A graphene film automatic winding device
By designing the automatic winding device of graphene film, using the combined technology of smoothing and winding mechanism, the folding problem caused by tension and static electricity during the winding process is solved, ensuring the smoothness and service life of the film, and improving the Coiling quality.
Patent Information
- Application Number
- CN202411472120.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-22
AI Technical Summary
During the winding process of graphene film, wrinkles are prone to occur due to uneven tension and electrostatic effects, resulting in material aging and damage. It is difficult for the film to return to its original state when re-disassembled, affecting the use effect.
An automatic winding device for graphene films is designed, including a smoothing mechanism and a winding mechanism. The film is flattened by rolling and tensioning, and static electricity is removed through ionic air rods to ensure that the film remains flat during winding. The sex and pulling force are within the allowable range.
It effectively avoids wrinkles caused by uneven tension and static electricity during the winding process, ensures the flatness and service life of the film, and improves the winding quality and use effect of the film.
Smart Images

Figure CN118978056B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of film winding, and in particular to an automatic graphene film winding device. Background Art
[0002] Graphene film is a two-dimensional material composed of a single layer of carbon atoms. It has extremely high electrical conductivity, thermal conductivity and mechanical strength, as well as excellent transparency and flexibility. It is widely used in transparent conductive layers in devices such as touch screens and displays. During the processing and production process, it needs to be rolled up into paper rolls for storage in a certain amount.
[0003] However, the following problems exist in the process of rolling up the graphene film: if the film is rolled up only by a rotating paper roll, wrinkles may easily appear on the film due to uneven tension and static electricity, and the wrinkled parts may become stress concentration points, accelerating the aging or damage of the material, thereby shortening the service life of the product. In addition, the wrinkles formed when the graphene film is rolled up may cause further damage or unevenness of the graphene film when it is unfolded again, making it difficult to restore the film to its original state, thus affecting the use effect. Summary of the invention
[0004] In view of the above problems, an embodiment of the present application provides a graphene film automatic winding device to solve the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned purpose, the embodiment of the present application provides the following technical solution: the embodiment of the present application provides a graphene film automatic winding device, including an equipment frame; a base plate is fixedly installed on the equipment frame, and two smoothing mechanisms are symmetrically arranged on the front and back of the upper end of the base plate, and a winding mechanism is arranged on the right side of the two smoothing mechanisms.
[0006] The smoothing mechanism includes a supporting plate, the upper end of the base plate is fixedly mounted with the supporting plate, the upper end of the base plate and located on the left side of the supporting plate are provided with two vertically symmetrical guide rollers rotatably mounted via an axis plate, a rolling portion for tensioning and rolling the film forward and backward is provided above the supporting plate, and a driving portion for driving the two rolling portions is provided on the base plate.
[0007] The winding mechanism includes a support plate, and two support plates are fixedly installed on the upper end of the base plate, which are symmetrical with respect to the corresponding supporting plates. A feeding roller is rotatably installed on the left side between the two support plates and located above the supporting plate through a ratchet and pawl mechanism. An axle column located on the upper right side of the corresponding feeding roller is also rotatably installed on the front support plate through a ratchet and pawl mechanism. The rear end of the axle column passes through the corresponding support plate and is hinged with an axle rod. A U-shaped groove cooperating with the axle rod is opened on the rear support plate, and balls are evenly rolled on the inner wall of the arc section of the U-shaped groove, and a limiting portion is arranged in the U-shaped groove.
[0008] A rotating part for driving the corresponding unwinding roller to rotate is arranged on the rolling and pulling part, an adjusting part for adjusting the rotation angle of the shaft column as the thickness of the wound film increases is arranged on the shaft column, and a linkage part is arranged between the adjusting part and the rotating part.
[0009] As a preferred solution, the rolling and pulling part includes a base. Bases are fixedly installed at both the front and rear ends of the supporting plate. A fixing plate in an inverted U-shaped structure is slidably installed left and right on the upper ends of the two bases. An ion blower rod is fixedly installed between the two vertical sections of the fixing plate through a support plate. Two roller shafts are arranged front and rear above the supporting plate, and the two roller shafts form a herringbone structure. Sliders are fixedly installed at one ends of the two roller shafts far away from the middle of the supporting plate. Two first guide posts are fixedly installed at the lower end of the slider along the axial direction of the corresponding roller shaft. Oblique grooves are opened at positions on the base corresponding to the first guide posts one by one. Axle seats are slidably installed up and down on the opposite surfaces of the two vertical sections of the fixing plate. A roller is rotatably installed between the two axle seats. A pushing and pulling part for pushing and pulling the roller and the roller shaft to move up and down is arranged between the two rolling and pulling parts.
[0010] As a preferred solution, the driving part includes a connecting plate. A connecting plate is fixedly installed between the two fixing plates. A motor is fixedly installed at the lower end of the bottom plate on the right side between the two fixing plates. The output shaft of the motor rotates through the bottom plate and is fixedly installed with a turntable. A driving rod is eccentrically hinged on the turntable, and the other end of the driving rod is hinged to the connecting plate.
[0011] As a preferred solution, the pushing and pulling part includes an electric push rod. An electric push rod is fixedly installed at the upper end of the connecting plate. The telescopic section of the electric push rod is fixedly installed with a pushing and pulling plate. The upper end of the axle seat slidably penetrates through the corresponding fixing plate and is fixedly connected to the lower end of the pushing and pulling plate. T-shaped sliding rods are slidably installed back and forth at positions on the lower end of the pushing and pulling plate corresponding to the sliders one by one. First waist grooves corresponding to the T-shaped sliding rods one by one are opened at the upper end of the fixing plate. The vertical sections of the T-shaped sliding rods slidably penetrate through the corresponding first waist grooves and are fixedly connected to the corresponding sliders.
[0012] As a preferred solution, the rotating part includes a sliding plate. The right ends of the two fixing plates are slidably installed back and forth together with a sliding plate. A first connecting plate is arranged at the front end of the supporting plate on the front side in each winding mechanism between the corresponding unwinding roller and the corresponding shaft column. The first connecting plate is fixedly installed at the lower end of the sliding plate. A rotating shaft is rotatably installed on the supporting plate on the front side in each winding mechanism between the corresponding shaft column and the corresponding first connecting plate. A rectangular plate is slidably installed up and down on the supporting plate above between the rotating shaft and the shaft column. A tensioning roller is rotatably installed at the front end of the rectangular plate. Straight gears are fixedly installed at the front ends of the unwinding roller and the rotating shaft. Rack teeth meshing with the corresponding straight gears are arranged at the upper and lower ends of the first connecting plate.
[0013] As a preferred embodiment, the adjustment part includes a circular ring, a circular ring is fixedly installed at the front end of the shaft column, a circular ring outer wall is provided with a circular groove, and adjustment plates that slide radially along the circular ring are evenly installed in the circular groove along its circumference, and the end of the adjustment plate away from the center of the corresponding circular ring is an arc surface, and the arc surfaces of multiple adjustment plates on the same circular ring are concentric, and arc grooves are concentrically provided on the arc surfaces of the adjustment plates, and a synchronous wheel located on the front side of the corresponding spur gear is fixedly installed on the rotating shaft, and a belt is commonly connected to the tensioning roller, the synchronous wheel and the multiple adjustment plates on the corresponding circular ring, and a pushing member for adjusting the extension amount of the adjustment plate is provided on the support plate.
[0014] As a preferred embodiment, the pushing member includes a spline groove, a spline groove is provided on the front side of the shaft column, a spline shaft is slidably installed in the spline groove, a disk located on the front side of the corresponding shaft column is fixedly installed on the spline shaft, a No. 1 connecting rod is hingedly connected to the disk at a position corresponding to the adjusting plate along its circumference, and a support is hingedly connected to the other end of the No. 1 connecting rod, and a No. 3 waist groove is provided at the front end of the circular ring at a position corresponding to the adjusting plate, and the support is fixedly connected to the corresponding No. 3 waist groove after sliding through the corresponding No. 3 waist groove, and the support is fixedly connected to the corresponding adjusting plate, and a No. 1 support plate is rotatably installed at the front end of the spline shaft, and two guide rods are installed at the rear end of the No. 1 support plate, and the guide rods slide through the corresponding support plate, and the No. 2 support plate is fixedly installed at the front end of the No. 1 support plate, and a No. 2 connecting rod is hinged between the No. 2 support plate and the corresponding rectangular plate, and an actuator is provided on the support plate for pushing the spline shaft to move as the thickness of the film winding changes.
[0015] As a preferred embodiment, the actuator includes a bracket, a bracket located on the left side of the corresponding shaft column is slidably installed between two support plates of the same group, a pressure roller is rotatably installed on the bracket, and a No. 2 connecting plate is fixedly installed on the side of the bracket away from the corresponding pressure roller through a No. 1 compression spring, and the front and rear ends of the No. 2 connecting plate are respectively fixedly connected to the corresponding support plate, and a No. 2 waist groove corresponding to the bracket is opened on the support plate located on the front side of each group of winding mechanism, and a circular shaft sliding through the corresponding No. 2 waist groove is fixedly installed at the front end of the bracket, and a pushing block is fixedly installed at the front end of the circular shaft, and the pushing block is a right-angled trapezoidal structure with an inclined surface facing the left rear, and a pressure block that contacts the corresponding pushing block is fixedly installed at the rear end of the No. 1 support plate through a column, and a No. 2 compression spring is installed between the column and the corresponding support plate.
[0016] As a preferred embodiment, the limiting portion includes a slide groove, and the arc section of the U-shaped groove is symmetrically provided with slide grooves, and a fixed seat is slidably installed in the slide groove through a No. 3 compression spring, and the opposite surfaces of the two fixed seats are rotatably installed with limiting rollers.
[0017] As a preferred solution, the linkage part includes a waist-shaped groove, the front end of the skateboard is penetrated by a waist-shaped groove, the waist-shaped groove gradually tilts downward from front to back, a No. 3 support plate is fixedly installed on the right end of the push-pull plate, and a No. 2 guide column that slides through the corresponding waist-shaped groove is rotatably installed on the lower end of the No. 3 support plate.
[0018] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects: 1. The smoothing mechanism provided in the present invention tensions and flattens the film by rolling and tensioning to ensure the flatness of the film when it is rolled up, and the winding mechanism ensures that the pulling force of the film during the winding process is kept within the allowable range through the adjustment part to avoid damage to the film caused by excessive pulling force.
[0019] 2. The smoothing mechanism provided in the present invention drives the rolling part to move back and forth left and right through the driving part. When the rolling part moves to the left, the film is first blown by the ion wind rod to remove static electricity to avoid adhesion between the films and between the film and the supporting plate to form wrinkles, and then the film is rolled by the roller. During the movement of the roller to the left, it will synchronously move to a position away from the middle of the film with the cooperation of the No. 1 guide column and the inclined groove to tension the film, thereby ensuring the flatness of the film.
[0020] 3. The winding mechanism provided in the present invention enables the winding process and the smoothing operation of the rolling part to be carried out synchronously through the rotating part, and the film is smoothed and wound at the same time to ensure the winding efficiency and quality. As the thickness of the wound film increases, the adjustment plate will be pushed out, so that the ratio of the outer diameter of the circle formed by the adjustment plates on the same ring and the outer diameter of the corresponding synchronous wheel will change, thereby changing the rotation speed of the shaft column to maintain the pulling force when winding the film, further ensuring the quality of the film winding.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of this application.
[0024] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective.
[0025] Figure 3 This is a schematic diagram of the structure between the unloading roller and the support plate of the present application.
[0026] Figure 4 This is a schematic diagram of the structure of the rolling and pulling part of the present application.
[0027] Figure 5 for Figure 4 A magnified view of the structure in Figure 2.
[0028] Figure 6 This is a cross-sectional view of the limiting portion of the present application.
[0029] Figure 7 This is a cross-sectional view of the execution part of this application.
[0030] Figure 8 for Figure 7 Enlarged view of the structure at B in the figure.
[0031] Fig. 9 This is a schematic diagram of the structure of the pushing member of the present application.
[0032] Figure numerals: 10, equipment frame; 11, bottom plate; 2, smoothing mechanism; 20, supporting plate; 21, guide roller; 22, rolling part; 220, base; 221, fixed plate; 222, ion wind rod; 223, roller; 224, slider; 225, guide column No. 1; 226, inclined groove; 227, shaft seat; 228, roller; 4, push-pull member; 40, electric push rod; 41, push-pull plate; 42, T-shaped slide bar; 23, driving part; 230, connecting plate; 231, motor; 232, turntable; 233, driving rod; 3, winding mechanism; 30, supporting plate; 31, unwinding roller; 32, shaft column; 33, shaft rod; 34, U-shaped groove; 35, limiting part; 350, fixed seat; 351, limiting roller; 5. Rotating part; 50. Slide plate; 51. No. 1 connecting plate; 52. Rotating shaft; 53. Rectangular plate; 54. Tensioning roller; 55. Spur gear; 56. Rack; 6. Adjusting part; 60. Ring; 61. Adjusting plate; 62. Belt; 63. Pushing piece; 630. Spline shaft; 631. Disc; 632. No. 1 connecting rod; 633. Pillar; 634. No. 1 supporting plate; 635. Guide rod; 636. No. 2 supporting plate; 637. No. 2 connecting rod; 7. Actuator; 70. Bracket; 71. Pressure roller; 72. No. 1 compression spring; 73. No. 2 connecting plate; 74. Pushing block; 75. Pressure block; 76. Column; 77. No. 2 compression spring; 8. Linkage part; 80. Waist groove; 81. No. 3 supporting plate; 82. No. 2 guide column. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0034] like Figure 1 As shown, a graphene film automatic winding device includes an equipment frame 10; a base plate 11 is fixedly installed on the equipment frame 10, two smoothing mechanisms 2 are symmetrically arranged at the upper end of the base plate 11, and a winding mechanism 3 is arranged on the right side of the two smoothing mechanisms 2.
[0035] like Figure 1 and Figure 2 As shown, the smoothing mechanism 2 includes a supporting plate 20, the supporting plate 20 is fixedly installed on the upper end of the base plate 11, and two upper and lower symmetrical guide rollers 21 are rotatably installed on the upper end of the base plate 11 and located on the left side of the supporting plate 20 through an axis plate, and a rolling portion 22 for tightening and rolling the film forward and backward is arranged above the supporting plate 20, and a driving portion 23 for driving the two rolling portions 22 is arranged on the base plate 11.
[0036] like Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, the winding mechanism 3 includes a support plate 30, and two support plates 30 are fixedly installed on the upper end of the base plate 11, which are symmetrical with respect to the corresponding supporting plates 20. A discharge roller 31 is rotatably installed on the left side between the two support plates 30 and above the supporting plate 20 through a ratchet and pawl mechanism. A shaft column 32 located on the upper right side of the corresponding discharge roller 31 is also rotatably installed on the front support plate 30 through a ratchet and pawl mechanism. The rear end of the shaft column 32 passes through the corresponding support plate 30 and is hinged with a shaft rod 33. A U-shaped groove 34 cooperating with the shaft rod 33 is opened on the rear support plate 30, and balls are evenly rolled on the inner wall of the arc section of the U-shaped groove 34, and a limiting portion 35 is arranged in the U-shaped groove 34.
[0037] like Figure 1 and Figure 4 As shown, the rolling portion 22 is provided with a rotating portion 5 for driving the corresponding unwinding roller 31 to rotate, the shaft column 32 is provided with an adjusting portion 6 for adjusting the rotation angle of the shaft column 32 as the thickness of the winding film increases, and a linkage portion 8 is provided between the adjusting portion 6 and the rotating portion 5.
[0038] like Figure 4 and Figure 6 As shown, the limiting portion 35 includes a slide groove, and the arc section of the U-shaped groove 34 is symmetrically provided with a slide groove, and a fixed seat 350 is slidably installed in the slide groove through a No. 3 compression spring, and the opposite surfaces of the two fixed seats 350 are rotatably installed with limiting rollers 351.
[0039] During specific work, the external paper tube is manually fixed onto the shaft rod 33, and then the shaft rod 33 is rotated into the U-shaped groove 34 and contacts the limiting roller 351. As the shaft rod 33 moves, the corresponding fixing seat 350 will be pushed by the limiting roller 351 to slide into the corresponding slide groove and compress the No. 3 compression spring. After the end of the shaft rod 33 is in contact with the ball in the U-shaped groove 34, the fixing seat 350 pushes the limiting roller 351 to press the shaft rod 33 under the action of the corresponding No. 3 compression spring to limit the movement of the shaft rod 33. After that, the film is manually passed between the corresponding two guide rollers 21, and then passed through the rolling part 22 to bypass the bottom of the discharge roller 31 and fixed to the external paper tube installed on the shaft rod 33.
[0040] Afterwards, the driving unit 23 drives the two groups of rolling units 22 to move back and forth left and right, and the rolling units 22 tension and flatten the film. At the same time, the rotating unit 5 drives the shaft column 32 and the feed roller 31 to rotate, so that the feed roller 31 drives the film smoothed by the rolling unit 22 to move to the right, and at the same time drives the shaft rod 33 to rotate through the shaft column 32, so as to rewind the smoothed film driven by the feed roller 31, thereby ensuring the flatness of the rewound film, and adjusting the rotation angle of the shaft column 32 through the adjusting unit 6 to avoid the thickness of the film increasing when it is rolled up and affecting the pulling force on the film.
[0041] like Figure 1 , Figure 2 and Figure 4 As shown, the rolling portion 22 includes a base 220, and the bases 220 are fixedly installed at both ends of the support plate 20. The upper ends of the two bases 220 are slidably installed with a fixed plate 221 with an inverted structure. An ion wind rod 222 is fixedly installed between the two vertical sections of the fixed plate 221 through a support plate. Two roller shafts 223 are arranged on the upper and rear sides of the support plate 20. The two roller shafts 223 form a herringbone structure. The two roller shafts 223 are away from one end of the middle of the support plate 20. A slider 224 is fixedly installed, and two No. 1 guide pillars 225 are fixedly installed at the lower end of the slider 224 along the axial direction of the corresponding roller shaft 223. An inclined groove 226 is provided at a position corresponding to the No. 1 guide pillar 225 on the base 220. The opposite surfaces of the two vertical sections of the fixed plate 221 are both slidably installed with shaft seats 227, and a roller 228 is rotatably installed between the two shaft seats 227. A push-pull member 4 for pushing and pulling the roller 228 and the roller shaft 223 up and down is provided between the two rolling parts 22.
[0042] like Figure 1 and Figure 2As shown, the driving part 23 includes a connecting plate 230, which is fixedly installed between the two fixed plates 221, and a motor 231 is fixedly installed at the lower end of the base plate 11 and is located on the right side between the two fixed plates 221. The output shaft of the motor 231 rotates and passes through the base plate 11, and then a turntable 232 is fixedly installed thereon, and a driving rod 233 is eccentrically hinged on the turntable 232, and the other end of the driving rod 233 is hinged to the connecting plate 230.
[0043] like Figure 1 , Figure 2 and Figure 4 As shown, the push-pull member 4 includes an electric push rod 40, the upper end of the connecting plate 230 is fixedly installed with the electric push rod 40, the telescopic section of the electric push rod 40 is fixedly installed with a push-pull plate 41, the upper end of the shaft seat 227 slides through the corresponding fixed plate 221 and is fixedly connected to the lower end of the push-pull plate 41, and the lower end of the push-pull plate 41 and the slider 224 are both slidably installed with T-shaped slide bars 42 at positions corresponding to each other in a one-to-one manner. The upper end of the fixed plate 221 is provided with a No. 1 waist groove corresponding to the T-shaped slide bar 42, and the vertical section of the T-shaped slide bar 42 slides through the corresponding No. 1 waist groove and is fixedly connected to the corresponding slider 224.
[0044] During operation, the motor 231 drives the turntable 232 to rotate, and the turntable 232 drives the connecting plate 230 to move left and right through the driving rod 233, and the connecting plate 230 drives the two fixed plates 221 to move back and forth left and right. Before the fixed plate 221 moves to the left, the electric push rod 40 pulls the push-pull plate 41 downward, and the push-pull plate 41 drives the roller 223 to fit the film through the T-shaped slide bar 42 and the slider 224, and drives the roller 228 to fit the film through the shaft seat 227. After that, the fixed plate 221 moves left and The film is blown by the ion wind rod 222 to remove static electricity and reduce wrinkles caused by adhesion between the films and between the films and the support plate 20. The roller 223 is then driven to move left by the T-shaped slide bar 42 and the slider 224 to roll and smooth the film. During the movement of the roller 223, the No. 1 guide column 225 and the inclined groove 226 cooperate to make the roller 223 move leftward and toward the side away from the middle of the corresponding support plate 20, so as to tension the film in the front and rear directions to ensure the flatness of the film.
[0045] Before the driving rod 233 drives the fixed plate 221 to move to the right, the electric push rod 40 pushes the push-pull plate 41 to move upward, and the push-pull plate 41 drives the roller 223 to move upward and away from the film through the T-shaped slide bar 42 and the slider 224, and at the same time drives the roller 228 away from the film through the shaft seat 227. Then the driving rod 233 drives the rolling part 22 to move to the right and reset, and then the driving rod 233 pushes the rolling part 22 to move left again. At this time, the roller 228 and the roller 223 are both in contact with the film, and the film passing through is smoothed by the reciprocating movement of the rolling part 22.
[0046] like Figure 1 , Figure 4 and Figure 5 As shown, the rotating part 5 includes a slide plate 50, and the right ends of the two fixed plates 221 are jointly slidably installed with the slide plate 50, and the front end of the support plate 30 located on the front side of each group of winding mechanism 3 is provided with a No. 1 connecting plate 51 located between the corresponding feeding roller 31 and the corresponding shaft column 32, and the No. 1 connecting plate 51 is fixedly installed at the lower end of the slide plate 50, and a rotating shaft 52 located between the corresponding shaft column 32 and the corresponding No. 1 connecting plate 51 is rotatably installed on the support plate 30 located on the front side of each group of winding mechanism 3, and a rectangular plate 53 slidably installed on the support plate 30 up and down is arranged above the rotating shaft 52 and the shaft column 32, and a tensioning roller 54 is rotatably installed at the front end of the rectangular plate 53, and a spur gear 55 is fixedly installed at the front end of the feeding roller 31 and the front end of the rotating shaft 52, and a rack 56 meshing with the corresponding spur gear 55 is arranged at the upper and lower ends of the No. 1 connecting plate 51.
[0047] like Figure 1 As shown, the linkage portion 8 includes a waist-shaped groove 80, and the front end of the slide plate 50 is penetrated by a waist-shaped groove 80, which gradually tilts downward from front to back, and a No. 3 support plate 81 is fixedly installed on the right end of the push-pull plate 41, and a No. 2 guide column 82 that slides through the corresponding waist-shaped groove 80 is rotatably installed at the lower end of the No. 3 support plate 81.
[0048] During specific operation, when the driving part 23 drives the rolling part 22 to move to the left, the fixed plate 221 drives the slide plate 50 to move to the left, and the slide plate 50 drives the corresponding spur gear 55 to rotate through the rack 56, and the spur gear 55 drives the corresponding rotating shaft 52 and the unwinding roller 31 to rotate, and the rotating shaft 52 drives the shaft column 32 to rotate through the adjusting part 6, so that the rolling part 22 can smooth the film and reel in the smoothed film part at the same time, and before the driving part 23 drives the rolling part 22 to move to the right, the push-pull member 4 drives the push-pull plate 41 to move upward, and the roller shaft 223 and the roller 228 are away from the film. The film is moved, and the push-pull plate 41 also drives the No. 2 guide column 82 to move through the No. 3 support plate 81, and the No. 2 guide column 82 is used to cooperate with the corresponding waist groove 80 to drive the slide plate 50 to move forward, and the slide plate 50 drives the corresponding rack 56 to disengage from the corresponding spur gear 55 through the No. 1 connecting plate 51, and the shaft column 32 and the discharge roller 31 remain stationary under the action of the ratchet and pawl mechanism, so that after the rack 56 disengages from the spur gear 55, it can not only maintain the stability of the tensioned film, but also limit the rotation of the spur gear 55, ensuring that the rack 56 can mesh with the corresponding spur gear 55 again when it moves left next time.
[0049] Afterwards, before the driving part 23 drives the rolling part 22 to move to the left, the push-pull member 4 drives the roller 228 and the roller shaft 223 to fit with the film through the push-pull plate 41, and the push-pull plate 41 drives the slide plate 50 to move backward through the cooperation of the No. 2 guide column 82 and the waist-shaped groove 80, and the slide plate 50 drives the rack 56 to engage with the corresponding spur gear 55 through the No. 1 connecting plate 51, so as to drive the shaft column 32 to perform the reeling action again when the rolling part 22 moves to the left subsequently.
[0050] like Figure 4 , Figure 5 and Fig. 9 As shown, the adjusting portion 6 includes a circular ring 60, the front end of the shaft column 32 is fixedly installed with the circular ring 60, the outer ring wall of the circular ring 60 is provided with a circular groove, and the adjusting plates 61 that slide radially along the circular ring 60 are evenly installed in the circular groove along its circumference, and the end of the adjusting plate 61 away from the center of the corresponding circular ring 60 is an arc surface, and the arc surfaces of multiple adjusting plates 61 on the same circular ring 60 are concentric, and arc grooves are concentrically provided on the arc surfaces of the adjusting plates 61, and a synchronous wheel located on the front side of the corresponding spur gear 55 is fixedly installed on the rotating shaft 52, and a belt 62 is commonly connected between the tensioning roller 54, the synchronous wheel and the multiple adjusting plates 61 on the corresponding circular ring 60, and a pushing member 63 for adjusting the extension amount of the adjusting plate 61 is provided on the support plate 30.
[0051] like Figure 4 , Figure 5 , Figure 7 , Figure 8 and Fig. 9 As shown, the pushing member 63 includes a spline groove, a spline groove is provided on the front side of the shaft column 32, a spline shaft 630 is slidably installed in the spline groove, a disk 631 located on the front side of the corresponding shaft column 32 is fixedly installed on the spline shaft 630, a No. 1 connecting rod 632 is hingedly connected to the disk 631 at a position corresponding to the adjustment plate 61 along its circumference, and a support 633 is hingedly connected to the other end of the No. 1 connecting rod 632, and a No. 3 waist groove is provided at a position corresponding to the adjustment plate 61 at the front end of the ring 60, and the support 633 slides through the corresponding The corresponding No. 3 waist groove is fixedly connected to the corresponding adjustment plate 61, the front end of the spline shaft 630 is rotatably installed with the No. 1 support plate 634, the rear end of the No. 1 support plate 634 is installed with two guide rods 635, the guide rods 635 slide through the corresponding support plate 30, the front end of the No. 1 support plate 634 is fixedly installed with the No. 2 support plate 636, the No. 2 support plate 636 and the corresponding rectangular plate 53 are hinged with a No. 2 connecting rod 637, and the support plate 30 is provided with an actuator 7 that pushes the spline shaft 630 to move as the thickness of the film winding changes.
[0052] like Figure 4 , Figure 7 and Figure 8As shown, the actuator 7 includes a bracket 70, and a bracket 70 located on the left side of the corresponding shaft column 32 is slidably installed between the two support plates 30 of the same group, and a pressure roller 71 is rotatably installed on the bracket 70, and a No. 2 connecting plate 73 is fixedly installed on the side of the bracket 70 away from the corresponding pressure roller 71 through a No. 1 compression spring 72, and the front and rear ends of the No. 2 connecting plate 73 are respectively fixedly connected to the corresponding support plate 30, and a No. 2 waist groove corresponding to the bracket 70 is opened on the support plate 30 located on the front side of each group of winding mechanism 3, and a circular shaft sliding through the corresponding No. 2 waist groove is fixedly installed at the front end of the bracket 70, and a pushing block 74 is fixedly installed at the front end of the circular shaft, and the pushing block 74 is a right-angled trapezoidal structure with an inclined surface facing the left rear, and a pressure block 75 that contacts the corresponding pushing block 74 is fixedly installed at the rear end of the No. 1 support plate 634 through a column 76, and a No. 2 compression spring 77 is installed between the column 76 and the corresponding support plate 30.
[0053] During specific operation, as the thickness of the film winding increases, the support 70 will be pushed to the corresponding No. 2 connecting plate 73 through the pressure roller 71, and the No. 1 compression spring 72 will be compressed. The movement of the support 70 will drive the pushing block 74 through the circular shaft. The pushing block 74 will contact the pressure block 75 and push the pressure block 75 to move backward. The pressure block 75 will drive the No. 1 support plate 634 to move backward and compress the No. 2 compression spring 77. The backward movement of the No. 1 support plate 634 will drive the spline shaft 630 to move backward. The spline shaft 630 will drive the support 633 to move through the No. 1 connecting rod 632. The support 633 will drive the corresponding adjustment plate 61 to extend to increase the diameter of the circle formed by the adjustment plates 61 on the same circular ring 60, thereby reducing the rotation speed of the shaft column 32, so that the pulling force of the wound film is always maintained within a specific range to avoid damage to the film due to excessive pulling force.
[0054] When the No. 1 support plate 634 moves backward, it will also drive the No. 2 support plate 636 to move backward. The No. 2 support plate 636 will drive the rectangular plate 53 to move downward through the No. 2 connecting rod 637. The rectangular plate 53 will drive the tensioning roller 54 to move downward, so that the belt 62 is maintained within the effective tensioning range to ensure the normal rotation of the shaft column 32 and the discharge roller 31.
[0055] After the film is rolled up to the desired thickness, the shaft 33 is manually rotated to disengage from the U-shaped groove 34, and then the outer paper roll with the film rolled up is removed, and then the above operation is repeated to continue the film rolling process.
[0056] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0057] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0058] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0059] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A graphene film automatic winding device, comprising a device frame (10); characterized in that: A bottom plate (11) is fixedly mounted on the equipment frame (10), two smoothing mechanisms (2) are symmetrically arranged at the upper end of the bottom plate (11), and a winding mechanism (3) is arranged on the right side of the two smoothing mechanisms (2); wherein: The smoothing mechanism (2) comprises a supporting plate (20), the supporting plate (20) is fixedly mounted on the upper end of the base plate (11), two guide rollers (21) symmetrical in upper and lower directions are rotatably mounted on the upper end of the base plate (11) and located on the left side of the supporting plate (20) via an axis plate, a rolling portion (22) for tightening and flattening the film forward and backward is arranged above the supporting plate (20), and a driving portion (23) for driving the two rolling portions (22) is arranged on the base plate (11); The winding mechanism (3) comprises a support plate (30), two support plates (30) are fixedly mounted on the upper end of the bottom plate (11) and are symmetrical with respect to the corresponding supporting plates (20), a feeding roller (31) is rotatably mounted on the left side between the two support plates (30) and located above the supporting plates (20) through a ratchet and pawl mechanism, a shaft column (32) is also rotatably mounted on the front support plate (30) and is located above the corresponding feeding roller (31) through a ratchet and pawl mechanism, a rear end of the shaft column (32) passes through the corresponding support plate (30) and is hingedly connected to a shaft rod (33), a U-shaped groove (34) cooperating with the shaft rod (33) is provided on the rear support plate (30), a ball bearing is evenly rolled on the inner wall of the arc section of the U-shaped groove (34), and a limiting portion (35) is arranged in the U-shaped groove (34); The rolling portion (22) is provided with a rotating portion (5) for driving the corresponding unwinding roller (31) to rotate, and the shaft column (32) is provided with an adjusting portion (6) for adjusting the rotation angle of the shaft column (32) as the thickness of the winding film increases, and a linkage portion (8) is provided between the adjusting portion (6) and the rotating portion (5).
2. The automatic graphene film winding device according to claim 1, characterized in that: The rolling portion (22) comprises a base (220), the front and rear ends of the support plate (20) are fixedly mounted with the base (220), the upper ends of the two bases (220) are slidably mounted with a fixed plate (221) in an inverted shape, an ion wind rod (222) is fixedly mounted between two vertical sections of the fixed plate (221) via a support plate, two rollers (223) are arranged at the front and rear of the upper part of the support plate (20), the two rollers (223) form a herringbone structure, and the two rollers (223) are fixedly mounted at one end away from the middle of the support plate (20). A slider (224) is provided, and two No. 1 guide pillars (225) are fixedly installed at the lower end of the slider (224) along the axial direction of the corresponding roller shaft (223); an inclined groove (226) is provided at a position on the base (220) corresponding to the No. 1 guide pillars (225); shaft seats (227) are slidably installed on the opposite surfaces of the two vertical sections of the fixed plate (221); a roller shaft (228) is rotatably installed between the two shaft seats (227); and a push-pull member (4) for pushing and pulling the roller shaft (228) and the roller shaft (223) to move up and down is provided between the two rolling parts (22).
3. The automatic graphene film winding device according to claim 2, characterized in that: The driving part (23) comprises a connecting plate (230), the connecting plate (230) being fixedly installed between the two fixing plates (221), a motor (231) being fixedly installed at the lower end of the base plate (11) and being located on the right side between the two fixing plates (221), a rotating disk (232) being fixedly installed after the output shaft of the motor (231) rotates and passes through the base plate (11), a driving rod (233) being eccentrically hinged on the rotating disk (232), and the other end of the driving rod (233) being hinged to the connecting plate (230).
4. The automatic graphene film winding device according to claim 3, characterized in that: The push-pull member (4) comprises an electric push rod (40), the upper end of the connecting plate (230) is fixedly mounted with the electric push rod (40), the telescopic section of the electric push rod (40) is fixedly mounted with a push-pull plate (41), the upper end of the shaft seat (227) slides through the corresponding fixed plate (221) and is fixedly connected to the lower end of the push-pull plate (41), the lower end of the push-pull plate (41) and the slider (224) are both slidably mounted with a T-shaped slide bar (42) at positions corresponding to each other in a one-to-one manner, the upper end of the fixed plate (221) is provided with a No. 1 waist groove corresponding to the T-shaped slide bar (42), the vertical section of the T-shaped slide bar (42) slides through the corresponding No. 1 waist groove and is fixedly connected to the corresponding slider (224).
5. The automatic graphene film winding device according to claim 2, characterized in that: The rotating part (5) comprises a slide plate (50), the right ends of the two fixed plates (221) are slidably mounted with the slide plate (50) together forward and backward, the front end of the support plate (30) located at the front side of each group of winding mechanisms (3) is provided with a No. 1 connecting plate (51) located between the corresponding unwinding roller (31) and the corresponding shaft column (32), the No. 1 connecting plate (51) is fixedly mounted at the lower end of the slide plate (50), and the support plate (30) located at the front side of each group of winding mechanisms (3) is rotatably mounted with a No. 1 connecting plate (51) located between the corresponding unwinding roller (31) and the corresponding shaft column (32). A rotating shaft (52) is provided between the column (32) and the corresponding No. 1 connecting plate (51); a rectangular plate (53) is provided above the rotating shaft (52) and the shaft column (32) and is slidably mounted on the support plate (30); a tensioning roller (54) is rotatably mounted at the front end of the rectangular plate (53); a spur gear (55) is fixedly mounted at the front end of the discharge roller (31) and the front end of the rotating shaft (52); and racks (56) meshing with the corresponding spur gears (55) are provided at the upper and lower ends of the No. 1 connecting plate (51).
6. The automatic graphene film winding device according to claim 5, characterized in that: The adjusting portion (6) comprises a circular ring (60), the front end of the shaft column (32) is fixedly mounted with the circular ring (60), the outer ring wall of the circular ring (60) is provided with a circular groove, and an adjusting plate (61) is evenly mounted in the circular groove along its circumference and radially slides along the circular ring (60), the end of the adjusting plate (61) away from the center of the corresponding circular ring (60) is an arc surface, the arc surfaces of the multiple adjusting plates (61) on the same circular ring (60) are concentric, and arc grooves are concentrically provided on the arc surfaces of the adjusting plates (61), a synchronous wheel located on the front side of the corresponding spur gear (55) is fixedly mounted on the rotating shaft (52), a belt (62) is commonly connected among the tensioning roller (54), the synchronous wheel and the multiple adjusting plates (61) on the corresponding circular ring (60), and a pushing member (63) for adjusting the extension amount of the adjusting plate (61) is provided on the support plate (30).
7. The automatic graphene film winding device according to claim 6, characterized in that: The pushing member (63) includes a spline groove, a spline groove is provided on the front side of the shaft column (32), a spline shaft (630) is slidably installed in the spline groove, a disk (631) located on the front side of the corresponding shaft column (32) is fixedly installed on the spline shaft (630), a No. 1 connecting rod (632) is hingedly connected to the disk (631) at a position corresponding to the adjustment plate (61) along its circumference, and a support (633) is hingedly connected to the other end of the No. 1 connecting rod (632), and a No. 3 waist groove is provided at a position corresponding to the adjustment plate (61) at the front end of the ring (60), and the support (633) slides through the corresponding three waist grooves. The rear end of the spline shaft (630) is fixedly connected to the corresponding adjustment plate (61); the front end of the spline shaft (630) is rotatably mounted with a support plate (634); the rear end of the support plate (634) is mounted with two guide rods (635); the guide rods (635) slide through the corresponding support plate (30); the front end of the support plate (634) is fixedly mounted with a support plate (636); a second connecting rod (637) is hinged between the support plate (636) and the corresponding rectangular plate (53); and an actuator (7) is provided on the support plate (30) for pushing the spline shaft (630) to move as the thickness of the film winding changes.
8. The automatic graphene film winding device according to claim 7, characterized in that: The actuator (7) comprises a bracket (70), a bracket (70) located on the left side of the corresponding shaft column (32) is slidably installed between two support plates (30) in the same group, a pressure roller (71) is rotatably installed on the bracket (70), a No. 2 connecting plate (73) is fixedly installed on the side of the bracket (70) away from the corresponding pressure roller (71) through a No. 1 compression spring (72), and the front and rear ends of the No. 2 connecting plate (73) are respectively fixedly connected to the corresponding support plates (30), and the support plate located on the front side of each group of winding mechanisms (3) A second waist groove corresponding to the bracket (70) is provided on (30), a round shaft slidingly passing through the corresponding second waist groove is fixedly installed at the front end of the bracket (70), a pushing block (74) is fixedly installed at the front end of the round shaft, and the pushing block (74) is a right-angled trapezoidal structure with an inclined surface facing the left rear, and a pressing block (75) that contacts the corresponding pushing block (74) is fixedly installed at the rear end of the first support plate (634) through a column (76), and a second compression spring (77) is installed between the column (76) and the corresponding support plate (30).
9. The automatic graphene film winding device according to claim 1, characterized in that: The limiting portion (35) comprises a slide groove, and the arc section of the U-shaped groove (34) is symmetrically provided with a slide groove, and a fixed seat (350) is slidably installed in the slide groove through a No. 3 compression spring, and the opposite surfaces of the two fixed seats (350) are rotatably installed with limiting rollers (351).
10. The automatic graphene film winding device according to claim 5, characterized in that: The linkage part (8) comprises a waist-shaped groove (80), the front end of the slide plate (50) is penetrated by a waist-shaped groove (80), the waist-shaped groove (80) gradually tilts downward from front to back, a third support plate (81) is fixedly installed at the right end of the push-pull plate (41), and a second guide column (82) that slides through the corresponding waist-shaped groove (80) is rotatably installed at the lower end of the third support plate (81).
Citation Information
Patent Citations
Winding equipment for anti-wrinkle degradable plastic film
CN115535691A
Anti-wrinkle winding mechanism for plastic film production
CN117361204A
