Implantable pipe pile construction device and construction method thereof
The combination of the pipe pile lifting fixture and the position adjustment mechanism solves the position and verticality control problems during the installation of implantable pipe piles, achieving efficient and accurate pipe pile construction.
Patent Information
- Application Number
- CN202411380836.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-09-30
AI Technical Summary
It is difficult to control the position and verticality of existing implantable pipe piles during installation, resulting in difficult installation and adjustment.
The pipe pile lifting fixture and pipe pile position adjustment mechanism are used in combination with the verticality control component. Through the clamping guide component and the pile driving device, the precise positioning, verticality detection and adjustment of the pipe pile can be achieved.
The position accuracy and verticality of pipe pile installation are improved, the installation difficulty is reduced, and the construction efficiency and precision are improved.
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Figure CN119021212B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of foundation pile construction, and in particular to an implantable pipe pile construction device and a construction method thereof. Background Art
[0002] Implantable pipe piles are a new type of pile foundation technology. Prefabricated pipe piles with sufficient strength are prefabricated in a factory, transported to the construction site, and drilled at the desired location. Cement mortar is then poured into the holes. Once the mortar is poured, the piles can be sunk directly, significantly reducing construction time. This technology leverages the advantages of prefabricated pipe piles to quickly create foundation piles with sufficient bearing capacity. This effectively reduces construction disturbance to the foundation, shortens the pile foundation maintenance cycle, improves construction efficiency, and enhances the industrialization of the foundation.
[0003] However, when installing pipe piles, they are first grouting and then inserting the pipe piles. During installation, the verticality and installation position of the pipe are difficult to control and are also very difficult to adjust. During installation, it is necessary to detect the position and verticality information while installing and make adjustments. When the bottom of the pipe pile touches the bottom, if it is found that the verticality and installation position deviation of the pipe pile exceed the standard, the pipe pile can only be pulled out and then operated again. It is impossible to make it vertical by pushing the upper part of the pipe pile, because once the upper part of the pipe pile is pushed, the position of the upper part of the pipe pile will change, which will cause the position of the pipe pile to be incorrect, making the installation operation of the pipe pile very troublesome and difficult to control. Summary of the Invention
[0004] The present invention aims to provide an implantable pipe pile construction device and a construction method thereof, so as to solve the problem that it is difficult to control the position and verticality of the existing implantable pipe piles during installation.
[0005] The present invention is achieved through the following technical solutions:
[0006] On the one hand, an implantable pipe pile construction device is provided, comprising a pipe pile lifting fixture and a pipe pile position adjustment mechanism, wherein the top end of the pipe pile lifting fixture is fixed to a steel cable;
[0007] The pipe pile hoisting fixture is lifted and lowered by the steel cable. The steel cable is passed through the top of the mast. The pipe pile position adjustment mechanism is fixed to the bottom of the mast. The pipe pile position adjustment mechanism is used for transporting the pipe piles during the pile sinking operation and ensuring that the position of the pipe piles is accurately positioned.
[0008] The pipe pile position adjustment mechanism also includes a verticality control component, which can detect the verticality of the pipe pile and provide feedback control on the verticality of the pipe pile;
[0009] The pipe pile position adjustment mechanism also includes a mounting frame and a position adjustment assembly. The mounting frame is fixed to the bottom of the mast. The position adjustment assembly includes an adjustment platform and a movable control hydraulic rod on opposite sides of the adjustment platform. The adjustment platform is slidably matched with the mounting frame through a slide rail provided on the mounting frame. The cylinder portion of the movable control hydraulic rod is fixedly connected to the mounting frame. The rod body portion of the movable control hydraulic rod is fixedly connected to the adjustment platform. The extension direction of the movable control hydraulic rod is parallel to the sliding direction of the adjustment platform.
[0010] The mounting frame is also evenly distributed with a number of hydraulic support leg parts, each of which includes a hydraulic support leg and a bracket. One end of each bracket is fixedly connected to the mounting frame, and the other end of each bracket is fixed with one end of the hydraulic support leg.
[0011] In one possible design, the verticality control assembly includes a sleeve and a clamping guide assembly arranged in the sleeve, the sleeve is arranged on the adjustment platform, the sleeve is hinged to the adjustment platform ball, a plurality of the clamping guide assemblies are arranged in the sleeve, each of the clamping guide assemblies is slidably matched with the sleeve, the sliding direction between the clamping guide assembly and the sleeve is perpendicular to the axis between the sleeves, the sleeve and the adjustment platform are connected by four adjusting hydraulic rods, the four adjusting hydraulic rods are evenly distributed around the sleeve, one end of each adjusting hydraulic rod is hinged to the sleeve ball, and the other end of each adjusting hydraulic rod is hinged to the adjustment platform ball.
[0012] In a possible design, a pile driving device is fixedly provided at the bottom of the casing, and the pile driving device includes a driving wheel, and the driving wheel is rotatably provided on a driving frame, and a driving motor for driving the driving wheel is fixed on the driving frame.
[0013] In one possible design, the clamping guide assembly includes a clamping plate and a plurality of pipe pile guide wheels provided on the clamping plate, and the pipe pile guide wheels are all rotatably matched with the clamping plate. The movement of each clamping guide assembly in the casing is driven by a plurality of hydraulic movement control assemblies, and the hydraulic movement control assembly includes a piston head and a head fixing rod. A piston head sliding cavity is provided on the clamping plate, and the piston head slides with the clamping plate in the piston head sliding cavity. The piston head is fixed to one end of the head fixing rod, and the other end of the head fixing rod is fixed to the casing. Oil circuits are provided in the piston head and the head fixing rod.
[0014] In one possible design, the pipe pile lifting fixture includes a core rod assembly and a hanger clamping part, the upper end of the core rod assembly is fixed at the axis center of the hanger clamping part, the hanger clamping part is used to clamp the outer side of the top of the pipe pile, the core rod assembly is inserted into the pipe pile from the top of the pipe pile, and is used to expand the pipe pile inside the pipe pile, the hanger clamping part includes a clamping claw column, a clamping claw driving rod and a plurality of clamps evenly distributed on the clamping claw column, the clamping claw is fixed at one end of the clamping claw driving rod, a thread is provided at a place on the clamping claw driving rod, and a clamping driving disk that cooperates with its thread is sleeved on the thread of the clamping claw driving rod, and the clamping driving disk is rotatably arranged in the clamping claw column.
[0015] In one possible design, the core rod assembly includes a first core shaft portion, a second core shaft portion, an expansion strip and a wedge block, the second core shaft portion is slidingly provided in the first core shaft portion, the second core shaft portion is coaxial with the second core shaft portion, the top end of the second core shaft portion is provided with a thread, the second core shaft portion at the thread is threadedly connected to the locking nut, the locking nut is rotatably connected to the top end of the first core shaft portion, a plurality of expansion strips are slidingly provided at the bottom end of the first core shaft portion, the sliding direction of the expansion strips is perpendicular to the direction of the axis of the first core shaft portion, the second core shaft portion is fixed with a plurality of wedge blocks at the bottom end, the wedge block is provided with an inclined surface, and the expansion strip is also provided with an inclined surface cooperating with the wedge block at a position close to the wedge block.
[0016] In one possible design, a verticality control system is further included, which includes a verticality detection module and a verticality correction module. The verticality detection module includes a verticality sensor. One of the verticality sensors is arranged in the core rod assembly and the other is arranged on the casing. The verticality correction module controls the verticality state of the casing by feeding back verticality information of the verticality sensors.
[0017] On the other hand, a construction method of an implantable pipe pile construction device is provided, comprising the following steps:
[0018] S1. Construction preparation: including site preparation, technical preparation, material and equipment preparation, ensuring the construction site is level, and the pile driver and pipe pile materials are brought to the site in advance and inspected;
[0019] S2. Pile position setting out: Carry out pile position setting out according to design requirements to ensure the accuracy of pile position;
[0020] S3. Casing burial: After the cross control pile is determined at each pile position, casing burial is carried out to protect the borehole and serve as a reference for the borehole;
[0021] S4. Drilling: Use a rotary drilling rig to perform drilling operations. During the drilling process, the verticality of the drill hole must be strictly controlled to ensure the quality of the hole.
[0022] S5. Hole inspection: After the drilling is completed, the hole inspection is carried out to ensure that the hole depth, hole diameter and verticality meet the design requirements;
[0023] S6. Pouring concrete: Pour fine stone concrete into the drilled hole to provide a stable foundation for the pipe piles;
[0024] S7. The pile insertion position is accurately located, and the special operation vehicle is controlled to reach the designated position. After reaching the designated position, the center of the sleeve in the pile position adjustment mechanism is controlled to align with the pile position, thereby ensuring the accuracy of the pile position;
[0025] S8. Clamp the pile hoisting fixture to the top of the pile, hoist the pile, align the bottom of the pile with the center of the casing, and then install the pile;
[0026] S9, when the bottom end of the pipe pile enters the pipe pile position adjustment mechanism, the clamping guide assembly is controlled to clamp the pipe pile, and after clamping, the verticality of the pipe pile is detected and corrected, and the pile is sunk;
[0027] S10. From the beginning of pile sinking to the moment the bottom of the pile touches the bottom, the verticality of the pile is inspected and corrected to ensure the verticality of the pile.
[0028] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0029] The present invention completes the pile sinking operation of the pipe pile by cooperating with the pipe pile lifting fixture and the pipe pile position adjustment mechanism. The pipe pile can be accurately positioned through the pipe pile position adjustment mechanism. At the same time, the pipe pile can be constantly detected and adjusted by the verticality control component on the pipe pile position adjustment mechanism. The verticality of the pipe pile can be detected and feedback-controlled. The accurate position of the pipe pile during installation can be effectively guaranteed, the verticality of the pipe pile during installation can be improved, the installation accuracy and efficiency of the pipe pile can be improved, and the installation difficulty of the pipe pile can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:
[0031] Figure 1 It is a structural schematic diagram of the present invention;
[0032] Figure 2 A top view of the pipe pile position adjustment mechanism of the present invention;
[0033] Figure 3 A partial half-section view of the pipe pile position adjustment mechanism of the present invention;
[0034] Figure 4 For the present invention Figure 3 Cross-sectional view at AA in the middle;
[0035] Figure 5 is a cross-sectional view of the pipe pile lifting fixture of the present invention;
[0036] Figure 6 It is a cross-sectional view of the core rod assembly in the present invention.
[0037] The reference numerals represent: 1-pipe pile lifting fixture, 2-pipe pile position adjustment mechanism, 3-mounting frame, 301-slide rail, 4-bracket, 401-hydraulic support leg, 5-adjustment platform, 6-casing, 7-clamping guide assembly, 701-pipe pile guide wheel, 702-clamping plate, 8-adjusting hydraulic rod, 9-moving control hydraulic rod, 10-driving wheel, 11-piston head, 12-head fixing rod, 13-oil circuit, 14-clamping drive disk, 15-clamping claw drive rod, 16-clamping claw, 17-clamping claw column, 18-first core shaft part, 19-second core shaft part, 20-locking nut, 21-expansion support bar, 22-wedge block, 50-pipe pile, 60-mast. DETAILED DESCRIPTION
[0038] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with examples and drawings. The exemplary embodiments of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0039] Example 1, as Figures 1 to 6 As shown, this embodiment includes a pipe pile lifting fixture 1 and a pipe pile position adjustment mechanism 2, the top of the pipe pile lifting fixture 1 is fixed to a steel cable, and the pipe pile lifting fixture 1 is lifted and lowered and lifts the pipe pile 50 by lifting the steel cable, the steel cable is passed through the top of the mast 60, and the pipe pile position adjustment mechanism 2 is fixed to the bottom end of the mast 60, and the pipe pile position adjustment mechanism 2 is used for inserting and transporting the pipe pile 50 during pile sinking operations and ensuring the position of the pipe pile 50, thereby achieving accurate positioning, and the pipe pile position adjustment mechanism 2 also includes a verticality control component, which can detect the verticality of the pipe pile 50 and feedback control the verticality of the pipe pile 50, which can effectively ensure the accurate position of the pipe pile 50 during installation and improve the verticality of the pipe pile 50 during installation.
[0040] In the embodiment of this book, the pipe pile position adjustment mechanism 2 also includes a mounting frame 3 and a position adjustment component. The mounting frame 3 is fixed to the bottom of the mast 60. The position adjustment component includes an adjustment platform 5 and a movable control hydraulic rod 9. Two movable control hydraulic rods 9 are provided on opposite sides of the adjustment platform 5. The adjustment platform 5 slides with the mounting frame 3 through the slide rail 301 provided on the mounting frame 3. The cylinder body of the movable control hydraulic rod 9 is fixedly connected to the mounting frame 3, and the rod body of the movable control hydraulic rod 9 is fixedly connected to the adjustment platform 5. The telescopic direction of the movable control hydraulic rod 9 is parallel to the sliding direction of the adjustment platform 5.
[0041] Furthermore, in order to ensure the stability of the mounting frame 3 during operation, a number of hydraulic support legs are evenly distributed on the mounting frame 3, each of which includes a hydraulic support leg 401 and a bracket 4. One end of each bracket 4 is fixedly connected to the mounting frame 3, and the other end of each bracket 4 is fixed with one end of a hydraulic support leg 401. The hydraulic support leg 401 can support the mounting frame 3 on the ground so that the mounting frame 3 itself can remain more stable. At the same time, the state of the mounting frame 3 can be corrected through the joint adjustment of multiple hydraulic support legs 401, and the mounting frame 3 can be controlled to maintain a horizontal state.
[0042] In this embodiment, the verticality control component includes a sleeve 6 and a clamping guide component 7 arranged in the sleeve 6. The sleeve 6 is arranged on the adjustment platform 5. The sleeve 6 is ball-hinged with the adjustment platform 5. A plurality of clamping guide components 7 are provided in the sleeve 6. Each of the clamping guide components 7 slides with the sleeve 6. The sliding direction between the clamping guide component 7 and the sleeve 6 is perpendicular to the axis between the sleeve 6. The sleeve 6 and the adjustment platform 5 are connected by four adjusting hydraulic rods 8. The four adjusting hydraulic rods 8 are evenly distributed around the sleeve 6. One end of each adjusting hydraulic rod 8 is ball-hinged with the sleeve 6, and the other end of each adjusting hydraulic rod 8 is ball-hinged with the adjustment platform 5. The verticality control of the sleeve 6 is completed by the four adjusting hydraulic rods 8.
[0043] Furthermore, the clamping guide assembly 7 includes a clamping plate 702 and a plurality of pipe pile guide wheels 701 provided on the clamping plate 702, and the pipe pile guide wheels 701 are all rotatably matched with the clamping plate 702. The movement of each clamping guide assembly 7 in the casing 6 is driven by a plurality of hydraulic movement control assemblies, and the hydraulic movement control assembly includes a piston head 11 and a head fixing rod 12. A piston head 11 sliding cavity is provided on the clamping plate 702, and the piston head 11 slides with the clamping plate 702 in the piston head 11 sliding cavity. The piston head 11 is fixed to one end of the head fixing rod 12, and the other end of the head fixing rod 12 is fixed to the casing 6. An oil circuit 13 is provided inside the upper portion. By injecting hydraulic oil into the sliding cavity of the piston head 11 through the oil circuit 13, the clamping guide assembly 7 can be moved toward the central axis position of the casing 6. When a pipe pile 50 is inserted into the casing 6, injecting hydraulic oil into the sliding cavity of the piston head 11 can enable the clamping guide assembly 7 to clamp the pipe pile 50. During the construction of the pipe pile 50, the pipe pile 50 is hoisted so that a section of the bottom of the pipe pile 50 is inserted into the casing 6. The multiple clamping guide assemblies 7 are controlled to clamp the pipe pile 50. The multiple pipe pile guide wheels 701 on the clamping plate 702 simultaneously abut against the pipe pile 50 to keep the pipe pile 50 parallel to the clamping plate 702 and the casing 6. The verticality of the pipe pile 50 is further controlled by controlling the verticality of the casing 6 through four adjusting hydraulic rods 8.
[0044] In this embodiment, a pile driving device is fixedly provided at the bottom of the casing 6, and the pile driving device includes a driving wheel 10. The driving wheel 10 is rotatably provided on the driving frame, and a driving motor for driving the driving wheel 10 is fixed on the driving frame. After the driving wheel 10 contacts the pipe pile 50, the friction force can drive the pipe pile 50 to complete the pile driving stably and quickly.
[0045] In this embodiment, the pipe pile lifting fixture 1 includes a core rod assembly and a hanger clamping portion. The upper end of the core rod assembly is fixed at the axis of the hanger clamping portion. The hanger clamping portion is used to clamp the outer side of the top of the pipe pile 50. The core rod assembly is inserted into the pipe pile 50 from the top of the pipe pile 50, and is used to expand and support the pipe pile 50 inside the pipe pile 50. The pipe pile 50 is clamped and supported by the core rod assembly and the hanger clamping portion at the same time, so that the pipe pile 50 can be stably clamped and fixed.
[0046] Furthermore, the clamping part of the hanger includes a clamping claw column 17, a clamping claw driving rod 15 and a plurality of clamping claws 16 evenly distributed on the clamping claw column 17. The clamping claw 16 is fixed to one end of the clamping claw driving rod 15. A thread is provided at a place on the clamping claw driving rod 15. The clamping claw driving rod 15 is provided with a clamping driving disk 14 that cooperates with its thread. The clamping driving disk 14 is rotatably arranged in the clamping claw column 17. By rotating the clamping driving disk 14, the opening and closing of each clamping claw 16 can be controlled at the same time, thereby completing the clamping of the top of the pipe pile 50.
[0047] It should be noted that the structure in which the clamping jaws 16 drive the disc to drive the clamping jaws 16 to complete clamping can refer to the structure of a chuck.
[0048] In this embodiment, the core rod assembly includes a first core shaft portion 18, a second core shaft portion 19, an expansion strip 21 and a wedge block 22. The second core shaft portion 19 is slidably provided in the first core shaft portion 18, and the second core shaft portion 19 is coaxial with the second core shaft portion 19. A thread is provided at the top of the second core shaft portion 19, and the second core shaft portion 19 is threadedly connected to the locking nut 20 at the thread. The locking nut 20 is rotatably connected to the top of the first core shaft portion 18. A plurality of expansion strips 21 are slidably provided at the bottom end of the first core shaft portion 18, and the sliding direction of the expansion strips 21 is perpendicular to the axis of the first core shaft portion 18. The second core shaft portion 19 is fixed with a plurality of wedge blocks 22 at the bottom end. The wedge block 22 is provided with an inclined surface, and the expansion strip 21 is also provided with an inclined surface that cooperates with the wedge block 22 at a position close to the wedge block 22. The wedge block 22 and the inclined surfaces on the expansion strip 21 are in contact with each other. Through the two inclined surfaces, when the wedge block 22 moves upward, the wedge block 22 can drive the expansion strip 21 to expand, so that the core rod assembly fixes the inside of the pipe pile 50. When the inside of the pipe pile 50 is expanded and fixed, it is completed by rotating the locking nut 20. When the locking nut 20 is rotated, the locking nut 20 drives the second core shaft part 19 to move upward, and the wedge block 22 on the second core shaft part 19 pushes the expansion strip 21 to expand the inner wall of the pipe pile 50 so that the inner wall of the pipe pile 50 is fixed to the core rod assembly.
[0049] In this embodiment, the diameter of the clamping claw column 17 is the same as the diameter of the pipe pile 50, and the width of the clamping claw 16 and the clamping claw driving rod 15 are both smaller than the gap width between two adjacent clamping guide assemblies 7. During pile sinking, when the top of the pipe pile 50 has dropped below the clamping guide assembly 7, the clamping guide assembly 7 can still control the verticality of the pipe pile 50 by clamping the position of the clamping claw column 17. At the same time, the core rod assembly is used to effectively ensure that the clamping claw column 17 is parallel to the pipe pile 50, thereby further ensuring the verticality of the pipe pile 50. It can effectively ensure that the pipe pile 50 can maintain a high verticality from the beginning of pile sinking to the bottoming out, thereby improving construction accuracy.
[0050] Advantageously, the drilling device of this embodiment is also provided with a verticality control system, which includes a verticality detection module and a verticality correction module. The verticality detection module includes a verticality sensor, one of which is arranged in the core shaft and the other is arranged on the casing 6. The verticality correction module controls the verticality state of the casing 6 by feeding back the verticality information of the verticality sensor.
[0051] It should be noted that the verticality sensor may be a combination of two or more tilt sensors, and the verticality information can be accurately calculated by fitting the data of each tilt sensor.
[0052] Embodiment 2: Based on embodiment 1, this embodiment further provides a construction method of an implantable pipe pile construction device, comprising the following steps:
[0053] S1. Construction preparation: including site preparation, technical preparation, material and equipment preparation, etc., ensuring that the construction site is level, and that pile drivers and other equipment and pipe piles are brought to the site in advance and inspected;
[0054] S2. Pile position setting out: Carry out pile position setting out according to design requirements to ensure the accuracy of pile position;
[0055] S3. Casing burial: After the cross control pile is determined at each pile position, casing burial is carried out to protect the borehole and serve as a reference for the borehole;
[0056] S4. Drilling: Use a rotary drilling rig to perform drilling operations. During the drilling process, the verticality of the drill hole must be strictly controlled to ensure the quality of the hole.
[0057] S5. Hole inspection: After drilling is completed, hole inspection is carried out to ensure that the hole depth, hole diameter and verticality meet the design requirements;
[0058] S6. Pouring concrete: Pouring fine stone concrete into the drilled hole to provide a stable foundation for implanting the pipe pile 50;
[0059] S7, the pile 50 is positioned accurately, and the special operation vehicle is controlled to reach the designated position. After reaching the designated position, the center of the sleeve 6 in the pile position adjustment mechanism 2 is controlled to align with the pile position, thereby ensuring the accuracy of the pile position;
[0060] S8. Clamp the pile lifting fixture 1 on the top of the pile 50, lift the pile 50, align the bottom of the pile 50 with the center of the casing 6, and then lower the pile;
[0061] S9, when the bottom end of the pipe pile 50 enters the pipe pile position adjustment mechanism 2, the clamping guide assembly 7 is controlled to clamp the pipe pile 50, and after clamping, the verticality of the pipe pile 50 is detected and corrected, and the pile is sunk;
[0062] S10 , detecting and correcting the verticality of the pipe pile 50 from the start of pile sinking to the moment before the bottom of the pipe pile 50 touches the bottom, to ensure the verticality of the pipe pile 50 .
[0063] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An implantable pipe pile construction device, comprising a pipe pile lifting fixture (1) and a pipe pile position adjustment mechanism (2), characterized in that: The top end of the pipe pile lifting fixture (1) is fixed to the steel cable; The pipe pile hoisting fixture (1) is lifted and lowered by the steel cable, the steel cable is passed through the top end of the mast (60), and the pipe pile position adjustment mechanism (2) is fixed to the bottom end of the mast (60). The pipe pile position adjustment mechanism (2) is used for transporting the pipe pile (50) during the pile sinking operation and for ensuring that the position of the pipe pile (50) is accurately positioned. The pipe pile position adjustment mechanism (2) further includes a verticality control component, which can detect the verticality of the pipe pile (50) and provide feedback control on the verticality of the pipe pile (50); The pipe pile position adjustment mechanism (2) further comprises a mounting frame (3) and a position adjustment assembly, wherein the mounting frame (3) is fixed to the bottom of the mast (60), and the position adjustment assembly comprises an adjustment platform (5) and a movable control hydraulic rod (9) on opposite sides of the adjustment platform (5), wherein the adjustment platform (5) is slidably matched with the mounting frame (3) via a slide rail (301) provided on the mounting frame (3), a cylinder portion of the movable control hydraulic rod (9) is fixedly connected to the mounting frame (3), a rod portion of the movable control hydraulic rod (9) is fixedly connected to the adjustment platform (5), and a telescopic direction of the movable control hydraulic rod (9) is parallel to a sliding direction of the adjustment platform (5); The mounting frame (3) is also evenly distributed with a plurality of hydraulic support leg sections, each of which comprises a hydraulic support leg (401) and a bracket (4), one end of each bracket (4) being fixedly connected to the mounting frame (3), and one end of the hydraulic support leg (401) being fixed to the other end of each bracket (4).
2. The implantable pipe pile construction device according to claim 1, characterized in that: The verticality control component includes a sleeve (6) and a clamping guide component (7) arranged in the sleeve (6), the sleeve (6) is arranged on the adjustment platform (5), the sleeve (6) is ball-hinged with the adjustment platform (5), a plurality of the clamping guide components (7) are arranged in the sleeve (6), each of the clamping guide components (7) is slidably matched with the sleeve (6), the sliding direction between the clamping guide component (7) and the sleeve (6) is perpendicular to the axis between the sleeves (6), the sleeve (6) and the adjustment platform (5) are connected by four adjusting hydraulic rods (8), the four adjusting hydraulic rods (8) are evenly distributed around the sleeve (6), one end of each adjusting hydraulic rod (8) is ball-hinged with the sleeve (6), and the other end of each adjusting hydraulic rod (8) is ball-hinged with the adjustment platform (5).
3. The implantable pipe pile construction device according to claim 2, characterized in that: A pile driving device is also fixedly provided at the bottom of the casing (6), and the pile driving device comprises a driving wheel (10). The driving wheel (10) is rotatably provided on a driving frame, and a driving motor for driving the driving wheel (10) is fixed on the driving frame.
4. The implantable pipe pile construction device according to claim 2, characterized in that: The clamping guide assembly (7) includes a clamping plate (702) and a plurality of pipe pile guide wheels (701) provided on the clamping plate (702), and the pipe pile guide wheels (701) are all rotatably matched with the clamping plate (702). The movement of each clamping guide assembly (7) in the casing (6) is driven by a plurality of hydraulic movement control assemblies, and the hydraulic movement control assemblies include a piston head (11) and a head fixing rod (12). A piston head (11) sliding cavity is provided on the clamping plate (702), and the piston head (11) is slidably matched with the clamping plate (702) in the piston head (11) sliding cavity. The piston head (11) is fixed to one end of the head fixing rod (12), and the other end of the head fixing rod (12) is fixed to the casing (6). Oil circuits (13) are provided in the piston head (11) and the head fixing rod (12).
5. The implantable pipe pile construction device according to claim 1, characterized in that: The pipe pile lifting fixture (1) includes a core rod assembly and a hanger clamping part, the upper end of the core rod assembly is fixed at the axis of the hanger clamping part, the hanger clamping part is used to clamp the outer side of the top of the pipe pile (50), the core rod assembly is inserted into the pipe pile (50) from the top of the pipe pile (50), and is used to expand the pipe pile (50) inside the pipe pile (50), the hanger clamping part includes a clamping claw column (17), a clamping claw driving rod (15) and a plurality of clamping claws (16) uniformly distributed on the clamping claw column (17), the clamping claw (16) is fixed to one end of the clamping claw driving rod (15), a thread is provided at one point on the clamping claw driving rod (15), and a clamping driving disk (14) that matches the thread is provided on the thread of the clamping claw driving rod (15), and the clamping driving disk (14) is rotatably arranged in the clamping claw column (17).
6. The implantable pipe pile construction device according to claim 5, characterized in that: The core rod assembly includes a first core shaft portion (18), a second core shaft portion (19), an expansion support bar (21) and a wedge block (22), wherein the second core shaft portion (19) is slidably provided in the first core shaft portion (18), the second core shaft portion (19) is coaxial with the second core shaft portion (19), and a thread is provided at the top end of the second core shaft portion (19), and the second core shaft portion (19) is threadedly connected to a locking nut (20) at the thread, and the locking nut (20) is screwed to the first core shaft portion. The top end of the shaft portion (18) is rotatably connected, and the bottom end of the first core shaft portion (18) is slidably provided with a plurality of expansion bars (21), and the sliding direction of the expansion bars (21) is perpendicular to the axis of the first core shaft portion (18). The second core shaft portion (19) is fixedly provided with a plurality of wedge blocks (22) at the bottom end, and the wedge blocks (22) are provided with an inclined surface. The expansion bars (21) are also provided with an inclined surface matching the wedge blocks (22) at a position close to the wedge blocks (22).
7. The implantable pipe pile construction device according to claim 1, characterized in that: The invention also includes a verticality control system, which includes a verticality detection module and a verticality correction module. The verticality detection module includes a verticality sensor. One of the verticality sensors is arranged in the core rod assembly and the other is arranged on the sleeve (6). The verticality correction module feeds back the verticality information of the verticality sensor to control the verticality state of the sleeve (6).
8. A construction method for the implantable pipe pile construction device according to any one of claims 1 to 7, characterized in that: The method includes the following steps: S1. Construction preparation: including site preparation, technical preparation, material and equipment preparation, ensuring the construction site is level, and the pile driver and pipe pile materials are brought to the site in advance and inspected; S2. Pile position setting out: Carry out pile position setting out according to design requirements to ensure the accuracy of pile position; S3. Casing burial: After the cross control pile is determined at each pile position, casing burial is carried out to protect the borehole and serve as a reference for the borehole; S4. Drilling: Use a rotary drilling rig to perform drilling operations. During the drilling process, the verticality of the drill hole must be strictly controlled to ensure the quality of the hole. S5. Hole inspection: After the drilling is completed, the hole inspection is carried out to ensure that the hole depth, hole diameter and verticality meet the design requirements; S6, pouring concrete: pouring fine stone concrete into the drilled hole to provide a stable foundation for the implanted pipe pile (50); S7, the pile (50) is positioned accurately, and the special operation vehicle is controlled to arrive at the designated position. After arriving at the designated position, the center of the sleeve (6) in the pile position adjustment mechanism (2) is controlled to align with the pile position, thereby ensuring the accuracy of the pile position; S8, clamping the pipe pile lifting fixture (1) on the top of the pipe pile (50), lifting the pipe pile (50), aligning the bottom of the pipe pile (50) with the center of the casing (6) and then lowering the pile; S9, when the bottom end of the pipe pile (50) enters the pipe pile position adjustment mechanism (2) 2, the clamping guide assembly (7) is controlled to clamp the pipe pile (50), and after clamping, the verticality of the pipe pile (50) is detected and corrected, and the pile is sunk; S10, detecting and correcting the verticality of the pipe pile (50) from the beginning of pile sinking to the moment before the bottom of the pipe pile (50) touches the bottom, to ensure the verticality of the pipe pile (50).
Citation Information
Patent Citations
Drilling rig with following pipe pile and construction method for following pipe pile
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Oblique precast pile construction device and construction method thereof
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