Aluminum profile surface multi-angle impact testing equipment

By designing a multi-angle impact detection equipment on the surface of aluminum profiles, the combined role of inertial rotation components and coordinated components is used to solve the problems of large size and complex operation of existing equipment, and achieve multi-angle, multi-position fast and precise impact detection of complex structural workpieces.

CN119043955BActive Publication Date: 2025-03-14SHANDONG WEISU ALUMINUM CO LTD
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Patent Information

Application Number
CN202411516513.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-03-14
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing metal workpiece impact detection equipment is large in size and complex in operation, making it difficult to conduct convenient and accurate testing of workpieces of complex structures such as aluminum profile alloys at multiple angles and positions, and is prone to deformation or damage of samples.

Method used

A multi-angle impact detection device for surface of aluminum profiles is designed, and the combined action of inertial rotation assembly and coordinated assembly is used to achieve efficient impact detection through the transmission design of the driving gear and the driven gear, without cutting or fixing the workpiece.

Benefits of technology

It realizes rapid and precise impact detection of metal workpieces, simplifies the operation process, improves detection efficiency, and avoids impact deviation or energy dispersion caused by inertia or reaction forces of traditional equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multi-angle impact detection device for the surface of aluminum profiles, which relates to the field of workpiece detection technology. This solution can perform multi-angle impact tests on complex structures and large-sized metal workpieces without cutting, greatly simplifying the operation process and improving the detection efficiency. Traditional equipment often requires cutting and fixing the workpiece, which may affect the test accuracy. However, this solution accumulates kinetic energy by designing an inertial rotating component, and interrupts the transmission process when the clapping plate is pressed down, and uses the stored energy to complete the impact. The impact component of the device realizes efficient release of energy through the cooperation of the lock buckle and the locking plate, ensures the concentration of the impact force, and avoids energy dispersion or impact deviation caused by inertia or reaction force. This innovative design not only solves the problems of cumbersome operation and large detection errors of traditional equipment, but also can perform accurate impact tests on complex workpiece surfaces or narrow gaps, realizing efficient and accurate metal workpiece strength detection.
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Description

Technical Field

[0001] The invention belongs to the technical field of workpiece detection, and in particular relates to a multi-angle impact detection device for the surface of an aluminum profile. Background Art

[0002] Existing metal workpiece impact testing equipment is usually large in size and complicated to operate, and the workpiece needs to be cut to a specified size and fixed on a fixture before the impact test can be performed. This method not only makes the testing process cumbersome, but also easily causes destructive damage to workpieces with complex structures, such as aluminum profile alloys. Aluminum profile alloys are often designed to be more complex in order to improve the supporting strength, and the surface is not a smooth plane, so it is difficult for traditional testing equipment to perform effective strength impact tests on them. In addition, since the strength of aluminum profiles is usually lower than that of steel, when performing local structural testing on them, it is easy to cause sample deformation or damage due to cutting or fixing, resulting in distorted test data. Therefore, the limitations of existing equipment make it impossible to achieve convenient and accurate testing from multiple angles in the impact test of some complex structure alloy workpieces, especially for internal strength testing of parts that need to go deep into narrow gaps, traditional equipment cannot meet the needs.

[0003] In view of this, the present invention is proposed. Summary of the invention

[0004] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0005] The multi-angle impact detection device for the surface of an aluminum profile comprises: a gear box is fixedly connected to one side of the shell, the detection port is fixed through the arc side wall of the shell, and is used to locate the impact position and the impact force transmission, the inertial rotation component is rotatably arranged on the inner wall of the shell, and is used to rotate at a high speed and accumulate kinetic energy, the impact component is fixedly connected to the surface of the inertial rotation component, and is used to release the inertial force for the second time after the kinetic energy of the inertial rotation component is released, the limit component is slid through one side of the shell, and is used to block the movement path of the impact component, the rotating core group is slid through one side of the inner wall of the shell, and is used to support the rotational cooperation of the inertial rotation component, the cooperative component is arranged on one side of the inertial rotation component and the rotating core group, and the cooperative component is slid through the inner wall of the rotating core group, the driving component is fixedly connected to the surface of the gear box, and is used for the power input control of the rotating core group, the rotating core group is provided with a plurality of slide grooves on the side close to the cooperative component, and the surface of the cooperative component is fixedly connected with a plurality of sliders for cooperating with the slide grooves to slide, and the tachometer is fixed through the upper surface of the gear box, and is used for monitoring and displaying the speed of the driving component.

[0006] Through the combined action of the collaborative component, the rotating core group and the inertial rotating component, convenient and efficient impact detection is achieved. The device can perform impact tests on metal workpieces at multiple angles and positions without cutting or fixing the workpiece, and is particularly suitable for workpiece detection with complex structures. The transmission design of the active gear and the driven gear ensures the stability of the rotating component at high speed. Under the control of the inertial force and the instantaneous pause, the impact component can concentrate on applying two-stage impact force in a very short time. The overall force concentration is extremely high, and there is no obvious reaction force on personnel, which ensures stability in the handheld state. At the same time, some larger workpieces can be directly impact tested, which is convenient and safe to operate and easy to use.

[0007] The counterweight design effectively offsets the centrifugal force, reduces the hand-held load, and improves the grip stability. In addition, the device achieves energy accumulation and transmission through the cooperation of the lock buckle and the locking plate, making the impact process more efficient and accurate, and solving the problems of large size, complex operation, and unstable detection of traditional equipment. In short, this solution has the advantages of miniaturization, convenient operation, no reaction force, and concentrated impact force, and realizes fast and accurate impact detection of metal workpieces.

[0008] Preferably, the rotating core group includes a rotating drum that penetrates and rotates on one side of the shell, a clamp is sleeved on the surface of the rotating drum, a rotating member is installed between the clamp and the rotating drum, and the surface of the rotating member is fixedly connected to the inner wall of the inertial rotating assembly.

[0009] Preferably, the limit assembly includes a lateral limit block that penetrates and slides on one side of the shell, one side of the lateral limit block is fixedly connected to a pressure cylinder, one end of the pressure cylinder is fixedly connected to a slapping plate, the slapping plate and the opposite surface of the shell are commonly fixedly connected to a spring, and the surface of the slapping plate is fixedly connected to one end of the cooperative assembly;

[0010] One end of the pressure cylinder is threadedly matched with a tension bolt, and the tension bolt and the opposite surface of the lateral limit block are jointly fixed with a vibration spring wire. A conductive bushing is provided through the surface of the vibration spring wire, and the conductive bushing is embedded and fixed on the inner wall of the pressure cylinder.

[0011] Preferably, the inertial rotating assembly includes a base fixedly connected to the surface of the rotating part, the base is annularly interference fit on the surface of the rotating part, a retaining frame is fixedly connected to the surface of the base, a groove ring is fixedly connected to one side of the base, a retaining ring is fitted on the inner wall of the retaining frame, and the surface of the retaining ring is fixedly connected to the impact assembly.

[0012] Preferably, the cooperative component includes a sliding shaft axially penetrating and sliding on the inner wall of the rotating drum, one end of the sliding shaft is installed with a pressure plate through a bearing, one side of the pressure plate is fixedly connected to a pressure ring that cooperates with the groove ring, and the surface of the pressure plate is fixedly connected to a locking plate.

[0013] Preferably, the impact assembly includes a pin seat fixedly connected to the arc-shaped side wall of the retaining ring, the inner wall of the pin seat is movably connected to a swing arm through a pin shaft, one end of the swing arm is fixedly connected to a first impact block, and one side of the swing arm is fixedly connected to a lock buckle.

[0014] Preferably, the driving assembly includes a driver fixedly connected to one side of the gear box, the output shaft of the driver passes through the inner wall of the gear box and rotates, and the output shaft of the driver is fixedly connected to a driving gear, the surface of the driving gear is meshed with a driven gear, and the driven gear is fixedly connected to one end of the rotating drum.

[0015] Preferably, the detection port includes a guide sleeve penetrating and fixed on the arc-shaped side wall of the shell, a guide rod sliding through the inner wall of the guide sleeve, a tension spring is fixed to the surface of the guide rod and one end of the guide sleeve, and a second impact block is fixedly connected to one end of the guide rod.

[0016] Preferably, a counterweight plate for balancing the impact assembly is fixedly connected to the surface of the clamping ring, and the retaining frame is made of rubber.

[0017] Preferably, ventilation windows are symmetrically provided on both sides of the shell, and handles are fixed on both sides of the shell.

[0018] Beneficial effects:

[0019] Traditional impact testing equipment usually requires cutting and fixing of metal workpieces to ensure the stability and accuracy of impact testing. For metal materials with complex structures, cutting often damages the integrity of the workpiece, which in turn affects its true strength test results. This solution designs a portable impact testing device that can perform multi-angle impact tests without cutting the workpiece. It is particularly suitable for the detection of complex surface structures and large-sized workpieces, greatly simplifying the operation process and improving detection efficiency.

[0020] The impact assembly of this solution generates kinetic energy through inertial rotation, and the swing arm is in a locked state when rotating. The energy accumulation and release are achieved through the cooperation of the lock buckle and the locking plate. When the slap plate is pressed down, the transmission state is interrupted, and the inertial rotation assembly relies entirely on its stored energy to perform efficient impact testing. This design enables the device to further concentrate energy after the pin seat and the lateral limit block release an impact force, ensuring the accuracy of the impact force, keeping the rotation energy storage force and the inertial force both released in one position to achieve superimposed force, and avoiding impact deviation or energy dispersion caused by inertia or reaction force in traditional equipment. In addition, the instantaneous pause design of the impact assembly enables it to complete the impact action under precise control, further improving the accuracy of detection.

[0021] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In the attached picture:

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the present invention from another viewing angle;

[0025] Figure 3 It is a schematic diagram of a three-dimensional cross-sectional structure of the present invention;

[0026] Figure 4 It is a schematic diagram of a three-dimensional cross-sectional structure from another angle of the present invention;

[0027] Figure 5 It is a schematic diagram of the internal structure of the housing and the gear box of the present invention;

[0028] Figure 6 It is a cross-sectional structural schematic diagram of the cooperation state of the rotating core group, the cooperative component and the inertial rotating component of the present invention;

[0029] Figure 7 It is a schematic diagram of the exploded structure of the rotating core group, the cooperative component and the inertial rotating component of the present invention;

[0030] Figure 8 This is a schematic diagram of the trajectory structure of the impact assembly of the present invention;

[0031] Fig. 9 It is a three-dimensional structural schematic diagram of the limiting component of the present invention;

[0032] Fig.10 This is a schematic structural diagram of a guide rod implementation scheme of the present invention;

[0033] Fig.11 It is a structural schematic diagram of the cross section of the limiting component of the present invention.

[0034] In the figure: 1, housing; 2, gear box; 3, drive assembly; 31, driver; 32, driving gear; 33, driven gear; 4, rotating core group; 41, rotating drum; 42, fixture; 43, rotating member; 5, cooperative assembly; 51, sliding shaft; 52, pressure plate; 53, pressure ring; 54, locking plate; 6, inertial rotation assembly; 61, base; 62, retaining frame; 63, groove ring; 64, snap ring; 7, impact assembly; 71, pin seat; 72 , swing arm; 73, first striking block; 74, lock; 8, detection port; 81, guide sleeve; 82, guide rod; 83, tension spring; 84, second striking block; 9, limit assembly; 91, slap plate; 92, pressure cylinder; 93, lateral limit block; 94, spring; 10, slide groove; 11, slider; 12, tachometer; 13, counterweight plate; 14, ventilation window; 15, handle; 16, vibration spring wire; 17, conductive bushing; 18, tension bolt. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0036] like Figures 1 to 11 As shown, the aluminum profile surface multi-angle impact detection equipment includes:

[0037] A gear box 2 is fixedly connected to one side of the housing 1;

[0038] The detection port 8 is fixed through the arc-shaped side wall of the housing 1 and is used to locate the impact position and the impact force transmission;

[0039] The inertial rotation component 6 is rotatably arranged on the inner wall of the housing 1, and is used for high-speed rotation and accumulation of kinetic energy;

[0040] The impact assembly 7 is fixedly connected to the surface of the inertial rotating assembly 6, and is used for secondary release of inertial force after the kinetic energy of the inertial rotating assembly 6 is released;

[0041] The rotating core group 4 penetrates and rotates on one side of the inner wall of the housing 1 to support the rotation cooperation of the inertial rotating component 6;

[0042] The cooperative component 5 is disposed on one side of the inertial rotating component 6 and the rotating core group 4, and the cooperative component 5 penetrates and slides on the inner wall of the rotating core group 4;

[0043] The driving assembly 3 is fixedly connected to the surface of the gear box 2 and is used for power input control of the rotating core group 4;

[0044] The limiting component 9 penetrates and slides on one side of the housing 1 to block the movement path of the impact component 7;

[0045] A plurality of slide grooves 10 are provided on one side of the rotating core group 4 close to the cooperative component 5, and a plurality of sliders 11 for sliding in cooperation with the slide grooves 10 are fixedly connected to the surface of the cooperative component 5;

[0046] Traditional impact testing equipment can only perform impact tests at a single angle or in a specific direction when facing workpieces with complex structures, making it difficult to fully evaluate the impact resistance of the workpiece. The detection port 8 of this solution is designed with a flexible guide rod 82 structure that can contact the plane of the workpiece at any angle and perform multi-angle impact tests. This design expands the application range of the device and can more comprehensively evaluate the mechanical properties of the workpiece, especially for metal materials with complex structures.

[0047] The above scheme provides a portable impact detection device, which is suitable for the detection of complex structures and large-sized metal workpieces. It can perform multi-angle impact tests without cutting the workpiece, simplifying the operation process and improving the detection efficiency. The device accumulates kinetic energy through the inertial rotation component 6, and interrupts the transmission process when the clapping plate 91 is pressed down, so as to achieve efficient impact force release. This design ensures the concentration and accuracy of the impact force, avoiding impact deviation caused by inertia or reaction force. The instantaneous pause design of the impact component 7 further improves the detection accuracy, allowing the device to achieve energy superposition and precise control of impact testing at a specific position.

[0048] The tachometer 12 is fixed through the upper surface of the gearbox 2 and is used to monitor and display the speed of the drive assembly 3. The tachometer 12 enables the operator to grasp the internal kinetic energy storage in real time, and then implement the impact test after reaching the energy storage range.

[0049] Specifically, Figure 6 As shown: the rotating core group 4 includes a rotating drum 41 that penetrates and rotates on one side of the shell 1, and a clamp 42 is sleeved on the surface of the rotating drum 41. A rotating member 43 is installed between the clamp 42 and the rotating drum 41, and the surface of the rotating member 43 is fixedly connected to the inner wall of the inertial rotating component 6.

[0050] The rotating drum 41 of the rotating core group 4 and the clamp 42 on the surface cooperate to clamp and fix the rotating part 43 on the surface. The rotating part 43 is a rotating structure composed of multiple bearings. When necessary, it can be easily replaced by disassembling the rotating drum 41 and the clamp 42. At the same time, the rotating part 43 can meet the need for the inertial rotating component 6 to rotate freely without interference.

[0051] Specifically, Figure 8 , Figure 5 and Fig. 9As shown: the limit assembly 9 includes a lateral limit block 93 that penetrates and slides on one side of the housing 1, one side of the lateral limit block 93 is fixedly connected to a pressure cylinder 92, one end of the pressure cylinder 92 is fixedly connected to a slapping plate 91, the slapping plate 91 and the opposite surface of the housing 1 are fixedly connected to a spring 94, and the surface of the slapping plate 91 is fixedly connected to one end of the cooperative assembly 5;

[0052] By setting the lateral limit block 93, when in use, as the slap plate 91 presses the lateral limit block 93 through the pressure cylinder 92, the lateral limit block 93 slides into the inner wall of the shell 1 and blocks the movement trajectory of the pin seat 71, so that the pin seat 71 can hit one side of the lateral limit block 93, wherein the impact force exerted on the lateral limit block 93 is transmitted to the shell 1, and the force is transmitted to the guide sleeve 81 and the guide rod 82 via the shell 1, so that the hand load is lower and is directly output to the end of the guide rod 82, and when the finger releases the slap plate 91, the slap plate 91 moves with the pressure cylinder 92 under the action of the spring 94, so that the lateral limit block 93 slides out of the inner wall of the shell 1 and resets.

[0053] The lateral limit block 93 includes two forms: rectangular or circular. Figure 8 The solid metal shown has extremely high impact resistance and wear resistance. If a round shape is used, a rotating sleeve is installed on the surface, which can not only avoid repeated single-sided impact during rotation during each collision, but also facilitate the replacement of the rotating sleeve to reduce the wear of the lateral limit block 93.

[0054] One end of the pressure cylinder 92 is threadedly fitted with a tension bolt 18 , and the tension bolt 18 and the opposite surface of the lateral limit block 93 are jointly fixed with a vibration spring wire 16 , and a conductive bushing 17 is provided through the surface of the vibration spring wire 16 , and the conductive bushing 17 is embedded and fixed on the inner wall of the pressure cylinder 92 .

[0055] When the lateral limit block 93 is hit, the vibration spring wire 16 fixed on one side of the lateral limit block 93 starts to vibrate and contacts the inner wall of the conductive bushing 17, so that it is electrically connected and the driver 31 is turned off by the electrical signal. When the driver 31 is not turned off after the clapping plate 91 is manually pressed, the driver 31 can be shut down by the electrical signal fed back by the vibration. At the same time, the present invention adopts the impact point detected by the end contact of the guide rod 82. If there is an instantaneous displacement or an external force impact, the impact point position of the guide rod 82 will be displaced. At this time, the vibration spring wire 16 contacts the conductive bushing 17 under the action of displacement or impact, so that the driver 31 is shut down to avoid impact operation at the wrong position. When the present invention is used, if the hand is not stable and falls or hits other objects, the driver 31 will be shut down to ensure the safety of operation.

[0056] By further rotating the tension bolt 18, the tension on the vibration spring wire 16 can be adjusted through the tension bolt 18, so as to adjust the vibration amplitude of the vibration force it is subjected to.

[0057] Specifically, Figure 4 and Figure 6 As shown: the inertial rotating assembly 6 includes a base 61 fixedly connected to the surface of the rotating member 43, the base 61 is annularly interference fit on the surface of the rotating member 43, a retaining frame 62 is fixedly connected to the surface of the base 61, a groove ring 63 is fixedly connected to one side of the base 61, a retaining ring 64 is fitted on the inner wall of the retaining frame 62, and the surface of the retaining ring 64 is fixedly connected to the impact assembly 7.

[0058] By setting up the base 61, the base 61 serves as a rotating support to maintain a stable and fixed rotational fit with the rotating member 43. When the base 61 rotates, the retaining frame 62 on the surface rotates simultaneously. The retaining frame 62 is made of rubber, and the retaining ring 64 on its inner wall rotates synchronously under the friction force of the retaining frame 62. If the retaining ring 64 suddenly stops or the base 61 suddenly accelerates, the friction force of the retaining ring 64 can be transmitted through the retaining frame 62. At the same time, the retaining frame 62 can reduce the conduction of the vibration force of the retaining ring 64.

[0059] Specifically, Figure 7 As shown: the cooperative component 5 includes a sliding shaft 51 axially penetrating and sliding on the inner wall of the rotating drum 41, one end of the sliding shaft 51 is installed with a pressure plate 52 through a bearing, one side of the pressure plate 52 is fixedly connected with a pressure ring 53 that cooperates with the groove ring 63, and the surface of the pressure plate 52 is fixedly connected with a locking plate 54.

[0060] The sliding shaft 51 can move axially with the pressure plate 52 under the action of the slap plate 91. The pressure plate 52 slides axially in the slide groove 10 under the action of the surface slider 11, but the slider 11 will not slide out of the slide groove 10. The pressure plate 52 can maintain continuous rotation transmission while moving.

[0061] Specifically, Figure 5 As shown: the impact assembly 7 includes a pin seat 71 fixedly connected to the arc-shaped side wall of the retaining ring 64, the inner wall of the pin seat 71 is movably connected to a swing arm 72 through a pin shaft, one end of the swing arm 72 is fixedly connected to a first impact block 73, and one side of the swing arm 72 is fixedly connected to a lock buckle 74.

[0062] By setting the pin seat 71 of the impact assembly 7 in contact with the lateral limit block 93, the kinetic energy of the high-speed rotation of the retaining ring 64 is instantly stopped, and the stored energy is transmitted to the shell 1 through the lateral limit block 93, and then transmitted to the detection port 8 by the shell 1, and the impact force is applied to the contact surface of the workpiece through the guide rod 82. At the same time, the first impact block 73 at the end of the swing arm 72 of the impact assembly 7 is thrown out under the action of inertia, and the swing arm 72 swings around the pin seat 71 through the pin shaft until the first impact block 73 hits the surface of the second impact block 84, and the potential energy is transmitted to the position of the guide rod 82. In this way, the stored energy can be released in sections to avoid displacement of the contact surface of the guide rod 82 caused by excessive energy released in a single time. Through two releases, the surface deformation of the workpiece can be achieved during the first impact, and the positioning can be maintained when the second impact has a larger force, thereby ensuring the stability of the detection.

[0063] Specifically, Figure 4 As shown: the driving assembly 3 includes a driver 31 fixedly connected to one side of the gear box 2, the output shaft of the driver 31 penetrates and rotates on the inner wall of the gear box 2, and the output shaft of the driver 31 is fixedly connected to a driving gear 32, the surface of the driving gear 32 is meshed with a driven gear 33, and the driven gear 33 is fixedly connected to one end of the rotating drum 41.

[0064] By providing the driving assembly 3, the driver 31 rotates with the driven gear 33 through the driving gear 32, so that it can achieve a larger transmission ratio and maintain a higher rotation speed.

[0065] Specifically, Figure 5 As shown: the detection port 8 includes a guide sleeve 81 that passes through and is fixed on the arc-shaped side wall of the shell 1, and a guide rod 82 slides through the inner wall of the guide sleeve 81. A tension spring 83 is fixed to the surface of the guide rod 82 and one end of the guide sleeve 81, and one end of the guide rod 82 is fixedly connected to a second striking block 84.

[0066] The guide sleeve 81 of the detection port 8 is located and fixed on the surface of the shell 1, and one side of it contacts with a guide rod 82, which can transmit the force of the shell 1 to the position of the guide rod 82. At the same time, the guide rod 82 is not only subjected to the pressure of the guide sleeve 81, but also when the second impact block 84 at one end of the guide rod 82 is hit by the first impact block 73, the guide rod 82 can slide on the inner wall of the guide sleeve 81, and with the change of the length of the tension spring 83, the guide rod 82 can move a certain distance, thereby realizing the coordination of different forces in the two impact processes.

[0067] The end of the guide rod 82 includes cone, arc, plane, square and strip settings, which are respectively used for cone puncture test, arc surface hardness impact test, plane impact bending test, square tilt scratch test and strip cutting test.

[0068] Specifically, Figure 4As shown: the surface of the clamping ring 64 is fixedly connected with a weight plate 13 for balancing the impact assembly 7, and the retaining frame 62 is made of rubber.

[0069] By setting the counterweight plate 13, the counterweight plate 13 is fixedly connected to the surface of the retaining ring 64, and the counterweight plate 13 is circular with the retaining ring 64. The impact assembly 7 on the other side can be symmetrical with it and achieve dynamic balance when the swing arm 72 is attached to the surface of the retaining ring 64.

[0070] Specifically, Figure 2 As shown: ventilation windows 14 are symmetrically provided on both sides of the shell 1 , and handles 15 are fixed on both sides of the shell 1 .

[0071] When the swing arm 72 is swung out at high speed, if the airflow in the moving direction cannot flow quickly, air pressure will be formed to affect the high-speed movement of the swing arm 72. The air in the moving direction of the swing arm 72 can flow out quickly through the ventilation window 14, so that the movement of the swing arm 72 remains at a high speed.

[0072] When the present solution is used, the handle 15 is held, and the end of the guide rod 82 of the detection port 8 is brought into contact with a plane of any angle of the workpiece, and the driving assembly 3 is started while maintaining this state. First, the driving assembly 3 rotates with the driven gear 33 through the driving gear 32, and at the same time, the driven gear 33 rotates with the rotating core group 4. When the rotating drum 41 and the clamp 42 of the rotating core group 4 rotate, the rotating member 43 on the surface maintains its rotation support, and keeps the rotating core group 4 and the inertial rotating assembly 6 from interfering with each other in internal and external rotation.

[0073] In the above process, the cooperative component 5 is always in a state of pressing the rotating core group 4 and the inertial rotating component 6 under the action of the spring 94 of the limiting component 9, wherein the slider 11 on one side of the cooperative component 5 slides in the slide groove 10 at one end of the rotating cylinder 41 (such as Figure 7 As shown), when the rotating drum 41 rotates, the pressure plate 52 rotates on one end of the sliding shaft 51 through the cooperation of the sliding groove 10 and the sliding block 11. At the same time, a pressure ring 53 is fixed on the edge of the pressure plate 52, and the pressure ring 53 is in a fitting state with the groove ring 63 on one side of the inertial rotating component 6. With the force applied by the spring 94, the pressure plate 52 serves as a power transmission bridge between the rotating core group 4 and the inertial rotating component 6;

[0074] At this time, the driving component 3 drives the rotating core group 4 to rotate, and transmits the power through the cooperative component 5 to bring the entire inertial rotating component 6 and the rotating core group 4 into a synchronous rotating state (at this time, there is no speed difference between the inertial rotating component 6 and the rotating core group 4, and the rotating member 43 keeps rotating together), and the impact component 7 on the surface of the inertial rotating component 6 revolves around it as it rotates, wherein the lock buckle 74 on one side of the impact component 7 is always attached to the inner wall of the locking plate 54, and the locking plate 54 is fixed on the surface of the pressure plate 52, and rotates synchronously with the impact component 7, and there is no speed difference between them and no wear will occur. At the same time, the weight plate 13 offsets the centrifugal force of the impact component 7 on one side of the inertial rotating component 6, so as to maintain the stability of the overall rotation and reduce the load on the handheld;

[0075] When the tachometer 12 detects that the speed of the driven gear 33 reaches the preset speed range, the inertial rotation component 6 has reached the preset energy storage rotation speed. The fingers holding the handle 15 directly tap or press down the tapping plate 91. As the tapping plate 91 is pressed down, it first causes the sliding shaft 51 to slide axially with a small amplitude on the inner wall of the rotating drum 41, so that the pressure plate 52 set at one end of the sliding shaft 51 through the bearing rotation moves accordingly. When the pressure plate 52 moves, the slider 11 slides in the slide groove 10 but does not slide out. The pressure ring 53 and the groove ring 63 opposite to it are separated from the fitting state, thereby interrupting the transmission state. At this time, the inertial rotation component 6 rotates completely relying on its own stored rotational kinetic energy (and is in contact with the rotating core group 4 presents a speed difference, and the speed difference is maintained by the rotation of the rotating member 43). At this time, the locking plate 54 has not disengaged from the lock buckle 74. As the slap plate 91 continues to press the spring 94, the lateral limit block 93 is pressed by the pressure cylinder 92 and moved to the track of the pin seat 71. At this time, the locking plate 54 and the lock buckle 74 are at the edge. When the pin seat 71 hits the lateral limit block 93, the retaining ring 64 of the inertial rotating component 6 stops instantly. At the same time, the lock buckle 74 on one side of the swing arm 72 is disengaged from the locking plate 54 under its own centrifugal force and the inertial force of the instantaneous stop, and the first strike block 73 strikes the surface of the second strike block 84 at one end of the guide rod 82, so that the guide rod 82 transmits the impact force to the surface of the workpiece at the end and forms an impact pit.

[0076] After the impact component 7 completes a cycle of knocking, the palm leaves the clapping plate 91, so that the spring 94 resets the cooperative component 5 and the lateral limit block 93. At this time, the rotating core group 4 and the inertial rotating component 6 resume the transmission state and are driven to rotate by the driving component 3. When the impact component 7 rotates to the position above the shell 1 at a low speed, a small impact occurs when it contacts the inner wall of the shell 1, so that the swing arm 72 can be attached to the surface of the retaining ring 64 by the reaction force of the impact under low-speed rotation, and the lock buckle 74 is stuck to the inner wall of the locking plate 54, realizing reset and entering the next high-speed rotation power storage state.

[0077] This method can concentrate the overall impact force when in use, can achieve greater energy accumulation through rotation, and can realize impact detection on metal workpieces with a smaller volume. At the same time, the design adopted, whether it is the instantaneous stop impact force of the pin seat 71 on the lateral limit block 93 or the instantaneous impact force of the swing arm 72 on the guide rod 82, both impact force action directions are supported by the contact point between the guide rod 82 and the workpiece surface, the overall hand-held has no reaction force, and combined with the design of the counterweight plate 13, the overall grip is more stable, achieving greater energy accumulation and no obvious force on the hand gripping under a large impact force, which not only solves the problem of large size of the current impact equipment, but also solves the problem of hand-held stability.

[0078] This invention solves the problem that the current traditional equipment is large in size. When inspecting alloy workpieces, it is often necessary to cut them into a specified size and then fix them with a clamp 42 for impact testing. This makes it difficult to conduct effective impact tests on alloys with complex structures. For example, aluminum profile alloys are often weaker than steel and have more complex structures to improve their support. The surface is not a smooth plane. If cut, the supporting structure will be damaged, making it difficult to conduct accurate strength impact tests using traditional methods. In addition, this solution does not require cutting and can clamp larger workpieces for rapid impact tests at multiple angles. It can quickly detect the impact resistance of the workpiece under a preset impact force through deformation, bending or penetration (replacing the guide rod 82 with different shapes at the end to meet different testing needs), and can extend into some gaps to conduct strength tests on the local strength inside the structure.

[0079] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An aluminum profile surface multi-angle impact detection device, comprising a housing (1), one side of the housing (1) being fixedly connected to a gear box (2), characterized in that: A detection port (8), the detection port (8) penetrates and is fixed on the arc-shaped side wall of the housing (1), and is used to locate the impact position and transmit the impact force; An inertial rotating assembly (6), the inertial rotating assembly (6) is rotatably arranged on the inner wall of the housing (1) and is used for high-speed rotation and accumulation of kinetic energy; An impact assembly (7), the impact assembly (7) is fixedly connected to the surface of the inertial rotating assembly (6) and is used for secondary release of inertial force after the kinetic energy of the inertial rotating assembly (6) is released; The rotating core group (4) is penetrated and rotated on one side of the inner wall of the shell (1) to support the rotational cooperation of the inertial rotating assembly (6), and the rotating core group (4) includes a rotating drum (41) which penetrates and rotates on one side of the shell (1), and a clamp (42) is sleeved on the surface of the rotating drum (41), and a rotating member (43) is installed between the clamp (42) and the rotating drum (41), and the surface of the rotating member (43) is fixed to the inner wall of the inertial rotating assembly (6). The inertial rotating assembly (6) comprises a base (61) fixedly connected to the surface of the rotating member (43), the base (61) is interference-fitted on the surface of the rotating member (43), a retaining frame (62) is fixedly connected to the surface of the base (61), a groove ring (63) is fixedly connected to one side of the base (61), a retaining ring (64) is fitted on the inner wall of the retaining frame (62), and the surface of the retaining ring (64) is fixedly connected to the impact assembly (7); The impact assembly (7) comprises a pin seat (71) fixedly connected to the arc-shaped side wall of the snap ring (64); the inner wall of the pin seat (71) is movably connected to a swing arm (72) via a pin shaft; one end of the swing arm (72) is fixedly connected to a first impact block (73); and one side of the swing arm (72) is fixedly connected to a lock buckle (74); The detection port (8) comprises a guide sleeve (81) penetrating and fixed on the arc-shaped side wall of the housing (1); a guide rod (82) slides through the inner wall of the guide sleeve (81); a tension spring (83) is fixed to the surface of the guide rod (82) and one end of the guide sleeve (81); and one end of the guide rod (82) is fixedly connected to a second striking block (84); A cooperative component (5), the cooperative component (5) is arranged on one side of the inertial rotating component (6) and the rotating core group (4), the cooperative component (5) penetrates and slides on the inner wall of the rotating core group (4), the cooperative component (5) comprises a sliding shaft (51) axially penetrates and slides on the inner wall of the rotating cylinder (41), one end of the sliding shaft (51) is installed with a pressure plate (52) through a bearing, one side of the pressure plate (52) is fixedly connected with a pressure ring (53) matched with a groove ring (63), and the surface of the pressure plate (52) is fixedly connected with a locking plate (54); A driving assembly (3), the driving assembly (3) is fixedly connected to the surface of the gear box (2) and provides power input for the rotating core assembly (4); A limit assembly (9) is slidably inserted on one side of the shell (1) and is used to block the movement path of the impact assembly (7). The limit assembly (9) includes a lateral limit block (93) slidably inserted on one side of the shell (1). One side of the lateral limit block (93) is fixedly connected to a pressure cylinder (92). One end of the pressure cylinder (92) is fixedly connected to a clapping plate (91). The clapping plate (91) and the opposite surface of the shell (1) are jointly fixedly connected with a spring (94). The surface of the clapping plate (91) is fixedly connected to one end of the sliding shaft (51) in the cooperative assembly (5). One end of the pressure cylinder (92) is threadedly fitted with a tension bolt (18). The tension bolt (18) and the opposite surface of the lateral limit block (93) are jointly fixed with a vibration spring wire (16). A conductive bushing (17) is provided on the surface of the vibration spring wire (16). The conductive bushing (17) is embedded and fixed on the inner wall of the pressure cylinder (92). The rotating core group (4) includes a rotating drum (41) with a plurality of slide grooves (10) on one side, and a plurality of sliding blocks (11) for sliding in cooperation with the slide grooves (10) are fixedly connected to the surface of the pressure plate (52) of the cooperative component (5); A tachometer (12) is fixed through the upper surface of the gear box (2) and is used for monitoring and displaying the rotation speed of the drive component (3).

2. The aluminum profile surface multi-angle impact detection device according to claim 1 is characterized in that: The driving assembly (3) comprises a driver (31) fixedly connected to one side of the gear box (2); an output shaft of the driver (31) penetrates and rotates on the inner wall of the gear box (2); the output shaft of the driver (31) is fixedly connected to a driving gear (32); a surface of the driving gear (32) is meshed with a driven gear (33); and the driven gear (33) is fixedly connected to one end of the rotating drum (41).

3. The aluminum profile surface multi-angle impact detection device according to claim 1, characterized in that: A counterweight plate (13) for balancing the impact assembly (7) is fixedly connected to the surface of the clamping ring (64), and the retaining frame (62) is made of rubber.

4. The aluminum profile surface multi-angle impact detection device according to claim 1, characterized in that: Ventilation windows (14) are symmetrically provided on both sides of the shell (1), and handles (15) are fixed on both sides of the shell (1).

Citation Information

Patent Citations

  • Special tool clamp device for full-automatic metal Charpy impact sample

    CN222336926U