack to move. The movement of the first rack can drive the first sliding table to move, so that the second sliding table and the first sliding table are close to each other, which can drive the honeycomb ceramic to move toward the cutter, cutting while moving. During the movement of the first sliding table, the first rotating rod can be driven to slide on the second rotating rod.
[0025] The first and second electric push rods are retracted to drive the second sliding table to reset and move, and the first and second sliding tables can be driven away from each other through the gear, the first rack and the second rack. During the movement of the second sliding table, the sliding rod can be driven to slide in the knife seat until the sliding rod contacts one side of the knife seat. At this time, continuing to retract can drive the knife seat to move, so that the knife seat contacts the limit block on the right side. While the first sliding table moves, the two electromagnet blocks are started to fix the second rotating rod with the first rotating rod. At this time, the reset movement of the first sliding table can drive the two sliding bars to approach each other through the first rotating rod and the second rotating rod, and drive the sleeve rod to slide on the first rotating shaft, so that the two connecting plates are close to each other until the through rod and the through rod are inserted into the honeycomb ceramic. At this time, the first sliding table and the second sliding table are both away from the honeycomb ceramic. The through rod and the through rod can clean the holes in the honeycomb ceramic when they move in the honeycomb ceramic, and the impurities in the honeycomb ceramic can be pushed into the through rod during the movement of the through rod and the connecting plate.
[0026] At the same time, the second electric push rod is started to extend, and the extension of the second electric push rod can drive the lifting plate to move downward, and the downward movement of the lifting plate can drive the mounting frame to move downward, which can drive the sandpaper belt to contact the honeycomb ceramic, and then the second motor is started to drive the rotating roller to rotate, which can drive the sandpaper belt to move and grind the top of the honeycomb ceramic;
[0027] After the top is polished, the second electric push rod is started to retract and drive the sandpaper belt away from the honeycomb ceramic, and then the dual-axis motor is started to drive the first rotating shaft to rotate. The rotation of the first rotating shaft can drive the sleeve rod to rotate, and the rotation of the sleeve rod can drive the connecting disk to rotate. The rotation of the connecting disk can drive the honeycomb ceramic to rotate through the penetrating rod, and the outer wall of the honeycomb ceramic is polished in turn;
[0028] After grinding is completed, disconnect the electromagnet block. At this time, the second rotating rod can slide in the first rotating rod under the action of the second spring, drive the two sliding strips to move away from each other, drive the connecting plate and the through rod to reset and move. During the reset movement of the through rod, the impurities collected inside can be cleaned by the insertion rod;
[0029] Finally, take out the processed honeycomb ceramics, place the honeycomb ceramics to be processed in the first sliding table, and it can also be used in cooperation with a robot for automatic loading and unloading.
[0030] Beneficial effects: In the present invention, for the preparation device of silicon carbide honeycomb ceramics, by placing the honeycomb ceramics in the first sliding table and starting the first electric push rod and the biaxial motor, it can not only drive the honeycomb ceramics to move under the abrasive belt, but also cut the honeycomb ceramics through the two cutting knives during the movement, which can improve the processing efficiency. Moreover, the first sliding table is in a U shape and can be adapted to the honeycomb ceramics, and the honeycomb ceramics will not move randomly during the cutting process, ensuring the stability during the cutting process;
[0031] In the present invention, for the preparation device of silicon carbide honeycomb ceramics, by starting the two electromagnet blocks, the first rotating rod and the second rotating rod can be fixed together. At this time, during the reset movement of the first sliding table, it can drive the two connecting plates to approach each other to clamp the honeycomb ceramics, and during the clamping process, the impurities in the holes of the honeycomb ceramics can be cleaned through the through rod and the through rod, and the cleaned impurities can be collected through the through rod, avoiding being left in the holes and eliminating the need for subsequent processing of the holes of the honeycomb ceramics again;
[0032] In the present invention, for the preparation device of silicon carbide honeycomb ceramics, by starting the biaxial motor, it can not only drive the cutting knives to rotate to cut the honeycomb ceramics, but also drive the connecting plate to rotate. During the rotation of the connecting plate, it can drive the honeycomb ceramics to rotate through the through rod and the holes on the honeycomb ceramics, so that multiple outer walls can cooperate with the abrasive belt for grinding without manual turning;
[0033] In the present invention, for the preparation device of silicon carbide honeycomb ceramics, by arranging an insertion rod corresponding to the through rod on the fixed disk, it can automatically clean the impurities collected in the through rod during the reset process for subsequent continuous processing without manual cleaning, making it more convenient to use;
[0034] In the present invention, through the cooperation of the first sliding table and the second sliding table, and the cutter driven by the dual-axis motor, the honeycomb ceramics can be stably cut, the clamping mechanism can not only clean the through holes of the honeycomb ceramics during the clamping process, but also realize the flipping of the honeycomb ceramics through the other output end of the dual-axis motor, thereby improving the flexibility of preparation, and the polishing mechanism utilizes the second electric push rod and the sandpaper belt to polish the outer wall of the cut honeycomb ceramics, thereby ensuring the surface quality of the product. In addition, the device also realizes precise coordination and automatic control of various components through ingenious transmission part design, coordination of the sliding rod and the spring, and a connecting rod structure controlled by the electromagnet block, thereby improving the preparation efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 A schematic diagram of the three-dimensional structure of a preparation device for silicon carbide honeycomb ceramics proposed by the present invention;
[0036] Figure 2 A schematic diagram of a three-dimensional structure from another perspective of a preparation device for silicon carbide honeycomb ceramics proposed by the present invention;
[0037] Figure 3 A schematic diagram of the mounting frame and sandpaper belt mounting structure of a device for preparing silicon carbide honeycomb ceramics proposed by the present invention;
[0038] Figure 4 This is a schematic diagram of the connection structure between the first sliding table and the second sliding table of a preparation device for silicon carbide honeycomb ceramics proposed by the present invention;
[0039] Figure 5 This is a schematic diagram of the connection plate installation structure of a device for preparing silicon carbide honeycomb ceramics proposed by the present invention;
[0040] Figure 6 This is a schematic diagram of the connecting structure of the insert rod and the through rod of a preparation device for silicon carbide honeycomb ceramics proposed by the present invention;
[0041] Figure 7 A schematic diagram of a connecting rod structure of a device for preparing silicon carbide honeycomb ceramics proposed by the present invention;
[0042] Figure 8 This is a schematic diagram of the connection structure between the transmission shaft and the rotating shaft of a preparation device for silicon carbide honeycomb ceramics proposed by the present invention.
[0043] In the figure: 1, processing table; 2, support base; 3, first rotating shaft; 4, dual-axis motor; 5, connecting plate; 6, first sliding table; 7, honeycomb ceramic; 8, support frame; 9, sandpaper belt; 10, through rod; 11, first electric push rod; 12, synchronous pulley; 13, synchronous belt; 14, transmission shaft; 15, second sliding table; 16, tool holder; 17, cutting tool; 18, top plate; 19, second electric push rod; 20, lifting plate; 21, mounting bracket; 22, rotating roller; 23, second motor; 24, second rotating shaft; 25, positioning groove; 26, gear; 27, first rack; 28, second rack; 29, sliding rod; 30, limiting ring; 31, first spring; 32, limiting block; 33, sleeve rod; 34, sliding strip; 35, through rod; 36, fixed disk; 37, fixed column; 38, relief groove; 39, inserting rod; 40, extension strip; 41, connecting rod; 42, first rotating rod; 43, second rotating rod; 44, electromagnet block; 45, second spring; 46, inserting block; 47, inserting slot. Specific embodiments
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0045] Embodiment 1: Refer to Figure 1 - Figure 8 , a preparation device, including: a processing table 1 and a honeycomb ceramic 7. A first sliding table 6 and a second sliding table 15 are slidably provided on the top of the processing table 1. The first sliding table 6 is in a U shape, and its inner diameter is adapted to the honeycomb ceramic 7. A first electric push rod 11 is fixedly provided on the top of the processing table 1, and the output end of the first electric push rod 11 is fixedly connected to the second sliding table 15. The first sliding table 6 and the second sliding table 15 are connected by a transmission member for driving the honeycomb ceramic 7 to move;
[0046] A tool holder 16 is provided on the top of the processing table 1. A second rotating shaft 24 is rotatably provided through one side of the tool holder 16. Two cutting tools 17 for cutting the honeycomb ceramic 7 are fixedly sleeved on the outer wall of the second rotating shaft 24. A dual-axis motor 4 is fixedly provided on the top of the processing table 1, and the output end of the dual-axis motor 4 is connected to the second rotating shaft 24 to provide rotational power for the cutting tool 17. A tool groove corresponding to the cutting tool 17 is opened on the top of the processing table 1. Positioning grooves 25 corresponding to the honeycomb ceramic 7 are opened on one side of the first sliding table 6 and the tool holder 16 for positioning the honeycomb ceramic 7;
[0047] A clamping mechanism is provided on the top of the processing table 1 and is used in cooperation with the first sliding table 6 for clamping the honeycomb ceramic 7. During the clamping process, the through holes of the honeycomb ceramic 7 are cleaned, and it is also传动连接 to the other output end of the dual-axis motor 4 for flipping the honeycomb ceramic 7;
[0048] One side of the knife seat 16 is movably connected to the second sliding platform 15, and can drive the knife seat 16 to move away from the honeycomb ceramic 7 during the resetting process of the first electric push rod 11, and disconnect the dual-axis motor 4 from the second rotating shaft 24;
[0049] The grinding mechanism is arranged on the top of the processing table 1 and is used for grinding the outer wall of the honeycomb ceramic 7. The honeycomb ceramic 7 is placed in the first sliding table 6, and then the first electric push rod 11 is started to extend to drive the second sliding table 15 to move. The movement of the second sliding table 15 can drive the first sliding table 6 to move through the transmission member, and can drive the honeycomb ceramic 7 to move. At the same time, it can also drive the knife seat 16 to move, so that the second rotating shaft 24 is connected to the output end of the dual-axis motor 4, and the cutter 17 provides rotational power to cut the honeycomb ceramic 7. After cutting, the first electric push rod 11 is started to retract. During the retraction process, the second sliding table 15 and the knife seat 16 are driven to move, so that the second rotating shaft 24 is disconnected from the dual-axis motor 4, and the first sliding table 6 is driven to reset. During the resetting process, the first sliding table 6 can drive the clamping mechanism to clamp the honeycomb ceramic 7, and during the clamping process, the through hole of the honeycomb ceramic 7 can also be cleaned, and then the grinding mechanism is started for grinding, so that cutting and grinding are integrated, which can improve the processing efficiency.
[0050] The transmission member includes a rectangular hole opened on the top of the processing table 1, a gear 26 is rotatably provided in the rectangular hole, a first rack 27 and a second rack 28 meshing with the gear 26 are slidably provided in the rectangular hole, the top of the first rack 27 is fixedly connected to the first sliding table 6, and the top of the second rack 28 is fixedly connected to the second sliding table 15. In the process of starting the extension and retraction of the first electric push rod 11, the second sliding table 15 can be driven to move, the movement of the second sliding table 15 can drive the second rack 28 to move, the movement of the second rack 28 can drive the gear 26 to rotate, and the rotation of the gear 26 can drive the first rack 27 to move, thereby driving the first sliding table 6 and the second sliding table 15 to move relative to each other.
[0051] Two sliding rods 29 are slidably provided on one side of the tool holder 16, one end of the sliding rod 29 is fixedly connected to the second sliding platform 15, the outer wall of the sliding rod 29 is sleeved with a first spring 31, the two ends of the first spring 31 are respectively fixedly connected to the mutually close sides of the tool holder 16 and the second sliding platform 15, the outer wall of the sliding rod 29 is fixedly sleeved with a limit ring 30 used in conjunction with the tool holder 16, two groups of limit blocks 32 are fixedly provided on the top of the processing table 1, the tool holder 16 is located between the two groups of limit blocks 32, and when the first electric push rod 11 is retracted to drive the second sliding platform 15 to move, the sliding rod 31 can be driven 29 moves. When the limit ring 30 contacts the knife seat 16, continuing to move can drive the knife seat 16 to move to the right, and can disconnect the second rotating shaft 24 from the output end of the dual-axis motor 4. When the first electric push rod 11 is started and extended, the knife seat 16 can be reset and moved to the left under the action of the first spring 31 until it contacts the limit block 32 on the left. At this time, the second rotating shaft 24 is connected to the output end of the dual-axis motor 4, which can not only drive the knife seat 16 away from the honeycomb ceramic 7 during the grinding process, but also will not drive the cutter 17 to rotate during the startup of the dual-axis motor 4, so as to avoid affecting the grinding.
[0052] The clamping mechanism includes two support seats 2 fixedly arranged on the top of the processing table 1, a first rotating shaft 3 is rotatably provided on one side of the support seat 2, a sleeve rod 33 is slidably sleeved on the outer wall of the first rotating shaft 3, and a connecting disk 5 is fixedly arranged on the ends of the two sleeve rods 33 close to each other, a synchronous wheel 12 is fixedly sleeved on the outer wall of one of the first rotating shafts 3 and the other output end of the dual-axis motor 4, and the outer walls of the two synchronous wheels 12 are transmission-connected with the same synchronous belt 13, and the two sleeve rods 33 are transmission-connected with the first sliding table 6, and when the first sliding table 6 is reset and moved, the two connecting disks 5 can be driven to move relative to each other. The honeycomb ceramic 7 is clamped close to each other, and in the process of starting the first electric push rod 11 to retract and drive the second sliding table 15 and the first sliding table 6 to move away from each other, the two sleeve rods 33 can be driven close to each other through the first sliding table 6, and the two connecting plates 5 can be driven close to each other to clamp the honeycomb ceramic 7. After the first sliding table 6 retracts into place, the second sliding table 15 and the first sliding table 6 are both away from the honeycomb ceramic 7, and then it is polished through the polishing mechanism, and after polishing the top, the honeycomb ceramic 7 can be driven to rotate by starting the dual-axis motor 4 to turn it over, and it can be polished in sequence.
[0053] A through rod 10 corresponding to the through hole is fixedly provided on the inner side of one of the connecting plates 5, and a through rod 35 corresponding to the through rod 10 is fixedly provided on the inner side of the other connecting plate 5, which is used to collect internal impurities. When the two connecting plates 5 approach each other, the through rod 10 and the through rod 35 can be driven to be inserted into the honeycomb ceramic 7, so that the honeycomb ceramic 7 can be supported to prevent the honeycomb ceramic 7 from falling downward after the first sliding platform 6 and the second sliding platform 15 are away from the honeycomb ceramic 7. In addition, the impurities in the through hole of the honeycomb ceramic 7 can be cleaned during the movement, and the cleaned impurities can be pushed into the through rod 35 through the through rod 10 for collection.
[0054] The grinding mechanism includes two support frames 8 fixedly arranged on the top of the support seat 2, the top of the four support frames 8 is fixedly provided with the same top plate 18, the top of the top plate 18 is penetrated and fixedly provided with a second electric push rod 19, the outer wall sliding sleeve of the four support frames 8 is provided with the same lifting plate 20, the output end of the second electric push rod 19 is fixedly connected to the lifting plate 20, the bottom of the lifting plate 20 is fixedly provided with a mounting frame 21, two rotating rollers 22 are rotatably arranged in the mounting frame 21, the outer walls of the two rotating rollers 22 are transmission-connected with the same sandpaper belt 9, a second motor 23 is fixedly arranged on one side of the mounting frame 21, the output end of the second motor 23 is fixedly connected to one of the rotating rollers 22, by starting the second electric push rod 19 to extend, the lifting plate 20 can be driven to move downward, the lifting plate 20 moving downward can drive the sandpaper belt 9 to move downward, and at the same time starting the second motor 23, the second motor 23 can drive the rotating roller 22 to rotate, and the rotation of the rotating roller 22 can drive the sandpaper belt 9 to move, so that the outer wall of the honeycomb ceramic 7 can be polished.
[0055] The present application can be used in the field of ceramic processing, and can also be used in other fields applicable to the present application.
[0056] Example 2: Reference Figure 1 - Figure 8 , improved on the basis of Example 1: a preparation device of silicon carbide honeycomb ceramics, which is applied to the field of ceramic processing, a transmission shaft 14 is rotatably provided on one side of the processing table 1, the transmission shaft 14 is fixedly connected to one of the output ends of the dual-axis motor 4, a slot 47 is opened at the other end of the transmission shaft 14, and an insert block 46 used in conjunction with the slot 47 is fixedly provided at one end of the second rotating shaft 24, the tool holder 16 can drive the second rotating shaft 24 to move when moving, and the movement of the second rotating shaft 24 can drive the insert block 46 to move, when the insert block 46 is inserted into the slot 47, the dual-axis motor 4 is started to drive the second rotating shaft 24 to rotate, and when the insert block 46 is out of the slot 47, the dual-axis motor 4 will not drive the second rotating shaft 24 to rotate.
[0057] A fixing plate 36 is sleeved on the outer wall of the sleeve rod 33 near the through rod 35, and a fixing column 37 is fixed between the fixing plate 36 and the support seat 2. An insertion rod 39 is slidingly provided through the through rod 35, and multiple insertion rods 39 are fixedly connected to the fixing plate 36. When the through rod 35 is inserted into the honeycomb ceramic 7, the insertion rod 39 is separated from the through rod 35, and when the through rod 35 is reset and moved, the insertion rod 39 is inserted into the through rod 35 again, which can push out the impurities collected in the through rod 35, so that there is no need for manual cleaning, which is more convenient to use.
[0058] The outer wall of the sleeve rod 33 is rotatably sleeved with a sliding bar 34, and the sliding bar 34 is slidably arranged on the top of the processing table 1 along the moving direction of the sleeve rod 33. A clearance groove 38 corresponding to the fixed plate 36 is opened on one side of one sliding bar 34. Extension bars 40 are fixedly arranged on both sides of the first sliding table 6. The same connecting rod 41 is rotatably arranged between the extension bar 40 and the corresponding sliding bar 34. The connecting rod 41 includes a first rotating rod 42 and a second rotating rod 43. The second rotating rod 43 is slidably arranged in the first rotating rod 42. A second spring 45 is arranged in the first rotating rod 42. The two ends of the second spring 45 are respectively fixedly connected to the inner wall of one side of the first rotating rod 42 and one end of the second rotating rod 43. The inner wall of the first rotating rod 42 and the outer wall of the second rotating rod 43 are both embedded An electromagnet block 44 is provided for use in conjunction with the first sliding platform 6. During the movement of the first sliding platform 6, the first rotating rod 42 can be driven to slide on the second rotating rod 43 and compress the second spring 45. During the reset movement of the first sliding platform 6, the electromagnet block 44 is started to fix the first rotating rod 42 and the second rotating rod 43. At this time, the reset movement of the first sliding platform 6 can drive the sliding bar 34 to move through the first rotating rod 42 and the second rotating rod 43, thereby driving the two connecting disks 5 to approach each other. When the clamping needs to be released, the electromagnet block 44 is closed. At this time, the second rotating rod 43 can slide in the first rotating rod 42 under the action of the second spring 45, and can drive the two connecting disks 5 to move away from each other until the through rod 10 and the through rod 35 are separated from the honeycomb ceramic 7.
[0059] A method for preparing silicon carbide honeycomb ceramics comprises the following steps:
[0060] S1. First, place the fired honeycomb ceramic 7 on the first sliding table 6, and make the first sliding table 6 located in the middle of the honeycomb ceramic 7. Then, start the first electric push rod 11 to drive the knife seat 16 to move, so that the insert block 46 is inserted into the slot 47. Then, start the dual-axis motor 4 to drive the second rotating shaft 24 to rotate, which can drive the cutter 17 to rotate. The first electric push rod 11 continues to extend to drive the second sliding table 15 and the first sliding table 6 to approach each other, and can drive the honeycomb ceramic 7 to move toward the cutter 17, cutting while moving.
[0061] S2, after the cutting is completed, the first electric push rod 11 retracts and drives the first sliding table 6 and the second sliding table 15 away from each other, and at the same time, the two electromagnet blocks 44 are started to fix the second rotating rod 43 with the first rotating rod 42. At this time, the movement of the first sliding table 6 can drive the two connecting plates 5 to approach each other through the first rotating rod 42 and the second rotating rod 43, so that the through rod 35 and the penetrating rod 10 are inserted into the honeycomb ceramic 7 to clean the holes in the honeycomb ceramic 7;
[0062] S3, simultaneously start the second electric push rod 19 to extend, drive the sandpaper belt 9 to contact the honeycomb ceramic 7, and then start the second motor 23 to drive the rotating roller 22 to rotate, which can drive the sandpaper belt 9 to move and grind the top of the honeycomb ceramic 7;
[0063] S4, after the top is polished, the second electric push rod 19 is started to retract and drive the sandpaper belt 9 away from the honeycomb ceramic 7, and then the dual-axis motor 4 is started to drive the first rotating shaft 3 to rotate, which can drive the honeycomb ceramic 7 to rotate, and the outer wall of the honeycomb ceramic 7 is polished in turn;
[0064] S5. After the grinding is completed, the electromagnet block 44 is disconnected. At this time, the second rotating rod 43 can slide in the first rotating rod 42 under the action of the second spring 45, and drive the connecting plate 5 and the through rod 35 to reset and move. During the reset and movement of the through rod 35, the impurities collected inside can be cleaned by the insertion rod 39.
[0065] However, as is well known to those skilled in the art, the working principles and wiring methods of the dual-axis motor 4, the first electric push rod 11, the second electric push rod 19, the second motor 23 and the electromagnet block 44 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0066] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A preparation device for silicon carbide honeycomb ceramics, characterized in that: It includes a processing table (1) and a honeycomb ceramic (7). A first sliding table (6) and a second sliding table (15) are slidably arranged on the top of the processing table (1). The first sliding table (6) is in a U shape, and its inner diameter is adapted to the honeycomb ceramic (7). A first electric push rod (11) is fixedly arranged on the top of the processing table (1), and the output end of the first electric push rod (11) is fixedly connected to the second sliding table (15). The first sliding table (6) and the second sliding table (15) are connected by a transmission member for driving the honeycomb ceramic (7) to move; The transmission member includes a rectangular hole opened on the top of the processing table (1). A gear (26) is rotatably arranged in the rectangular hole. A first rack (27) and a second rack (28) meshing with the gear (26) are slidably arranged in the rectangular hole. The top of the first rack (27) is fixedly connected to the first sliding table (6), and the top of the second rack (28) is fixedly connected to the second sliding table (15); A tool holder (16) is arranged on the top of the processing table (1). A second rotating shaft (24) is rotatably arranged through one side of the tool holder (16). Two cutting tools (17) for cutting the honeycomb ceramic (7) are fixedly sleeved on the outer wall of the second rotating shaft (24). A double-shaft motor (4) is fixedly arranged on the top of the processing table (1), and the output end of the double-shaft motor (4) is connected to the second rotating shaft (24) to provide rotational power for the cutting tools (17). A tool groove corresponding to the cutting tools (17) is opened on the top of the processing table (1). Positioning grooves (25) corresponding to the honeycomb ceramic (7) are opened on one side of the first sliding table (6) and the tool holder (16) for positioning the honeycomb ceramic (7); Two sliding rods (29) are slidably arranged through one side of the tool holder (16). One end of the sliding rods (29) is fixedly connected to the second sliding table (15). A first spring (31) is sleeved on the outer wall of the sliding rods (29). The two ends of the first spring (31) are respectively fixedly connected to the mutually close sides of the tool holder (16) and the second sliding table (15). A limiting ring (30) cooperating with the tool holder (16) is fixedly sleeved on the outer wall of the sliding rods (29). Two groups of limiting blocks (32) are fixedly arranged on the top of the processing table (1), and the tool holder (16) is located between the two groups of limiting blocks (32); A clamping mechanism is arranged on the top of the processing table (1) and is used in cooperation with the first sliding table (6) to clamp the honeycomb ceramic (7). During the clamping process, the through holes of the honeycomb ceramic (7) are cleaned, and it is also传动连接 to the other output end of the double-shaft motor (4) to flip the honeycomb ceramic (7); It should be noted that there is an unclear expression "传动连接" in the original text. It is recommended to check and clarify the specific connection method for more accurate translation. Here, a literal translation is provided first. The clamping mechanism comprises two support seats (2) fixedly arranged on the top of the processing table (1), a first rotating shaft (3) being rotatably provided through one side of the support seat (2), a sleeve rod (33) being slidably sleeved on the outer wall of the first rotating shaft (3), a connecting disk (5) being fixedly arranged on the ends of the two sleeve rods (33) close to each other, a synchronous wheel (12) being fixedly sleeved on the outer wall of one of the first rotating shafts (3) and the other output end of the dual-axis motor (4), the outer walls of the two synchronous wheels (12) being transmission-connected with the same synchronous belt (13), the two sleeve rods (33) being transmission-connected with the first sliding table (6), and being able to drive the two connecting disks (5) to approach each other to clamp the honeycomb ceramic (7) when the first sliding table (6) is reset and moved; One side of the knife seat (16) is movably connected to the second sliding platform (15), and can drive the knife seat (16) to move away from the honeycomb ceramic (7) and disconnect the dual-axis motor (4) from the second rotating shaft (24) during the resetting process of the first electric push rod (11); A grinding mechanism is arranged on the top of the processing table (1) and is used for grinding the outer wall of the honeycomb ceramic (7).
2. The device for preparing silicon carbide honeycomb ceramics according to claim 1, characterized in that: A transmission shaft (14) is rotatably provided on one side of the processing table (1), the transmission shaft (14) being fixedly connected to one of the output ends of the dual-axis motor (4), a slot (47) being provided at the other end of the transmission shaft (14), and an insert block (46) for use with the slot (47) being fixedly provided at one end of the second rotating shaft (24).
3. The device for preparing silicon carbide honeycomb ceramics according to claim 2, characterized in that: A through rod (10) corresponding to the through hole is fixedly provided on the inner side of one of the connection disks (5), and a through rod (35) corresponding to the through rod (10) is fixedly provided on the inner side of the other connection disk (5) for collecting impurities inside.
4. The device for preparing silicon carbide honeycomb ceramics according to claim 3, characterized in that: A fixing plate (36) is sleeved on the outer wall of the sleeve rod (33) near the through rod (35), a fixing column (37) is fixedly arranged between the fixing plate (36) and the support seat (2), and an insertion rod (39) is slidably penetrated in the through rod (35), and a plurality of the insertion rods (39) are fixedly connected to the fixing plate (36).
5. The device for preparing silicon carbide honeycomb ceramics according to claim 4, characterized in that: The outer wall of the sleeve rod (33) is rotatably sleeved with a sliding bar (34), and the sliding bar (34) is slidably arranged on the top of the processing table (1) along the moving direction of the sleeve rod (33), and a clearance groove (38) corresponding to the fixed plate (36) is opened on one side of one of the sliding bars (34). Extension bars (40) are fixedly arranged on both sides of the first sliding table (6), and a connecting rod (41) is rotatably arranged between the extension bar (40) and the corresponding sliding bar (34), and the connecting rod (41) comprises a first rotating rod (42) and a second rotating rod (43), and the second rotating rod (43) is slidably arranged in the first rotating rod (42). A second spring (45) is arranged in the first rotating rod (42), and two ends of the second spring (45) are respectively fixedly connected to an inner wall of one side of the first rotating rod (42) and one end of the second rotating rod (43), and the inner wall of the first rotating rod (42) and the outer wall of the second rotating rod (43) are both embedded with electromagnet blocks (44) for use with them.
6. The device for preparing silicon carbide honeycomb ceramics according to claim 5, characterized in that: The grinding mechanism comprises two support frames (8) fixedly arranged on the top of the support seat (2); the top of the four support frames (8) is fixedly provided with a same top plate (18); the top of the top plate (18) is penetrated and fixedly provided with a second electric push rod (19); the outer wall sliding sleeves of the four support frames (8) are provided with a same lifting plate (20); the output end of the second electric push rod (19) is fixedly connected to the lifting plate (20); the bottom of the lifting plate (20) is fixedly provided with a mounting frame (21); two rotating rollers (22) are rotatably arranged in the mounting frame (21); the outer walls of the two rotating rollers (22) are transmission-connected with a same sandpaper belt (9); a second motor (23) is fixedly provided on one side of the mounting frame (21); the output end of the second motor (23) is fixedly connected to one of the rotating rollers (22).
7. The method for preparing a silicon carbide honeycomb ceramic according to claim 6, characterized in that: The following steps are involved: S1, positioning and cutting of honeycomb ceramics: placing the honeycomb ceramics (7) in the middle of the first sliding platform (6), starting the first electric push rod (11) to insert the insert block (46) into the slot (47), starting the dual-axis motor (4) to drive the cutter (17) to rotate, and the first electric push rod (11) continues to extend to move the honeycomb ceramics (7) toward the cutter (17) and cut; S2, preparation for hole cleaning: after cutting, the first electric push rod (11) is retracted, the electromagnet block (44) is started to fix the second rotating rod (43) and the first rotating rod (42), and the first sliding platform (6) is moved to allow the through rod (35) and the through rod (10) to be inserted into the honeycomb ceramic (7) to prepare for cleaning the holes; S3, top grinding: start the second electric push rod (19) to make the sandpaper belt (9) contact the honeycomb ceramic (7), start the second motor (23) to drive the sandpaper belt (9) to move, and grind the top of the honeycomb ceramic (7); S4, outer wall grinding: after the top is ground, the second electric push rod (19) is retracted, and the dual-axis motor (4) is started to drive the honeycomb ceramic (7) to rotate, and the outer wall is ground in sequence; S5, impurity cleaning and resetting: After the grinding is completed, the electromagnet block (44) is disconnected, and the second rotating rod (43) is reset under the action of the second spring (45). During the resetting process of the through rod (35), impurities are cleaned by the insertion rod (39).
Citation Information
Patent Citations
Horizontal high-speed automatic cutting machine for honeycomb ceramic wet blanks
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