An automatic conveying device for screw feeding

By designing an automated conveying device for screw feeding, the problems of inconsistent screw direction and diverse specifications and lengths are solved, and the automatic identification, sorting and conveying of screws are realized, thereby improving the production automation level and assembly efficiency.

CN119036033BActive Publication Date: 2025-02-11SHENZHEN NUOXINBO COMM CO LTD
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Patent Information

Application Number
CN202411553841.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-11
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

Existing screw transport devices cannot ensure the directional consistency of the screw, resulting in a poor automatic assembly process and it is difficult to effectively handle screws of different specifications and lengths.

Method used

An automated conveying device is designed, including an automatic feeding device and a conveying device. The automatic feeding device arranges the screws in a consistent direction through the feed silo and the feed assembly and transfers the screws to the assembly equipment, which transports the screws to the assembly equipment through the conveying pipe and the confluence.

Benefits of technology

Automatic identification, sorting and conveying of screws is realized, eliminating the need for manual selection, ensuring the consistency of screw direction, improving the level of production automation, reducing labor costs and error rates, and significantly improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of screw transportation to be assembled, and mainly relates to an automatic conveying device for screw feeding, comprising: a support frame and at least one automatic feeding device and a conveying device connected to the automatic feeding device, wherein the automatic feeding device comprises a feeding bin and a feeding assembly, the feeding assembly is used to arrange the screws in the feeding bin in a consistent direction and convey them to the conveying device; the conveying device comprises at least one conveying pipe and a junction connected to the output end of the conveying pipe, the input end of the conveying pipe is connected to the automatic feeding device, and the screws arranged by the feeding assembly are conveyed to the junction; the inlet hole of the junction is connected to the conveying pipe, and the output pipe is used to convey the screws to the assembly equipment; through the above design, this application realizes arranging the screws according to certain standards in the feeding device, and transferring the screws of specified models from different feeding devices to the assembly equipment for assembly according to needs, thereby improving the accuracy of screw conveying and the convenience of installation.
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Description

Technical Field

[0001] The invention belongs to the technical field of screw transportation to be assembled, and in particular relates to an automatic conveying device for screw feeding. Background Art

[0002] As a vital fastening element in mechanical and electronic equipment, screws are in great demand and have a wide range of applications. In many modern devices, the use of pre-assembled screws not only simplifies the assembly process, but also improves overall production efficiency. However, the current screw assembly relies on manual operation, which not only increases labor costs, but also limits the level of automation in production.

[0003] In order to solve the above technical problems, those skilled in the art often use a transport device to transport the screw to the assembly device side, and then the assembly device assembles the screw. However, the above technical solution does not take into account that because the screw assembly process requires the use of screws of various specifications and lengths, this complexity requires workers or assembly machines to select different types of screws during the assembly process, thereby reducing work efficiency. In addition, the existing screw transportation and feeding methods often make it difficult to ensure the consistency of the screw direction, which leads to the unsmoothness of the automatic assembly process.

[0004] Based on this, there is an urgent need for an automated conveying device for screw feeding to solve the above technical defects. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic conveying device for screw feeding to solve the technical problem that the existing screw conveying device cannot ensure the consistency of the direction of the screw and can transport different types of screws separately.

[0006] In order to achieve the above technical objectives, this application implements the following technical solutions:

[0007] An automatic conveying device for screw feeding, comprising: a support frame and at least one automatic feeding device fixed to the support frame and a conveying device connected to the automatic feeding device, wherein:

[0008] An automatic feeding device, comprising a feeding bin and a feeding assembly, wherein the feeding assembly is used to arrange the screws in the feeding bin in a consistent direction and transmit them to the conveying device;

[0009] A conveying device, comprising at least one conveying pipe and a manifold connected to the output end of the conveying pipe, wherein the input end of the conveying pipe is connected to the automatic feeding device to convey the screws arranged in the feeding assembly to the manifold;

[0010] The manifold includes an inlet hole and an outlet pipe, the inlet hole is connected to the delivery pipe, and the outlet pipe is used to deliver the screw delivered to the manifold by the delivery pipe to the assembly equipment;

[0011] The assembly equipment is used to assemble screws of different models or screws of the same model.

[0012] The above technical solution produces the following technical effects:

[0013] The present application uses an automatic feeding device to automatically identify and sort screws of various lengths and specifications, eliminating the need for manual selection; at the same time, the present application has multiple automatic feeding devices, each of which can assemble screws of different models, and the assembly device only needs to design the model of the screw to be assembled in advance to receive the specified screw from the conveying pipe. This integrated and automated screw feeding and assembly solution has greatly improved the level of production automation, reduced labor costs and error rates, and significantly improved assembly efficiency, making the system-level development and production of fasteners widely used in various types of equipment more reliable and efficient.

[0014] As a further improvement of the automatic conveying device for screw feeding of the present invention, the support frame includes a base and a main body arranged on the base, and the main body includes a first fixing frame and a second fixing frame connected by a transition portion;

[0015] At least one mounting plate is fixed in the first fixing frame, and the mounting plate is used to fix the automatic feeding device, and the automatic feeding devices are arranged in sequence along the length direction of the mounting plate;

[0016] The second fixing frame is used to fix the busbar, the projections of the first fixing frame and the second fixing frame in the height direction are parallel, and the distance between the projections of the first fixing frame and the second fixing frame in the height direction is the length of the transition portion.

[0017] As a further improvement of the automatic conveying device for screw feeding of the present invention, the confluence piece is provided with a confluence groove on one side along the thickness direction of the confluence piece, and a cover plate is provided on the other side, and the cover plate is fixed to the confluence piece by screws; the confluence groove is connected with the inlet hole through;

[0018] There are multiple branch grooves on both sides of the confluence groove, and the branch grooves are all connected with the inlet hole;

[0019] The side of the confluence groove away from the inlet hole is connected with the output pipe.

[0020] As a further improvement to the automatic conveying device for screw feeding of the present invention, a first control device for controlling the conduction of the confluence groove is provided on one side of the confluence piece;

[0021] The first control device comprises a first cylinder fixed to the confluence piece and a slider driven by the cylinder. The slider is provided with a blocking part. The cylinder drives the slider to drive the blocking part to block the confluence groove from passing through.

[0022] As a further improvement to the automated conveying device for screw feeding of the present invention, a first optical fiber component is installed above the end of the slider corresponding to the bottom of the confluence trough, and the first optical fiber component is used to detect the number of screws that fall onto the slider during the process of transporting the screws in the confluence trough.

[0023] As a further improvement to the automatic conveying device for screw feeding of the present invention, the confluence groove is provided with at least one blowing groove, and the blowing groove is located between the first control device and the output pipe;

[0024] The blowing groove and the blowing interface are connected, and gas is blown into the blowing interface to blow the screw between the first control device and the output pipe of the confluence groove into the output pipe.

[0025] As a further improvement of the automatic conveying device for screw feeding of the present invention, the automatic feeding device also includes a base plate, the feeding bin and the feeding assembly are fixed to the base plate; the base plate is mounted on the mounting plate, and the base plate and the vertical plane where the automatic feeding device is located form an angle a;

[0026] The feed silo includes:

[0027] A front side plate, one side along the thickness direction of which is fixedly connected to the mounting plate, and one side along the length direction of which is fixedly connected to the base plate;

[0028] A rear side plate is arranged parallel to the front side plate and is fixedly connected to the base plate along one side in the thickness direction thereof;

[0029] The bottom plate is fixedly connected to the front side plate and the rear side plate respectively on both sides along the length direction, and is spaced apart from the base plate by a spacing groove.

[0030] As a further improvement to the automatic conveying device for screw feeding of the present invention, the feeding assembly comprises a first feeding member and a second feeding member;

[0031] The first feeding member lifts up the screw in the feeding bin through the spacing groove and slides the screw into the top of the second feeding member;

[0032] The second feeding member is used to push the screw rod that slides into the top of the second feeding member to the inlet of the conveying pipe, and the conveying pipe transports the screw rod.

[0033] As a further improvement to the automatic conveying device for screw feeding of the present invention, a detection device is provided at a position where the substrate is at the highest position of the second feeding member in the length direction thereof, and the detection device comprises:

[0034] Direction identification optical fiber, used to detect the direction of the screw;

[0035] A rotating stopper is provided to allow the end of the screw to be flush with the top of the second feeding member;

[0036] The back-blowing device is electrically connected to the direction identification optical fiber, and back-blows the screw with arrangement position failure identified by the direction identification optical fiber back to the feed bin.

[0037] As a further improvement to the automatic conveying device for screw feeding of the present invention, a full material sensing optical fiber and a blocking device electrically connected to the full material sensing optical fiber are provided at the input end of the conveying pipe;

[0038] Full material sensing optical fiber, used to detect whether there is a screw at the input end of the conveying tube;

[0039] The blocking device blocks other screws from entering the input end of the conveying pipe after receiving the information that the input end of the full-material sensing optical fiber is full of material transmitted by the full-material sensing optical fiber. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0041] Figure 1 This is a schematic diagram of the structure of the screw in Example 1 of the present invention;

[0042] Figure 2 This is a schematic structural diagram of an automated conveying device for screw feeding according to Example 1 of the present invention;

[0043] Figure 3 It is a schematic diagram of the structure of the current collector in Example 2 of the present invention;

[0044] Figure 4 This is a structural schematic diagram of the angle between the base plate and the mounting plate in Example 3 of the present invention;

[0045] Figure 5 This is one of the structural schematic diagrams of Example 3 of the present invention;

[0046] Figure 6 This is the second structural diagram of Example 3 of the present invention;

[0047] Figure 7 This is the third structural diagram of Example 3 of the present invention;

[0048] in:

[0049] 1-Support frame;

[0050] Base; main body; first fixing frame; mounting plate; second fixing frame; transition part; 2-automatic feeding device;

[0051] Feeding bin; front side plate; rear side plate feeding assembly; first feeding member; second feeding member substrate; detection device; direction identification optical fiber; rotating block; back-blowing device; 3- conveying device;

[0052] Conveying tube; full material sensing optical fiber; blocking device; confluence piece; inlet hole; output tube; confluence slot; branch slot; blowing slot; blowing interface; cover plate; screw; first control device; first cylinder; slider; blocking part; first optical fiber piece screw; 5-assembly equipment. DETAILED DESCRIPTION

[0053] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application.

[0054] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the claims. Any technical personnel in this field may make several possible changes and modifications without departing from the concept of the present application. Therefore, the scope of protection of the present application shall be based on the scope defined by the claims of the present application.

[0056] The present invention is further described in detail below in conjunction with specific implementation methods, but the embodiments of the present invention are not limited thereto.

[0057] Example 1

[0058] like Figure 1-2The structural schematic diagram of the screw 4 shown clearly shows the design features of the screw 4. One end of the screw 4 is designed as a plane, and the other end is specially configured with an opening for electric batch locking. These openings have various shapes, including but not limited to straight, cross, Mi-shaped, hexagonal and triangular. In this application, we will take the Mi-shaped opening as an example for detailed description. If the Mi-shaped screw 4 is not arranged in an orderly manner in a certain direction or is not arranged in a certain length and thickness during the assembly process, it may lead to a reduction in production efficiency during the actual production and assembly process, and may even cause mechanical failure or product quality problems. In order for the screw 4 assembly device 5 to use the screw 4 smoothly, the screw 4 provided by the screw 4 feeding device needs to ensure that the screw 4 is in the correct direction, with the flat end facing down and the open end facing up. Therefore, the feeding bin 21 needs to have the function of identifying the direction of the screw 4.

[0059] During the process of assembling the screw rods 4 by the assembling device 5, if there is no device of the present application to arrange the screw rods 4 in an orderly manner, the conveying of the screw rods 4 will become chaotic, seriously affecting the assembly efficiency and accuracy.

[0060] For this reason, Figure 1 As shown, in order to solve the problem that the existing screw 4 feeding device cannot arrange the screws 4 in an orderly manner and at the same time convey different types of screws 4 to the assembly equipment 5, the present application makes improvements to the existing screw 4 feeding transportation device. Specifically, the present application is an automatic conveying device 3 for screw 4 feeding, comprising: a support frame 1 and at least one automatic feeding device 2 fixed to the support frame 1 and a conveying device 3 connected to the automatic feeding device 2, wherein:

[0061] The automatic feeding device 2 includes a feeding bin 21 and a feeding assembly 22. The feeding assembly 22 is used to arrange the screws 4 in the feeding bin 21 in a consistent direction and convey them to the conveying device 3. The automatic feeding device 2 screens and orients the screws 4 in the feeding bin 21 to ensure the consistency and accuracy of the screws 4 during the conveying process. The conveying device 3 includes at least one conveying pipe 31 and a manifold 32 connected to the output end of the conveying pipe 31. The input end of the conveying pipe 31 is connected to the automatic feeding device 2 to convey the screws 4 arranged in the feeding assembly 22 to the manifold 32. The manifold 32 includes an inlet hole 321 and an output pipe 322. The inlet hole 321 is connected to the conveying pipe 31. The output pipe 322 is used to convey the screws 4 conveyed from the conveying pipe 31 to the manifold 32 to the assembly device 5. The assembly device 5 is used to assemble screws 4 of different models or screws 4 of the same model.

[0062] Specifically, the working principles of the automatic feeding device 2 and the conveying device 3 connected to the automatic feeding device 2 are as follows:

[0063] First, the screws 4 in the feeding bin 21 are screened and oriented by the feeding assembly 22 to ensure that all the screws 4 are in the same direction, thereby eliminating the confusion and disorder of the screws 4 during the conveying process. This step not only improves the efficiency of the screw 4 conveying, but also significantly reduces the assembly error rate caused by the inconsistent direction of the screw 4. Subsequently, the oriented and arranged screws 4 are fed into the conveying device 3 in an orderly manner. The conveying device 3 is composed of at least one conveying pipe 31, which are independent of each other or interconnected to meet the conveying requirements of screws 4 of different models or quantities. The interior of the conveying pipe 31 is designed with a smooth conveying surface to reduce the friction and resistance of the screw 4 during the conveying process, ensuring that the screw 4 can move forward smoothly and quickly.

[0064] When the screw rods 4 pass through the delivery pipe 31 and reach the confluence piece 32, they are further integrated and prepared to be delivered to the assembly device 5. The confluence piece 32 is a transition part 123 between the delivery device 3 and the assembly device 5, and its design is exquisite and its structure is compact. The inlet hole 321 is tightly connected to the delivery pipe 31 to ensure that the screw rods 4 can seamlessly transition to the inside of the confluence piece 32. At the same time, the guide structure inside the confluence piece 32 can guide the screw rods 4 to flow in a predetermined direction to avoid collision or blockage during the confluence process.

[0065] Finally, the screw rods 4 arranged by the manifold 32 are accurately transported to the assembly device 5 through the output tube 322. The assembly device 5 automatically selects and grabs the corresponding type of screw rods 4 for assembly according to production requirements. Since the screw rods 4 have been orderly arranged and accurately transported during the transportation process, the assembly process becomes more efficient, accurate and reliable.

[0066] In addition, the automatic conveying device 3 of the present application is also highly scalable and flexible. By adjusting the number and layout of the automatic feeding device 2 and the conveying device 3, it is easy to adapt to the conveying requirements of screws 4 of different sizes and models. At the same time, the device also supports seamless connection with other automated equipment, such as automated assembly lines, automated testing equipment, etc., thereby realizing the automation and intelligence of the entire production process. Example 2

[0067] like Figure 1-3 As shown, what is different from Example 1 is that: in order to improve the conveying capacity of the automated conveying device 3 for feeding the screw 4 of the present application to achieve the conveying capacity of different types of screws 4 that match the assembly method of the assembly equipment 5 for the purpose, further, the support frame 1 in the automated conveying device 3 for feeding the screw 4 of the present application includes a base 11 and a main body 12 arranged on the base 11, and the main body 12 includes a first fixed frame 121 and a second fixed frame 122 connected by a transition portion 123; wherein the base 11 serves as a support for the entire device, alleviates shaking during transportation, and improves the transportation efficiency of the device.

[0068] Furthermore, at least one mounting plate 1211 is fixed in the first fixing frame 121, and the mounting plate 1211 is used to fix the automatic feeding device 2, and the automatic feeding device 2 is arranged in sequence along the length direction of the mounting plate 1211; wherein the automatic feeding device 2 can be arranged in sequence on a mounting plate 1211 according to the length specifications of the screw rod 4 stored therein from large to small; at the same time, the present application is not limited to the design that the first fixing frame 121 only fixes a single mounting plate 1211; each different mounting plate 1211 can be independently assembled with an automatic feeding device 2 of different models (specifically involving materials, assembly positions, etc., not limited to length differences). On the same mounting plate 1211, screw rods 4 of the same specifications but different lengths can be reasonably distributed. This design innovatively realizes the precise transportation of screw rods 4 of specified models and lengths by accurately positioning the coordinates of each automatic feeding device 2 under the control of an external control system.

[0069] Furthermore, the second fixing frame 122 is used to fix the collector 32, and the projections of the first fixing frame 121 and the second fixing frame 122 in the height direction are parallel, and the distance between the projections of the first fixing frame 121 and the second fixing frame 122 in the height direction is the length of the transition portion 123. The above technical solution ensures the structural coordination and consistency of the first fixing frame 121 and the second fixing frame 122. The projection distance between the two in the height direction is exactly equal to the length of the transition portion 123. This design ensures that there is sufficient space for placing multiple (at least one in this application) conveying pipes 31 between the automatic feeding device 2 and the collector 32. At the same time, this design also reduces unnecessary space occupation and provides convenience for subsequent maintenance and maintenance work.

[0070] Furthermore, the collector 32 is provided with a collector groove 323 on one side along the thickness direction of the collector 32, and a cover plate 324 on the other side, and the cover plate 324 is fixed to the collector 32 by screws 325, wherein the cover plate 324 is fixed to one side of the collector 32 by screws 325, which not only plays a role of sealing and protection, but also can reduce the influence of external factors on the conveying process of the screw 4 inside the collector 32 to a certain extent. This design makes the entire conveying device 3 more compact and durable, and can operate stably in various complex working environments.

[0071] Further, the confluence groove 323 is connected with the inlet hole 321; a plurality of branch grooves 3231 are also provided on both sides of the confluence groove 323, and the branch grooves 3231 are all connected with the inlet hole 321; the side of the confluence groove 323 away from the inlet hole 321 is connected with the output pipe 322. Through the design of the confluence groove 323 in the confluence piece 32 and the layout of the branch grooves 3231, the automatic conveying device 3 of the present application can further optimize the conveying process of the screw 4. Specifically, when the screw 4 enters the confluence piece 32 from the conveying pipe 31, they first enter the confluence groove 323, which serves as a collection and temporary storage area for the screw 4. The design of the confluence groove 323 ensures that the screw 4 can smoothly transition here, reducing the loss caused by direct impact or collision. At the same time, a plurality of branch grooves 3231 are provided on both sides of the confluence groove 323, and these branch grooves 3231 are connected with the inlet hole 321, providing more conveying path options for the screw 4. Such a design not only improves the conveying flexibility of the screw 4, but also can balance the number of screws 4 on each conveying path to a certain extent, thereby avoiding blockage or failure of certain paths due to excessive load.

[0072] Furthermore, in the confluence groove 323, the screw 4 will continue to move forward according to the preset path and speed until it reaches the side of the confluence groove 323 away from the inlet hole 321. At this time, the screw 4 has completed the transition from the delivery pipe 31 to the confluence groove 323 and is ready to enter the final output pipe 322. As the end point of the screw 4 delivery, the output pipe 322 is also designed to focus on stability and smoothness. The output pipe 322 is connected to the confluence groove 323 to ensure that the screw 4 can enter smoothly and continue to be transported forward. At the other end of the output pipe 322, the screw 4 will be accurately transported to the assembly equipment 5 to complete the entire delivery process.

[0073] Furthermore, a first control device 326 for controlling the conduction of the confluence groove 323 is provided on one side of the confluence member 32; the first control device 326 includes a first cylinder 3261 fixed to the confluence member 32 and a slider 3262 driven by the cylinder, the slider 3262 is provided with a blocking portion 3263, and the cylinder drives the slider 3262 to drive the blocking portion 3263 to block the confluence groove 323 from passing through. The first control device 326 can realize effective control of the conveying process of the screw 4.

[0074] Furthermore, a first optical fiber 3264 is installed above the end of the slider 3262 corresponding to the bottom of the confluence groove 323. The first optical fiber 3264 is used to detect the number of screws 4 that fall on the slider 3262 during the process of transporting the screw 4 in the confluence groove 323. Specifically, when the number of screws 4 that fall on the slider 3262 detected by the first optical fiber 3264 reaches a certain level, the first optical fiber 3264 will immediately send a signal to the control system, and the control system will then start the first cylinder 3261 in the first control device 326. The first cylinder 3261 responds quickly, driving the slider 3262 and the blocking portion 3263 thereon to move forward, accurately blocking the through portion of the confluence groove 323. This action effectively prevents subsequent screws 4 from continuing to enter the confluence groove 323, thereby avoiding the blockage problem caused by excessive accumulation of screws 4. At the same time, the control system will also intelligently adjust the feeding speed of the automatic feeding device 2 and the conveying efficiency of the conveying pipe 31 according to the received information on the number of screws 4, to ensure the balance and stability of the entire conveying process.

[0075] Furthermore, the confluence groove 323 is provided with at least one blowing groove 3232, and the blowing groove 3232 is located between the first control device 326 and the output pipe 322; the blowing groove 3232 and the blowing interface 3233 are connected, and the gas is blown into the confluence groove 323 through the blowing interface 3233 to blow the screw 4 between the first control device 326 and the output pipe 322 into the output pipe 322. This design effectively alleviates the problem of the screw 4 in the confluence piece 32 being blocked.

[0076] The rest is the same as in Example 1 and will not be described in detail herein.

[0077] like Figure 1-7 As shown, the difference from Example 1 is that: in order to further improve the accuracy and flexibility of the present application in sorting the screws 4, specifically, the automatic feeding device 2 also includes a base plate 23, and the feeding bin 21 and the feeding assembly 22 are both fixed to the base plate 23;

[0078] The feeding bin 21 includes: a front side plate 211, which is fixedly connected to the mounting plate 1211 on one side along its thickness direction and fixedly connected to the base plate 23 on one side along its length direction; a rear side plate 212, which is arranged parallel to the front side plate 211 and fixedly connected to the base plate 23 on one side along its thickness direction; a bottom plate 213, which is respectively fixedly connected to the front side plate 211 and the rear side plate 212 on both sides along its length direction and is spaced apart from the base plate 23 by a spacing groove.

[0079] Furthermore, the feeding assembly 22 includes a first feeding piece 221 and a second feeding piece 222; the first feeding piece 221 lifts the screw 4 in the feeding bin 21 through the spacing groove, and slides the screw 4 into the top of the second feeding piece 222; the second feeding piece 222 is used to push the screw 4 sliding into its top to the entrance of the conveying pipe 31, and the screw 4 is transported by the conveying pipe 31.

[0080] Specifically, it can be seen from the above technical solution that in the present application, the substrate 23 is installed on the mounting plate 1211, the substrate 23 forms an angle a with the vertical plane, the material bin forms an angle b with the horizontal plane, and the top surfaces of the first feeding member 221 and the second feeding member 222 form an angle c with the vertical plane of their front faces. In the present application, when the angle c is greater than the angle a, the top surfaces of the first feeding member 221 and the second feeding member 222 are tilted upward relative to the horizontal after installation, so that the screw 4 can lie on the top of the first feeding member 221 and the second feeding member 222 and be close to the substrate 23. When the first feeding member 221 descends to the bottom plate 213 and then rises again, the screw 4 in the feeding bin 21 that is parallel to the top surface of the push plate and close to the substrate 23 can be pushed up by the sliding push plate of the first feeding member 221. Due to the existence of the angle a, the screws 4 that are erected, tilted, and stacked in the material bin will automatically fall back into the material bin during the rising process of the sliding push plate of the first feeding member 221. When the sliding push plate of the first feeding member 221 is raised to the top and the sliding push plate of the second feeding member 222 is lowered to the bottom (as shown in the state), due to the existence of angle b, the screw 4 at the top of the sliding push plate of the first feeding member 221 can slide onto the top of the sliding push plate of the second feeding member 222. Figure 4 ) is blocked, and only one screw rod 4 can slide to the top of the sliding push plate of the second feeding member 222.

[0081] Furthermore, the substrate 23 is provided with a detection device 231 corresponding to the highest position of the second feeding member 222 in the length direction thereof, and the detection device 231 includes: a direction identification optical fiber 2311 for detecting the direction of the screw 4; a rotating stopper 2312, and the rotating stopper 2312 can make the end of the screw 4 flush with the top of the second feeding member 222;

[0082] The back-blowing device 2313 is electrically connected to the direction identification optical fiber 2311, and back-blown the screw 4 with arrangement position failure identified by the direction identification optical fiber 3211 back to the feeding bin 21. In the specific implementation process, the back-blowing device 2313 also includes a back-blowing mechanism that cooperates with the direction identification optical fiber 2311 to realize the back-blowing of the screw 4 with arrangement position failure back to the feeding bin 21; the back-blowing mechanism specifically includes a blowing hole and a blowing interface 3233 connected to the back-blowing hole, and blowing air from the blowing interface 3233 can blow the screw 4 located on the sliding push plate of the first feeding member 221 down from the side, drop it onto the return guide sheet fixed on the top of the rear side plate 212, and slide along the guide sheet back to the chamber of the feeding bin 21.

[0083] Furthermore, the above mechanism can accurately identify the screw 4 with incorrect direction, and blow it back to the feed bin 21 through high-pressure gas or mechanical device, so as to ensure that only the screw 4 with the correct direction is sent to the subsequent conveying process. This design not only improves the accuracy of the arrangement of the screw 4, but also reduces the production failure and waste caused by the wrong direction. In addition, in order to further improve the intelligence level of the conveying device 3, the present application also introduces an intelligent control system. The system can monitor various parameters in the conveying process, such as the number, speed, position, etc. of the screw 4 in real time, and automatically adjust the working state of the conveying device 3 according to the preset algorithm. For example, when the system detects that there are too many screws 4 on a certain conveying path, it will automatically adjust the conveying speed of other paths to achieve load balancing; when it is detected that the direction of the screw 4 is wrong, the backblowing device 2313 will be immediately triggered to correct it. This intelligent control method not only improves the conveying efficiency, but also greatly reduces the need for manual intervention.

[0084] Furthermore, a full-fill sensing optical fiber 311 and a blocking device 312 electrically connected to the full-fill sensing optical fiber 311 are provided at the input end of the conveying tube 31; the full-fill sensing optical fiber 311 is used to detect whether there is already a screw 4 at the input end of the conveying tube 31; the blocking device 312 blocks other screws 4 from entering the input end of the conveying tube 31 after receiving the information that the input end of the full-fill sensing optical fiber 311 is full of material transmitted by the full-fill sensing optical fiber 311.

[0085] In the specific implementation process, the blocking device 312 includes a blocking electromagnet and a pressing electromagnet to achieve its blocking effect. When the blocking electromagnet is not energized, it can block the input end of the conveying pipe 31 through the opening on the wall of the conveying pipe 31; when the blocking electromagnet is energized, the iron core retracts to make the conveying pipe 31 unobstructed. When the pressing electromagnet is not energized, its iron core does not contact the screw 4 in the conveying pipe 31. When energized, its iron core extends out and can press the second screw 4 near the outlet in the conveying pipe 31. At the same time, there are multiple installation positions on the electromagnet mounting seat, and there are multiple openings on the wall of the conveying pipe 31. The pressing electromagnet can be installed in different positions to adapt to screws 4 of different lengths and specifications, so that it can press the second screw 4 in the conveying pipe 31.

[0086] Other details that are the same as those in Example 1 are not described in detail herein.

[0087] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic conveying device for screw feeding, comprising: A support frame (1), at least one automatic feeding device (2) fixed to the support frame, and a conveying device (3) connected to the automatic feeding device, characterized in that: The automatic feeding device (2) comprises a feeding bin (21) and a feeding assembly (22), wherein the feeding assembly (22) is used to arrange the screws (4) in the feeding bin in a consistent direction and convey them to the conveying device (3); The conveying device (3) comprises at least one conveying pipe (31) and a manifold (32) connected to the output end of the conveying pipe, wherein the input end of the conveying pipe (31) is connected to the automatic feeding device (2) to convey the screws (4) arranged in the feeding assembly (22) to the manifold (32); The manifold (32) comprises an inlet hole (321) and an outlet pipe (322), wherein the inlet hole (321) is connected to the delivery pipe (31), and the outlet pipe (322) is used to deliver the delivery pipe (31) to the screw (4) of the manifold (32) to the assembly equipment (5); The assembly device (5) is used to assemble screw rods (4) of different models or screw rods (4) of the same model; The current collector (32) is provided with a collector groove (323) on one side along the thickness direction of the current collector (32), and a cover plate (324) on the other side, and the cover plate (324) is fixed to the current collector (32) by means of screws (325); the collector groove (323) is connected to the inlet hole (321); A plurality of branch grooves (3231) are also provided on both sides of the confluence groove (323), and the branch grooves are all connected to the inlet hole (321); A first control device (326) for controlling the conduction of the conduit groove (323) is provided on one side of the conduit piece (32); The first control device (326) comprises a cylinder (3261) fixed to the flow converging member (32) and a slider (3262) driven by the cylinder (3261), the slider being provided with a blocking portion (3263), and the cylinder (3261) drives the slider (3262) to drive the blocking portion (3263) to block the flow converging groove (323) from passing through; A first optical fiber component (3264) is mounted above the end of the slider (3262) at the bottom of the confluence trough (323), the first optical fiber component (3264) being used to detect the number of the screw rods (4) that fall onto the slider (3262) during the process of transporting the screw rods (4) by the confluence trough (323); The confluence groove (323) is provided with at least one air blowing groove (3232), and the air blowing groove (3232) is located between the first control device (326) and the output pipe (322); The blowing groove (3232) and the blowing interface (3233) are arranged in a continuous manner, and gas is blown into the blowing interface (3233) to blow the screw (4) between the confluence groove (323) and the output pipe (322) into the output pipe (322).

2. The automatic conveying device for screw feeding according to claim 1, characterized in that: The support frame (1) comprises a base (11) and a main body (12) arranged on the base (11), and the main body (12) comprises a first fixing frame (121) and a second fixing frame (122) connected via a transition portion (123); At least one mounting plate (1211) is fixed in the first fixing frame (121), the mounting plate (1211) being used to fix the automatic feeding device (2), the automatic feeding device (2) being arranged in sequence along the length direction of the mounting plate (1211); The second fixing frame (122) is used to fix the collector (32), the projections of the first fixing frame (121) and the second fixing frame (122) in the height direction are parallel, and the distance between the projections of the first fixing frame (121) and the second fixing frame (122) in the height direction is the length of the transition portion (123).

3. The automatic conveying device for screw feeding according to claim 2, characterized in that: The automatic feeding device (2) further comprises a base plate (23), the feeding bin (21) and the feeding assembly (22) are both fixed to the base plate (23); the base plate (23) is mounted on the mounting plate (1211), and the base plate (23) forms an angle a with a vertical plane where the automatic feeding device (2) is located; The feed bin (21) comprises: A front side plate (211), one side along the thickness direction of which is fixedly connected to the mounting plate (1211), and one side along the length direction of which is fixedly connected to the base plate (23); A rear side plate (212) is arranged parallel to the front side plate (211) and is fixedly connected to the base plate (23) along one side in the thickness direction thereof; The bottom plate (213) is fixedly connected to the front side plate (211) and the rear side plate (212) at two sides along its length direction, and is spaced apart from the base plate (23) by a spacing groove.

4. The automatic conveying device for screw feeding according to claim 3, characterized in that: The material feeding assembly (22) comprises a first material feeding member (221) and a second material feeding member (222); The first feeding member (221) lifts the screw rod (4) in the feeding bin (21) through the spacing groove, and slides the screw rod (4) into the top of the second feeding member (222); The second feeding member (222) is used to push the screw rod (4) that slides into the top of the second feeding member (222) to the inlet of the conveying pipe (31), so that the screw rod (4) is transported by the conveying pipe (31).

5. The automatic conveying device for screw feeding according to claim 4, characterized in that: The substrate (23) is provided with a detection device (231) corresponding to the highest position of the second feeding member (222) in the length direction thereof, wherein the detection device (231) comprises: A direction identification optical fiber (2311) for detecting the direction of the screw (4); A rotating stopper (2312), wherein the rotating stopper (2312) enables the end of the screw rod (4) to be flush with the top of the second feeding member (222); A backflush device (2313) is electrically connected to the direction identification optical fiber (2311) and backflushes the screw (4) with an arrangement position fault identified by the direction identification optical fiber (2311) back into the feed bin (21).

6. The automatic conveying device for screw feeding according to claim 1, characterized in that: The input end of the delivery pipe (31) is provided with a full material sensing optical fiber (311) and a blocking device (312) electrically connected to the full material sensing optical fiber (311); The full-material sensing optical fiber (311) is used to detect whether a screw (4) is already present at the input end of the conveying tube (31); The blocking device (312) blocks the other screws (4) from entering the input end of the conveying pipe (31) after receiving the information that the input end of the full-material sensing optical fiber (311) is full of material transmitted by the full-material sensing optical fiber (311).

Citation Information

Patent Citations

  • Automatic cover plate feeding and conveying device

    CN212245223U

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    CN215923472U