Fan casing welding device

By designing the fixing mechanism and adjustment mechanism of the fan shell welding device, the position deviation and the risk of operator injury during the fan shell umbrella welding process are solved, and higher welding accuracy and safety are achieved.

CN119035921BActive Publication Date: 2025-02-07GAOZHOU QIFAN LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202411210931.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-02-07
Estimated Expiration
2044-08-30

AI Technical Summary

Technical Problem

In the prior art, the welding position deviation of the umbrella bone of the fan shell is easily caused by the instability of the welding torch impulse and manual fixation, and the operator has a risk of injury during the welding process.

Method used

A fan housing welding device is designed, including a welding housing, a support frame, a fixing mechanism and an adjustment mechanism. The fixing mechanism fixes the umbrella and skeleton through components such as support plates, lifting columns and operating plates, and shapes the fan shell; the adjustment mechanism accurately controls the position of the welding gun and the transportation and transfer of the fan shell through components such as rotating cylinders, eccentric wheels and linkage plates.

Benefits of technology

It effectively reduces the risk of manual operation during welding, improves the fixing accuracy of the umbrella bone and the skeleton, ensures the accuracy of welding positions, and reduces the inaccurate alignment of welding points.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of parts welding, specifically, a fan housing welding device, including a welding shell, the outer wall of the welding shell is fixedly installed with a support frame, the outside of the welding shell is provided with a fixing mechanism and an adjusting mechanism, the adjusting mechanism includes a fixing column, one end of the fixing column is threadedly connected with a support plate, the output end of the support plate is provided with a supporting chassis, and the outer wall of the supporting chassis is provided with an operating disk. Through the cooperation of the fixing mechanism, a better effect of fixing the ribs and the frame is achieved, the lifting rod controls the fixing plate to move downward to press down the center of the ribs until it contacts the operating disk and stops, the card slot just clamps each rib frame, the rib clamp controls the first linkage plate to rotate, and so on, when the stretching handle is turned, the frame clamp and the rib clamp will rotate in sequence like dominoes and finally all flip over to fix the ribs and the frame.
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Description

Technical Field

[0001] The invention belongs to the technical field of parts welding, in particular to a fan shell welding device. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space. No matter where it is, welding may bring danger to the operator, so appropriate protective measures must be taken during welding. The possible injuries to the human body caused by welding include burns, electric shock, vision damage, inhalation of toxic gases, excessive ultraviolet radiation, etc.

[0003] In the prior art, when welding fan parts, operators are required to wear protective masks, protective gloves and other equipment to operate. When welding the fan casing, the ribs must first be welded to the circular plate, and then the welded ribs must be shaped, and finally the shaped ribs must be welded to the frame. This is because when welding the ribs of the fan casing, the welding position may deviate due to the impact of the welding gun on the welding point and the instability of manual fixation. During manual control, even if proper protection is provided, there may be other forms of accidental injury to the operator. The device of the present invention, through the cooperation of the fixing mechanism, has a better effect of fixing the ribs and the frame. During the welding process, there is no need for manual operation to control the ribs and the frame, which greatly reduces the risk of personal injury.

[0004] To this end: the present invention provides a fan casing welding device. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: a fan casing welding device described in the present invention comprises a welding shell, a support frame is fixedly installed on the outer wall of the welding shell, and a fixing mechanism and an adjusting mechanism are arranged outside the welding shell;

[0007] The adjustment mechanism comprises a fixed column, one end of which is threadedly connected to a support plate, an output end of the support plate is provided with a support chassis, an outer wall of the support chassis is provided with an operating panel, a lifting column is provided inside the operating panel, and one end of the lifting column is fixedly connected to a load-bearing member;

[0008] The welding shell and support frame provide a platform for the welding of the fan casing. The fixing mechanism is used to fix the frame and ribs when welding the fan casing, and to shape the outer wall of the fan to meet standard specifications. The adjustment mechanism is used to adjust the position of the welding gun and control the transportation and transfer of the fan casing. Before the first step of welding the ribs of the fan casing, the first step is to control the rotation of the fixing column. The rotation of the fixing column controls the downward movement of the support plate. When the support plate is downward, the bottom of the supporting chassis is stressed, causing the lifting column to control the load-bearing part to rise. At this time, a certain distance is generated between the operating panel and the load-bearing part, preparing for the first step of welding. The purpose of laying a good foundation for the welding and shaping of the fan casing is achieved through the reverse movement of the support plate and the load-bearing part.

[0009] Preferably, an angle adjustment piece is provided at the bottom of the operating panel, a slide groove is provided on the outer wall of the angle adjustment piece, and a starting piece is provided on the outer wall of the support plate. A toggle plate is rotatably connected to the outer wall of the starting piece, and the other end of the toggle plate is slidably connected to the slide groove. When the fan housing performs the first step of rib welding, the ribs need to be welded to the parts of the fan one by one. Therefore, it is necessary to control the rotation of the operating panel at a certain angle during the welding process. The rotation of the starting piece controls the rotation of the toggle plate, and the other end of the toggle plate rotates along the slide groove of the angle adjustment piece. The operating panel is thereby controlled by the toggle plate according to the angle distribution of the angle adjustment piece, thereby playing a role in accurately controlling the angle adjustment of the operating panel during rib welding.

[0010] Preferably, the outer wall of the support frame is provided with a main control column, and the outer walls of the main control column are respectively provided with a first control member and a second control member, the outer walls of the first control member and the second control member are both provided with displacement grooves, the inner walls of the displacement grooves are both slidably provided with sliders, the inner wall of the second control member is provided with a connecting column, and the interior of the main control column is provided with a center column, one end of the center column is fixedly connected to the fixed column, when welding the umbrella ribs, the slider slides inside the displacement groove on the first control member to a specified position, when it is necessary to perform a second process of welding the umbrella ribs and the frame, the slider on the second control member slides in the displacement groove to a specified position, and the height of the welding gun during welding can be adjusted by moving the slider in the first process and the second process.

[0011] Preferably, the outer wall of one of the sliders is provided with a first welding plate, and the outer wall of the other slider is provided with a second welding plate, the inner walls of the first welding plate and the second welding plate are both provided with eccentric wheels, the inner walls of the first welding plate and the second welding plate are both provided with left-moving wheels, and the inner walls of the first welding plate and the second welding plate are both provided with right-moving wheels, the teeth of the eccentric wheels are respectively meshed with the teeth of the left-moving wheel and the right-moving wheel, when welding the umbrella ribs, the eccentric wheel inside the first welding plate rotates, and because the eccentric wheel is meshed with the left-moving wheel, the eccentric wheel controls the rotation of the left-moving wheel to cause the whole to be displaced to the left by a certain amount, and because the eccentric wheel is meshed with the right-moving wheel, the eccentric wheel controls the right-moving wheel to cause the whole to be displaced to the right by a certain amount, and so on, the whole will move back and forth left and right, and in the second stage of welding, the mechanical operation is consistent with the first stage, and through the operation of the eccentric wheel, the effect of controlling the whole to move left and right is achieved.

[0012] Preferably, the outer walls of the first welding plate and the second welding plate are both provided with a rotating cylinder, the output shaft of the rotating cylinder is fixedly connected to the eccentric wheel, the outer walls of the left and right shift wheels are provided with moving blocks, and the outer walls of the moving blocks are fixedly installed with welding parts. During the welding process, the welding parts need to move back and forth at the places where the umbrella ribs and the frame need to be welded, and the rotating cylinder starts to control the rotation of the eccentric wheel. The eccentric wheel achieves the effect of controlling the reciprocating movement of the displacement block through the cooperation of the left and right shift wheels, and finally the displacement block is able to control the welding parts for welding.

[0013] Preferably, the fixing mechanism includes a fixing plate, the outer wall of the fixing plate is provided with a plurality of slots, the outer wall of the fixing plate is fixedly connected with a lifting rod, a first transmission member is transmission-connected between the lifting rod and the outer wall of the connecting column, and a second transmission member is transmission-connected between the center column and the outer wall of the connecting column. When the first step of welding the ribs is completed, the second step of welding the ribs and the frame needs to be performed. At this time, the center column rotates to control the rotation of the connecting column through the second transmission member, and the connecting column controls the rotation of the lifting rod through the first transmission member. The lifting rod controls the fixing plate to move downward to press down the center of the ribs until it contacts the operating panel and stops. The outer wall of the fixing plate has a plurality of slots, which just clamp each frame of the ribs. The control of the ribs by the slots has a better effect of fixing the ribs, and there will be no misalignment of the welding points in the subsequent welding of the ribs and the frame.

[0014] Preferably, the outer wall of the operating panel is evenly arranged with hinges, the outer wall of the hinge is rotatably connected with a frame clip, an umbrella rib clip is fixedly installed between the outer walls of the frame clips, the outer wall of the umbrella rib clip is rotatably connected with a first linkage plate, the outer wall of the first linkage plate is rotatably connected with a first linkage column, the outer wall of the first linkage column is rotatably connected with a second linkage plate, the outer wall of the second linkage plate is rotatably connected with a second linkage column, the outer wall of the second linkage column is rotatably connected with a third linkage plate, the outer wall of the third linkage plate is rotatably connected to the outer wall of another frame clip, and a tensile strength plate is fixedly installed on the outer wall of one of the frame clips When the frame and the ribs are welded, the stretching handle is toggled to control the frame clips to rotate along the hinges. At this time, the rib clips rotate together with the frame clips. The rib clips control the rotation of the first linkage plate. The first linkage plate controls the rotation of the second linkage plate through the first linkage column. The second linkage plate controls the rotation of the third linkage plate through the second linkage column. The third linkage plate controls the rotation of the next rib clip, and so on. When the stretching handle is toggled, the frame clips and the rib clips will rotate in sequence like dominoes and finally flip over to fix the ribs and the frame. Through the cooperation of the linkage rod and the linkage column, the control clips can be flipped in sequence.

[0015] Preferably, a motor is provided inside the welding shell, the output shaft of the motor is fixedly connected to the starting piece, and a plurality of limit rods are provided on the outer wall of the welding shell, one end of the limit rod is fixedly connected to the limit block, and the motor is started first, and the output shaft of the motor controls the rotation of the starting piece, and the motor provides power for subsequent operations.

[0016] Preferably, the other end of the lifting column is fixedly connected to a limiting piece, the teeth of the limiting piece mesh with the teeth of the limiting block, and the other end of the limiting rod is drivingly connected to the output shaft of the motor with an assisting piece. The motor controls the rotation of the limiting rod through the assisting piece, and the limiting rod controls the rotation of the limiting block. Because the limiting block meshes with the limiting piece, the limiting piece also rotates accordingly, and the limiting piece controls the load-bearing piece to rise, so that the fan casing that has been finally welded is separated from the operating panel.

[0017] Preferably, a skeleton tube is fixedly installed on the outer wall of the welded shell, and a hook is provided on the outer wall of the support frame. The skeleton tube provides material for the fan casing, and there is a hook on the support frame. When the fan casing is welded, it needs to be taken out to complete the installation of the fan and leave space for subsequent welding.

[0018] The beneficial effects of the present invention are as follows:

[0019] 1. The fan casing welding device described in the present invention has a better effect of fixing the umbrella ribs and the frame through the cooperation of the fixing mechanism. No manual operation is required during the welding process, which greatly reduces the risk of personal injury. The lifting rod controls the fixing plate to move downward to press the center of the umbrella rib until it stops when it contacts the operating panel. The outer wall of the fixing plate has a plurality of slots, which just clamp each frame of the umbrella rib. The umbrella rib clamp controls the rotation of the first linkage plate, and the first linkage plate controls the rotation of the second linkage plate through the first linkage column. The second linkage plate controls the rotation of the third linkage plate through the second linkage column. The third linkage plate controls the rotation of the next umbrella rib clamp, and so on. When the stretching handle is turned, the frame clamp and the umbrella rib clamp will rotate in sequence like dominoes and finally flip over to fix the umbrella ribs and the frame.

[0020] 2. A fan casing welding device described in the present invention plays a role in accurately controlling the angle adjustment of the operating disk during rib welding through an adjustment mechanism. When the fan casing performs the first step of rib welding, the ribs need to be welded to the fan parts one by one. Therefore, the operation disk needs to be controlled to rotate at a certain angle during the welding process. The rotation of the starter controls the rotation of the toggle plate, and the other end of the toggle plate rotates along the slide groove of the angle adjustment member. The operation disk is thereby controlled by the toggle plate according to the angle distribution of the angle adjustment member. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 It is an overall diagram of the present invention;

[0023] Figure 2 is a schematic diagram of the regulating mechanism of the present invention;

[0024] Figure 3 It is a schematic diagram of the control column and its branch structure of the present invention;

[0025] Figure 4 It is a schematic diagram of the transmission structure of the present invention;

[0026] Figure 5 The present invention Figure 4 The enlarged structural diagram at A in the middle;

[0027] Figure 6 It is a schematic diagram of the displacement slot and the slider structure of the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of the angle adjustment member of the present invention;

[0029] Figure 8 It is a structural schematic diagram of the operation panel fixing steps of the present invention;

[0030] Fig. 9 It is a schematic diagram of the structure of the fixing plate of the present invention;

[0031] Fig.10 The present invention Fig. 9 The enlarged structural diagram at B in the middle;

[0032] Fig.11 It is a schematic diagram of the clamping structure of the umbrella rib and the frame of the present invention;

[0033] Fig.12 It is a schematic diagram of the structure of the motor and the auxiliary parts of the present invention.

[0034] In the figure: 1, welding shell; 100, support frame; 101, main control column; 102, first control member; 103, second control member; 104, displacement slot; 105, slider; 106, connecting column; 107, center column; 108, motor; 109, limit rod; 110, limit block; 111, limit member; 112, assisting member; 113, skeleton tube; 114, hooking member; 200, fixing mechanism; 201, fixing plate; 202, slot; 203, lifting rod; 204, first transmission member; 205, second transmission member; 206, hinge member; 207, skeleton clamp; 208, rib clamp; 209, The first linkage plate; 210, the first linkage column; 211, the second linkage plate; 212, the second linkage column; 213, the third linkage plate; 214, the stretching handle; 300, the adjustment mechanism; 301, the fixed column; 302, the support plate; 303, the support chassis; 304, the operating panel; 305, the lifting column; 306, the load-bearing member; 307, the angle adjustment member; 308, the slide; 309, the starting member; 310, the toggle plate; 311, the first welding plate; 312, the second welding plate; 313, the eccentric wheel; 314, the left shift wheel; 315, the right shift wheel; 316, the rotating cylinder; 317, the moving block; 318, the welding member. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0036] like Figure 1 to Figure 2 As shown, a fan casing welding device according to an embodiment of the present invention comprises a welding shell 1, a support frame 100 is fixedly installed on the outer wall of the welding shell 1, and a fixing mechanism 200 and an adjusting mechanism 300 are arranged outside the welding shell 1;

[0037] The adjustment mechanism 300 includes a fixed column 301, one end of which is threadedly connected to a support plate 302, an output end of the support plate 302 is provided with a support chassis 303, an outer wall of the support chassis 303 is provided with an operating panel 304, an inner part of the operating panel 304 is provided with a lifting column 305, and one end of the lifting column 305 is fixedly connected to a load-bearing member 306;

[0038] During operation, the welding shell 1 and the support frame 100 provide a platform for the welding of the fan housing. The fixing mechanism 200 is used to fix the frame and the ribs when welding the fan housing, and to shape the outer wall of the fan to meet standard specifications. The adjustment mechanism 300 is used to adjust the position of the welding gun and control the transportation and transfer of the fan housing. Before the first step of welding the ribs of the fan housing, the fixing column 301 must first be controlled to rotate. The fixing column 301 rotates to control the support plate 302 to move downward. When the support plate 302 moves downward, the bottom of the supporting chassis 303 is stressed, causing the lifting column 305 to control the load-bearing member 306 to rise. At this time, a certain distance is generated between the operating panel 304 and the load-bearing member 306, preparing for the first step of welding. The reverse movement of the support plate 302 and the load-bearing member 306 achieves the purpose of laying a good foundation for the welding and shaping of the fan housing.

[0039] like Figure 1 and Figure 7 As shown, an angle adjustment member 307 is provided at the bottom of the operating panel 304, a slide groove 308 is provided on the outer wall of the angle adjustment member 307, a starter member 309 is provided on the outer wall of the support plate 302, a toggle plate 310 is rotatably connected to the outer wall of the starter member 309, and the other end of the toggle plate 310 is slidably connected to the slide groove 308;

[0040] During operation, when the fan housing performs the first step of rib welding, the ribs need to be welded to the fan parts one by one, so the operation panel 304 needs to be controlled to rotate at a certain angle during the welding process, and the starter 309 rotates to control the toggle plate 310 to rotate, and the other end of the toggle plate 310 rotates along the slide groove 308 of the angle adjustment member 307. Thus, the operation panel 304 is controlled by the toggle plate 310 according to the angle distribution of the angle adjustment member 307, thereby playing a role in accurately controlling the angle adjustment of the operation panel 304 during the rib welding.

[0041] like Figures 1 to 4 As shown, the outer wall of the support frame 100 is provided with a main control column 101, and the outer walls of the main control column 101 are respectively provided with a first control member 102 and a second control member 103, and the outer walls of the first control member 102 and the second control member 103 are both provided with a displacement groove 104, and the inner walls of the displacement groove 104 are both slidably provided with a slider 105, and the inner wall of the second control member 103 is provided with a connecting column 106, and the interior of the main control column 101 is provided with a central column 107, and one end of the central column 107 is fixedly connected to the fixed column 301;

[0042] During operation, when welding the ribs, the slider 105 slides inside the displacement groove 104 on the first control member 102 until it reaches a designated position. When the second step of welding the ribs and the frame is required, the slider 105 on the second control member 103 slides inside the displacement groove 104 until it reaches a designated position. By moving the slider 105 in the first step and the second step, the height of the welding gun can be adjusted during welding.

[0043] like Figures 3 to 5 As shown, the outer wall of one of the sliders 105 is provided with a first welding plate 311, the outer wall of the other slider 105 is provided with a second welding plate 312, the inner walls of the first welding plate 311 and the second welding plate 312 are both provided with eccentric wheels 313, the inner walls of the first welding plate 311 and the second welding plate 312 are both provided with left-shift wheels 314, the inner walls of the first welding plate 311 and the second welding plate 312 are both provided with right-shift wheels 315, and the teeth of the eccentric wheels 313 are respectively meshed with the teeth of the left-shift wheels 314 and the right-shift wheels 315;

[0044] During operation, when the umbrella ribs are welded, the eccentric wheel 313 inside the first welding plate 311 rotates. Because the eccentric wheel 313 is meshed with the left-moving wheel 314, the eccentric wheel 313 controls the left-moving wheel 314 to rotate, causing the entire body to be displaced to the left by a certain amount. Because the eccentric wheel 313 is meshed with the right-moving wheel 315, the eccentric wheel 313 controls the right-moving wheel 315, causing the entire body to be displaced to the right by a certain amount. In this way, the entire body will reciprocate left and right. In the second stage of welding, the mechanical operation is consistent with the first stage. Through the operation of the eccentric wheel 313, the effect of controlling the entire body to move left and right is achieved.

[0045] like Figures 3 to 6 As shown, the outer walls of the first welding plate 311 and the second welding plate 312 are both provided with a rotating cylinder 316, the output shaft of the rotating cylinder 316 is fixedly connected to the eccentric wheel 313, the outer walls of the left-moving wheel 314 and the right-moving wheel 315 are provided with a moving block 317, and the outer wall of the moving block 317 is fixedly installed with a welding piece 318;

[0046] During operation, when the welding process is being carried out, the welding piece 318 needs to move back and forth at the place where the ribs and the frame need to be welded, and the rotating cylinder 316 starts to control the rotation of the eccentric wheel 313. The eccentric wheel 313 achieves the effect of controlling the reciprocating movement of the displacement block through the cooperation of the left-moving wheel 314 and the right-moving wheel 315, and finally the displacement block is able to control the welding piece 318 to perform welding.

[0047] like Figure 4As shown, the fixing mechanism 200 includes a fixing plate 201, a plurality of slots 202 are formed on the outer wall of the fixing plate 201, a lifting rod 203 is fixedly connected to the outer wall of the fixing plate 201, a first transmission member 204 is transmission-connected between the lifting rod 203 and the outer wall of the connecting column 106, and a second transmission member 205 is transmission-connected between the central column 107 and the outer wall of the connecting column 106;

[0048] During operation, when the first step of welding the ribs is completed, the second step of welding the ribs and the frame needs to be performed. At this time, the center column 107 rotates to control the connection column 106 to rotate through the second transmission member 205, and the connection column 106 controls the rotation of the lifting rod 203 through the first transmission member 204. The lifting rod 203 controls the fixing plate 201 to move downward to press the center of the ribs until it contacts the operating panel 304 and stops. The outer wall of the fixing plate 201 has a plurality of slots 202, and these slots 202 just clamp each frame of the ribs. The control of the ribs by the slots 202 has a better effect of fixing the ribs, and the subsequent welding of the ribs and the frame will not have the problem of misaligned welding points.

[0049] like Figures 8 to 11 As shown, the outer wall of the operating panel 304 is evenly arranged with hinges 206, the outer wall of the hinge 206 is rotatably connected with a frame clamp 207, and the outer walls of the frame clamp 207 are fixedly installed with rib clamps 208, the outer wall of the rib clamp 208 is rotatably connected with a first linkage plate 209, the outer wall of the first linkage plate 209 is rotatably connected with a first linkage column 210, the outer wall of the first linkage column 210 is rotatably connected with a second linkage plate 211, the outer wall of the second linkage plate 211 is rotatably connected with a second linkage column 212, the outer wall of the second linkage column 212 is rotatably connected with a third linkage plate 213, the outer wall of the third linkage plate 213 is rotatably connected to the outer wall of another frame clamp 207, and a stretching handle 214 is fixedly installed on the outer wall of one of the frame clamps 207;

[0050] During operation, when the frame and the ribs are welded, the stretching handle 214 is toggled to control the frame clamp 207 to rotate along the hinge 206. At this time, the rib clamp 208 rotates together with the frame clamp 207. The rib clamp 208 controls the first linkage plate 209 to rotate. The first linkage plate 209 controls the second linkage plate 211 to rotate through the first linkage column 210. The second linkage plate 211 controls the third linkage plate 213 to rotate through the second linkage column 212. The third linkage plate 213 controls the next rib clamp 208 to rotate. By analogy, when the stretching handle 214 is toggled, the frame clamp 207 and the rib clamp 208 will rotate in sequence like dominoes and finally all flip over to fix the ribs and the frame. Through the cooperation of the linkage rod and the linkage column, the control clamps can be flipped in sequence.

[0051] like Fig.12As shown, a motor 108 is disposed inside the welding housing 1, and the output shaft of the motor 108 is fixedly connected to the starter 309. A plurality of limit rods 109 are disposed on the outer wall of the welding housing 1, and one end of the limit rod 109 is fixedly connected to the limit block 110;

[0052] During operation, the motor 108 is first started, and the output shaft of the motor 108 controls the starter 309 to rotate, and the motor 108 provides power for subsequent operations.

[0053] like Fig.12 As shown, the other end of the lifting column 305 is fixedly connected to the limiting member 111, the teeth of the limiting member 111 are meshed with the teeth of the limiting block 110, and the other end of the limiting rod 109 is drivingly connected to the output shaft of the motor 108 through an assisting member 112;

[0054] During operation, the motor 108 controls the rotation of the limit rod 109 through the auxiliary part 112, and the limit rod 109 controls the rotation of the limit block 110. Because the limit block 110 is engaged with the limit member 111, the limit member 111 also rotates accordingly. The limit member 111 controls the load-bearing member 306 to rise, causing the fan casing that has finally been welded to be separated from the operating panel 304.

[0055] like Figure 1 As shown, a skeleton tube 113 is fixedly mounted on the outer wall of the welding shell 1, and a hooking member 114 is provided on the outer wall of the support frame 100;

[0056] During operation, the skeleton tube 113 provides material for the fan casing, and the support frame 100 is provided with a hooking piece 114, which needs to be taken out after the fan casing is welded to complete the installation of the fan and reserve a position for subsequent welding.

[0057] Working principle: The welding shell 1 and the support frame 100 provide a platform for welding the fan casing. The fixing mechanism 200 is used to fix the frame and the ribs when welding the fan casing, and to shape the outer wall of the fan to meet standard specifications. The adjustment mechanism 300 is used to adjust the position of the welding gun and control the transportation and transfer of the fan casing. The frame tube 113 provides materials for the fan casing. First, the motor 108 is started, and the output shaft of the motor 108 controls the rotation of the starting member 309. Before the first step of welding the ribs of the fan casing, the fixing column 301 must be controlled to rotate. The fixing column 301 rotates to control the support plate 302 to move downward. When the support plate 302 moves downward, the bottom of the supporting chassis 303 is subjected to force, causing the lifting column 305 to control the load-bearing member 306 to rise. At this time, a certain distance is generated between the operating disk 304 and the load-bearing member 306, and preparation is made for the first step of welding. When the fan shell performs the first step of rib welding, the ribs need to be welded to the parts of the fan one by one, so the operation disk 304 needs to be controlled to rotate at a certain angle during the welding process. The starter 309 rotates to control the toggle plate 310 to rotate, and the other end of the toggle plate 310 rotates along the slide groove 308 of the angle adjustment member 307. Thus, the operating disk 304 is controlled by the toggle plate 310 according to the angle distribution of the angle adjustment member 307, so as to accurately control the angle adjustment of the operating disk 304 during the rib welding. When welding the ribs, the slider 105 slides inside the displacement groove 104 on the first control member 102. The first welding plate 311 is welded to the frame and the ribs, and the eccentric wheel 313 is rotated to the specified position. When the second process of welding the ribs and the frame is required, the slider 105 on the second control member 103 slides in the displacement groove 104 to the specified position. By moving the slider 105 in the first process and the second process, the height of the welding gun can be adjusted during welding. The eccentric wheel 313 inside the first welding plate 311 rotates. Because the eccentric wheel 313 is meshed with the left-moving wheel 314, the eccentric wheel 313 controls the left-moving wheel 314 to rotate, causing the whole to be displaced to the left by a certain amount. Because the eccentric wheel 313 is meshed with the right-moving wheel 315, the eccentric wheel 313 controls the right-moving wheel 315 to cause the whole to be displaced to the right by a certain amount. In this way, the whole will move back and forth left and right. In the second stage of welding, the mechanical The operation is consistent with the first stage. The operation of the eccentric wheel 313 plays an effect of controlling the overall left and right movement. During the welding process, the welding piece 318 needs to move forward and backward at the place where the ribs and the frame need to be welded. The rotary cylinder 316 starts to control the rotation of the eccentric wheel 313. The eccentric wheel 313 achieves the effect of controlling the reciprocating movement of the displacement block through the cooperation of the left-moving wheel 314 and the right-moving wheel 315. Finally, the displacement block controls the welding piece 318 to weld. When the first step of rib welding is completed, the second step of welding the ribs and the frame needs to be carried out. At this time, the central column 107 rotates to control the rotation of the connecting column 106 through the second transmission member 205, and the connecting column 106 controls the rotation of the lifting rod 203 through the first transmission member 204.The lifting rod 203 controls the fixing plate 201 to move downward to press the center of the umbrella rib until it contacts the operating plate 304 and stops. The outer wall of the fixing plate 201 has a plurality of slots 202, which just clamp each frame of the umbrella rib. The control of the umbrella rib by the slots 202 has a better effect of fixing the umbrella rib, and there will be no misalignment of the welding points when the umbrella ribs and the frame are welded later. When the frame and the umbrella rib are welded, the stretching handle 214 is turned to control the frame clamp 207 to rotate along the hinge 206. At this time, the umbrella rib clamp 208 rotates together with the frame clamp 207. The umbrella rib clamp 208 controls the first linkage plate 209 to rotate. The first linkage plate 209 controls the second linkage plate 211 to rotate through the first linkage column 210. The second linkage plate 211 controls the rotation of the second linkage column 212. The third linkage plate 213 rotates, and the third linkage plate 213 controls the next umbrella rib clamp 208 to rotate. By analogy, when the stretching handle 214 is turned, the frame clamp 207 and the umbrella rib clamp 208 will rotate in sequence like dominoes and finally flip over to fix the umbrella rib and the frame. Through the cooperation of the linkage rod and the linkage column, the effect of controlling the clamps to flip in sequence is achieved. The motor 108 controls the rotation of the limit rod 109 through the auxiliary member 112, and the limit rod 109 controls the rotation of the limit block 110. Because the limit block 110 is engaged with the limit member 111, the limit member 111 also rotates accordingly. The limit member 111 controls the load-bearing member 306 to rise, so that the fan housing that is finally welded is separated from the operating panel 304. When the fan housing is welded, it needs to be taken out to complete the installation of the fan and leave a position for subsequent welding.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A fan casing welding device, characterized in that: It comprises a welding shell (1), a support frame (100) being fixedly mounted on the outer wall of the welding shell (1), and a fixing mechanism (200) and an adjusting mechanism (300) being arranged outside the welding shell (1); The adjustment mechanism (300) comprises a fixed column (301), one end of the fixed column (301) is threadedly connected to a support plate (302), an output end of the support plate (302) is provided with a support chassis (303), an outer wall of the support chassis (303) is provided with an operating panel (304), a lifting column (305) is provided inside the operating panel (304), and one end of the lifting column (305) is fixedly connected to a load-bearing member (306); An angle adjustment member (307) is provided at the bottom of the operating panel (304), a slide groove (308) is provided on the outer wall of the angle adjustment member (307), a starter member (309) is provided on the outer wall of the support plate (302), a toggle plate (310) is rotatably connected to the outer wall of the starter member (309), and the other end of the toggle plate (310) is slidably connected to the slide groove (308); The outer wall of the support frame (100) is provided with a main control column (101), and the outer wall of the main control column (101) is respectively provided with a first control member (102) and a second control member (103); the outer walls of the first control member (102) and the second control member (103) are both provided with a displacement groove (104); the inner walls of the displacement groove (104) are both slidably provided with a slider (105); the inner wall of the second control member (103) is provided with a connecting column (106); a central column (107) is provided inside the main control column (101), and one end of the central column (107) is fixedly connected to the fixing column (301); The outer wall of one of the sliders (105) is provided with a first welding plate (311), the outer wall of the other slider (105) is provided with a second welding plate (312), the inner walls of the first welding plate (311) and the second welding plate (312) are both provided with eccentric wheels (313), the inner walls of the first welding plate (311) and the second welding plate (312) are both provided with left-shift wheels (314), the inner walls of the first welding plate (311) and the second welding plate (312) are both provided with right-shift wheels (315), and the teeth of the eccentric wheels (313) are respectively meshed with the teeth of the left-shift wheels (314) and the right-shift wheels (315); The outer walls of the first welding plate (311) and the second welding plate (312) are both provided with a rotating cylinder (316), the output shaft of the rotating cylinder (316) is fixedly connected to the eccentric wheel (313), the outer walls of the left-moving wheel (314) and the right-moving wheel (315) are provided with a moving block (317), and the outer walls of the moving block (317) are fixedly mounted with a welding piece (318); The fixing mechanism (200) comprises a fixing plate (201), the outer wall of the fixing plate (201) is provided with a plurality of slots (202), the outer wall of the fixing plate (201) is fixedly connected with a lifting rod (203), a first transmission member (204) is transmission-connected between the lifting rod (203) and the outer wall of the connecting column (106), and a second transmission member (205) is transmission-connected between the central column (107) and the outer wall of the connecting column (106); The outer wall of the operating panel (304) is evenly arranged with hinges (206); the outer wall of the hinge (206) is rotatably connected to a frame clamp (207); an umbrella rib clamp (208) is fixedly installed between the outer walls of the frame clamp (207); the outer wall of the umbrella rib clamp (208) is rotatably connected to a first linkage plate (209); the outer wall of the first linkage plate (209) is rotatably connected to a first linkage column (210); the outer wall of the first linkage column (210) is rotatably connected to a second linkage plate (211); the outer wall of the second linkage plate (211) is rotatably connected to a second linkage column (212); the outer wall of the second linkage column (212) is rotatably connected to a third linkage plate (213); the outer wall of the third linkage plate (213) is rotatably connected to the outer wall of another frame clamp (207); and a stretching handle (214) is fixedly installed on the outer wall of one of the frame clamps (207).

2. The fan casing welding device according to claim 1, characterized in that: A motor (108) is disposed inside the welding shell (1), an output shaft of the motor (108) is fixedly connected to a starter (309), and a plurality of limit rods (109) are disposed on an outer wall of the welding shell (1), one end of the limit rod (109) being fixedly connected to a limit block (110).

3. The fan casing welding device according to claim 2, characterized in that: The other end of the lifting column (305) is fixedly connected to a limiting member (111), the teeth of the limiting member (111) mesh with the teeth of the limiting block (110), and the other end of the limiting rod (109) is drivingly connected to the output shaft of the motor (108) via an auxiliary member (112).

4. The fan casing welding device according to claim 1, characterized in that: A skeleton tube (113) is fixedly mounted on the outer wall of the welding shell (1), and a hooking piece (114) is provided on the outer wall of the support frame (100).

Citation Information

Patent Citations

  • Framework straightening, bending and welding integrated machine with steel ring positioning device

    CN107378502A

  • Double-station fan outer cover frame welding device

    CN107398628A