A feeding and discharging device and method for photovoltaic panel coating
By designing automated inlet and discharge equipment and coating systems, double-sided coating of photovoltaic panels is realized, solving the problems of single-sided coating and thermal management of photovoltaic panels in the existing technology, and improving the overall performance and production efficiency of photovoltaic modules.
Patent Information
- Application Number
- CN202411525641.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing photovoltaic panel coating processing equipment can only be coated for single-sided photovoltaic panels, which cannot meet the needs of double-sided coating, and cannot improve the overall performance and thermal management capabilities of photovoltaic panel components in complex climates.
A feeding and discharge equipment including a coating machine, a feeding mechanism, a feeding mechanism, a main control terminal, a transfer mechanism, a workpiece conveyor belt, a U-shaped roller conveyor line and a workpiece push module was designed, and the AGV robot and a multi-axis grabbing module were used. Achieve automatic loading and unloading of photovoltaic panels, and realize double-sided coating with chain components and gear drive.
The upper and lower sides of the photovoltaic panels are realized, the performance of photovoltaic modules is improved, the limitations of single-side coating and single-side material inlet and outlet, and the automation method is adopted to reduce production time and improve the flexibility of the production line.
Smart Images

Figure CN119050027B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic panel processing, and in particular to a material feeding and discharging device and method for photovoltaic panel coating. Background Art
[0002] Photovoltaic panel coating is a key step in improving the performance of photovoltaic modules. It involves coating the surface of cells or modules with thin films such as anti-reflective coatings, passivation layers and conductive layers. Anti-reflective coatings such as silicon dioxide and titanium dioxide are designed to reduce light reflection, increase light absorption and improve conversion efficiency. Passivation layers such as hydrogenated amorphous silicon and silicon nitride are used to reduce surface defects, reduce carrier recombination rates and improve cell performance. Conductive layers such as transparent conductive oxides are used for current collection. These thin films are precisely deposited through physical vapor deposition, chemical vapor deposition and other technologies to ensure film thickness, uniformity and quality to achieve the best performance of photovoltaic modules. With technological advances and cost reductions, coating technology continues to develop to meet the photovoltaic industry's demand for high efficiency.
[0003] In the prior art field, the photovoltaic panel coating processing adopts the invention with application publication number CN109912231A, which discloses a high-transmittance coating device and coating method for photovoltaic glass, including a working box, a coating cleaning machine is fixedly arranged at one end of the first mounting plate and the second mounting plate close to the glass, a coating machine is fixedly arranged at the right side of the coating cleaning machine on the first mounting plate and the second mounting plate, a second motor reducer integrated machine is arranged corresponding to the side outer wall of the second mounting plate and the coating machine, and a rubber roller is arranged corresponding to the coating machine and the second motor reducer integrated machine, and the A de-graining roller is fixedly arranged on the upper right side of the coating machine, an engraving roller is fixedly arranged on the lower right side of the coating machine, and a control panel is fixedly arranged on the upper left side of the working box; currently, the coating processing of photovoltaic panels only performs single-sided coating on the surface of photovoltaic panels, but according to the use requirements under the existing complex climatic conditions, it is necessary to improve the overall performance of photovoltaic panel components to enhance weather resistance or improve thermal management, so a layer of thin film is applied to the back surface of the photovoltaic panel, and the existing coating machines and feeding and discharging methods can only be used for single-sided coating processing of photovoltaic panels, and cannot meet the use requirements of double-sided coating. Summary of the invention
[0004] The object of the present invention is to provide a material loading and unloading device and method for photovoltaic panel coating to solve the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a feeding and discharging device for photovoltaic panel coating, comprising: a coating machine, a feeding mechanism, a discharging mechanism, a main control terminal, a transfer mechanism, a workpiece conveyor belt, a U-shaped roller conveyor line, a workpiece pushing module and a guide frame;
[0006] A loading mechanism is arranged at the front feed port of the coating machine; a unloading mechanism is arranged at the rear discharge port of the coating machine; a main control terminal is arranged outside the coating machine, and the main control terminal is electrically connected to the coating machine; a transfer mechanism is arranged outside the main control terminal; a workpiece conveyor belt is arranged in the right front of the main control terminal along the left-right direction, and the workpiece conveyor belt is electrically connected to the main control terminal; a U-shaped roller conveyor line is arranged on the left side of the workpiece conveyor belt; a workpiece pushing module is arranged on the inner side of the U-shaped roller conveyor line along the left-right direction, and the workpiece pushing module is electrically connected to the main control terminal; a guide frame is arranged on the left side of the workpiece pushing module.
[0007] Preferably, the feeding mechanism includes: a feeding mechanism trough body shell, a first grating sensor, a first positioning module and a first three-axis grasping module; the feeding mechanism trough body shell is arranged on the outside of the front feed port of the coating machine along the front-to-back direction; the first grating sensor is installed on the front side of the inner top end of the feeding mechanism trough body shell, and the first grating sensor is electrically connected to the main control terminal; the number of the first positioning modules is four, and the four first positioning modules are respectively arranged on the front and rear sides of the bottom of the left and right ends of the inner front side of the feeding mechanism trough body shell, and the first positioning module is electrically connected to the main control terminal; the first three-axis grasping module is installed on the top of the feeding mechanism trough body shell, and the first three-axis grasping module is electrically connected to the main control terminal.
[0008] Preferably, the unloading mechanism includes: a unloading mechanism trough body shell, a second grating sensor, a second positioning module, a second three-axis grasping module and an auxiliary unloading component; the unloading mechanism trough body shell is arranged on the outer side of the rear discharge port of the coating machine along the front-to-back direction; the second grating sensor is installed on the rear side of the inner top end of the unloading mechanism trough body shell, and the second grating sensor is electrically connected to the main control terminal; the number of the second positioning modules is four, and the four second positioning modules are respectively arranged on the front and rear sides of the bottom of the left and right ends of the inner rear side of the unloading mechanism trough body shell, and the second positioning module is electrically connected to the main control terminal; the second three-axis grasping module is installed on the top of the unloading mechanism trough body shell, and the second three-axis grasping module is electrically connected to the main control terminal; the auxiliary unloading component is installed on the inner front end of the unloading mechanism trough body shell.
[0009] Preferably, the auxiliary unloading component includes: a first trough shell, a ground rail platform, a driving module, a base frame, a first rotating seat, a guide plate, a lateral clamping module and a first electric telescopic rod; the first trough shell is arranged above the front end of the inner side of the unloading mechanism trough shell along the front-to-back direction; the ground rail platform is installed at the bottom of the inner cavity of the first trough shell; the driving module is installed in the inner cavity of the first trough shell and is located on the inner side of the ground rail platform, the internal driving end of the driving module is connected to the moving end of the ground rail platform, and the driving module is electrically connected to the main control terminal; the base frame is installed The top of the moving end of the ground rail platform; the first rotating seat is installed at the inner front end of the first trough body shell; the guide plate is arranged at the front side of the rotating end of the first rotating seat; the number of the lateral clamping modules is two, and the two lateral clamping modules are respectively installed on the left and right sides of the guide plate, and the lateral clamping modules are electrically connected to the main control terminal; the first electric telescopic rod is rotatably connected to the inner rear end of the base frame through the pin shaft seat, the telescopic end of the first electric telescopic rod is rotatably connected to the rear top end of the guide plate through the pin shaft seat, and the first electric telescopic rod is electrically connected to the main control terminal.
[0010] Preferably, the auxiliary unloading components also include: a second rotating seat, an electric flip seat, a mounting base, a bracket, a rod insertion frame, a pushing frame and a second electric telescopic rod; the second rotating seat is installed on the top right side of the first trough body shell; the electric flip seat is installed on the top of the first trough body shell and is located on the left side of the second rotating seat, and the electric flip seat is electrically connected to the main control terminal; the mounting base is installed on the inner side of the rotating end of the second rotating seat and the electric flip seat; the number of the brackets is two, and the two brackets are respectively installed on the left and right sides of the top of the mounting base; the rod insertion frame is installed at the bottom end of the mounting base; the pushing frame is sleeved on the inner side of the rod insertion frame, and the top of the pushing frame extends from the inner opening of the mounting base to the upper surface of the mounting base; the second electric telescopic rod is installed at the bottom of the rod insertion frame, and the telescopic end of the second electric telescopic rod extends to the inner side of the rod insertion frame and is connected to the bottom of the pushing frame, and the second electric telescopic rod is electrically connected to the main control terminal.
[0011] Preferably, the transfer mechanism includes: an AGV robot, a lifting module, a chassis, a sub-control module, a mounting frame, a lateral cover, a chain assembly, a rotating shaft, a belt assembly, a gear, a drive motor, a protective cover, a baffle, a mounting plate, a limit slot and a support plate; the AGV robot is located outside the main control terminal, and the AGV robot can be remotely connected to the main control terminal through a network; the lifting module is installed on the top of the AGV robot, and the lifting module and the AGV robot are electrically connected; the chassis is installed on the top of the lifting module and can be detachably installed; the sub-control module is installed on the top left front of the chassis The sub-control module can be remotely connected to the main control terminal through a network; the number of the mounting frames is two, and the two mounting frames are respectively mounted on the front and rear sides of the top of the base frame; the number of the side covers is two, and the two side covers are respectively mounted on the outsides of the front and rear mounting frames; the number of the chain assemblies is two groups, and the number of the chain assemblies in each group is two, and the two groups of chain assemblies are respectively mounted on the left and right ends of the inner side of the mounting frame along the up and down direction; the number of the rotating shafts is two groups, and the number of the rotating shafts in each group is two, and the two groups of rotating shafts are respectively connected to the left and right chain assemblies of the front and rear groups The inner side of the sprocket axis; the number of the belt assemblies is two, and the pulleys at one end of the two belt assemblies are respectively installed on the right end of the axis of the front and rear two sets of bottom rotating shafts; the number of the gears is two, and the two gears are respectively installed on the axis of the pulleys at the other ends of the front and rear belt assemblies and mesh with each other; the drive motor is installed on the right side of the top of the base frame, the rotating end of the drive motor is connected to the axis of the rear gear, and the drive motor is electrically connected to the sub-control module; the protective cover is installed on the top of the base frame and is located on the outside of the belt assembly, the gear and the drive motor; the number of the baffles is two, The two baffles are arranged on the inner side of the right ends of the front and rear mounting frames along the up and down directions, and a groove is opened at the inner bottom end of the baffle; the number of the mounting plates is two groups, and the number of the mounting plates in each group is several, and the several mounting plates are respectively arranged on the outer sides of the chains of two groups of chain assemblies in the circumferential direction along the left and right directions; the number of the limit grooves is several groups, and the number of the limit grooves in each group is two, and the several groups of limit grooves are respectively opened on the left and right sides of the several mounting plates along the up and down directions; the number of the support plates is several, and the several support plates are inserted into the outer sides of the inner cavities of the several groups of limit grooves along the left and right directions.
[0012] Preferably, the transfer mechanism includes: a second trough body shell, a support rod, a top rod, a third electric telescopic rod and a roller base plate; the second trough body shell is installed on the inner bottom end of the front and rear mounting frames; the number of the support rods is two groups, the number of the support rods in each group is two, one end of the two groups of support rods is rotatably connected to the left and right ends of the front and rear sides of the right part of the bottom end of the inner cavity of the second trough body shell through a pin shaft seat; the top rod is rotatably connected to the outside of the other ends of the front and rear groups of support rods along the left and right directions through a pin shaft; one end of the third electric telescopic rod is rotatably connected to the front and rear ends of the left side of the bottom end of the inner cavity of the second trough body shell through a pin shaft seat, the telescopic ends of the two third electric telescopic rods are respectively rotatably connected to the inner sides of the front and rear groups of right support rods through pin shafts, and the third electric telescopic rod is electrically connected to the sub-control module; the roller base plate is installed on the top of the front and rear top rods.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The external photovoltaic panel workpiece is conveyed from right to left to the surface of the U-shaped roller conveyor line through the workpiece conveyor belt. The third electric telescopic rod drives the support rod to rotate upward, so that the roller bottom plate moves obliquely upward out of the inner cavity of the second trough shell to form a docking state with the U-shaped roller conveyor line. The workpiece pushing module moves the photovoltaic panel workpiece on the surface of the U-shaped roller conveyor line along the top of the roller bottom plate to the front and rear side support plate surfaces at the bottom of the inner side of the limiting groove. The driving motor drives the internal sprockets of the front and rear two sets of chain assemblies to rotate synchronously under the coordinated drive of the gear, belt assembly and rotating shaft. The front and rear two sets of chain assemblies drive their own outer mounting plates to move circumferentially, and the inner mounting plate of the mounting frame keeps moving upward. After the outer mounting plate rotates to the inside, the support plate falls along the limiting groove to the lower position of the inner side of the mounting plate under the action of its own gravity, and then the photovoltaic panel workpiece is stored from top to bottom on the support plate surface inside the mounting frame.
[0015] 2. The AGV robot drives the chassis through the first grating sensor and enters the inner side of the feeding mechanism slot shell under the cooperation of the lifting module. The driving motor drives the two sets of chain assemblies to drive the inner mounting plate upward under the cooperation of the gear, belt assembly and rotating shaft, so as to move the photovoltaic panel workpiece from bottom to top to the position below the first three-axis grasping module. The first three-axis grasping module grasps the photovoltaic panel workpiece above the chassis and moves it to the feeding end position of the coating machine to complete the loading operation. The coating machine performs single-sided coating operation on the internal photovoltaic panel workpiece and moves to the rear discharge port position. The first electric telescopic rod drives the receiving plate to flip upward, and the driving module drives the ground rail platform to drive the base frame to move forward, and the electric flip The seat drives the mounting base plate to drive the bracket to flip, and the second electric telescopic rod drives the pushing frame to push the photovoltaic panel workpiece from the rear side of the bracket to the front side of the receiving plate. The left and right side lateral clamping modules clamp and fix the photovoltaic panel workpiece laterally, and the first electric telescopic rod drives the receiving plate to flip downward to a horizontal state, thereby completing the flipping operation of the photovoltaic panel workpiece after coating. The AGV robot drives the base frame after loading through the second grating sensor to enter the inner side of the outer shell of the unloading mechanism trough with the cooperation of the lifting module, and the second three-axis grasping module moves to the top of the receiving plate, and the lateral clamping module releases the clamping and fixation of the photovoltaic panel workpiece. The second three-axis grasping module grasps the photovoltaic panel workpiece above the receiving plate and moves it to the inside of the transfer mechanism for storage.
[0016] In summary, the present invention can coat both the upper and lower surfaces of the photovoltaic panels according to actual needs, improve the performance of the photovoltaic modules, overcome the limitations of single-sided coating and single-sided feeding and unloading of photovoltaic panel workpieces, and adopt automated feeding and unloading as well as loading and unloading methods, so that the production line can be flexibly configured, and the photovoltaic panels can be flipped and adjusted in coordination during the feeding and unloading process, assisting in the double-sided coating mode and reducing production time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 for Figure 1 Schematic diagram of feeding mechanism;
[0019] Figure 3 for Figure 1 Schematic diagram of the feeding mechanism;
[0020] Figure 4 for Figure 3 Exploded diagram of auxiliary blanking parts;
[0021] Figure 5 for Figure 1 Exploded diagram of the transfer mechanism;
[0022] Figure 6 for Figure 5Enlarged view of point A.
[0023] In the figure: 1, coating machine, 2, feeding mechanism, 21, feeding mechanism slot housing, 22, first grating sensor, 23, first positioning module, 24, first three-axis grabbing module, 3, unloading mechanism, 31, unloading mechanism slot housing, 32, second grating sensor, 33, second positioning module, 34, second three-axis grabbing module, 4, auxiliary unloading component, 41, first slot housing, 42, ground rail platform, 43, driving module, 44, base frame, 45, first rotating seat, 46, guide plate, 47, lateral clamping module, 48, first electric telescopic rod, 49, second rotating seat, 410, electric flip seat, 411, installation base plate, 412, bracket, 413, rod rack, 414. Pushing frame, 415. Second electric telescopic rod, 5. Main control terminal, 6. Transfer mechanism, 61. AGV robot, 62. Lifting module, 63. Base frame, 64. Sub-control module, 65. Mounting frame, 66. Side cover, 67. Chain assembly, 68. Rotating shaft, 69. Belt assembly, 610. Gear, 611. Driving motor, 612. Protective cover, 613. Baffle, 614. Mounting plate, 615. Limiting groove, 616. Support plate, 617. Second trough body shell, 618. Support rod, 619. Push rod, 620. Third electric telescopic rod, 621. Roller bottom plate, 7. Workpiece conveyor belt, 8. U-shaped roller conveyor line, 9. Workpiece pushing module, 10. Guide frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-6The present invention provides a technical solution: a feeding and discharging device for photovoltaic panel coating, comprising: a coating machine 1, a feeding mechanism 2, a discharging mechanism 3, a main control terminal 5, a transfer mechanism 6, a workpiece conveyor belt 7, a U-shaped roller conveyor line 8, a workpiece pushing module 9 and a guide frame 10. The coating machine 1 is controlled by the main control terminal 5 and can perform different types of coating processing operations on a single side of a photovoltaic panel workpiece at a time; the feeding mechanism 2 is arranged at the front feeding port position of the coating machine 1; the discharging mechanism 3 is arranged at the rear discharging port position of the coating machine 1; the main control terminal 5 is arranged outside the coating machine 1, the main control terminal 5 is electrically connected to the coating machine 1, a prefabricated program is arranged inside the main control terminal 5, and the electrical components inside the device can be controlled; the network module is arranged inside the main control terminal 5, and the device Some internal electrical components are remotely controlled; the transfer mechanism 6 is arranged on the outside of the main control terminal 5; the workpiece conveyor belt 7 is arranged in the right front of the main control terminal 5 along the left-right direction, the workpiece conveyor belt 7 and the main control terminal 5 are electrically connected, and the workpiece conveyor belt 7 is controlled by the main control terminal 5; the U-shaped roller conveyor line 8 is arranged on the left side of the workpiece conveyor belt 7, and the U-shaped roller conveyor line 8 adopts a U-shaped structure with opposing rollers spaced apart; the workpiece pushing module 9 is arranged on the inner side of the U-shaped roller conveyor line 8 along the left-right direction, the workpiece pushing module 9 and the main control terminal 5 are electrically connected, and the workpiece pushing module 9 is controlled by the main control terminal 5, and the workpiece pushing module 9 can push the photovoltaic panel workpieces on the surface of the U-shaped roller conveyor line 8 to the surface of the roller bottom plate 621 in sequence; the guide frame 10 is arranged on the left side of the workpiece pushing module 9.
[0026] As a preferred solution, further, Figure 2As shown, the feeding mechanism 2 includes: a feeding mechanism slot body shell 21, a first grating sensor 22, a first positioning module 23 and a first three-axis grasping module 24; the feeding mechanism slot body shell 21 is arranged on the outside of the front feeding port of the coating machine 1 along the front-to-back direction; the first grating sensor 22 is installed on the front side of the inner top end of the feeding mechanism slot body shell 21, the first grating sensor 22 is electrically connected to the main control terminal 5, the first grating sensor 22 is controlled by the main control terminal 5, and the first grating sensor 22 can monitor the designated area below. When the AGV robot 61 passes through the first grating sensor 22 and enters the inner side of the feeding mechanism slot body shell 21, the first grating sensor 22 senses that the AGV robot 61 below passes through the main control terminal 5. The main control terminal 5 sends a signal internally; there are four first positioning modules 23, which are respectively arranged at the front and rear sides of the bottom of the inner front left and right ends of the feeding mechanism trough shell 21, the first positioning module 23 and the main control terminal 5 are electrically connected, the first positioning module 23 is controlled by the main control terminal 5, the first positioning module 23 can move inward and clamp the outside of the base frame 63; the first three-axis grasping module 24 is installed on the top of the feeding mechanism trough shell 21, the first three-axis grasping module 24 is electrically connected to the main control terminal 5, the first three-axis grasping module 24 is controlled by the main control terminal 5, and the first three-axis grasping module 24 can grasp the photovoltaic panel workpiece and move it in the three-axis direction.
[0027] As a preferred solution, further, Figure 3As shown, the unloading mechanism 3 includes: a unloading mechanism trough body shell 31, a second grating sensor 32, a second positioning module 33, a second three-axis grasping module 34 and an auxiliary unloading component 4; the unloading mechanism trough body shell 31 is arranged on the outer side of the rear discharge port of the coating machine 1 along the front-to-back direction; the second grating sensor 32 is installed on the rear side of the inner top end of the unloading mechanism trough body shell 31, the second grating sensor 32 and the main control terminal 5 are electrically connected, the second grating sensor 32 is controlled by the main control terminal 5, and the second grating sensor 32 can monitor the designated area below. When the AGV robot 61 passes through the second grating sensor 32 and enters the inner side of the second grating sensor 32, the second grating sensor 32 senses that the AGV robot 61 below has passed through and sends a signal to the inside of the main control terminal 5. No.; the number of second positioning modules 33 is four, and the four second positioning modules 33 are respectively arranged at the front and back sides of the bottom of the left and right ends of the inner rear side of the unloading mechanism trough shell 31, the second positioning module 33 is electrically connected to the main control terminal 5, the second positioning module 33 is controlled by the main control terminal 5, the second positioning module 33 can move inward and clamp the outside of the base frame 63; the second three-axis grasping module 34 is installed on the top of the unloading mechanism trough shell 31, the second three-axis grasping module 34 is electrically connected to the main control terminal 5, the second three-axis grasping module 34 is controlled by the main control terminal 5, the second three-axis grasping module 34 can grasp the photovoltaic panel workpiece and move it in the three-axis direction; the auxiliary unloading component 4 is installed at the inner front end of the unloading mechanism trough shell 31.
[0028] As a preferred solution, further, Figure 4As shown, the auxiliary unloading component 4 includes: a first trough shell 41, a ground rail platform 42, a driving module 43, a base frame 44, a first rotating seat 45, a guide plate 46, a lateral clamping module 47, a first electric telescopic rod 48, a second rotating seat 49, an electric flip seat 410, a mounting base plate 411, a bracket 412, a rod insertion frame 413, a pushing frame 414 and a second electric telescopic rod 415; the first trough shell 41 is arranged above the front end of the inner side of the unloading mechanism trough shell 31 along the front-to-back direction; the ground rail platform 42 is installed at the bottom of the inner cavity of the first trough shell 41, and the ground rail of the ground rail platform 42 is laid in the inner cavity of the first trough shell 41 along the front-to-back direction, and the outer part of the ground rail of the ground rail platform 42 is sleeved with a mobile platform as a mobile end; the driving module 43, a first rotating seat 45, a guide plate 46, a lateral clamping module 47, a first electric telescopic rod 48, a second rotating seat 49, an electric flip seat 410, a mounting base plate 411, a bracket 412, a rod insertion frame 413, a pushing frame 414 and a second electric telescopic rod 415; the first trough shell 41 is arranged above the front end of the inner side of the unloading mechanism trough shell 31 along the front-to-back direction; the ground rail platform 42 is installed at the bottom of the inner cavity of the first trough shell 41, and the ground rail of the ground rail platform 42 is laid in the front-to-back direction. The ground rail of the ground rail platform 42 is sleeved with a mobile platform as a mobile end; The driving module 43 is installed in the inner cavity of the first slot shell 41 and is located on the inner side of the ground rail platform 42. The internal driving end of the driving module 43 is connected to the moving end of the ground rail platform 42. The driving module 43 is electrically connected to the main control terminal 5. The driving module 43 is controlled by the main control terminal 5. The internal motor of the driving module 43 can drive the lead screw to rotate. The lead screw nut screwed on the outside of the lead screw drives the moving end platform of the ground rail platform 42 to move forward and backward as the driving end; the base frame 44 is installed on the top of the moving end of the ground rail platform 42; the first rotating seat 45 is installed on the inner front end of the first slot shell 41, and the guide plate 46 can be turned over with the cooperation of the first rotating seat 45; the guide plate 46 is set at the rotating end of the first rotating seat 45 On the front side of the end, the guide plate 46 is made of silicone material; there are two lateral clamping modules 47, which are respectively installed on the left and right sides of the guide plate 46, and the lateral clamping modules 47 are electrically connected to the main control terminal 5, and the lateral clamping modules 47 are controlled by the main control terminal 5. The lateral clamping modules 47 can clamp and fix the side wall of the photovoltaic panel workpiece to avoid damaging the surface of the photovoltaic panel after the coating is completed; the first electric telescopic rod 48 is rotatably connected to the inner rear end of the base frame 44 through the pin shaft seat, and the telescopic end of the first electric telescopic rod 48 is rotatably connected to the rear top end of the guide plate 46 through the pin shaft seat, and the first electric telescopic rod 48 is electrically connected to the main control terminal 5, and the first electric telescopic rod 48 is controlled by the main control terminal 5. The first electric telescopic rod 48 drives the receiving plate 46 to rotate by its own extension and contraction; the second rotating seat 49 is installed on the top right side of the first slot shell 41; the electric flip seat 410 is installed on the top of the first slot shell 41 and is located on the left side of the second rotating seat 49, the electric flip seat 410 is electrically connected to the main control terminal 5, the electric flip seat 410 is controlled by the main control terminal 5, and the electric flip seat 410 can drive the electric flip seat 410 to flip; the mounting base 411 is installed on the inner side of the second rotating base 49 and the rotating end of the electric flip seat 410; the number of brackets 412 is two, and the two brackets 412 are respectively installed on the left and right sides of the top of the mounting base 411; the rod holder 413 is installed at the bottom end of the mounting base 411;The push frame 414 is sleeved on the inner side of the rod insertion frame 413, and the push frame 414 can move on the inner side of the rod insertion frame 413. The top of the push frame 414 extends from the inner side opening of the mounting base plate 411 to the upper surface of the mounting base plate 411; the second electric telescopic rod 415 is installed at the bottom of the rod insertion frame 413, and the telescopic end of the second electric telescopic rod 415 extends to the inner side of the rod insertion frame 413 and is connected to the bottom of the push frame 414. The second electric telescopic rod 415 is electrically connected to the main control terminal 5, and the second electric telescopic rod 415 is controlled by the main control terminal 5. The second electric telescopic rod 415 drives the push frame 414 to move by its own extension and contraction. ;
[0029] As a preferred solution, further, Figure 5 and Figure 6As shown, the transfer mechanism 6 includes: an AGV robot 61, a lifting module 62, a base frame 63, a sub-control module 64, a mounting frame 65, a lateral cover 66, a chain assembly 67, a rotating shaft 68, a belt assembly 69, a gear 610, a drive motor 611, a protective cover 612, a baffle 613, a mounting plate 614, a limiting groove 615, a support plate 616, a second trough body shell 617, a support rod 618, a top rod 619, a third electric telescopic rod 620 and a roller bottom plate 621; the AGV robot 61 is located outside the main control terminal 5, the AGV robot 61 can be remotely connected to the main control terminal 5 through a network, and a control module is arranged inside the AGV robot 61 to be remotely connected to the main control terminal 5 through a network; the lifting module 62 is arranged inside the AGV robot 61 to be remotely connected to the main control terminal 5 through a network Installed on the top of the AGV robot 61, the lifting module 62 is electrically connected to the AGV robot 61, and the lifting module 62 is controlled by the AGV robot 61 and can be connected and lifted with the base frame 63; the base frame 63 is installed on the top of the lifting module 62 in a detachable manner; the sub-control module 64 is installed on the top left front of the base frame 63, and the sub-control module 64 can be remotely connected to the main control terminal 5 through the network, and a prefabricated program is set inside the sub-control module 64 to be remotely connected to the main control terminal 5 through the network, and a battery is set inside the sub-control module 64 to supply power; the number of mounting frames 65 is two, and the two mounting frames 65 are respectively installed on the front and rear sides of the top of the base frame 63; the number of side covers 66 is two, and the two side covers 66 are respectively The two chains are mounted on the outside of the front and rear mounting frames 65; there are two groups of chain assemblies 67, each group of chain assemblies 67 has two chains, and the two groups of chain assemblies 67 are mounted on the left and right ends of the inner side of the mounting frame 65 along the up and down direction, respectively. The chain assemblies 67 adopt a structure in which the upper and lower sprocket wheels are externally connected with chains; there are two groups of rotating shafts 68, each group of rotating shafts 68 has two chains, and the two groups of rotating shafts 68 are respectively connected to the inner sides of the sprocket axes of the left and right chain assemblies 67 of the front and rear groups; there are two belt assemblies 69, and the pulleys at one end of the two belt assemblies 69 are respectively mounted on the right ends of the axes of the bottom rotating shafts 68 of the front and rear groups, and the belt assemblies 69 adopt a transmission structure in which two pulleys are externally sleeved with belts; there are two gears 610. Two, two gears 610 are respectively installed on the other end pulley axis of the front and rear belt assemblies 69 and mesh with each other; the driving motor 611 is installed on the top right side of the base frame 63, the rotating end of the driving motor 611 is connected to the axis of the rear gear 610, the driving motor 611 is electrically connected to the sub-control module 64, and the driving motor 611 is controlled by the sub-control module 64 to drive the gear 610 at the corresponding position to rotate; the protective cover 612 is installed on the top of the base frame 63 and is located on the outside of the belt assembly 69, the gear 610 and the driving motor 611; the number of baffles 613 is two, and the two baffles 613 are arranged on the inner side of the right end of the front and rear mounting frames 65 along the up and down direction, and a groove is provided at the inner bottom end of the baffle 613;There are two groups of mounting plates 614, and each group of mounting plates 614 has a plurality of mounting plates 614, and the plurality of mounting plates 614 are respectively arranged along the left and right directions on the chain outer sides of the two groups of chain assemblies 67 in the circumferential direction; there are several groups of limiting grooves 615, and each group of limiting grooves 615 has two, and the plurality of limiting grooves 615 are respectively opened on the left and right sides of the plurality of mounting plates 614 along the up and down directions; there are several supporting plates 616, and the plurality of supporting plates 616 are plugged into the outer sides of the inner cavities of the plurality of limiting grooves 615 along the left and right directions; the second tank body shell 617 is installed at the inner bottom ends of the front and rear mounting frames 65; there are two groups of support rods 618, and each group of support rods 618 has two, and one end of the two groups of support rods 618 is rotatably connected to the front and rear sides of the right part of the inner cavity bottom end of the second tank body shell 617 through the pin shaft seat. At the left and right ends, the support rod 618 can rotate with the pin-shaft rotation connection at the bottom end of the inner cavity of the second tank shell 617 as the axis; the top rod 619 is rotatably connected to the outer side of the other end of the front and rear two groups of support rods 618 in the left and right directions through the pin shaft; one end of the third electric telescopic rod 620 is rotatably connected to the front and rear ends of the left side of the bottom end of the inner cavity of the second tank shell 617 through the pin shaft seat, and the telescopic ends of the two third electric telescopic rods 620 are respectively rotatably connected to the inner sides of the front and rear two groups of right support rods 618 through the pin shaft, and the third electric telescopic rod 620 is electrically connected to the sub-control module 64, and the third electric telescopic rod 620 is controlled by the sub-control module 64. The third electric telescopic rod 620 drives the support rod 618 at the corresponding position to rotate upward or downward by its own extension and shortening; the roller bottom plate 621 is installed on the top of the front and rear two top rods 619. ;
[0030] A method for using a feeding and discharging device for photovoltaic panel coating comprises the following steps:
[0031] Step 1: The pre-made program inside the main control terminal 5 controls the AGV robot 61 to start remotely, and the AGV robot 61 moves along the predetermined route to the inside of the guide frame 10. The AGV robot 61 controls the lifting module 62 to disconnect from the base frame 63 to place the base frame 63 at a designated position inside the guide frame 10. The AGV robot 61 moves to the outside to wait or tow the base frame 63 at other positions.
[0032] Step 2: The external conveying device places the photovoltaic panel workpiece to be coated on the surface of the workpiece conveyor belt 7, and the workpiece conveyor belt 7 conveys the photovoltaic panel workpiece from right to left to the surface of the U-shaped roller conveyor line 8;
[0033] Step 3: The third electric telescopic rod 620 extends to drive the support rod 618 at the corresponding position to rotate upward, and drives the push rod 619 to move upward under the limiting effect of the support rod 618 on the other side. The push rod 619 pushes the roller bottom plate 621 upward, so that the roller bottom plate 621 moves obliquely upward out of the inner cavity of the second trough shell 617, and passes through the inner cavity of the groove at the bottom end of the inner side of the front and rear baffles 613 to form a docking state with the left side of the U-shaped roller conveyor line 8;
[0034] Step 4: The workpiece pushing module 9 pushes the photovoltaic panel workpiece on the surface of the U-shaped roller conveyor line 8 to the surface of the roller bottom plate 621 in sequence, so that the photovoltaic panel workpiece moves along the top of the roller bottom plate 621 to the surfaces of the front and rear side support plates 616 at the bottom of the inner side of the limiting groove 615;
[0035] Step 5: The driving motor 611 is driven by the gear 610, the belt assembly 69 and the rotating shaft 68. The internal sprocket drive chains of the front and rear chain assemblies 67 drive the outer mounting plate 614 to move from the outside to the inside, and move the mounting plate 614 on the inner side of the front and rear mounting frames 65 upward. After the outer mounting plate 614 rotates to the inside, the support plate 616 falls along the limit groove 615 to the lower position of the inner side of the mounting plate 614 under the action of its own gravity, and then the photovoltaic panel workpiece is sequentially stored from top to bottom on the surface of the support plate 616 on the inner side of the front and rear mounting frames 65.
[0036] Step 6: The AGV robot 61 is reconnected to the base frame 63 with the cooperation of the lifting module 62. The AGV robot 61 drives the base frame 63 along the preset route through the first grating sensor 22 to enter the inner side of the feeding mechanism tank shell 21. The first grating sensor 22 senses the AGV robot 61 below and sends a signal to the inside of the main control terminal 5. The first positioning modules 23 on the left and right sides move inward to clamp and fix the left and right sides of the base frame 63 in opposite directions.
[0037] Step 7: The driving motor 611 drives the two sets of chain assemblies 67 to drive the inner mounting plate 614 to move upward under the coordinated transmission of the gear 610, the belt assembly 69 and the rotating shaft 68, so as to move the photovoltaic panel workpiece inside itself from bottom to top to the position below the first three-axis grasping module 24 in sequence. The first three-axis grasping module 24 grasps the photovoltaic panel workpiece above the bottom frame 63 and moves it to the feeding end position of the coating machine 1 to complete the loading operation. The coating machine 1 performs a single-sided coating operation on the internal photovoltaic panel workpiece and then moves to the rear discharge port position;
[0038] Step 8: The workpiece at the discharge port of the coating machine 1 is moved to the surface of the bracket 412, the first electric telescopic rod 48 drives the receiving plate 46 to flip upward to a vertical state, the driving module 43 drives the internal moving end of the ground rail platform 42 to drive the base frame 44 to move forward, the electric flip seat 410 drives the mounting base plate 411 to drive the bracket 412 to flip, the second electric telescopic rod 415 drives the push frame 414 to push the photovoltaic panel workpiece from the rear side of the bracket 412 to the front side of the receiving plate 46, the left and right side clamping modules 47 clamp the photovoltaic panel workpiece laterally, the first electric telescopic rod 48 is shortened to drive the receiving plate 46 to flip downward to a horizontal state, thereby completing the flipping operation of the photovoltaic panel workpiece after coating;
[0039] Step nine: The AGV robot 61 drives the bottom frame 63 after loading to pass through the second grating sensor 32 and enter the inner side of the unloading mechanism trough shell 31 with the cooperation of the lifting module 62. The second grating sensor 32 senses the AGV robot 61 below and sends a signal to the inside of the main control terminal 5. The second positioning modules 33 on the left and right sides move inward to clamp and fix the bottom frame 63 on the left and right sides. The second three-axis grasping module 34 moves to the top of the receiving plate 46. The lateral clamping module 47 releases the clamping of the photovoltaic panel workpiece. The second three-axis grasping module 34 grasps the photovoltaic panel workpiece above the receiving plate 46 and moves it to the inside of the transfer mechanism 6 for storage.
[0040] Step ten: The AGV robot 61 is reconnected to the base frame 63 with the cooperation of the lifting module 62. The AGV robot 61 moves the photovoltaic panel workpiece after single-sided coating to the inside of the loading mechanism 2 along the preset route, and performs coating operation on the other side of the workpiece with the cooperation of the loading mechanism 2 and the coating machine 1. The unloading mechanism 3 cooperates to move the photovoltaic panel workpiece after double-sided coating inside the coating machine 1 to the top of the base frame 63. The AGV robot 61 moves the base frame 63 to the external processing area to wait for the next step.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding and discharging device for photovoltaic panel coating, characterized in that: include: Coating machine (1); A feeding mechanism (2) is arranged at a front feeding port of the coating machine (1); A material discharge mechanism (3) arranged at a material discharge port on the rear side of the coating machine (1); A main control terminal (5) is arranged outside the coating machine (1), and the main control terminal (5) and the coating machine (1) are electrically connected; A transfer mechanism (6) is arranged outside the main control terminal (5); A workpiece conveyor belt (7) is arranged in the right front of the main control terminal (5) along the left-right direction, and the workpiece conveyor belt (7) and the main control terminal (5) are electrically connected; A U-shaped roller conveyor line (8) arranged on the left side of the workpiece conveyor belt (7); A workpiece pushing module (9) is arranged on the inner side of the U-shaped roller conveyor line (8) along the left-right direction, and the workpiece pushing module (9) is electrically connected to the main control terminal (5); A guide frame (10) is arranged on the left side of the workpiece pushing module (9); The unloading mechanism (3) comprises: A material discharge mechanism trough housing (31) is arranged outside a material discharge port at the rear side of the coating machine (1) along the front-to-back direction; An auxiliary material unloading component (4) mounted on the inner front end of the outer shell (31) of the unloading mechanism trough; The auxiliary blanking component (4) comprises: A first tank shell (41) is arranged above the front end of the inner side of the tank shell (31) of the feeding mechanism along the front-to-back direction; A ground rail platform (42) installed at the bottom of the inner cavity of the first tank shell (41); A drive module (43) is installed in the inner cavity of the first tank shell (41) and is located on the inner side of the ground rail platform (42); the internal drive end of the drive module (43) is connected to the moving end of the ground rail platform (42); and the drive module (43) is electrically connected to the main control terminal (5); A base frame (44) mounted on the top of the moving end of the ground rail platform (42); A first rotating seat (45) is mounted on the inner front end of the first tank shell (41); A guide plate (46) is arranged on the front side of the rotating end of the first rotating seat (45); A lateral clamping module (47), wherein the number of the lateral clamping modules (47) is two, and the two lateral clamping modules (47) are respectively installed on the left and right sides of the receiving plate (46), and the lateral clamping modules (47) are electrically connected to the main control terminal (5); A first electric telescopic rod (48) is rotatably connected to the inner rear end of the base frame (44) via a pin shaft seat, the telescopic end of the first electric telescopic rod (48) is rotatably connected to the rear top end of the receiving plate (46) via the pin shaft seat, and the first electric telescopic rod (48) is electrically connected to the main control terminal (5); A second rotating seat (49) is installed on the top right side of the first tank shell (41); An electric flip seat (410) is installed on the top of the first tank shell (41) and is located on the left side of the second rotating seat (49), and the electric flip seat (410) is electrically connected to the main control terminal (5); An installation base plate (411) installed on the inner side of the rotating end of the second rotating seat (49) and the electric turning seat (410); Brackets (412), the number of the brackets (412) being two, and the two brackets (412) being respectively mounted on the left and right sides of the top of the mounting base plate (411); A rod insertion frame (413) installed at the bottom end of the installation base plate (411); A pushing frame (414) is sleeved on the inner side of the rod insertion frame (413), and the top of the pushing frame (414) extends from the inner opening of the mounting base plate (411) to the upper surface of the mounting base plate (411); The second electric telescopic rod (415) is installed at the bottom of the rod insertion frame (413), the telescopic end of the second electric telescopic rod (415) extends to the inner side of the rod insertion frame (413) and is connected to the bottom of the pushing frame (414), and the second electric telescopic rod (415) is electrically connected to the main control terminal (5).
2. The material feeding and discharging equipment for photovoltaic panel coating according to claim 1, characterized in that: The feeding mechanism (2) comprises: A feeding mechanism tank housing (21) is arranged outside a front feeding port of the coating machine (1) along a front-to-back direction; A first grating sensor (22) is mounted on the front side of the inner top end of the feeding mechanism slot housing (21), the first grating sensor (22) being electrically connected to a main control terminal (5); A first positioning module (23), the number of the first positioning modules (23) being four, the four first positioning modules (23) being respectively arranged at the inner front side, the left and right ends, and the front and rear sides of the bottom of the feeding mechanism tank housing (21), the first positioning module (23) being electrically connected to the main control terminal (5); A first three-axis grasping module (24) is mounted on the top of the feeding mechanism trough housing (21), and the first three-axis grasping module (24) is electrically connected to the main control terminal (5).
3. The material feeding and discharging equipment for photovoltaic panel coating according to claim 2, characterized in that: The unloading mechanism (3) further comprises: A second grating sensor (32) is mounted on the rear side of the top inner side of the housing (31) of the feeding mechanism slot, and the second grating sensor (32) is electrically connected to the main control terminal (5); Second positioning modules (33), the number of the second positioning modules (33) being four, the four second positioning modules (33) being respectively arranged at the inner rear side, the left and right ends, and the front and rear sides of the bottom of the unloading mechanism trough housing (31), the second positioning modules (33) being electrically connected to the main control terminal (5); The second three-axis grasping module (34) is mounted on the top of the feeding mechanism trough housing (31), and the second three-axis grasping module (34) is electrically connected to the main control terminal (5).
4. The material feeding and discharging equipment for photovoltaic panel coating according to claim 3, characterized in that: The transfer mechanism (6) comprises: An AGV robot (61) is located outside the main control terminal (5), and the AGV robot (61) is capable of remotely connecting to the main control terminal (5) via a network; A lifting module (62) is installed on the top of the AGV robot (61), and the lifting module (62) and the AGV robot (61) are electrically connected; A bottom frame (63) detachably mounted on the top of the lifting module (62); A sub-control module (64) is installed at the top left front of the base frame (63), and the sub-control module (64) can be remotely connected to the main control terminal (5) via a network; A mounting frame (65), wherein the number of the mounting frames (65) is two, and the two mounting frames (65) are respectively mounted on the front and rear sides of the top of the bottom frame (63); Side covers (66), the number of the side covers (66) being two, and the two side covers (66) being mounted on the outsides of the front and rear mounting frames (65) respectively; Chain assemblies (67), the number of the chain assemblies (67) being two groups, the number of the chain assemblies (67) in each group being two, and the two groups of chain assemblies (67) being respectively mounted on the left and right ends of the inner side of the mounting frame (65) in the up-down direction; Rotating shafts (68), the rotating shafts (68) being provided in two groups, each group having two rotating shafts (68), the two groups of rotating shafts (68) being respectively connected to the inner sides of the sprocket shaft centers of the left and right chain assemblies (67) of the front and rear groups; A belt assembly (69), wherein the number of the belt assemblies (69) is two, and the pulleys at one end of the two belt assemblies (69) are respectively mounted on the right ends of the axes of the front and rear two groups of bottom rotating shafts (68); Gears (610), the number of the gears (610) being two, the two gears (610) being respectively mounted on the shaft centers of the pulleys at the other ends of the front and rear belt assemblies (69) and meshing with each other; A driving motor (611) is installed on the right side of the top end of the base frame (63); the rotating end of the driving motor (611) is connected to the axis of the rear gear (610); and the driving motor (611) is electrically connected to the sub-control module (64); A protective cover (612) is mounted on the top of the base frame (63) and is located outside the belt assembly (69), the gear (610) and the drive motor (611); baffles (613), the number of the baffles (613) being two, the two baffles (613) being arranged on the inner sides of the right ends of the two front and rear mounting frames (65) in the up-down direction, and the inner bottom ends of the baffles (613) being provided with grooves; Mounting plates (614), the number of the mounting plates (614) being two groups, the number of the mounting plates (614) in each group being a plurality, and the plurality of mounting plates (614) being respectively arranged along the left-right direction and the circumferential direction on the outer sides of the chains of the two groups of chain assemblies (67); Limiting grooves (615), the limiting grooves (615) being provided in a plurality of groups, each group of limiting grooves (615) being provided with two limiting grooves, and the plurality of groups of limiting grooves (615) being respectively provided on the left and right sides of a plurality of mounting plates (614) in an up-down direction; A support plate (616), wherein the number of the support plates (616) is a plurality, and the plurality of support plates (616) are plugged into the outer sides of the inner cavities of the plurality of groups of limiting grooves (615) along the left-right direction.
5. The material loading and unloading equipment for photovoltaic panel coating according to claim 4, characterized in that: The transfer mechanism (6) further comprises: A second tank shell (617) mounted on the inner bottom ends of the two front and rear mounting frames (65); Support rods (618), the number of the support rods (618) is two groups, the number of the support rods (618) in each group is two, one end of the two groups of support rods (618) is rotatably connected to the left and right ends of the right front and rear sides of the bottom end of the inner cavity of the second tank shell (617) through a pin seat respectively; A push rod (619) is rotatably connected to the outer sides of the other ends of the front and rear support rods (618) via a pin in the left-right direction; A third electric telescopic rod (620), one end of which is rotatably connected to the front and rear ends of the left side of the bottom end of the inner cavity of the second tank shell (617) via a pin shaft seat, and the telescopic ends of the two third electric telescopic rods (620) are respectively rotatably connected to the inner sides of the front and rear groups of right support rods (618) via pin shafts, and the third electric telescopic rod (620) is electrically connected to the sub-control module (64); The roller bottom plate (621) is mounted on the top of the two front and rear push rods (619).
6. A material feeding and discharging method for photovoltaic panel coating, which is applied to a material feeding and discharging device for photovoltaic panel coating as claimed in claim 5, characterized in that: The steps include: Step 1: The pre-programmed program in the main control terminal (5) controls the AGV robot (61) to start remotely, and the AGV robot (61) moves along a predetermined route to the inside of the guide frame (10). The AGV robot (61) controls the lifting module (62) to disconnect from the base frame (63) to place the base frame (63) at a designated position inside the guide frame (10). The AGV robot (61) moves to the outside to wait or tow and move the base frame (63) at other positions. Step 2: The external conveying device places the photovoltaic panel workpiece to be coated on the surface of the workpiece conveyor belt (7), and the workpiece conveyor belt (7) conveys the photovoltaic panel workpiece from right to left to the surface of the U-shaped roller conveyor line (8); Step 3: The third electric telescopic rod (620) is extended to drive the support rod (618) at the corresponding position to rotate upward, and the push rod (619) is driven to move upward under the limiting action of the support rod (618) on the other side, and the push rod (619) pushes the roller bottom plate (621) upward, so that the roller bottom plate (621) moves obliquely upward out of the inner cavity of the second trough shell (617), and passes through the inner cavity of the groove at the bottom end of the inner side of the front and rear side baffles (613) to form a docking state with the left side of the U-shaped roller conveyor line (8); Step 4: The workpiece pushing module (9) pushes the photovoltaic panel workpiece on the surface of the U-shaped roller conveyor line (8) to the surface of the roller bottom plate (621) in sequence, so that the photovoltaic panel workpiece moves along the top of the roller bottom plate (621) to the surfaces of the front and rear side support plates (616) at the bottom of the inner side of the limiting groove (615); Step 5: The driving motor (611) is driven by the gear (610), the belt assembly (69) and the rotating shaft (68), and the internal sprockets of the front and rear chain assemblies (67) drive the chains to drive the outer mounting plate (614) to move from the outside to the inside, and move the mounting plate (614) on the inner side of the front and rear mounting frames (65) upward. After the outer mounting plate (614) rotates to the inside, the support plate (616) falls along the limiting groove (615) to the lower position of the inner side of the mounting plate (614) under the action of its own gravity, and then the photovoltaic panel workpiece is sequentially stored from top to bottom on the surface of the support plate (616) on the inner side of the front and rear mounting frames (65); Step 6: The AGV robot (61) is reconnected to the base frame (63) with the cooperation of the lifting module (62). The AGV robot (61) drives the base frame (63) along a preset route to pass through the first grating sensor (22) and enter the inner side of the feeding mechanism trough shell (21). The first grating sensor (22) senses that the AGV robot (61) below sends a signal to the inside of the main control terminal (5), and the first positioning modules (23) on the left and right sides move inward to clamp and fix the left and right sides of the base frame (63) in opposite directions. Step 7: The driving motor (611) drives the two sets of chain assemblies (67) to drive the inner mounting plate (614) to move upward under the coordinated transmission of the gear (610), the belt assembly (69) and the rotating shaft (68), so as to move the photovoltaic panel workpiece inside the inner mounting plate (614) from bottom to top in sequence to the position below the first three-axis grasping module (24). The first three-axis grasping module (24) grasps the photovoltaic panel workpiece above the bottom frame (63) and moves it to the feeding end position of the coating machine (1) to complete the loading operation. The coating machine (1) performs a single-sided coating operation on the internal photovoltaic panel workpiece and then moves to the rear discharge port position. Step 8: The workpiece at the discharge port of the coating machine (1) is moved to the surface of the bracket (412), the first electric telescopic rod (48) drives the guide plate (46) to flip upward to a vertical state, the driving module (43) drives the internal moving end of the ground rail platform (42) to drive the base frame (44) to move forward, the electric flip seat (410) drives the mounting base plate (411) to drive the bracket (412) to flip, the second electric telescopic rod (415) drives the push frame (414) to push the photovoltaic panel workpiece from the rear side of the bracket (412) to the front side of the guide plate (46), the left and right side clamping modules (47) clamp the photovoltaic panel workpiece laterally, and the first electric telescopic rod (48) is shortened to drive the guide plate (46) to flip downward to a horizontal state, thereby completing the flipping operation of the photovoltaic panel workpiece after coating; Step nine: The AGV robot (61) drives the bottom frame (63) after loading with the cooperation of the lifting module (62) to pass through the second grating sensor (32) and enter the inner side of the unloading mechanism trough shell (31). The second grating sensor (32) senses that the AGV robot (61) below sends a signal to the inside of the main control terminal (5). The second positioning modules (33) on the left and right sides move inward to clamp and fix the left and right sides of the bottom frame (63) in opposite directions. The second three-axis grasping module (34) moves to the top of the receiving plate (46). The lateral clamping module (47) releases the clamping and fixation of the photovoltaic panel workpiece. The second three-axis grasping module (34) grasps the photovoltaic panel workpiece above the receiving plate (46) and moves it to the inside of the transfer mechanism (6) for storage. Step 10: The AGV robot (61) is reconnected to the base frame (63) with the cooperation of the lifting module (62). The AGV robot (61) moves the photovoltaic panel workpiece after single-sided coating to the inside of the loading mechanism (2) along the preset route, and performs coating operation on the other side of the workpiece with the cooperation of the loading mechanism (2) and the coating machine (1). The unloading mechanism (3) cooperates to move the photovoltaic panel workpiece after double-sided coating inside the coating machine (1) to the top of the base frame (63). The AGV robot (61) moves the base frame (63) to the external processing area to wait for the next step.
Citation Information
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