Processing method of formaldehyde-free, dry and physically anti-wrinkle fabric

Through specific yarn raw materials and process flow, the problem of formaldehyde pollution in the production process of existing wrinkle-resistant fabrics is solved, and the production of formaldehyde-free, high wrinkle resistance and natural breathability is achieved. The process is simple, efficient, environmentally friendly and green.

CN119041073BActive Publication Date: 2025-02-25LUTAI TEXTILE

Patent Information

Application Number
CN202411534863.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-25
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

Existing wrinkle-resistant fabrics will cause formaldehyde pollution during the production process, and the cumbersome process cannot meet the market's demand for formaldehyde-free, high wrinkle resistance and multifunctionality.

Method used

By selecting specific yarn raw materials and process flows, including yarn pretreatment, weaving and post-organization processes, the fibers are used to change the fiber morphology by using the fibers' own wrinkle resistance, high twist yarn rigidity and liquid ammonia molecules to comprehensively achieve high wrinkle resistance and natural breathability sex.

Benefits of technology

The production of formaldehyde-free dry and refreshing physical wrinkle-resistant fabrics has been achieved, with natural wrinkle resistance of level 3.7 or above, natural high breathability and dry and not fit-fitting effect, and the process is simple and efficient, environmentally friendly and green.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of textile anti-wrinkle fabrics, and specifically relates to a method for processing formaldehyde-free dry physical anti-wrinkle fabrics. The present invention mainly utilizes the anti-wrinkle performance of the fiber itself, the rigidity of high-twist yarns, the low curvature of the yarns in the fabrics, and the change of the fiber morphology by liquid ammonia molecules to comprehensively achieve natural anti-wrinkle performance of level 3.7 or above. At the same time, the low curvature and high-twist yarns can increase the porosity of the fabrics, accelerate the air flow between the skin and the fabrics, and give the fabrics natural high air permeability and natural coolness, making them dry and not close to the skin.
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Description

Technical Field

[0001] The invention belongs to the technical field of textile anti-wrinkle fabrics, and in particular relates to a processing method of formaldehyde-free dry physical anti-wrinkle fabrics. Background Art

[0002] At present, people's daily business needs have higher and higher requirements for wrinkle-resistant clothing. However, most wrinkle-resistant clothing is achieved through two methods: non-ironing fabric and non-ironing garment. In essence, it is finished with non-ironing resin finishing agent to give the fabric wrinkle resistance. Formaldehyde and aging formaldehyde will be generated during the production process, and the formaldehyde pollution generated by the non-ironing fabric is particularly serious. Therefore, the development of a highly wrinkle-resistant formaldehyde-free fabric is an urgent need shared by the market and the industry. There are some reports on wrinkle-resistant fabrics.

[0003] Chinese invention patent CN113089157A discloses a processing method for comfortable and wrinkle-resistant fabrics, which is made of pure cotton or cotton-based blended materials, and the wrinkle resistance of the fabric is improved by liquid ammonia, mercerizing and other finishing processes in the form of super-high twist of the strands. Chinese invention patent CN116657328A discloses a wrinkle-resistant and shape-keeping polyester fiber fabric and its preparation method, which uses polyester fiber to be processed into fabric by needle punching process instead of weaving process. Chinese invention patent CN115852558A discloses a production method for natural wrinkle resistance of cotton and lyocell fiber blended fabrics, which mainly uses cotton lyocell blended as raw material, and the yarn is naturally wrinkle-resistant to 2.9 through finishing process, and its wrinkle resistance level needs to be improved. Chinese invention patent CN113832710A discloses wrinkle-resistant fabrics and their preparation methods, which mainly achieve wrinkle resistance through finishing auxiliaries, and the second purpose is to improve the antibacterial properties of the fabric, and lacks data support on formaldehyde-free and high wrinkle resistance. The wrinkle resistance of fabrics reported in the above patents is mainly achieved through or in combination with post-finishing processes, which cannot meet the market demand for formaldehyde-free, high wrinkle resistance, and multi-functions. Moreover, the process focuses on post-finishing to achieve wrinkle resistance, and the process is relatively cumbersome. Therefore, it is urgent to develop a simple, efficient, environmentally friendly, green and highly wrinkle-resistant fabric processing method. Summary of the invention

[0004] The purpose of the present invention is to provide a processing method for formaldehyde-free, dry, physical anti-wrinkle fabrics. The present invention mainly utilizes the anti-wrinkle performance of the fiber itself, the rigidity of the high-twist yarn, the low curvature of the yarn in the fabric, and the change of the fiber morphology by liquid ammonia molecules to comprehensively achieve natural anti-wrinkle performance of level 3.7 or above. At the same time, the low curvature and high-twist yarns can increase the porosity of the fabric, accelerate the air flow between the skin and the fabric, and give the fabric natural high air permeability and natural cool performance, making it dry and not sticking to the skin.

[0005] The technical solution of the present invention is as follows:

[0006] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric of the present invention comprises the steps of yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process.

[0007] The yarn raw materials include 30-65wt.% polyester fiber of the first yarn raw material and 35-70wt.% of the second yarn raw material, which are blended into compact yarn to obtain 100-200dtex yarn, and the twist coefficient of the yarn is 300-400; the second yarn raw materials include viscose fiber, regenerated cellulose fiber, flax fiber, wool, silk, and cotton; the compact spinning method with compact yarn, smooth appearance and less hairiness is adopted, and the compact yarn structure has higher strength, good rigidity and toughness, and is not easy to produce hair abrasion during the weaving process.

[0008] The yarn pretreatment includes the following processes: (1) yarn dyeing: double-bath dyeing of the yarn; (2) yarn twisting: twisting the yarn in the reverse direction of untwisting by 15-75%; (3) yarn steaming: steaming the yarn in a steam environment of 95-100° C. for 60-65 minutes in two cycles without boiling the yarn.

[0009] Preferably, the yarn twist coefficient after pretreatment is 430-700.

[0010] The weaving process includes warping, sizing and weaving processes.

[0011] Preferably, the warping process: when starting the machine, the warp beam frame tension is 0.15~0.2MPa.

[0012] Preferably, in the sizing process, the wet elongation in the sizing tank is greater than 0.55%, and the dry zone elongation in the sizing yarn is greater than 0.7%, so as to prevent the warp yarn from twisting and kinking. In the sizing process of the present invention, polyvinyl alcohol and starch are mixed in a mass ratio of 4:6 to 6:4 for sizing, wherein the polyvinyl alcohol adopts completely alcoholyzed polyvinyl alcohol, and the starch adopts phosphate starch. The mixed slurry in this ratio has good adhesion, prevents the shedding of the sizing film due to the difficulty in dry twisting, and can effectively reduce the tendency of twisting and kinking. At the same time, the yarn needs to maintain a certain tension when entering the sizing tank.

[0013] Preferably, the weaving process: the warp weaving tension is ≥1600N, the machine speed is >500r / min, and the yarns are kept intersecting in a straight line on the grey cloth through high tensile tension and weft drafting force to reduce bending; the weaving uses three-primary structures with an average float length ≥1.5, including twill and satin, which can improve the wrinkle resistance of the fabric; the total tightness of the finished product is 80%~90%.

[0014] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stretching, and pre-shrinking processes.

[0015] Preferably, the desizing process is: stacking for 5-10 minutes in a steam environment at 90-100°C, desizing at a speed of 85-90 m / min through a water washing temperature of 90-95°C and a steamer temperature of 90-100°C; the working liquid preferably includes 20-30 g / L of high-temperature enzyme, 5-15 g / L of refining agent, and 2-5 g / L of penetrant.

[0016] Preferably, the pre-stretching process: in order to reduce the risk of static electricity generated by friction of polyester fibers, it is necessary to pre-stretch through a material trough with 5-10g / L antistatic agent added, the pressure of the rolling car is set to 0.7~0.8MPa, the speed is 50~60m / min, the rolling rate is controlled to 45~55%, and the residual additives are washed away through a water washing tank. The purpose is to make the fabric pass through the liquid ammonia process safely and evenly, and effectively improve the wrinkle resistance of polyester fibers and other fibers.

[0017] Preferably, the liquid ammonia process: washing, drying, air cooling and then rolling the liquid ammonia at a speed of 20-40 m / min.

[0018] Preferably, in the tentering process, the difference between the width of the finished product and the width of the grey fabric off the machine is ≤7%, and the drying temperature is 90-100°C to reduce the bending of the weft yarn in the fabric.

[0019] Preferably, the preshrinkage process: rubber blanket pressure 0.3~0.5MPa, rubber blanket temperature 100~120℃, wool blanket temperature 100~120℃, vehicle speed ≥60m / min, so that the fabric passes through at a fast speed and high pressure to reduce the shrinkage of the warp yarn to meet the low bending state of the yarn and achieve the purpose of stabilizing the length and width of the fabric.

[0020] Compared with the existing technology, the present invention has the following beneficial effects:

[0021] 1. The present invention uses a single yarn with a special twist to improve the yarn toughness. Combined with the three-primary structure, the wrinkle recovery performance of the fabric is improved. The fabric has a flatness of 3.7 or above after washing according to the AATCC 124-2018t standard test;

[0022] 2. Compared with woven fabrics of the same specifications, the yarn structure fabric of the present invention has a large porosity, no chemical additives such as formaldehyde resin, good natural air permeability, natural coolness, water absorption and quick drying, and is green and environmentally friendly;

[0023] 3. The post-finishing process of the present invention has strong production feasibility and high cost performance. At the same time, the fabric has high strength, a dry hand feel, and good shape retention and wrinkle resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a rendering of the formaldehyde-free, dry, physical wrinkle-resistant fabric described in the present invention. DETAILED DESCRIPTION

[0025] To make the technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be further described below in conjunction with specific embodiments. Unless otherwise specified, all raw materials used in the embodiments are commercially available.

[0026] Example 1

[0027] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric comprises yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process to obtain the fabric.

[0028] The yarn raw material selection is: 65wt.% polyester fiber and 35wt.% viscose fiber are selected, and the blended compact yarn is 116dtex, the Z-direction twist is 102 twists / 10cm, and the special twist coefficient is 350.

[0029] The yarn pretreatment comprises: double-bath dyeing of the yarn, twisting the yarn to a Z-direction twist of 157 twists / 10 cm after dyeing, steaming the yarn for two cycles for 60 minutes in a 100° C. steam environment, and the yarn twist coefficient after the pretreatment is 537.

[0030] The weaving process: select 2-up 2-down left oblique weave, the warp and weft densities of the finished product are designed to be 512 strands / 10cm and 393 strands / 10cm respectively, and the total tightness of the finished product is designed to be 83%;

[0031] When starting the machine, the tension of the warp beam frame is 0.15MPa;

[0032] When sizing, the wet elongation of the sizing trough is 0.75%, and the dry elongation of the sizing is 0.8%. Polyvinyl alcohol and starch are mixed in a mass ratio of 4:6 for sizing.

[0033] During weaving, the warp yarn tension is 1637N and the weaving speed is 606r / min.

[0034] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stenting, and pre-shrinking processes;

[0035] Singeing process: vehicle speed is 85m / min, flame intensity is level 10;

[0036] Desizing process: in a steam environment at 98°C, stacking for 10 minutes, desizing at a water washing temperature of 90°C and a steamer temperature of 98°C at a speed of 85m / min; the working fluids used include high-temperature enzyme DS-HT 30g / L, refining agent SA-E 10g / L, and penetrant WA-M 3g / L.

[0037] Pre-stretching process: the fabric passes through a trough with 8g / L antistatic agent JEA:30 added, the pressure of the rolling machine is 0.7MPa, the speed is 50m / min, the rolling rate is controlled at 45%, and the residual additives are washed away through a water washing tank.

[0038] Liquid ammonia process: After water washing, drying and air cooling, liquid ammonia is rolled at a speed of 30m / min.

[0039] Stretching process: The width difference between the finished product and the grey fabric is 7%, and the drying temperature is 90℃.

[0040] Preshrinkage process: rubber blanket pressure 0.3MPa, rubber blanket temperature 110℃, wool blanket temperature 110℃, vehicle speed 60m / min.

[0041] Example 2

[0042] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric comprises yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process to obtain the fabric.

[0043] The yarn raw material selection is: 50wt.% polyester fiber and 50wt.% viscose fiber are selected, and the blended compact yarn is 146dtex, the Z-direction twist is 90 twists / 10cm, and the special twist coefficient is 345.

[0044] The yarn pretreatment comprises: double-bath dyeing of the yarn, twisting the yarn to a Z-direction twist of 153 twists / 10 cm after dyeing, steaming the yarn for two cycles for 65 minutes in a 95° C. steam environment, and the yarn twist coefficient after the pretreatment is 586.

[0045] The weaving process: select 3-up 1-down left oblique weave, the warp and weft densities of the finished product are designed to be 512 strands / 10cm and 393 strands / 10cm respectively, and the total tightness of the finished product is designed to be 88%;

[0046] When starting the machine, the tension of the warp beam frame is 0.15MPa;

[0047] When sizing, the wet elongation of the sizing trough is 0.7%, and the dry zone elongation of the sizing is 0.78%. Polyvinyl alcohol and starch are mixed in a mass ratio of 4:6 for sizing.

[0048] During weaving, the warp yarn tension is 1600N and the weaving speed is 580r / min.

[0049] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stenting, and pre-shrinking processes;

[0050] Singeing process: vehicle speed is 85m / min, flame intensity is level 10;

[0051] Desizing process: in a steam environment at 98°C, stacking for 10 minutes, desizing at a water washing temperature of 90°C and a steamer temperature of 98°C at a speed of 85m / min; the working fluids used include high-temperature enzyme DS-HT 30g / L, refining agent SA-E 10g / L, and penetrant WA-M 3g / L.

[0052] Pre-stretching process: the fabric passes through a trough with 8g / L antistatic agent JEA:30 added, the pressure of the rolling car is 0.7MPa, the speed is 50m / min, the rolling rate is controlled to 50%, and the residual additives are washed away through a water washing tank.

[0053] Liquid ammonia process: After water washing, drying and air cooling, liquid ammonia is rolled at a speed of 35m / min.

[0054] Stretching process: The width difference between the finished product and the grey fabric is 7%, and the drying temperature is 90℃.

[0055] Preshrinkage process: rubber blanket pressure 0.3MPa, rubber blanket temperature 110℃, wool blanket temperature 110℃, vehicle speed 60m / min.

[0056] Example 3

[0057] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric comprises yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process to obtain the fabric.

[0058] The yarn raw material selection is: 65wt.% polyester fiber and 35wt.% flax fiber are selected, and the blended compact yarn is 146dtex, the Z-direction twist is 102 twists / 10cm, and the special twist coefficient is 390.

[0059] The yarn pretreatment comprises: double-bath dyeing of the yarn, twisting the yarn to a Z-direction twist of 165 twists / 10 cm after dyeing, steaming the yarn for two cycles for 63 minutes in a 98° C. steam environment, and the yarn twist coefficient after the pretreatment is 631.

[0060] The weaving process: 2-up 1-down left oblique weave, the warp and weft densities of the finished product are designed to be 453 / 10cm and 374 / 10cm respectively, and the total tightness of the finished product is designed to be 81%;

[0061] When starting the machine, the tension of the warp beam frame is 0.16MPa;

[0062] When sizing, the wet elongation of the sizing trough is 0.6%, and the dry elongation of the sizing is 0.72%. Polyvinyl alcohol and starch are mixed in a mass ratio of 4:6 for sizing.

[0063] During weaving, the warp yarn tension is 1800N and the weaving speed is 580r / min.

[0064] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stenting, and pre-shrinking processes;

[0065] Singeing process: vehicle speed is 85m / min, flame intensity is level 10;

[0066] Desizing process: in a steam environment at 98°C, stacking for 10 minutes, desizing at a water washing temperature of 90°C and a steamer temperature of 98°C at a speed of 85m / min; the working fluids used include high-temperature enzyme DS-HT 30g / L, refining agent SA-E 10g / L, and penetrant WA-M 3g / L.

[0067] Pre-stretching process: the fabric passes through a trough with 8g / L antistatic agent JEA:30 added, the rolling pressure is 0.7MPa, the speed is 55m / min, the rolling rate is controlled at 50%, and the residual additives are washed away through a water washing tank.

[0068] Liquid ammonia process: After water washing, drying and air cooling, liquid ammonia is rolled at a speed of 40m / min.

[0069] Stretching process: The width difference between the finished product and the grey fabric is 7%, and the drying temperature is 90℃.

[0070] Preshrinkage process: rubber blanket pressure 0.3MPa, rubber blanket temperature 110℃, wool blanket temperature 110℃, vehicle speed 60m / min.

[0071] Example 4

[0072] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric comprises yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process to obtain the fabric.

[0073] The yarn raw material selection is: 30wt.% polyester fiber and 65wt.% viscose fiber are selected, and the blended compact yarn is 100dtex, the Z-direction twist is 102 twists / 10cm, and the special twist coefficient is 300.

[0074] The yarn pretreatment comprises: double-bath dyeing of the yarn, twisting the yarn to a Z-direction twist of 118 twists / 10 cm after dyeing, steaming the yarn for two cycles for 60 minutes in a 100° C. steam environment, and the yarn twist coefficient after the pretreatment is 430.

[0075] The weaving process: select 2-up 2-down left oblique weave, the warp and weft densities of the finished product are designed to be 512 strands / 10cm and 393 strands / 10cm respectively, and the total tightness of the finished product is designed to be 80%;

[0076] When starting the machine, the tension of the warp beam frame is 0.15MPa;

[0077] When sizing, the wet elongation of the sizing trough is 0.57%, and the dry zone elongation of the sizing is 0.72%. Polyvinyl alcohol and starch are mixed in a mass ratio of 6:4 for sizing.

[0078] During weaving, the warp yarn tension is 1600N and the weaving speed is 510r / min.

[0079] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stenting, and pre-shrinking processes;

[0080] Singeing process: vehicle speed is 85m / min, flame intensity is level 10;

[0081] Desizing process: in a steam environment at 90°C, stacking for 10 minutes, desizing at a water washing temperature of 90°C and a steamer temperature of 90°C, at a speed of 85m / min; the working fluids used include high-temperature enzyme DS-HT 20g / L, refining agent SA-E 5g / L, and penetrant WA-M 2g / L.

[0082] Pre-stretching process: the fabric passes through a trough with 5g / L antistatic agent JEA:30 added, the rolling pressure is 0.7MPa, the speed is 55m / min, the rolling rate is controlled at 45%, and the residual additives are washed away through a water washing tank.

[0083] Liquid ammonia process: After water washing, drying and air cooling, liquid ammonia is rolled at a speed of 35m / min.

[0084] Stretching process: The width difference between the finished product and the grey fabric is 7%, and the drying temperature is 90℃.

[0085] Preshrinkage process: rubber blanket pressure 0.3MPa, rubber blanket temperature 100℃, wool blanket temperature 100℃, vehicle speed 60m / min.

[0086] Example 5

[0087] The processing method of the formaldehyde-free dry physical anti-wrinkle fabric comprises yarn raw material selection, yarn pre-treatment, weaving process and post-finishing process to obtain the fabric.

[0088] The yarn raw material selection is: 35wt.% polyester fiber and 65wt.% viscose fiber are selected, and the blended compact yarn is 200dtex, the Z-direction twist is 102 twists / 10cm, and the special twist coefficient is 400.

[0089] The yarn pretreatment comprises: double-bath dyeing of the yarn, twisting the yarn to a Z-direction twist of 178 twists / 10 cm after dyeing, steaming the yarn for two cycles for 60 minutes in a 100° C. steam environment, and the yarn twist coefficient after the pretreatment is 700.

[0090] The weaving process: select 2-up 2-down left oblique weave, the warp and weft densities of the finished product are designed to be 512 strands / 10cm and 393 strands / 10cm respectively, and the total tightness of the finished product is designed to be 90%;

[0091] When starting the machine, the tension of the warp beam frame is 0.2MPa;

[0092] When sizing, the wet elongation of the sizing trough is 0.75%, and the dry elongation of the sizing is 0.8%. Polyvinyl alcohol and starch are mixed in a mass ratio of 5:5 for sizing.

[0093] During weaving, the warp yarn tension is 1737N and the weaving speed is 606r / min.

[0094] The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stenting, and pre-shrinking processes;

[0095] Singeing process: vehicle speed is 85m / min, flame intensity is level 10;

[0096] Desizing process: in a steam environment at 100°C, stack for 5 minutes, desizing at a water washing temperature of 95°C and a steamer temperature of 100°C, at a speed of 90m / min; the working fluids used include high-temperature enzyme DS-HT 30g / L, refining agent SA-E 15g / L, and penetrant WA-M 5g / L.

[0097] Pre-stretching process: add 10g / L antistatic agent JEA:30 to the fabric in the material trough, the rolling pressure is 0.8MPa, the speed is 60m / min, the rolling rate is controlled at 55%, and the residual additives are washed away through the washing tank.

[0098] Liquid ammonia process: After water washing, drying and air cooling, liquid ammonia is rolled at a speed of 40m / min.

[0099] Stretching process: The width of the finished product is 6% different from the width of the grey cloth off the machine, and the drying temperature is 100℃.

[0100] Pre-shrinkage process: rubber blanket pressure 0.5MPa, rubber blanket temperature 120℃, wool blanket temperature 120℃, vehicle speed 65m / min.

[0101] Comparative Example 1

[0102] The fabric processing method is as described in Example 1, except that the yarn raw materials are selected from 65wt.% viscose fiber and 35wt.% flax fiber.

[0103] Comparative Example 2

[0104] The fabric processing method is similar to that of Example 1, except that the yarn twisting treatment of the yarn pre-treatment is not performed.

[0105] Comparative Example 3

[0106] The fabric processing method is as described in Example 1, except that the warp yarn weaving tension is 1000N during fabric weaving.

[0107] Comparative Example 4

[0108] The fabric processing method is as described in Example 1, except that, in the tentering process, the width of the finished product and the width of the grey fabric off the machine are different by 10%.

[0109] Comparative Example 5

[0110] The fabric processing method is as in Example 1, except that the preshrinkage process is as follows: the rubber blanket pressure is 0.2 MPa, and the vehicle speed is 35 m / min.

[0111] Comparative Example 6

[0112] The fabric processing method is similar to that of Example 1, except that the liquid ammonia process is not used.

[0113] The fabrics obtained in the above Examples 1 to 5 and Comparative Examples 1 to 6 were tested, and the results are shown in Table 1.

[0114] Among them, the wrinkle resistance test standard is AATCC 124-2018t;

[0115] The test standard for formaldehyde content of resin is GB / T 2912.1-2009;

[0116] The air permeability test standard is GB / T 5453-1997;

[0117] The test standard for instant cool feeling upon contact is GB / T 35263-2017;

[0118] The water absorption and quick-drying test standard is the Japanese Koken standard.

[0119] Table 1 Fabric test results obtained from Examples 1 to 5 and Comparative Examples 1 to 6

[0120]

[0121] From the data in Table 1, it can be seen that compared with comparative examples 1-6, the formaldehyde content of the fabric resin obtained by the method of the present invention is as low as undetectable, the wrinkle resistance is 3.7 or above, and the air permeability, instant cool feeling on contact, and water absorption and quick drying are all better than the comparative fabrics. The effect diagram of the formaldehyde-free dry physical anti-wrinkle fabric obtained by the method of the present invention is as follows: Figure 1 shown.

Claims

1. A method for processing formaldehyde-free, dry, physical wrinkle-resistant fabrics, comprising yarn raw material selection, yarn pretreatment, weaving process, and post-finishing process, characterized in that: The yarn raw materials include 30-65wt.% polyester fiber of the first yarn raw material and 35-70wt.% of the second yarn raw material, which are blended and compactly spun to obtain 100-200 dtex yarn, and the twist coefficient is 300-400; The yarn twist coefficient after yarn pretreatment is 430~700; In the weaving process, the weaving process is: the warp weaving tension is ≥1600N, the speed is >500r / min, and the total tightness of the finished product is 80%~90%; In the finishing process, the tentering process: the difference between the width of the finished product and the width of the grey fabric off the machine is ≤7%; In the post-finishing process, the pre-shrinkage process: the rubber blanket pressure is 0.3~0.5MPa, the rubber blanket temperature is 100~120℃, the wool blanket temperature is 100~120℃, and the vehicle speed is ≥60m / min.

2. The method for processing formaldehyde-free, dry, physical wrinkle-resistant fabric according to claim 1, characterized in that: The yarn pretreatment includes the following processes: (1) yarn dyeing: double-bath dyeing of the yarn; (2) yarn twisting: reverse twisting 15-75% along the untwisting direction; (3) yarn steaming: steaming the yarn in two cycles for 60-65 minutes in a 95-100°C steam environment.

3. The method for processing formaldehyde-free, dry, physical wrinkle-resistant fabric according to claim 1, characterized in that: The weaving process includes warping, sizing and weaving processes; warping process: when starting the machine, the tension of the warp beam frame is 0.15~0.2MPa.

4. The method for processing formaldehyde-free, dry, physical anti-wrinkle fabric according to claim 3, characterized in that: Sizing process: The wet elongation in the sizing tank is greater than 0.55%, and the dry zone elongation in the sizing yarn is greater than 0.7%.

5. The method for processing formaldehyde-free, dry, physical wrinkle-resistant fabric according to claim 1, characterized in that: The post-finishing process includes singeing, desizing, pre-stretching, liquid ammonia, stretching, and pre-shrinking processes; the desizing process: in a steam environment of 90-100°C, stacking for 5-10 minutes, through a water washing temperature of 90-95°C and a steamer temperature of 90-100°C, desizing at a speed of 85-90m / min; the working fluid used includes 20-30g / L of high-temperature enzyme, 5-15g / L of refining agent, and 2-5g / L of penetrant.

6. The method for processing formaldehyde-free, dry, physical wrinkle-resistant fabric according to claim 5, characterized in that: Pre-stretching process: the fabric passes through a trough with 5-10g / L antistatic agent added, the pressure of the rolling machine is 0.7-0.8MPa, the speed is 50-60m / min, and the rolling rate is controlled at 45-55%; liquid ammonia process: after water washing, drying and air cooling, the fabric is rolled with liquid ammonia at a speed of 20-40m / min.

7. The method for processing formaldehyde-free, dry, physical wrinkle-resistant fabric according to claim 5, characterized in that: Stretching process: drying temperature 90~100℃.

Citation Information

Patent Citations

  • Processing method of comfortable and anti-wrinkle fabric

    CN113089157A

  • Anti-wrinkle fabric and preparation method thereof

    CN113832710A

  • Anti-wrinkle shape-preserving polyester fiber fabric and preparation method thereof

    CN116657328A

  • Natural anti-wrinkle production method of cotton and lyocell fiber blended fabric

    CN115852558A

Cited By

  • Processing method of super-comfortable natural anti-wrinkle fabric

    CN120625245A

  • Processing method of super comfortable natural anti-wrinkle fabric

    CN120625245B