A conveying detection device and method for processing aluminum alloy plates

Abstract

The invention discloses a conveying and detecting device and method for processing aluminum alloy plates, comprising a conveying and loading mechanism, a unloading mechanism and a detecting mechanism, wherein the detecting mechanism comprises a detecting platform and a first imaging component, a second imaging component and a third imaging component, wherein the first imaging component comprises a first camera, and a first plane light source plate is arranged opposite to the first camera; the second imaging component comprises a second camera, and an annular light source plate is arranged below the second camera; the third imaging component comprises a second plane light source plate arranged below a detecting hole, and a surface camera is arranged on one side of the second plane light source plate; through the layout of multiple groups of cameras and multi-angle light sources, the horizontal arrangement of the first camera and the plane light source plate, and the annular light source corresponding to the second camera forms diffuse light, reduces the formation of high-intensity light, and reduces the interference of ambient light sources, effectively avoids the detection interference caused by surface reflection, and combines with the adjustable third imaging component to realize comprehensive detection of the bottom surface of the aluminum alloy plate.

Description

Technical Field

[0001] The present invention relates to the field of detection technology, and in particular to a conveying detection device and method for processing aluminum alloy plates. Background Art

[0002] With the rapid development of the aerospace, automobile manufacturing and electronics industries, the demand for high-precision aluminum alloy materials is increasing. Aviation-grade aluminum alloys are widely used in aircraft skins, aviation parts, automobile bodies, and electronic equipment housings due to their excellent properties such as high strength, light weight, and corrosion resistance. The manufacturing and processing requirements for this type of aluminum alloy sheet are extremely strict, especially in terms of surface quality and dimensional accuracy. Any tiny flaws or defects may affect its final performance. Therefore, in order to ensure product quality, aluminum alloy sheets must be precisely tested during the production process to meet the industry's high standards for materials.

[0003] However, the existing technology usually uses visual inspection to inspect the quality of aluminum alloy plates. This traditional inspection method often relies on two sets of cameras to shoot and analyze the surface of the plate. However, due to the high reflective properties of the aluminum alloy surface, light is easily reflected to the camera during the inspection process, resulting in reflective spots in the image, which in turn interferes with the inspection accuracy. In addition, the camera shooting angle is relatively fixed and single, making it difficult to fully cover all surface areas of the aluminum alloy plate. In particular, for the inspection of tiny dents or small scratches on the surface, the existing technology has the problem of false detection and missed detection, and the accuracy of the inspection results is low and the error is large.

[0004] In view of this, traditional visual inspection methods can no longer meet the high-precision and high-reliability quality inspection requirements of aviation-grade aluminum materials, and an improved inspection technology is urgently needed to improve inspection accuracy. Summary of the invention

[0005] The object of the present invention is to provide a conveying detection device and method for processing aluminum alloy plates to solve the above technical problems.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A conveying and detecting device for processing aluminum alloy plates, comprising a conveying and loading mechanism and a unloading mechanism, and a detecting mechanism arranged between the conveying and loading mechanism and the unloading mechanism, wherein a clamping mechanism for transporting aluminum alloy plates is arranged on one side of the detecting mechanism;

[0008] The detection mechanism comprises a detection platform for placing the aluminum alloy plate, a first imaging component is arranged on one side of the detection platform, the first imaging component comprises two first cameras arranged in parallel in a transverse direction, and a first planar light source plate is arranged opposite to the first camera;

[0009] A second imaging component is disposed above the detection platform, the second imaging component comprises a second camera disposed downward in a vertical direction, and an annular light source plate is disposed below the second camera;

[0010] The detection platform is provided with a detection hole, and a third imaging component is arranged below the detection platform, and the third imaging component includes a second plane light source plate arranged below the detection hole, and a surface camera is arranged on one side of the second plane light source plate; wherein, the second plane light source plate is provided with a first linear module for driving its movement, the surface camera is rotatably connected to the camera bracket, and one side of the surface camera is connected to an angle adjustment member.

[0011] Optionally, the conveying and feeding mechanism includes two side plates arranged at intervals, a chain assembly is arranged between the two side plates, each link of the chain assembly is connected to a chain plate, and a first drive motor is arranged on one side of the chain assembly, and the first drive motor is used to drive the chain assembly to rotate.

[0012] Optionally, a protective plate is provided above the side plate, and the protective plate is mounted on the side plate through a connecting assembly;

[0013] The connecting assembly includes a first connecting plate connected to the side plate, a first supporting rod is arranged on the first connecting plate in a vertical direction, a connecting hole is opened at a preset position of the first supporting rod, a second supporting rod is arranged transversely through the connecting hole, and the second supporting rod is movably connected in the connecting hole;

[0014] An adjustment hole is formed at the upper end of the first support rod, a locking piece is threadedly connected to the adjustment hole, and one end of the locking piece extends into the connection hole and abuts against the second support rod.

[0015] Optionally, the clamping mechanism comprises a first linear guide rail arranged along the conveying direction of the conveying and feeding mechanism, and two groups of clamping jaw assemblies are slidably connected to the first linear guide rail;

[0016] The clamping jaw assembly comprises a main body plate, and the main body plate is connected with a clamping jaw body for clamping a workpiece.

[0017] Optionally, a slide groove is provided at one end of the main body plate, a first clamp block and a second clamp block are slidably connected in the slide groove, a wall surface of the first clamp block and the second clamp block close to each other is respectively provided with a connecting groove, a wall surface of the two connecting grooves away from each other is respectively provided with a toothed portion, and a connecting gear is provided between the two connecting grooves, and the connecting gear is respectively meshed and connected with the toothed portions of the first clamp block and the second clamp block;

[0018] Wherein, the first clamping block is connected to a pushing cylinder, and the pushing cylinder is used to push the first clamping block to move linearly relative to the second clamping block.

[0019] Optionally, the first imaging assembly includes a second linear guide rail, two groups of base assemblies are slidably connected to the second linear guide rail, and the two first cameras are respectively arranged on the corresponding base assemblies;

[0020] A second driving member is provided on one side of the second linear guide rail, a screw member is provided at the driving end of the second driving member, the screw member is provided with a positive thread portion and a negative thread portion, the two groups of base components are respectively threadedly connected to the positive thread portion and the negative thread portion, and the second driving member operates to drive the two first cameras to move toward each other.

[0021] Optionally, the second imaging assembly includes a mounting plate, the second camera is arranged on the mounting plate, a first mounting ring is arranged on the lower end surface of the mounting plate, a second mounting ring is arranged below the first mounting ring, a diameter of the first mounting ring is smaller than a diameter of the second mounting ring, the first mounting ring and the second mounting ring are connected via a cone panel, and a light absorbing coating is arranged on the lower end surface of the cone panel;

[0022] Wherein, a photosensitive element is arranged on the lower end surface of the first mounting ring, and the annular light source plate is arranged on the second mounting ring.

[0023] A conveying detection method for processing aluminum alloy plates is implemented by using the conveying detection device for processing aluminum alloy plates as described above, and the conveying detection method comprises:

[0024] The conveying and feeding mechanism conveys the aluminum alloy plate to a preset position, and the aluminum alloy plate is fixed on the detection platform of the detection mechanism through the clamping mechanism;

[0025] Using two first cameras arranged in parallel in a horizontal direction and facing a first planar light source plate, a first image of the side surface of the plate is captured;

[0026] The second camera of the second imaging component is used to shoot the front of the plate downwards, and the second image of the upper surface of the plate is captured in combination with the annular light source plate; wherein the intelligent light source adjustment system dynamically adjusts the brightness of the annular light source plate based on the reflection feedback of the second image;

[0027] Through the detection hole, the second plane light source plate of the third imaging component provides a bottom light source, and the area camera captures a third image of the upper surface of the plate; wherein the intelligent light source adjustment system drives the first linear module to operate based on the reflection feedback of the third image to adjust the position of the second plane light source plate, and adjusts the shooting angle of the area camera through the angle adjustment member;

[0028] The first image, the second image and the third image are integrated to perform image processing and analysis to identify surface quality defects of the plate.

[0029] Optionally, the intelligent light source adjustment system dynamically adjusts the brightness of the annular light source panel based on the reflection condition of the second image feedback, specifically including:

[0030] Detecting the brightness distribution in the second image through the image processing module, identifying whether there is an overexposed area caused by a high reflective area on the surface of the aluminum alloy plate, so as to obtain a reflective recognition result, and identifying the size and intensity of the reflective area in the image;

[0031] According to the reflection recognition results, the reflection area whose brightness needs to be reduced and the dark area whose brightness needs to be increased are determined to generate a light source adjustment strategy;

[0032] The ring light source panel is divided into multiple independently controllable areas, and the brightness of each independent area is controlled by the circuit;

[0033] According to the light source adjustment strategy, the brightness of each independent area is dynamically adjusted to reduce the light intensity in the reflective area and increase the light intensity in the dark area.

[0034] Optionally, the intelligent light source adjustment system drives the first linear module to operate based on the reflection of the third image feedback to adjust the position of the second planar light source board, and adjusts the shooting angle of the area camera through the angle adjustment member, specifically including:

[0035] The intelligent light source adjustment system analyzes the acquired third image in real time, identifies the reflective area and the part with uneven light in the third image, and generates a reflective detection signal;

[0036] According to the reflection detection signal, the intelligent light source adjustment system calculates the optimal adjustment direction and position of the illumination angle of the second planar light source panel, and generates a light source position adjustment signal and an angle adjustment signal;

[0037] After receiving the light source position adjustment signal, the first linear module drives the second planar light source plate to move along a preset track to change the irradiation angle or distance of the light source;

[0038] The intelligent light source adjustment system determines the best shooting angle of the area camera by analyzing the position of the reflective area in the third image, and transmits the angle adjustment signal to the control unit of the angle adjustment member if the best shooting angle of the area camera is within the reflective area;

[0039] After receiving the angle adjustment signal, the angle adjustment member adjusts the shooting angle of the area camera in real time.

[0040] Compared with the prior art, the present invention has the following beneficial effects: when working, starting from the conveying and feeding mechanism, the aluminum alloy plate is conveyed to the detection mechanism, the clamping mechanism transfers the aluminum alloy plate to the detection platform, and the two parallel first cameras cooperate with the first plane light source plate facing it to take a side image of the plate; at the same time, the second camera of the second imaging component photographs the front of the plate vertically downward from above, and cooperates with the annular light source plate to achieve comprehensive surface detection; in addition, the second plane light source plate supplies light to the lower surface of the aluminum alloy plate through the detection hole, and the surface camera photographs and images the bottom surface of the plate, and the second plane light source plate is driven by the first linear module to realize its movement in different positions, thereby ensuring comprehensive The light source in each position evenly illuminates the plate, and the angle of the surface camera can be flexibly adjusted through the angle adjustment part to obtain the best detection angle. The device realizes all-round precision detection of aluminum alloy plates through multiple groups of cameras and multi-angle light source layout. The first camera and the flat light source plate are arranged horizontally, and the annular light source corresponding to the second camera forms diffuse light, which reduces the formation of high-intensity light and reduces the interference of ambient light sources, effectively avoiding detection interference caused by surface reflections. Combined with the adjustable third imaging component, comprehensive detection of the bottom surface of the aluminum alloy plate is realized. The flexibility of the overall device and the multi-angle detection design have greatly improved the accuracy and coverage of detection, and are suitable for detection of aluminum alloy plates with high precision requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0042] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0043] Figure 1 This is a schematic diagram of the overall structure of the conveying and detecting device for processing aluminum alloy plates according to the first embodiment of the present invention;

[0044] Figure 2 This is a structural schematic diagram of the conveying and loading mechanism of the conveying and detecting device for processing aluminum alloy plates of the first embodiment of the present invention;

[0045] Figure 3This is a schematic diagram of the structure of the connection assembly of the conveying and detecting device for processing aluminum alloy plates according to the first embodiment of the present invention;

[0046] Figure 4 This is a schematic diagram of the structure of the detection mechanism and the clamping mechanism of the conveying detection device for processing aluminum alloy plates of the first embodiment of the present invention;

[0047] Figure 5 This is a schematic diagram of the structure of the detection mechanism of the conveying detection device for processing aluminum alloy plates according to the first embodiment of the present invention;

[0048] Figure 6 This is a schematic structural diagram of the first imaging component of the conveying and detecting device for processing aluminum alloy plates of the first embodiment;

[0049] Figure 7 This is a schematic structural diagram of the second imaging component of the conveying and detecting device for processing aluminum alloy plates of the first embodiment;

[0050] Figure 8 This is a schematic structural diagram of the clamping jaw assembly of the conveying and detecting device for processing aluminum alloy plates according to the first embodiment of the present invention.

[0051] Illustration: conveying and loading mechanism 100, side plate 110, chain assembly 120, chain plate 121, first driving motor 130, protection plate 140, connecting assembly 150, first connecting plate 151, first supporting rod 152, connecting hole 153, second supporting rod 154, locking member 155;

[0052] Detection mechanism 200, detection platform 210, first imaging component 220, first camera 221, first planar light source plate 222, second imaging component 230, second camera 231, annular light source plate 232, detection hole 211, third imaging component 240, second planar light source plate 241, surface camera 242, first linear module 243, camera bracket 244, angle adjustment member 245, second linear guide rail 223, base component 224, second driving member 225, screw member 226, mounting plate 233, first mounting ring 234, second mounting ring 235, cone panel 236, light absorbing coating 237;

[0053] The clamping mechanism 300 , the unloading mechanism 400 , the first linear guide rail 310 , the clamping jaw assembly 320 , the main body plate 321 , the clamping jaw body 322 , the first clamping block 323 , the second clamping block 324 , the connecting groove 325 , the toothed portion 326 , the connecting gear 327 , and the pushing cylinder 328 . DETAILED DESCRIPTION

[0054] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0056] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0057] Embodiment 1:

[0058] Combination Figures 1 to 8 As shown, an embodiment of the present invention provides a conveying and detecting device for processing aluminum alloy plates, including a conveying and loading mechanism 100 and a unloading mechanism 400, and a detecting mechanism 200 disposed between the conveying and loading mechanism 100 and the unloading mechanism 400, and a clamping mechanism 300 for transporting aluminum alloy plates is disposed on one side of the detecting mechanism 200. The conveying and detecting device for processing aluminum alloy plates can realize the automated process from loading to detection and then to unloading of aluminum alloy plates by arranging the conveying and loading mechanism 100 and the unloading mechanism 400, thereby improving the efficiency of the production line. The clamping mechanism 300 disposed on one side of the detecting mechanism 200 can stably and accurately convey the aluminum alloy plates from loading to the detecting platform 210.

[0059] The detection mechanism 200 includes a detection platform 210 for placing an aluminum alloy plate, a first imaging component 220 is arranged on one side of the detection platform 210, and the first imaging component 220 includes two first cameras 221 arranged in parallel in a horizontal direction, and a first planar light source plate 222 is arranged opposite to the first camera 221. Through the parallel dual-camera design, the system can simultaneously collect images of the side of the plate from multiple angles, thereby effectively avoiding the problem of incomplete image information caused by shooting at a single angle, and improving the comprehensiveness and accuracy of the detection.

[0060] A second imaging component 230 is disposed above the detection platform 210. The second imaging component 230 includes a second camera 231 disposed vertically downward, and an annular light source plate 232 is disposed below the second camera 231. The annular light source plate 232 is equipped to provide 360-degree uniform illumination for the upper surface of the plate, avoiding detection blind spots or reflection interference caused by uneven light sources, and ensuring accurate detection of upper surface defects and dimensions. This design is particularly suitable for detection scenarios of aluminum alloy plates with strong surface reflections.

[0061] The detection platform 210 is provided with a detection hole 211, and a third imaging component 240 is arranged below the detection platform 210. The third imaging component 240 includes a second plane light source plate 241 arranged below the detection hole 211, and a surface camera 242 is arranged on one side of the second plane light source plate 241; wherein, the second plane light source plate 241 is provided with a first linear module 243 for driving its movement, the surface camera 242 is rotatably connected to the camera bracket 244, and one side of the surface camera 242 is connected to an angle adjustment member 245.

[0062] It should be noted that since the light brightness below the detection platform 210 is relatively low, it is less affected by ambient light. Therefore, it is necessary to consider whether the shooting angle of the tilted surface camera 242 will produce a reflective area when shooting. Therefore, the light and shadow effects are balanced by using a second planar light source panel 241 and a surface camera 242 that can be moved and adjusted.

[0063] Through this multi-level, multi-angle visual inspection design, the entire device can achieve all-round inspection of aluminum alloy plates, avoiding missed detection and false detection caused by problems such as surface reflection and single angle in traditional inspection, improving the efficiency and accuracy of inspection, and is particularly suitable for aluminum alloy plate inspection scenarios with high precision requirements.

[0064] The working principle of the present invention is as follows: when working, starting from the conveying and loading mechanism 100, the aluminum alloy plate is conveyed to the detection mechanism 200, and the clamping mechanism 300 transfers the aluminum alloy plate to the detection platform 210, and the two parallel first cameras 221 cooperate with the first plane light source plate 222 facing it to shoot the side image of the plate; at the same time, the second camera 231 of the second imaging component 230 shoots the front of the plate vertically downward from the top, and cooperates with the annular light source plate 232 to achieve comprehensive surface detection; in addition, the second plane light source plate 241 supplies light to the lower surface of the aluminum alloy plate through the detection hole 211, and the surface camera 242 shoots and images the bottom surface of the plate, and the second plane light source plate 241 is driven by the first linear module 243 to achieve its position at different positions. Move, thereby ensuring that the all-round light source evenly illuminates the plate, and the angle of the surface camera 242 is flexibly adjusted through the angle adjustment member 245 to obtain the best detection angle; the device realizes all-round precision detection of aluminum alloy plates through multiple groups of cameras and multi-angle light source layout, the first camera 221 and the flat light source plate are arranged horizontally, and the annular light source corresponding to the second camera 231 forms diffuse light, which reduces the formation of high-intensity light and reduces the interference of ambient light sources, effectively avoiding detection interference caused by surface reflection, and combined with the adjustable third imaging component 240 to realize comprehensive detection of the bottom surface of the aluminum alloy plate, the flexibility of the overall device and the multi-angle detection design improve the accuracy and coverage of detection, and is suitable for aluminum alloy plate detection with high precision requirements.

[0065] In this embodiment, it is specifically described that the conveying and loading mechanism 100 includes two side plates 110 arranged at intervals, a chain assembly 120 is arranged between the two side plates 110, each link of the chain assembly 120 is connected to a chain plate 121, and a first driving motor 130 is arranged on one side of the chain assembly 120, and the first driving motor 130 is used to drive the chain assembly 120 to rotate.

[0066] It should be noted that each link of the chain assembly 120 is connected to a chain plate 121, and the surface of the entire conveying mechanism is composed of continuous chain plates 121, which can better support and convey the aluminum alloy plate and prevent the plate from vibrating or tilting during the conveying process. The first drive motor 130 is responsible for driving the rotation of the chain assembly 120, so that the aluminum alloy plate can move smoothly along the conveying line. This chain drive design is suitable for large-scale conveying of aluminum alloy plates on industrial assembly lines, providing higher transmission efficiency and durability.

[0067] In the present embodiment, it is further explained that a protective plate 140 is arranged above the side panel 110, and the protective plate 140 is installed on the side panel 110 through a connecting assembly 150; the connecting assembly 150 includes a first connecting plate 151 connected to the side panel 110, and a first support rod 152 is arranged on the first connecting plate 151 along the vertical direction, and a connecting hole 153 is provided at a preset position of the first support rod 152, and a second support rod 154 is transversely arranged through the connecting hole 153, and the second support rod 154 is movably connected to the connecting hole 153; an adjustment hole is provided at the upper end of the first support rod 152, and a locking piece 155 is threadedly connected to the adjusting hole, and one end of the locking piece 155 extends into the connecting hole 153 and abuts against the second support rod 154.

[0068] It should be noted that the structural design of the connection assembly 150 is relatively flexible, especially in the part where the second support rod 154 is movably connected through the connection hole 153, so that the height and position of the protective plate 140 can be adjusted as needed, which is convenient for flexible setting in different production environments. At the same time, the design of the adjustment hole and the locking member 155 on the first support rod 152 makes it possible to fix or adjust the position of the second support rod 154 by tightening or loosening the locking member 155, thereby achieving stability and flexible adjustment of the protective plate 140.

[0069] In this embodiment, the clamping mechanism 300 includes a first linear guide rail 310 arranged along the conveying direction of the conveying and feeding mechanism 100, and two groups of clamping jaw assemblies 320 are slidably connected to the first linear guide rail 310; the clamping jaw assembly 320 includes a main body plate 321, and the main body plate 321 is connected to a clamping jaw body 322 for clamping the workpiece.

[0070] When working, the two sides of the aluminum alloy plate are clamped by the clamping bodies 322 of the two sets of clamping jaw assemblies 320, and the clamping mechanism 300 allows the clamping jaw assemblies 320 to slide along the conveying direction through the first linear guide rail 310 provided on the conveying and feeding mechanism 100. This design allows the clamping mechanism 300 to flexibly adjust the position of the clamping jaws according to the position of the plate, ensuring accurate grasping and positioning of the aluminum alloy plate.

[0071] In this embodiment, a sliding groove is provided at one end of the main plate 321, and the first clamp block 323 and the second clamp block 324 are slidably connected in the sliding groove, and a connecting groove 325 is provided on a wall surface where the first clamp block 323 and the second clamp block 324 are close to each other, and a toothed portion 326 is provided on a wall surface where the two connecting grooves 325 are away from each other, and a connecting gear 327 is provided between the two connecting grooves 325, and the connecting gear 327 is meshed and connected with the toothed portions 326 of the first clamp block 323 and the second clamp block 324, respectively; wherein the first clamp block 323 is connected to a pushing cylinder 328, and the pushing cylinder 328 is used to push the first clamp block 323 to move linearly relative to the second clamp block 324.

[0072] It should be noted that two clamping blocks that move relative to each other are provided, namely, the first clamping block 323 and the second clamping block 324. The two clamping blocks mesh with each other through the connecting gear 327 and the toothed portion 326 thereon, ensuring that the two clamping blocks can move synchronously. The design of the connecting gear 327 ensures that the two clamping blocks always move in parallel, and the plate will not be damaged due to uneven force. The first clamping block 323 is driven by the push cylinder 328 to push the first clamping block 323 to move linearly relative to the second clamping block 324, thereby achieving clamping or releasing of the plate. The entire design enables the clamping mechanism to achieve stable and reliable clamping, and has the ability to respond quickly.

[0073] In this embodiment, it is specifically described that the first imaging component 220 includes a second linear guide rail 223, and two groups of base components 224 are slidably connected to the second linear guide rail 223, and the two first cameras 221 are respectively arranged on the corresponding base components 224; a second driving member 225 is arranged on one side of the second linear guide rail 223, and a screw rod 226 is arranged at the driving end of the second driving member 225, and the screw rod 226 is provided with a positive thread portion and a negative thread portion, and the two groups of base components 224 are respectively threadedly connected to the positive thread portion and the negative thread portion, and the second driving member 225 operates to drive the two first cameras 221 to move toward each other.

[0074] It should be noted that when the second driving member 225 is running, the screw drives the base assembly 224 to move toward each other. This design enables the two cameras to automatically adjust the distance as needed to adapt to aluminum alloy plates of different widths, thereby achieving more flexible and efficient side image acquisition. This precise design of moving toward each other effectively improves the detection accuracy of the system, especially when processing plates with large width variations.

[0075] In this embodiment, the second imaging component 230 includes a mounting plate 233, the second camera 231 is arranged on the mounting plate 233, the lower end surface of the mounting plate 233 is provided with a first mounting ring 234, and a second mounting ring 235 is provided below the first mounting ring 234. The diameter of the first mounting ring 234 is smaller than the diameter of the second mounting ring 235. The first mounting ring 234 and the second mounting ring 235 are connected by a conical panel 236, and the lower end surface of the conical panel 236 is provided with a light-absorbing coating 237; wherein, the lower end surface of the first mounting ring 234 is provided with a photosensitive element, and the annular light source plate 232 is provided on the second mounting ring 235.

[0076] The purpose of this design is to reduce the interference of light reflection when the camera is shooting, and to improve the contrast and clarity of the image. The light-absorbing coating 237 effectively avoids the reflection feedback of light between the light source and the camera, and improves the light control effect during the detection process. In addition, a photosensitive element is provided on the lower end face of the first mounting ring 234, which is used to sense the light intensity of the light source and perform feedback adjustment. This feedback mechanism, combined with the layout of the annular light source plate 232, can dynamically adjust the lighting conditions, ensure uniform lighting in the detection area, and avoid local over-brightness or over-darkness, thereby improving the accuracy and reliability of visual detection.

[0077] Embodiment 2:

[0078] The present invention further provides a conveying detection method for processing aluminum alloy plates, which is implemented by using the conveying detection device for processing aluminum alloy plates as in the first embodiment. The conveying detection method comprises:

[0079] S1 , the conveying and loading mechanism 100 conveys the aluminum alloy plate to a preset position, and fixes the aluminum alloy plate on the detection platform 210 of the detection mechanism 200 through the clamping mechanism 300 .

[0080] S2, capturing a first image of the side surface of the plate by using two first cameras 221 arranged in parallel in a horizontal direction and a first planar light source plate 222 facing the first camera;

[0081] The first planar light source plate 222 provides uniform illumination to avoid image distortion caused by uneven light or reflection interference. The parallel setting of the dual cameras increases the coverage of the side image, ensuring that all kinds of detailed features on the side of the plate can be fully captured. The purpose of this step is to detect possible minor defects such as scratches and dents on the side through the side image.

[0082] S3, using the second camera 231 of the second imaging component 230 to shoot the front side of the plate downwards, combined with the annular light source plate 232, to shoot a second image of the upper surface of the plate; wherein the intelligent light source adjustment system dynamically adjusts the brightness of the annular light source plate 232 based on the reflection feedback from the second image.

[0083] S4, through the detection hole 211, the second plane light source plate 241 of the third imaging component 240 provides a bottom light source, and the surface camera 242 captures a third image of the upper surface of the plate; wherein the intelligent light source adjustment system drives the first linear module 243 to operate based on the reflection feedback of the third image to adjust the position of the second plane light source plate 241, and adjusts the shooting angle of the surface camera 242 through the angle adjustment member 245.

[0084] S5, integrating the first image, the second image and the third image, performing image processing and analysis, and identifying surface quality defects of the plate.

[0085] It should be noted that the system can conduct comprehensive inspections on the sides, top and bottom of the plate to identify surface defects, scratches, dents and other potential quality issues. Through multi-view and multi-angle image fusion analysis, the inspection results are more comprehensive and accurate to meet the quality control needs of high-precision aluminum alloy plates.

[0086] In this embodiment, the intelligent light source adjustment system dynamically adjusts the brightness of the annular light source plate 232 based on the reflection of the second image feedback, specifically including:

[0087] S301, detecting the brightness distribution in the second image through an image processing module, identifying whether there is an overexposed area caused by a high reflective area on the surface of the aluminum alloy plate, so as to obtain a reflective recognition result, and identifying the size and intensity of the reflective area in the image;

[0088] S302, determining, according to the reflection recognition result, a reflection area whose brightness needs to be reduced and a dark area whose brightness needs to be increased, so as to generate a light source adjustment strategy;

[0089] S303, dividing the annular light source plate 232 into a plurality of independently controllable areas, and controlling the brightness of each independent area through a circuit;

[0090] S304, dynamically adjusting the brightness of each independent area according to the light source adjustment strategy, reducing the light intensity of the reflective area, and increasing the light intensity of the dark area, so as to achieve uniform image brightness.

[0091] In this embodiment, the intelligent light source adjustment system drives the first linear module 243 to operate based on the reflection of the third image feedback to adjust the position of the second planar light source plate 241, and adjusts the shooting angle of the area camera 242 through the angle adjustment member 245, specifically including:

[0092] S401, the intelligent light source adjustment system analyzes the acquired third image in real time, identifies the reflective area and the part with uneven light in the third image, and generates a reflective detection signal; the signal is used to describe the specific reflective area and reflective intensity of the bottom surface of the plate.

[0093] S402, based on the reflection detection signal, the intelligent light source adjustment system calculates the optimal adjustment direction and position of the illumination angle of the second planar light source plate 241, and generates a light source position adjustment signal and an angle adjustment signal; the system generates a corresponding light source position adjustment signal based on the geometric shape of the plate, the light reflection angle and the required uniform illumination, and transmits it to the control unit of the first linear module 243.

[0094] S403, after receiving the light source position adjustment signal, the first linear module 243 drives the second planar light source plate 241 to move along a preset track to change the irradiation angle or distance of the light source; by adjusting the position of the light source plate, the system ensures that the light can irradiate the bottom surface of the aluminum alloy plate at the optimal angle, thereby reducing reflection interference and improving image clarity.

[0095] S404, the intelligent light source adjustment system determines the best shooting angle of the area camera 242 by analyzing the position of the reflective area in the third image, and transmits an angle adjustment signal to the control unit of the angle adjustment member 245 if the best shooting angle of the area camera 242 is within the reflective area;

[0096] S405, after receiving the angle adjustment signal, the angle adjustment member 245 adjusts the shooting angle of the surface camera 242 in real time. By adjusting the pitch or rotation angle of the surface camera 242, the reflective area is avoided to ensure that the surface camera 242 can capture a complete image of the bottom surface of the plate from the best angle. This dynamic adjustment process is coordinated with the position adjustment of the light source board to ensure that the captured image is free of reflection interference, and the clarity and detail presentation meet the expected standards.

[0097] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A conveying and detecting device for processing aluminum alloy plates, characterized in that: It comprises a conveying and loading mechanism (100) and a unloading mechanism (400), and a detection mechanism (200) arranged between the conveying and loading mechanism (100) and the unloading mechanism (400), wherein a clamping mechanism (300) for transporting aluminum alloy plates is arranged on one side of the detection mechanism (200); The detection mechanism (200) comprises a detection platform (210) for placing an aluminum alloy plate, a first imaging component (220) is arranged on one side of the detection platform (210), the first imaging component (220) comprises two first cameras (221) arranged in parallel in a transverse direction, and a first planar light source plate (222) is arranged opposite to the first cameras (221); A second imaging component (230) is arranged above the detection platform (210), the second imaging component (230) comprises a second camera (231) arranged downward in a vertical direction, and an annular light source plate (232) is arranged below the second camera (231); The detection platform (210) is provided with a detection hole (211), and a third imaging component (240) is arranged below the detection platform (210), and the third imaging component (240) comprises a second plane light source plate (241) arranged below the detection hole (211), and a surface camera (242) is arranged on one side of the second plane light source plate (241); wherein the second plane light source plate (241) is provided with a first linear module (243) for driving the movement thereof, the surface camera (242) is rotatably connected to a camera bracket (244), and one side of the surface camera (242) is connected to an angle adjustment member (245); The first imaging component (220) comprises a second linear guide rail (223), two groups of base components (224) are slidably connected to the second linear guide rail (223), and the two first cameras (221) are respectively arranged on the corresponding base components (224); A second driving member (225) is provided on one side of the second linear guide rail (223); a screw member (226) is provided at a driving end of the second driving member (225); the screw member (226) is provided with a positive thread portion and a negative thread portion; two groups of base components (224) are respectively threadedly connected to the positive thread portion and the negative thread portion; the second driving member (225) operates to drive the two first cameras (221) to move towards each other; The second imaging assembly (230) comprises a mounting plate (233), the second camera (231) being arranged on the mounting plate (233), the lower end surface of the mounting plate (233) being provided with a first mounting ring (234), a second mounting ring (235) being arranged below the first mounting ring (234), the diameter of the first mounting ring (234) being smaller than the diameter of the second mounting ring (235), the first mounting ring (234) and the second mounting ring (235) being connected via a conical panel (236), the lower end surface of the conical panel (236) being provided with a light absorbing coating (237); Wherein, a photosensitive element is provided on the lower end surface of the first mounting ring (234), and the annular light source plate (232) is provided on the second mounting ring (235).

2. The conveying detection device for aluminum alloy sheet processing according to claim 1, characterized in that: The conveying and loading mechanism (100) comprises two side plates (110) arranged at an interval, a chain assembly (120) is arranged between the two side plates (110), each chain link of the chain assembly (120) is connected to a chain plate (121), and a first drive motor (130) is arranged on one side of the chain assembly (120), and the first drive motor (130) is used to drive the chain assembly (120) to rotate.

3. The conveying detection device for aluminum alloy sheet processing according to claim 2, characterized in that: A protective plate (140) is provided above the side plate (110), and the protective plate (140) is mounted on the side plate (110) via a connecting assembly (150); The connecting assembly (150) comprises a first connecting plate (151) connected to the side plate (110); a first supporting rod (152) is arranged on the first connecting plate (151) in a vertical direction; a connecting hole (153) is provided at a preset position of the first supporting rod (152); a second supporting rod (154) is transversely arranged through the connecting hole (153); and the second supporting rod (154) is movably connected to the connecting hole (153); An adjustment hole is provided at the upper end of the first support rod (152), a locking piece (155) is threadedly connected to the adjustment hole, and one end of the locking piece (155) extends into the connection hole (153) and abuts against the second support rod (154).

4. The conveying detection device for aluminum alloy sheet processing according to claim 1, characterized in that: The clamping mechanism (300) comprises a first linear guide rail (310) arranged along the conveying direction of the conveying and feeding mechanism (100), and two groups of clamping jaw assemblies (320) are slidably connected to the first linear guide rail (310); The clamping jaw assembly (320) comprises a main body plate (321), and the main body plate (321) is connected to a clamping jaw body (322) for clamping a workpiece.

5. The conveying detection device for aluminum alloy sheet processing according to claim 4, characterized in that: A sliding groove is provided at one end of the main body plate (321), and a first clamping block (323) and a second clamping block (324) are slidably connected in the sliding groove; a connecting groove (325) is provided on a wall surface where the first clamping block (323) and the second clamping block (324) are close to each other, and a toothed portion (326) is provided on a wall surface where the two connecting grooves (325) are far away from each other, and a connecting gear (327) is provided between the two connecting grooves (325), and the connecting gear (327) is meshedly connected with the toothed portions (326) of the first clamping block (323) and the second clamping block (324); The first clamping block (323) is connected to a pushing cylinder (328), and the pushing cylinder (328) is used to push the first clamping block (323) to move linearly relative to the second clamping block (324).

6. A conveying detection method for aluminum alloy plate processing, characterized in that: The method is implemented by using the conveying detection device for processing aluminum alloy sheet materials according to any one of claims 1 to 5, wherein the conveying detection method comprises: The conveying and feeding mechanism (100) conveys the aluminum alloy plate to a preset position, and fixes the aluminum alloy plate on the detection platform (210) of the detection mechanism (200) through the clamping mechanism (300); Using two first cameras (221) arranged in parallel in the transverse direction and a first planar light source plate (222) facing each other, a first image of the side surface of the plate is captured; The second camera (231) of the second imaging component (230) is used to shoot the front side of the plate downwards, and in combination with the annular light source plate (232), a second image of the upper surface of the plate is shot; wherein the intelligent light source adjustment system dynamically adjusts the brightness of the annular light source plate (232) based on the reflection situation fed back by the second image; The second plane light source plate (241) of the third imaging component (240) provides a bottom light source through the detection hole (211), and the surface camera (242) captures a third image of the bottom surface of the plate; wherein the intelligent light source adjustment system drives the first linear module (243) to operate based on the reflection condition fed back by the third image, so as to adjust the position of the second plane light source plate (241), and adjusts the shooting angle of the surface camera (242) through the angle adjustment member (245); Combining the first image, the second image and the third image, performing image processing and analysis, and identifying surface quality defects of the plate; The intelligent light source adjustment system dynamically adjusts the brightness of the annular light source panel (232) based on the reflection condition of the second image feedback, specifically comprising: Detecting the brightness distribution in the second image through the image processing module, identifying whether there is an overexposed area caused by a high reflective area on the surface of the aluminum alloy plate, so as to obtain a reflective recognition result, and identifying the size and intensity of the reflective area in the image; According to the reflection recognition results, the reflection area whose brightness needs to be reduced and the dark area whose brightness needs to be increased are determined to generate a light source adjustment strategy; Dividing the annular light source plate (232) into a plurality of independently controllable areas, and controlling the brightness of each independent area through a circuit; According to the light source adjustment strategy, the brightness of each independent area is dynamically adjusted to reduce the light intensity in the reflective area and increase the light intensity in the dark area; The intelligent light source adjustment system drives the first linear module (243) to operate based on the reflection condition of the third image feedback, so as to adjust the position of the second planar light source plate (241), and adjusts the shooting angle of the area camera (242) through the angle adjustment member (245), specifically comprising: The intelligent light source adjustment system analyzes the acquired third image in real time, identifies the reflective area and the part with uneven light in the third image, and generates a reflective detection signal; According to the reflected light detection signal, the intelligent light source adjustment system calculates the optimal adjustment direction and position of the illumination angle of the second planar light source panel (241), and generates a light source position adjustment signal and an angle adjustment signal; After receiving the light source position adjustment signal, the first linear module (243) drives the second planar light source plate (241) to move along a preset track to change the irradiation angle or distance of the light source; The intelligent light source adjustment system determines the best shooting angle of the area camera (242) by analyzing the position of the reflective area in the third image, and transmits the angle adjustment signal to the control unit of the angle adjustment member (245) if the best shooting angle of the area camera (242) is within the reflective area; After receiving the angle adjustment signal, the angle adjustment member (245) adjusts the shooting angle of the area camera (242) in real time.

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