A cutting device for glass fiber reinforced plastic pipe production

By designing a fiberglass pipe cutting device including a chassis, scanning part, telescopic part, pressing roller, cutting knife and detection component, the problem of single use range and low cutting accuracy in the prior art is solved, and intelligentization is achieved Cutting and burr removal improves cutting efficiency and accuracy.

CN119017451BActive Publication Date: 2025-02-11江苏瑞雨斯环保科技有限公司
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Patent Information

Application Number
CN202411518654.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-02-11
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing fiberglass pipe cutting devices have a mechanical and single range, making them difficult to use intelligently, and the cutting accuracy and efficiency are not high.

Method used

A cutting device for producing fiberglass pipes including a chassis, a control end, a first scanning part, a first telescopic part, a first pressing roller, a cutting knife and a detection component are designed. The device adjusts the cutting knife position in real time through the data processor, uses the press roller and the rotating drive assembly to realize the rotation cutting of the glass tube, and performs the integrated burr detection and deburr processing through the detection assembly.

Benefits of technology

The intelligent use of fiberglass pipe cutting device is improved, and effective cutting of multi-path long-range glass pipes is realized, saving subsequent initial grinding time, and improving cutting accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cutting device for producing glass fiber reinforced plastic pipes, which is applied to the technical field of pipe cutting. The device comprises a base frame and a control end, wherein a data processor is arranged in the control end, one side of the base frame is arranged as a feeding end, and a discharging end is arranged on a side of the base frame opposite to the feeding end. A first bracket and a second bracket are arranged in sequence on the upper surface of the base frame, and a first rotating drive assembly and a plurality of rotating parts are also arranged on the base frame. A group of second moving parts are installed on the upper surface of the base frame below the third bracket, and a group of the second moving parts are connected to a first moving plate near the first moving end of the second bracket, a pillar is fixedly installed on one side of the first moving plate, a third ear seat is fixed on the top of the pillar, a first transmission part is arranged on one side of the third ear seat, and a detection assembly is connected to the output end of the first transmission part. The present invention realizes the intelligent use of the cutting device.
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Description

Technical Field

[0001] The invention relates to the technical field of pipeline cutting, in particular to a cutting device for producing glass fiber reinforced plastic pipelines. Background Art

[0002] FRP silencer is a device used for noise reduction and is widely used in ventilation ducts. Its principle is mainly to use porous sound-absorbing materials to reduce noise. The sound-absorbing materials are fixed on the inner wall of the air flow channel or arranged in the pipeline in a certain way to form a resistive silencer. When the sound wave enters the resistive silencer, part of the sound energy is converted into heat energy by friction in the pores of the porous material and dissipated, so that the sound waves passing through the silencer are weakened, achieving a better sound elimination effect.

[0003] In the manufacturing process of FRP muffler, the cutting process of FRP pipe is extremely important. Firstly, the cutting size of the glass tube should be determined according to the design requirements of the muffler and the size of the pipe. It is necessary to ensure that the cut glass tube can adapt to the internal structure of the muffler. Secondly, the use scope of the cutting device equipped with the FRP pipe is relatively mechanical and single, and most of them are cutting structures in a clamping state. How to improve the intelligent use of the cutting device is also extremely important. Therefore, a cutting device for FRP pipe production is proposed. Summary of the invention

[0004] The object of the present invention is to provide a cutting device for glass fiber reinforced plastic pipe production to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A cutting device for glass fiber reinforced plastic pipe production, comprising a base frame and a control end, wherein a data processor is arranged in the control end, one side of the base frame is arranged as a feeding end, and a side of the base frame opposite to the feeding end is arranged as a discharging end, and a first bracket and a second bracket are arranged in sequence on the upper surface of the base frame;

[0006] A first scanning part is fixedly connected to a side of the first bracket facing the feeding end, a first telescopic part is fixedly connected to a side of the first bracket opposite to the first scanning part, and a first pressing roller is connected to an output end of the first telescopic part;

[0007] A first moving part is fixedly connected to a side of the second bracket facing the first bracket, an output end of the first moving part is connected to a first driving part, an output end of the first driving part is fixedly connected to a cutting knife, a side of the second bracket away from the first bracket is fixedly connected to a second telescopic part, and an output end of the second telescopic part is connected to a second pressing roller;

[0008] The base frame is also provided with a first rotation driving assembly and a plurality of rotation parts for executing the rotation process of the glass tube in the cutting state;

[0009] A group of second moving parts is installed on the upper surface of the bottom frame below the third bracket, a group of the second moving parts is connected to a first moving plate near the first moving end of the second bracket, a pillar is fixedly installed on one side of the first moving plate, a third ear seat is fixed on the top of the pillar, a first transmission part is arranged on one side of the third ear seat, and an output end of the first transmission part is connected to a detection component;

[0010] The detection component includes a first connecting rod fixedly connected to the output end of the first transmission part, the other end of the first connecting rod is respectively fixedly connected to the third connecting rod and the second connecting rod, the other end of the second connecting rod is installed with the second scanning part, the other end of the third connecting rod is fixedly connected to the connecting block by a pin, and the connecting block is provided with an abrasive part facing the end surface of the glass tube.

[0011] According to the above technical solution, a third bracket is further provided on the upper surface of the base frame, a third telescopic part is fixedly connected to the middle of the top of the third bracket, a third pressing roller is connected to the output end of the third telescopic part, and one side of the first pressing roller, the second pressing roller and the third pressing roller are all connected to the second driving part;

[0012] A second rotation drive assembly is arranged below the third bracket, and the second rotation drive assembly includes a second movable plate connected to the second movable end of the second movable part, a second auxiliary roller located on the upper surface of the second movable plate, and a second conveying part transmission-connected to the second auxiliary roller, and the bottom of the third bracket is fixed to the second movable plate.

[0013] According to the above technical solution, the cutting device also includes a liquid spraying assembly, the liquid spraying assembly includes a liquid tank, the internal pipeline of the liquid tank is connected to a liquid pump, the other end pipeline of the liquid pump is connected to a first liquid spraying pipe, and a first control valve is provided on the pipeline connected to the first liquid spraying pipe;

[0014] A second liquid spray pipe is installed above the third connecting rod. The mouth of the second liquid spray pipe is set in a spray shape and is aligned with the abrasive part. The other end of the second liquid spray pipe is connected to the first liquid spray pipe through a three-way valve. A second control valve is set on the second liquid spray pipe.

[0015] According to the above technical solution, a notch is provided on the surface of the first movable plate, a fourth telescopic portion is provided below the first movable plate, and a positioning plate is fixedly connected to the top of the output end of the fourth telescopic portion.

[0016] According to the above technical solution, the end face of the glass tube to be cut and the end face of the segmented glass tube, which are close to each other, are separated by a distance, which is set as the end face detection distance. After the segmented glass tube moves to the end face detection distance, the second driving unit and the second conveying unit connected to the third pressure roller are started to perform synchronous rotation of the segmented glass tube and the glass tube to be cut, and synchronous detection is performed. The second scanning unit scans the burrs on the end faces of the glass tube to be cut and the segmented glass tube, which are close to each other.

[0017] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention completes the cutting of the glass tube during the self-rotation process of the glass tube by arranging a first rotating driving component, a plurality of rotating parts, a first scanning part and a pressing roller on the base frame; the first scanning part measures the distance of the vertex position of the upper surface of the glass tube and acquires data; the cutting position of the cutting knife is adjusted in real time according to the vertex position of the glass tube and the pre-input tube wall thickness, so as to ensure that the cutting knife can effectively cut glass tubes with a larger diameter range, and the limit heights of the first pressing roller and the second pressing roller are adjusted accordingly; in addition, the fracture data of the glass tube can be monitored in real time, so as to adjust the corresponding cutting data, so as to improve the intelligent use of the device; by arranging a second moving part and a detection component, burr data can be collected on the cutting device, synchronous rotation and synchronous detection of the segmented glass tube and the glass tube to be cut can be performed, and after the end face burr detection, the cutting device is used to complete the preliminary deburring integrated process, so as to save the time occupied by the subsequent initial grinding of the glass tube, and further improve the intelligent application of the cutting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 The present invention Figure 1 Schematic diagram of the main structure;

[0021] Figure 3 The present invention Figure 2 Schematic diagram of the partial cross-section structure;

[0022] Figure 4 The present invention Figure 1 A schematic diagram of the enlarged structure of region A;

[0023] Figure 5 The present invention Figure 1 A schematic diagram of a top view structure;

[0024] Figure 6 The present invention Figure 2Schematic diagram of the enlarged structure of region B;

[0025] Figure 7 The present invention Figure 1 Schematic diagram of the left view structure;

[0026] Figure 8 The present invention Figure 1 A rear view structural diagram of ;

[0027] Fig. 9 The present invention Figure 1 Schematic diagram of the enlarged structure of the C region;

[0028] Fig.10 The present invention Figure 7 Schematic diagram of the enlarged structure of the D region;

[0029] Fig.11 The present invention Figure 7 Schematic diagram of the enlarged structure of the E area; in the figure: 1, bottom frame; 2, first bracket; 3, second bracket; 4, third bracket; 5, first scanning unit; 6, first moving unit; 7, cutting knife; 8, first driving unit; 9, first telescopic unit; 10, second telescopic unit; 11, third telescopic unit; 12, first pressing roller; 13, second pressing roller; 14, third pressing roller; 15, second driving unit; 16, bottom box; 17, third driving unit; 18, first rotating shaft; 19, second rotating shaft; 20, first fixing plate; 21, first auxiliary Roller; 22, conveyor belt; 23, fixed axis; 24, first liquid spray pipe; 25, liquid tank; 26, liquid pump; 27, second moving part; 28, second moving plate; 29, fourth telescopic part; 30, first moving plate; 31, positioning plate; 32, support; 33, third ear seat; 34, first conveying part; 35, first connecting rod; 36, second connecting rod; 37, third connecting rod; 38, connecting block; 39, abrasive part; 40, second scanning part; 41, second auxiliary roller; 42, second conveying part; 43, second liquid spray pipe. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1 , Figure 2The present invention provides a technical solution: a cutting device for glass fiber reinforced plastic pipe production, comprising a base frame 1 for supporting and transmitting glass pipes, one side of the base frame 1 is set as a feeding end, and a side of the base frame 1 opposite to the feeding end is provided with a discharging end, and a pipe placement box is provided at the discharging end, and the interior of the placement box is used to place the cut glass fiber reinforced plastic pipes.

[0032] The upper surface of the base frame 1 is provided with a first bracket 2, a second bracket 3, and a third bracket 4 in sequence, and both sides of the first bracket 2 and the second bracket 3 are fixedly connected to the upper surface of the base frame 1 respectively;

[0033] A first scanning unit 5 is fixedly connected to the side of the first bracket 2 facing the feeding end, and the scanning end of the first scanning unit 5 is arranged toward the glass fiber reinforced plastic pipe below. The glass fiber reinforced plastic pipe is referred to as a glass pipe hereinafter. The first scanning unit 5 is used to monitor the surface cracks of the glass pipe in real time, and can provide timely feedback on the detection results, cut the waste of the glass pipe, and thus improve the utilization rate of the glass pipe; a first telescopic unit 9 is fixedly connected to the side of the first bracket 2 opposite to the first scanning unit 5, and a first shaped frame is fixedly connected to the output end of the first telescopic unit 9, and a first pressing roller 12 is connected to the internal bearing of the first shaped frame;

[0034] A first moving part 6 is fixedly connected to a side of the second bracket 3 facing the first bracket 2. The first moving part 6 runs in a straight line, including but not limited to a linear guide and a motor used in conjunction with the linear guide. The output end of the first moving part 6 is slidably connected to a support plate, a first driving part 8 is fixedly connected to the support plate, and a cutting knife 7 is fixedly connected to the output end of the first driving part 8 for cutting the glass tube; a second telescopic part 10 is fixedly connected to a side of the second bracket 3 away from the first bracket 2, and a second shaped frame is fixedly connected to the output end of the second telescopic part 10, and a second pressing roller 13 is connected to the internal bearing of the second shaped frame;

[0035] A third telescopic portion 11 is fixedly connected to the middle of the top of the third bracket 4, and a third molded frame is fixedly connected to the output end of the third telescopic portion 11, and a third pressing roller 14 is connected to the internal bearing of the third molded frame; wherein, one side of the first pressing roller 12, the second pressing roller 13, and the third pressing roller 14 are all connected to the second driving portion 15, and the second driving portion 15 is respectively fixed to the outer side of the first molded frame, the second molded frame, and the third molded frame to drive the rotation of the corresponding pressing rollers and apply limiting and auxiliary rotation effects to the upper surface of the glass tube.

[0036] See Figure Figure 3 , Figure 4The cutting device includes a first rotation driving assembly, which is used to perform the rotation process of the glass tube in the cutting state. The first rotation driving assembly includes a third driving part 17 arranged at the bottom of the bottom frame 1. A bottom box 16 is arranged on one side of the third driving part 17 close to the bottom of the second bracket 3. Further, a driving end of the third driving part 17 is connected to a first rotating shaft 18 through a coupling. Both ends of the first rotating shaft 18 are bearing-connected to the box wall of the bottom box 16. One side of the first rotating shaft 18 located in the bottom box 16 is connected to a second rotating shaft 19 through a gear meshing transmission. The second rotating shaft 19 is bearing-connected to the box wall of the bottom box 16.

[0037] In addition, the base frame 1 is provided with several groups of rotating parts, which include a first fixed plate 20 fixedly connected to the upper surface of the base frame 1, and two groups of first auxiliary rollers 21 are sequentially arranged on the first fixed plate 20 along the direction perpendicular to the length of the glass tube, and a roller shaft is fixedly connected to the middle of the first auxiliary roller 21, and first ear seats are penetrated and connected to the bearings on both sides of the roller shaft, and first gears are fixedly connected to both ends of the roller shaft, and a conveyor belt 22 is drivingly connected to the first gear on the same side along the direction perpendicular to the length of the glass tube, and a round roller is drivingly connected to the middle of the conveyor belt 22, and a fixed shaft 23 is connected to the middle of the round roller by bearings, and the fixed shaft 23 penetrates and is fixed on the truss of the base frame 1 to ensure the contact stability of the fixed shaft 23 to the round roller, and the second rotating shaft 19 is located at the lower end of the conveyor belt 22 and is fixedly connected to the second gear, and the second gear forms a stable rotation transmission with the first gear, the conveyor belt 22, and the roller shaft on the same vertical reference plane;

[0038] When the third driving unit 17 is started, its output end drives the second rotating shaft 19 to rotate through gear meshing. When the second rotating shaft 19 rotates, the conveyor belt 22 is driven to operate in the same frequency and direction through the first gear. When the conveyor belt 22 drives the second gear connected thereto to rotate, the first auxiliary roller 21 in contact with the glass tube rotates in the same direction and speed, so that the glass tube body rotates, and the first pressing roller 12 and the second pressing roller 13 also rotate to assist the glass tube to rotate effectively.

[0039] In addition, the first fixed plate 20 may also be provided with a second conveying portion 42 , which will be discussed below and will not be described here, and can realize the rotation process of the first auxiliary roller 21 .

[0040] It should be noted that a pushing mechanism is provided at one end of the glass tube located at the feeding end. After a section of the glass tube is cut, the next section of the glass tube to be cut is moved to the cutting position for the corresponding cutting process. The pushing mechanism can also be replaced manually, which is called a pushing process.

[0041] refer to Figure 5 , Figure 6 as well as Figure 7The cutting device further comprises a liquid spraying assembly, which is used for performing liquid spraying in the cutting process. Specifically, the liquid spraying assembly comprises a liquid tank 25, wherein the liquid tank 25 stores cutting fluid, and a liquid pump 26 is connected to a pipeline inside the liquid tank 25, and a first liquid spraying pipe 24 is connected to the other end of the pipeline of the liquid pump 26, wherein the first liquid spraying pipe 24 is a retractable structure, and the pipe opening of the first liquid spraying pipe 24 is arranged toward the bottom of the cutting knife 7, and a first control valve is arranged on the pipe connected to the first liquid spraying pipe 24. When the glass tube is cut, the liquid pump 26 is started, and the first control valve is opened, so that the pipe opening of the first liquid spraying pipe 24 is aligned with the cutting position to spray the cutting fluid, so as to achieve lubrication, cooling, cleaning and the like, so as to improve the cutting quality;

[0042] In addition, the bottom box 16 is located below the cutting knife 7 and the nozzle of the first spray pipe 24, and is used to collect cutting fluid. A discharge pipe is connected to the bottom of the bottom box 16, which is used to discharge the cutting fluid and the waste contained therein in time for subsequent filtration and recycling, which will not be elaborated here.

[0043] refer to Figure 8 A group of second moving parts 27 are installed on the upper surface of the bottom frame 1 below the third bracket 4. The group of second moving parts 27 are arranged parallel to the length direction of the glass tube, and the group of second moving parts 27 are arranged in a straight line direction. The specific arrangement refers to the arrangement of the first moving part 6 mentioned above. A group of second moving parts 27 are connected to the first moving end close to the second bracket 3 and are provided with a first moving plate 30. A notch is provided on the surface of the first moving plate 30. A fourth telescopic part 29 is arranged below the first moving plate 30. A positioning plate 31 is fixedly connected to the top of the output end of the fourth telescopic part 29, which is used to resist one side of the glass tube when the glass tube is cut to achieve a fixed-length cutting effect. The positioning plate 31 is moved up and down in the notch by controlling the telescopic movement of the fourth telescopic part 29, so as to realize the process switching of limiting and separating and conveying the glass tube;

[0044] The cutting device is signal-connected to a control terminal, which is usually arranged in the form of a console or a control panel, not shown in the figure. A data processor is arranged in the control terminal for setting and adjusting the cutting program and collecting and analyzing the cutting data during the cutting process to improve the cutting quality of the glass tube.

[0045] Specifically, the cutting program is started. During the cutting process, the glass tube to be cut is pushed to contact the positioning plate 31 extending out of the notch of the first movable plate 30, and the cutting length is determined. The output ends of the first telescopic part 9 and the second telescopic part 10 respectively drive the first pressing roller 12 and the second pressing roller 13 to move downward and contact the upper surface of the glass tube. Then, the first rotating drive assembly is started, and the second driving part 15 connected to the first pressing roller 12 and the second pressing roller 13 is also started synchronously to perform the limiting and self-rotation process of the glass tube to be cut. Subsequently, the first movable part 6 is started and drives the cutting knife 7 to move to the cutting position. The first driving part 8 is also started synchronously to realize the rotation and downward movement of the cutting knife 7, and the cutting of the glass tube is completed during the self-rotation process of the glass tube.

[0046] During the cutting process, the liquid spraying assembly sprays liquid at a preset spraying flow rate q on the cutting point between the glass tube and the cutting knife 7, and the glass tube rotates through a preset number of rotations c, thereby completing the preset glass tube cutting.

[0047] Accordingly, when the glass tube is pushed, the first scanning unit 5 first measures the distance of the vertex position of the upper surface of the glass tube and acquires data, and adjusts the cutting position of the cutting knife 7 in real time according to the vertex position of the glass tube and the pre-input tube wall thickness, so as to ensure that the cutting knife 7 can effectively cut glass tubes with a wider range of diameters and lengths; and adjusts the limit heights of the first pressing roller 12 and the second pressing roller 13 accordingly;

[0048] During the cutting process, the first scanning unit 5 can also photograph the surface of the glass tube and monitor the surface cracks. When the surface of the glass tube is scanned to be cracked, the cutting process is suspended after the cutting of the glass tube to be cut is completed. In addition to removing the glass segment involved in the crack, the rotation speed of the cutting knife 7 is adjusted according to the obtained crack time point. The longer the time, the smaller the rotation speed of the cutting knife 7. In addition, the spray flow rate of the spray component is adjusted accordingly to adapt to the new rotation speed of the cutting knife 7. Through the above settings, it is possible to cut glass tubes using a multi-path long range, and it is also possible to monitor the crack data of the glass tube in real time, thereby adjusting the corresponding cutting data to improve the intelligent use of the device.

[0049] After the glass tube is cut to length, the positioning plate 31 moves to below the notch under the action of the fourth telescopic portion 29, and the glass tube moves the cut end face of the glass tube to above the notch under the action of the pushing process to perform the subsequent end face detection process.

[0050] Furthermore, the cutting device further comprises a second rotation driving assembly, which is used for rotating and conveying the glass tube after the segmentation. The glass tube after the segmentation is hereinafter referred to as the segmented glass tube. When the segmented glass tube is moved to the placement box, the segmented glass tube is placed by means of a manual or separately provided downwardly inclined conveying plate. The second rotation driving assembly comprises a second moving plate 28 connected to the second moving end of the second moving part 27, the bottom of the third bracket 4 is fixed to the second moving plate 28, and the third pressing roller 14 is used for cooperating with the limited rotation of the segmented glass tube.

[0051] refer to Figure 7 , Figure 8 and Fig.10 , the second auxiliary rollers 41 are arranged on both sides of the segmented glass tube on the upper surface of the second movable plate 28, the middle part of the second auxiliary roller 41 passes through and is fixedly connected with a central axis, the two ends of the central axis pass through and are bearing-connected with second ear seats, and a second conveying part 42 is connected and arranged between the second ear seats on the same side, the second conveying part 42 includes a fourth driving part, a conveyor belt and a gear structure connected to the fourth driving part, and the gears are respectively arranged at the output end of the fourth driving part and one end of the central axis on the same side. When cutting the next segment of the glass tube, the first pressing roller 12 and the second pressing roller 13 move up a distance, and the positioning plate 31 as described above moves down, and the third pressing roller 14 descends to contact with the upper surface of the glass tube, and the pushing process starts. During the pushing process, the segmented glass tube is moved onto the second auxiliary roller 41, and then the second movable plate 28 and the third bracket 4 move a distance in the direction of unloading under the action of the second movable part 27, so that the end face of the glass tube to be cut and the end face of the segmented glass tube to be cut are separated by a distance, which is set as the end face detection distance;

[0052] After the segmented glass tube moves to the end face detection distance, the second driving unit 15 connected to the third pressing roller 14 and the second conveying unit 42 are started to perform synchronous rotation of the segmented glass tube and the glass tube to be cut, and then perform synchronous detection.

[0053] refer to Figure 7 , Fig. 9 as well as Fig.11 A support column 32 is fixedly installed on one side of the first movable plate 30, and the support column 32 is configured as a retractable structure. A third ear seat 33 is fixed on the top of the support column 32, and a first transmission part 34 is provided on one side of the third ear seat 33. The first transmission part 34 includes a fifth driving part and a transmission belt and a gear structure connected to the fifth driving part. The output end of the first transmission part 34 passes through and is connected to the third ear seat 33 by a bearing. The output end of the first transmission part 34 is connected to a detection component;

[0054] The detection assembly includes a first connecting rod 35 fixedly connected to the output end of the first transmission part 34, and the other end of the first connecting rod 35 is fixedly connected to a third connecting rod 37 and a second connecting rod 36 respectively. Fig. 9 The figure shows the initial state of the detection assembly, the angle between the third connecting rod 37 and the second connecting rod 36 is not less than 90°, and the third connecting rod 37 and the second connecting rod 36 are located outside the glass tube, and the second connecting rod 36 is shorter than the third connecting rod 37;

[0055] Furthermore, a second scanning unit 40 is installed at the other end of the second connecting rod 36, and the second scanning unit 40 is used to scan the burrs of the end faces of the glass tube to be cut and the end faces of the segmented glass tube that are close to each other. The other end of the third connecting rod 37 is fixedly connected to a connecting block 38 by a pin, and the connecting block 38 is arranged in a convex shape. The end face detection distance is greater than the length of the connecting block 38 toward the glass tube. An abrasive part 39 is arranged on the end face of the connecting block 38 toward the glass tube. The abrasive part 39 is preferably wet sandpaper. The abrasive part 39 is fixed to the connecting block 38 by a pin or a thread, which can facilitate the installation and timely replacement of the abrasive part 39; a second spray pipe 43 is installed above the third connecting rod 37, and the nozzle of the second spray pipe 43 is arranged in a spray shape and is arranged to align with the abrasive part 39. The other end of the second spray pipe 43 is connected to the first spray pipe 24 through a three-way valve, and a second control valve is arranged on the second spray pipe 43 to control the opening and closing of the second spray pipe 43.

[0056] According to the above-mentioned glass tube, the end face of the cut glass tube is moved to the top of the notch under the pushing process, that is, the segmented glass tube is also moved to the second auxiliary roller 41, and the third pressing roller 14 is lowered to contact with the upper surface of the segmented glass tube to clamp the segmented glass tube, and then the second moving part 27 is started, and the second moving plate 28 drives the segmented glass tube to move the corresponding end face detection distance, and then the segmented glass tube is rotated synchronously with the glass tube to be cut;

[0057] During the rotation process, the detection component detects the burr data of the cut end surface. First, the output end of the first transmission part 34 drives the second connecting rod 36 to rotate to an angle facing the middle of the glass tube. The second scanning part 40 starts scanning to collect the image of the burr data of the two end surfaces rotating one circle, and obtains the area data of the burr amount at each end surface. The end surface burr amount is recorded as S. ij , 1≤i≤n, i is an integer, j is 1 or 2, i is the number of the segmented glass tube, j represents the specific end face of the segmented glass tube with the serial number i, j is 1 or 2, 1 represents the first cut end face of the segmented glass tube for end face detection, and 2 represents the second cut end face of the segmented glass tube for end face detection;

[0058] It should be noted that the burr amount of the two end faces of the first segmented glass tube to be cut should be recorded as S 11 , S 12 , segmented glass tube end surface S 11If the cutting knife 7 is not cut, there is no need to collect burr data. If the end face of the glass tube is pre-processed before the fixed length cutting of the glass tube, that is, one end of the first segmented glass tube is cut for a certain length before cutting, it is necessary to perform S during the cutting. 11 The data is collected separately; by analogy, the collection of the end face burr data of the last section of the glass tube will be determined based on whether the end face has been cut.

[0059] Furthermore, S 12 and S 21 Recorded as the first end face detection group, S 22 and S 31 Recorded as the second end face detection group, S 32 and S 41 Recorded as the third end face detection group, and so on, S i2 and S (i+1)1 Denoted as the i-th end face inspection group;

[0060] The second scanning unit 40 transmits the collected data of the i-th end surface detection group to the control end, and the control end i2 and S (i+1)1 The difference and sum are calculated, and the difference between the two is recorded as the end face burr difference △S i The sum of the two is recorded as the end face burr sum value ∑S i , △S i =S i2 -S (i+1)1 ,∑S i =S i2 +S (i+1)1 .

[0061] According to △S i The size range determines whether to pre-deburr one of the end faces, and sets the difference ±s to be ignored; when -s≤△S i ≤+s, indicating that the burr amounts on the two opposite end faces of the end face detection group are close to each other, and there is no need for separate pre-deburring treatment. The two end faces are subjected to a synchronous deburring process, that is, the first moving end and the second moving end of the second moving part 27 respectively drive the abrasive part 39 and the segmented glass tube to move L1 and L2 distances, and then are located at the deburring position, and the two sides of the abrasive part 39 can contact the two end faces respectively. After the movement, the first conveying part 34 drives the third connecting rod 37 to rotate to an angle at which the abrasive part 39 can contact the two end faces. When the glass tube is rotating and the segmented glass tube is driven by the second conveying part 42, the cutting device is used to complete the preliminary deburring integrated process after the end face burr detection, thereby saving the time occupied by the subsequent initial grinding of the glass tube;

[0062] When △S i When <-s, it means S (i+1)1The burr amount of the corresponding end face is large, according to the required △S i The absolute value of △S is obtained by controlling the first moving end of the second moving part 27 to move the first moving plate 30 toward the end face of the glass tube being cut by a certain distance L3. i The absolute value of is positively correlated. After the movement, the first conveying part 34 drives the third connecting rod 37 to rotate to the angle of contact with the end surface, and performs a pre-deburring process on the contacted end surface, so that the burrs on the two end surfaces tend to be close. After the set operation time, the first moving end and the second moving end of the second moving part 27 respectively drive the abrasive part 39 and the segmented glass tube to move and make the two sides of the abrasive part 39 contact with the two end surfaces at the deburring position, so as to perform the above-mentioned synchronous deburring process;

[0063] When △S i >+s, indicating S i2 The burr amount of the corresponding end face is large, according to the required △S i The first moving end of the second moving part 27 controls the first moving plate 30 to move toward the end surface of the segmented glass tube by a certain distance L4. The moving distance L4 is related to △S i Positive correlation, then repeat the above-mentioned first transmission part 34 to drive the third connecting rod 37 to rotate to the angle where the abrasive part 39 contacts the end face, and perform a pre-deburring process on the contacted end face, after running for a set time so that the burr amounts on the two end faces tend to be similar, the first moving end and the second moving end of the second moving part 27 respectively drive the abrasive part 39 and the segmented glass tube to move and make the two sides of the abrasive part 39 contact with the two end faces at the deburring position, so as to perform the above-mentioned synchronous deburring process, so that the synchronous initial grinding process is carried out on the basis of the pre-deburring treatment, saving the time of separate deburring.

[0064] Furthermore, according to ∑S i The accumulated value of is used to obtain the wear degree of the abrasive part 39. Considering the deburring effect of the abrasive part 39 after multiple uses, the corresponding moisturizing treatment will be performed according to the wear degree, and the abrasive part 39 will be replaced in time according to the wear degree;

[0065] Start accumulating the sum from ∑S1, and set the value to S p When the wear degree is normal, it means that the abrasive part 39 needs to be moistened to ensure the deburring effect, that is, when the abrasive part 39 is in the deburring process, the second liquid spraying pipe 43 will spray liquid to moisten the abrasive part 39;

[0066] When accumulated to S max When the wear degree is high, after the current deburring process is completed, the abrasive part 39 is replaced after the third connecting rod 37 rotates to the initial position to perform the subsequent deburring process;

[0067] After the abrasive part 39 is replaced, the sum of the end face burrs is accumulated again, and the above steps are repeated to complete the integrated process of cutting and deburring the glass tube;

[0068] The first bracket 1 is provided with a liquid collecting box below the second liquid spraying pipe 43 to collect the liquid sprayed in the form of a liquid fluid, and at the same time has a certain dust reduction effect on dust during the deburring process, thereby improving the cleanliness of the operating environment.

[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions recorded in the aforementioned embodiments, or to replace some of the technical features therein by equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cutting device for producing glass fiber reinforced plastic pipes, comprising a base frame (1) and a control end, wherein a data processor is arranged in the control end, one side of the base frame (1) is arranged as a feeding end, and a side of the base frame (1) opposite to the feeding end is arranged as a discharging end, and a first bracket (2) and a second bracket (3) are arranged in sequence on the upper surface of the base frame (1), characterized in that: A first scanning portion (5) is fixedly connected to a side of the first bracket (2) facing the feeding end, a first telescopic portion (9) is fixedly connected to a side of the first bracket (2) opposite to the first scanning portion (5), and a first pressing roller (12) is connected to an output end of the first telescopic portion (9); A first moving part (6) is fixedly connected to a side of the second bracket (3) facing the first bracket (2); an output end of the first moving part (6) is connected to a first driving part (8); an output end of the first driving part (8) is fixedly connected to a cutting knife (7); a side of the second bracket (3) away from the first bracket (2) is fixedly connected to a second telescopic part (10); an output end of the second telescopic part (10) is connected to a second pressing roller (13); The base frame (1) is also provided with a first rotation driving assembly and a plurality of rotation parts for executing a rotation process of the glass tube in a cutting state; A group of second moving parts (27) are installed on the upper surface of the base frame (1) below the third bracket (4); a first moving plate (30) is connected to a first moving end of the group of second moving parts (27) close to the second bracket (3); a pillar (32) is fixedly installed on one side of the first moving plate (30); a third ear seat (33) is fixed on the top of the pillar (32); a first transmission part (34) is provided on one side of the third ear seat (33); and a detection component is connected to the output end of the first transmission part (34); The detection assembly comprises a first connecting rod (35) fixedly connected to the output end of the first transmission part (34); the other end of the first connecting rod (35) is respectively fixedly connected to a third connecting rod (37) and a second connecting rod (36) at the top and bottom; the other end of the second connecting rod (36) is mounted with a second scanning part (40); the other end of the third connecting rod (37) is fixedly connected to a connecting block (38) via a pin; the connecting block (38) is provided with an abrasive part (39) on an end surface facing the glass tube; A third bracket (4) is also provided on the upper surface of the base frame (1), a third telescopic portion (11) is fixedly connected to the middle of the top of the third bracket (4), an output end of the third telescopic portion (11) is connected to a third pressing roller (14), and a second rotation drive assembly is provided below the third bracket (4), the second rotation drive assembly comprising a second moving plate (28) connected to the second moving end of the second moving portion (27), a second auxiliary roller (41) located on the upper surface of the second moving plate (28), and a second transmission portion (42) drivingly connected to the second auxiliary roller (41); The end face of the glass tube to be cut and the end face of the segmented glass tube that are close to each other are separated by a distance, which is set as the end face detection distance. After the segmented glass tube moves to the end face detection distance, the second driving unit (15) and the second conveying unit (42) connected to the third pressing roller (14) are started to perform synchronous rotation of the segmented glass tube and the glass tube to be cut, and synchronous detection is performed. The second scanning unit (40) scans the burr conditions of the end faces of the glass tube to be cut and the segmented glass tube that are close to each other; The second scanning unit (40) starts scanning, collects image data of burrs that rotate one circle relative to the two end faces, and obtains area data of the burr amount at each end face. The end face burr amount is recorded as S ij , 1≤i≤n, i is an integer, j is 1 or 2, i is the number of the segmented glass tube, j represents the specific end face of the segmented glass tube with serial number i, 1 represents the first cut end face of the segmented glass tube for end face detection, and 2 represents the second cut end face of the segmented glass tube for end face detection; S i2 and S (i+1)1 The second scanning unit (40) transmits the collected data of the i-th end surface detection group to the control end, and the control end performs S i2 and S (i+1)1 The difference and sum are calculated, and the difference between the two is recorded as the end face burr difference △S i The sum of the two is recorded as the end face burr sum value ∑S i ; According to △S i The size range determines whether to perform a deburring process on one end face in advance; According to ∑S i The accumulated value is used to obtain the degree of wear of the abrasive portion (39), and corresponding moisturizing treatment is performed according to the degree of wear, and the abrasive portion (39) is replaced according to the degree of wear.

2. A cutting device for producing glass fiber reinforced plastic pipes according to claim 1, characterized in that: One side of the first pressing roller (12), the second pressing roller (13), and the third pressing roller (14) is connected to a second driving unit (15); The bottom of the third bracket (4) is fixed to the second movable plate (28).

3. A cutting device for producing glass fiber reinforced plastic pipes according to claim 2, characterized in that: It also includes a liquid spraying assembly, the liquid spraying assembly including a liquid tank (25), the internal pipeline of the liquid tank (25) is connected to a liquid pump (26), the other end pipeline of the liquid pump (26) is connected to a first liquid spraying pipe (24), and a first control valve is provided on the pipeline connected to the first liquid spraying pipe (24); A second liquid spray pipe (43) is installed above the third connecting rod (37); the nozzle of the second liquid spray pipe (43) is arranged in a spray shape and is arranged to face the abrasive portion (39); the other end of the second liquid spray pipe (43) is connected to the first liquid spray pipe (24) via a three-way valve; and a second control valve is arranged on the second liquid spray pipe (43).

4. A cutting device for producing glass fiber reinforced plastic pipes according to claim 3, characterized in that: A notch is provided on the surface of the first movable plate (30), a fourth telescopic portion (29) is provided below the first movable plate (30), and a positioning plate (31) is fixedly connected to the top of the output end of the fourth telescopic portion (29).

5. A cutting device for producing glass fiber reinforced plastic pipes according to claim 1, characterized in that: The first rotation drive assembly comprises a third drive unit (17) arranged at the bottom of the base frame (1), a bottom box (16) is arranged on one side of the third drive unit (17), the bottom of the bottom box (16) is connected to a discharge pipe, a drive end of the third drive unit (17) is connected to a first rotating shaft (18) via a coupling, bearings at both ends of the first rotating shaft (18) are connected to the box wall of the bottom box (16), one side of the first rotating shaft (18) located in the bottom box (16) is connected to a second rotating shaft (19) via a gear meshing transmission, and a bearing of the second rotating shaft (19) is connected to the box wall of the bottom box (16).

6. A cutting device for producing glass fiber reinforced plastic pipes according to claim 5, characterized in that: The rotating part comprises a first fixed plate (20) fixedly connected to the upper surface of the base frame (1); the first fixed plate (20) is provided with two groups of first auxiliary rollers (21) in sequence along a direction perpendicular to the length of the glass tube; both ends of the first auxiliary rollers (21) are drivingly connected to a conveyor belt (22); the middle of the conveyor belt (22) is drivingly connected to a round roller; the middle bearing of the round roller is connected to a fixed shaft (23); the fixed shaft (23) penetrates and is fixed to a truss of the base frame (1).

7. A cutting device for producing glass fiber reinforced plastic pipes according to claim 1, characterized in that: The angle between the third connecting rod (37) and the second connecting rod (36) is not less than 90°; the third connecting rod (37) and the second connecting rod (36) are located outside the glass tube in an initial state; and the second connecting rod (36) is arranged to be shorter than the third connecting rod (37).

Citation Information

Patent Citations

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    CN114310329A

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    CN116642829A

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    CN211035695U

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    CN221436589U