A detachable cable accessory and auxiliary assembly and testing device thereof
By designing separate cable accessories, the structure of the intermediate connector and connecting sleeve is used to realize the convenient connection and separation of the cable joint, solve the problem of difficulty separation of cable accessories in existing technology, improve flexibility and reusable useability Essence
Patent Information
- Application Number
- CN202411521177.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-29
AI Technical Summary
The existing intermediate joint cable accessories are difficult to separate again due to the fixing method of cold-pressed connection or hot-pressed connection, and lacks separability, which limits the flexibility and reusability of cable accessories.
A separate cable accessories are designed, and the internal level of the intermediate connector is set to set the connecting sleeve, combined with the structure of the unit pressing plate, the top pressure sleeve, and the cone -shaped top pressure surface. The connection and separation of the cable joint.
The convenient connection and separation of the cable joints are realized, the flexibility and reusable use of cable accessories are improved, and the loss caused by disassembly is avoided. It is suitable for application scenarios for temporary wiring and frequent changes in line layout.
Smart Images

Figure CN119050694B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power equipment, and in particular to a detachable cable accessory and an auxiliary assembly and testing device thereof. Background Art
[0002] Power cable accessories, especially those used for power cable terminals, intermediate joints and other equipment or components related to cable connections, are an indispensable part of the cable system. These accessories not only ensure the safety of cable connections, but also improve the reliability of the entire system. When two sections of cable need to be connected, intermediate joint cable accessories are usually used.
[0003] Most of the existing intermediate joint cable accessories adopt cold-pressed connection or hot-pressed connection. Although the traditional cold-pressed connection or hot-pressed connection can provide good electrical connection and mechanical stability, it is often difficult to separate again after connection due to its fixed connection method. This limits the flexibility of the cable accessories in actual use, but is not convenient enough when frequent disassembly or inspection is required. Once the cable is connected, if the cable needs to be readjusted or replaced, the original connection point must be destroyed and then a new connection point must be made. Such operation is time-consuming and laborious, and sometimes causes unnecessary waste of resources. In addition, in some special application scenarios, such as temporary wiring or occasions requiring regular maintenance, the reusability and quick disassembly and assembly capabilities of cable accessories become particularly important. The existing connection method cannot meet such needs due to its lack of detachability. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a detachable cable accessory and its auxiliary assembly and testing device to solve the problem that most of the current intermediate joint cable accessories adopt cold pressing connection or hot pressing connection. After connection, due to its fixed connection method, it is often difficult to separate it again. The lack of separability limits the flexibility of the cable accessories in actual use.
[0005] Based on the above purpose, the present invention provides a detachable cable accessory and an auxiliary assembly and testing device thereof, comprising an intermediate joint, wherein a connecting sleeve is horizontally penetrated inside the intermediate joint, and further comprising:
[0006] Horizontal embedding grooves, a plurality of horizontal embedding grooves are evenly arranged around the center of the intermediate joint in a circumferential shape, the horizontal embedding grooves are arranged along the horizontal direction of the intermediate joint, and the cable connectors are inserted into the inner side of the connecting sleeve through the openings at the left and right ends of the connecting sleeve to connect with each other;
[0007] A unit crimping plate is slidably arranged on the inner side of the horizontal fitting groove, an arc-shaped crimping surface is arranged on the inner bottom surface of the unit crimping plate, the arc-shaped crimping surface is located on the inner side of the connecting sleeve, and top pressing inclined surfaces are symmetrically arranged on the left and right sides of the top of the unit crimping plate;
[0008] The top-pressing sleeve is symmetrically nested and arranged outside the left and right ends of the middle joint. The top-pressing sleeve is screwed and connected to the middle joint through a thread. When the top-pressing sleeve rotates, it moves synchronously in the horizontal direction of the middle joint through the thread.
[0009] A conical top pressing surface is arranged at one end of the top pressing sleeve close to the unit crimping plate. The top pressing sleeve is connected to the top pressing inclined surface on the corresponding side through the conical top pressing surface. The top pressing sleeve is translated toward one side of the unit crimping plate, and the unit crimping plate is pushed toward the center of the middle joint through the conical top pressing surface and the top pressing inclined surface, so that the cable joints that are nested and connected to each other in the connecting sleeve are clamped and fixed by the surrounding unit crimping plates.
[0010] Furthermore, the outer side surfaces of the left and right ends of the intermediate joint are surrounded by horizontal threads, the inner side surface of the top pressure sleeve is provided with a top pressure thread, the top pressure sleeve is connected to the intermediate joint through the top pressure thread and the horizontal thread, and the middle connection of the unit crimping plate is provided with a reset spring.
[0011] Furthermore, a plurality of sliding engagement grooves are evenly arranged around the middle of the intermediate joint near the left and right ends, and a locking pressure block is arranged for sliding engagement in the middle of the sliding engagement groove. A one-way locking tooth is arranged on the bottom surface of the locking pressure block near the connecting sleeve, and a compression spring is arranged on the upper side of the locking pressure block.
[0012] Furthermore, a push rod sleeve is provided in the middle of the outer side of the sliding engaging groove, a pressure block push rod is connected in the middle of the top surface of the locking pressure block, the pressure block push rod is nested and slidably provided on the inner side of the push rod sleeve, the top end of the pressure block push rod passes through the middle joint through the push rod sleeve and is located on the outer side surface of the middle joint, a plurality of push rod clearance grooves are evenly arranged around the outer end of the pressure sleeve, and the push rod clearance grooves and the pressure block push rod are cooperated with each other.
[0013] Furthermore, an insulating sleeve is arranged around the outer side of the intermediate joint, a plurality of heat dissipation reinforcement rings are evenly arranged around the outer side of the insulating sleeve, a spacer sleeve is arranged around the middle of the insulating sleeve, a sealed insulating chamber is arranged on the inner side of the spacer sleeve, the intermediate joint is located in the middle of the sealed insulating chamber, a flow interlayer is arranged between the inner wall of the insulating sleeve and the spacer sleeve, a one-way delivery valve is arranged on the spacer sleeve near the center of the insulating sleeve, a flow opening is arranged on the side of the spacer sleeve away from the center of the insulating sleeve, the sealed insulating chamber is connected to the flow interlayer through the flow opening and the one-way delivery valve, and the delivery direction of the one-way delivery valve is from the flow interlayer to the sealed insulating chamber.
[0014] Furthermore, cable connecting sleeves are provided at the centers of the left and right end surfaces of the insulating sleeve, and the cable connectors are inserted into the inner side of the insulating sleeve through the cable connecting sleeves to connect with each other. A sealing airbag is provided around the inner side of the cable connecting sleeve, and an inflation connecting valve is connected to the outer side of the sealing airbag. The sealing airbag is inflated by the inflation connecting valve to fill the cable connecting sleeve to maintain the sealing property.
[0015] Furthermore, a central port is provided at the center of the insulating sleeve, and the insulating sleeve is divided into left and right parts by the central port. The central ports of the insulating sleeves on the left and right sides are surrounded by an embedded connecting ring, and the insulating sleeves on the left and right sides are connected to each other through the embedded connecting ring. The inner sides of the embedded connecting rings on the left and right sides are respectively surrounded by connecting sealing grooves and connecting sealing rings, and the connecting sealing grooves and the connecting sealing rings are matched with each other. The middle of the embedded connecting rings on the left and right sides are respectively connected with an embedded locking groove and an embedded locking block, and the inner side of the embedded locking groove is surrounded by a rotation locking groove.
[0016] A detachable cable accessory and an auxiliary assembly test device thereof, comprising an auxiliary assembly frame, wherein the left and right sides of the auxiliary assembly frame are symmetrically connected with cable clamping frames, a telescopic connecting rod is symmetrically arranged in the middle of the cable clamping frame, the inner end of the telescopic connecting rod is connected with a clamping roller, the axial end of the clamping roller is connected with a torque sensor, and the outer side of the torque sensor is connected with a roller motor.
[0017] Furthermore, an arc-shaped clamping plate is symmetrically connected to the upper and lower parts of the center of the auxiliary assembly frame, an electric telescopic rod is connected to the outer side of the arc-shaped clamping plate, the arc-shaped clamping plate is connected to the auxiliary assembly frame through the electric telescopic rod, the arc-shaped clamping plate and the middle joint are matched with each other, a driving motor is installed in the middle of the arc-shaped clamping plate, an axial gearbox is symmetrically connected to the left and right axial ends of the driving motor, a driving gear is connected to the outer side of the axial gearbox, a driving gear ring is surrounded by the outer side of the top pressure sleeve, and the driving gear and the driving gear ring are matched with each other.
[0018] Furthermore, detection slots are symmetrically provided at the left and right ends of the outer side surface of the middle joint, elastic telescopic rods are symmetrically connected to the left and right ends of the arc-shaped clamping plate, detection probes are connected to the outer ends of the elastic telescopic rods, and resistance sensors are connected between the symmetrically arranged detection probes.
[0019] The beneficial effects of the present invention are as follows: as can be seen from the above description, the present invention provides a detachable cable accessory and an auxiliary assembly and testing device thereof, which connects the cable through an intermediate joint. When the connection is made, the cable joint is inserted into the inner side of the connecting sleeve through the openings at the left and right ends of the connecting sleeve to butt against each other. When the top pressing sleeve rotates, it is synchronously translated along the horizontal direction of the intermediate joint through the thread, and the top pressing sleeve is translated toward one side of the unit crimping plate, and the unit crimping plate is pushed toward the center of the intermediate joint through the conical top pressing surface and the top pressing inclined surface, so that the cable joints that are nested and inserted into the connecting sleeve and butt against each other are clamped and fixed by the surrounding unit crimping plates, thereby completing the connection of the cable. A plurality of surrounding unit crimping plates can ensure mechanical strength and good conductivity. The unit crimping plates can be loosened by rotating the top pressing sleeve in the opposite direction to separate the connected cable joints from each other, so that the cable connection or separation operation can be completed by rotating the top pressing sleeve, which is convenient for reuse and avoids the loss caused by disassembly. For those application scenarios that require temporary wiring or frequently change the line layout, it is more flexible and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is a structural schematic diagram of the intermediate joint in the embodiment of the present invention after installation;
[0022] Figure 2 This is a schematic structural diagram of an intermediate joint according to an embodiment of the present invention;
[0023] Figure 3 This is a schematic diagram of the internal structure of the intermediate joint according to an embodiment of the present invention;
[0024] Figure 4 It is a structural schematic diagram of a connecting sleeve according to an embodiment of the present invention;
[0025] Figure 5 It is a schematic diagram of the partial structure of the end of the intermediate joint according to an embodiment of the present invention;
[0026] Figure 6 It is a structural schematic diagram of an insulating sleeve according to an embodiment of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the auxiliary assembly frame in the installation state according to an embodiment of the present invention;
[0028] Figure 8 A schematic diagram of the back structure of an auxiliary assembly frame according to an embodiment of the present invention;
[0029] Fig. 9 A schematic structural diagram of an auxiliary assembly frame according to an embodiment of the present invention;
[0030] Fig.10 Schematic diagram of the structure of the arc-shaped clamping plate according to an embodiment of the present invention.
[0031] The markings in the figure are:
[0032] 1. Intermediate joint; 101. Connecting sleeve; 102. Horizontal thread; 103. Detection slot; 104. Horizontal fitting groove; 105. Unit crimping plate; 106. Arc crimping surface; 107. Pressing inclined surface; 108. Reset spring; 2. Sliding fitting groove; 201. Push rod sleeve; 202. Locking block; 203. One-way clamping teeth; 204. Block push rod; 205. Pressing spring; 3. Pressing sleeve; 301. Pressing thread; 302. Driving gear ring; 303. Conical pressing surface; 304. Push rod clearance groove; 4. Insulating sleeve; 401. Heat dissipation reinforcement ring; 402. Liquid filling and exhaust valve; 403. Sealed insulation compartment; 404. Spacer sleeve; 405. Flow interlayer; 406. One-way delivery valve; 407, flow opening; 5, cable connecting sleeve; 501, sealing airbag; 502, inflation connecting valve; 6, center port; 601, interlocking connecting ring; 602, connecting sealing groove; 603, connecting sealing ring; 604, interlocking locking groove; 605, interlocking locking block; 606, rotating locking groove; 7, auxiliary assembly frame; 701, cable clamping frame; 702, telescopic connecting rod; 703, clamping roller; 704, torque sensor; 705, roller motor; 8, arc clamping plate; 801, electric telescopic rod; 802, driving motor; 803, axial gearbox; 804, driving gear; 805, elastic telescopic rod; 806, detection probe; 807, resistance sensor. DETAILED DESCRIPTION
[0033] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0034] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6, Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, a detachable cable accessory and an auxiliary assembly and testing device thereof include an intermediate joint 1, a connecting sleeve 101 is horizontally penetrated inside the intermediate joint 1, and further include:
[0036] Horizontal fitting grooves 104, multiple horizontal fitting grooves 104 are evenly arranged around the center of the intermediate joint 1 in a circular shape, and the horizontal fitting grooves 104 are arranged along the horizontal direction of the intermediate joint 1. The cable connector is inserted into the inner side of the connecting sleeve 101 through the openings at the left and right ends of the connecting sleeve 101 to connect with each other;
[0037] The unit crimping plate 105 is slidably arranged on the inner side of the horizontal fitting groove 104, and the inner bottom surface of the unit crimping plate 105 is provided with an arc-shaped crimping surface 106, and the arc-shaped crimping surface 106 is located on the inner side of the connecting sleeve 101. The top of the unit crimping plate 105 is symmetrically provided with top pressing inclined surfaces 107 on both sides;
[0038] The pressing sleeve 3 is symmetrically nested outside the left and right ends of the intermediate joint 1. The pressing sleeve 3 is screwed to the intermediate joint 1 through a thread. When the pressing sleeve 3 rotates, it moves synchronously along the horizontal direction of the intermediate joint 1 through the thread.
[0039] The conical top pressing surface 303 is arranged at one end of the top pressing sleeve 3 close to the unit crimping plate 105. The top pressing sleeve 3 is fitted and connected with the top pressing inclined surface 107 on the corresponding side through the conical top pressing surface 303. The top pressing sleeve 3 translates toward the side of the unit crimping plate 105, and pushes the unit crimping plate 105 toward the center of the middle joint 1 through the conical top pressing surface 303 and the top pressing inclined surface 107, so as to clamp and fix the cable joints that are nested and inserted into the connecting sleeve 101 and butt against each other through the surrounding unit crimping plate 105.
[0040] In this embodiment, the cable accessories connect the cables through the intermediate joint 1. A connecting sleeve 101 is horizontally provided on the inner side of the intermediate joint 1. When connecting, the cable connector is inserted into the inner side of the connecting sleeve 101 through the openings at the left and right ends of the connecting sleeve 101 to connect with each other. A plurality of unit crimping plates 105 are evenly connected around the center of the intermediate joint 1. The unit crimping plates 105 are made of good conductive material and can slide along the horizontal fitting groove 104. The outer sides of the left and right ends of the intermediate joint 1 are screwed with a pressing sleeve 3 through threads. The pressing sleeve 3 is connected to the pressing inclined surface 107 on one side of the unit crimping plate 105 through a conical pressing surface 303. When the pressing sleeve 3 rotates, it is synchronously translated along the horizontal direction of the intermediate joint 1 through the thread, and the pressing sleeve 3 moves toward the unit crimping plate When one side of the plate 105 is translated, the unit crimping plate 105 can be pushed toward the center of the middle joint 1 through the conical top pressing surface 303 and the top pressing inclined surface 107, so that the cable connectors that are nested and inserted into the connecting sleeve 101 and docked with each other can be clamped and fixed by the surrounding unit crimping plates 105, thereby completing the connection of the cable. Multiple surrounding unit crimping plates 105 can ensure mechanical strength and good conductivity. The unit crimping plate 105 can be loosened by rotating the top pressing sleeve 3 in the opposite direction to separate the connected cable connectors from each other, so that the cable connection or separation operation can be completed by rotating the top pressing sleeve 3, which is convenient for reuse and avoids loss caused by disassembly. It is more flexible and convenient to use for application scenarios that require temporary wiring or frequently change line layout.
[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, the cable accessory rotates and pushes the unit crimping plate 105 through the pressing sleeve 3 to clamp and fix the cable joints that are nested and inserted into the connecting sleeve 101 and docked with each other, and the pressing sleeve 3 is connected to the middle joint 1 through the pressing thread 301 and the horizontal thread 102 to facilitate horizontal movement during rotation. At the same time, the middle connection of the unit crimping plate 105 is provided with a reset spring 108, so that when the pressing sleeve 3 rotates in the opposite direction to release the unit crimping plate 105, the unit crimping plate 105 can be pushed outward by the elastic force of the reset spring 108 to reset and release the clamped cable joint.
[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7, Figure 8 , Fig. 9 and Fig.10 As shown, preferably, a plurality of sliding engaging grooves 2 are evenly arranged around the middle of the middle joint 1 of the cable accessory near the left and right ends, a push rod sleeve 201 is arranged in the middle of the outer side of the sliding engaging groove 2, and the middle engaging sliding arrangement of the sliding engaging groove 2 is due to a locking pressure block 202, and the locking pressure block 202 is provided with a one-way clamping tooth 203 near the bottom surface of the connecting sleeve 101, and a compression spring 205 is arranged on the upper side of the locking pressure block 202. Therefore, when the cable connector is inserted into the inner side of the connecting sleeve 101 through the openings at the left and right ends of the connecting sleeve 101 to dock with each other, it will push the one-way clamping tooth 203 locks the pressure block 202. At this time, the push rod giving way groove 304 is located on the outside of the pressure block push rod 204. The locking pressure block 202 can slide outward so that the cable connector can be smoothly inserted. When the pressing sleeve 3 tightens the locking unit crimping plate 105, the push rod giving way groove 304 is staggered with the pressure block push rod 204. At this time, the pressing sleeve 3 will press the limit pressure block push rod 204, thereby making the locking pressure block 202 unable to move. When moving in the opposite direction, it will be hindered by the one-way tooth 203, so as to lock the cable through the locking pressure block 202, which is beneficial to further improve the strength and reliability of the cable connection.
[0043] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, preferably, the cable accessory uses an insulating sleeve 4 as an insulating protection structure of the intermediate joint 1. During installation, the insulating sleeve 4 surrounds and covers the intermediate joint 1, with a certain gap in the middle as an insulating protection interval, and a cable connecting sleeve 5 is provided at the center of the left and right end surfaces of the insulating sleeve 4. The cable joint is inserted into the inner side of the insulating sleeve 4 through the cable connecting sleeve 5 to connect with each other, and a sealing airbag 501 is provided around the inner side of the cable connecting sleeve 5, and an inflation connecting valve 502 is connected to the outer side of the sealing airbag 501. The sealing airbag 501 The cable connecting sleeve 5 is inflated and filled by the inflatable connecting valve 502 to maintain the sealing performance. When loading and unloading, only the sealing airbag 501 needs to be inflated and deflated, which is more flexible and convenient. In addition, a liquid filling and exhaust valve 402 is installed on the outer wall of the insulating sleeve 4. Insulating liquid such as electrical insulating oil can be injected into the insulating sleeve 4 through the liquid filling and connecting valve, so that the intermediate joint 1 is wrapped by the insulating oil to form an insulating protection structure. At the same time, a spacer sleeve 404 is arranged around the middle of the insulating sleeve 4, and a sealed insulating compartment is arranged on the inner side of the spacer sleeve 404. 403, the middle joint 1 is located in the middle of the sealed insulation chamber 403, a flow interlayer 405 is arranged between the inner wall of the insulation sleeve 4 and the spacing sleeve 404, a one-way delivery valve 406 is arranged near the center of the insulation sleeve 4 of the spacing sleeve 404, and a flow opening 407 is arranged on the side of the spacing sleeve 404 away from the center of the insulation sleeve 4, the sealed insulation chamber 403 is connected with the flow interlayer 405 through the flow opening 407 and the one-way delivery valve 406, and the delivery direction of the one-way delivery valve 406 is from the flow interlayer 405 to the sealed insulation chamber 403. Warehouse 403, so the insulating oil will flow to both sides after being heated and expanded at the center, and will be transported to the flow interlayer 405 through the flow opening 407, and a plurality of heat dissipation reinforcement rings 401 are evenly arranged around the outside of the insulating sleeve 4. The insulating oil can dissipate heat when flowing toward the center in the flow interlayer 405, and then be transported to the center of the sealed insulating warehouse 403 through the one-way delivery valve 406 to form a heat dissipation flow cycle, which can conduct the heat at the middle joint 1 to avoid its temperature being too high, which is beneficial to further improve the safety and reliability of the cable connection.
[0044] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, preferably, the insulating sleeve 4 of the cable accessory is divided into left and right parts by the center port 6, and the center ports 6 of the insulating sleeves 4 on the left and right sides are surrounded by a chimeric connecting ring 601, and the insulating sleeves 4 on the left and right sides are connected to each other by the chimeric connecting ring 601, so as to facilitate the disassembly and assembly of the insulating sleeve 4, and when installing, the chimeric connecting ring 601 is embedded in the connecting sealing ring 603 of the opposite side chimeric connecting ring 601 through the connecting sealing groove 602 to ensure the sealing of the tooth connection, and at the same time, the chimeric locking block 605 is embedded in the chimeric locking groove 604, and then the insulating sleeves 4 on both sides are rotated in the opposite direction, so that the chimeric locking block 605 is embedded in the rotating locking groove 606 through the chimeric locking groove 604 to complete the connection of the chimeric connecting ring 601, so that the insulating sleeves 4 on both sides are completed The assembly and installation are completed, which is more flexible and convenient to use.
[0045] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, the detachable cable accessory and its auxiliary assembly and testing device are mainly used in conjunction with the detachable cable accessory, and can assist in the assembly and testing of the detachable cable accessory, and mainly include an auxiliary assembly frame 7, the left and right sides of the auxiliary assembly frame 7 are symmetrically connected with a cable clamping frame 701, the middle of the cable clamping frame 701 is symmetrically provided with a telescopic connecting rod 702, the inner end of the telescopic connecting rod 702 is connected with a clamping roller 703, the telescopic connecting rod 702 arranged on the opposite side can drive the clamping roller 703 to move, so as to adjust the distance between the clamping rollers 703 arranged on the opposite side, so as to clamp the cable through the clamping roller 703. The roller motor 705 drives the clamping roller 703 to rotate to drive the clamped cable to move horizontally, so that the cable connector can be inserted into the inner side of the connecting sleeve 101 through the openings at the left and right ends of the connecting sleeve 101 to dock with each other, and the shaft end of the clamping roller 703 is connected with a torque sensor 704. After the cable is connected through the cable accessories, the roller motor 705 can drive the clamping roller 703 to rotate in the opposite direction to pull the connected cable to move in the opposite direction, and the torque sensor 704 is used to test the reverse torque of the clamping roller 703, thereby detecting the connection strength of the cable, which is beneficial to further improve the reliability of the cable connection.
[0046] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, the auxiliary assembly test device is also provided with an arc-shaped clamping plate 8 on the opposite side, and the arc-shaped clamping plate 8 is driven to move by the electric telescopic rod 801 to adjust the position of the arc-shaped clamping plate 8 arranged on the opposite side. When the cable accessories are assisted in assembly, the intermediate joint 1 is clamped and fixed by the arc-shaped clamping plate 8 arranged on the opposite side. At this time, the driving gear 804 arranged on the arc-shaped clamping plate 8 and the driving gear ring 302 arranged around the outer side of the top pressing sleeve 3 will mesh with each other, and the driving motor 802 can drive the driving gears 804 on both sides to rotate synchronously in the opposite direction through the axial gearbox 803, and then drive the top pressing sleeves 3 on both sides to move synchronously in the opposite direction through the driving gear ring 302, and the top pressing sleeve 3 pushes the unit crimping plate 105 through the conical top pressing surface 303 and the top pressing inclined surface 107, so as to clamp and fix the cable joints connected to each other through the unit crimping plate 105, and when the driving motor 802 rotates in the opposite direction, it can drive the top pressing sleeve 3 to move in the opposite direction, so as to realize the auxiliary automatic loading and unloading of the joint, which is more flexible and convenient to use.
[0047] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, detection slots 103 are symmetrically provided at the left and right ends of the outer side surface of the middle joint 1 of the auxiliary assembly test device, and elastic telescopic rods 805 are symmetrically connected to the left and right ends of the arc-shaped clamping plate 8. The outer ends of the elastic telescopic rods 805 are connected with detection probes 806, and resistance sensors 807 are connected between the symmetrically arranged detection probes 806. Therefore, after completing the cable connection work, the arc-shaped clamping plate 8 can be moved to insert the detection probes 806 into the detection slots 103, so as to directly detect the resistance of the cable connection through the resistance sensor 807, so as to detect the cable connection, judge whether it is a virtual connection, whether it meets the cable connection requirements, which is conducive to further improving the reliability of the cable connection.
[0048] When in use, first separate the insulating sleeve 4 into two parts on the left and right sides at the central port 6, then insert the two cable heads that need to be connected into the insulating sleeves 4 on both sides through the cable connecting sleeves 5 respectively, then place the middle joint 1 of the cable accessory between the arc-shaped clamping plates 8 of the auxiliary assembly test device, then the electric telescopic rod 801 pushes the arc-shaped clamping plate 8, and clamps and fixes the middle joint 1 through the arc-shaped clamping plate 8 set on the opposite side of the upper side, then the telescopic connecting rod 702 drives the clamping roller 703 to move, and clamps the cable through the clamping roller 703, so that the cable connectors on both sides are aligned with the middle joint 1, and the roller motor 705 drives the clamping roller 703 to rotate, so as to drive the clamped cable to move horizontally, so that the cable connector passes through the connecting sleeve 101. The openings at the left and right ends are inserted into the inner side of the connecting sleeve 101 to dock with each other. At this time, the driving gear 804 arranged on the arc-shaped clamping plate 8 is meshed with the driving gear ring 302 arranged around the outer side of the top pressing sleeve 3. The driving motor 802 drives the driving gears 804 on both sides to rotate synchronously in the opposite direction through the axial gearbox 803. The top pressing sleeve 3 is connected to the middle joint 1 through the top pressing thread 301 and the horizontal thread 102. When rotating, it will move horizontally toward the center synchronously. The top pressing sleeve 3 pushes the unit crimping plate 105 to move toward the center of the middle joint 1 through the conical top pressing surface 303 and the top pressing inclined surface 107, so as to clamp and fix the cable joints that are nested and inserted into the connecting sleeve 101 and docked with each other through the surrounding unit crimping plate 105, and then the arc-shaped The clamping plate 8 moves so that the detection probe 806 is inserted into the detection slot 103, so that the resistance of the cable connection is directly detected by the resistance sensor 807, so as to detect the cable connection. At the same time, the roller motor 705 drives the clamping roller 703 to rotate in the opposite direction to pull the connected cable to move in the opposite direction, and the reverse torque of the clamping roller 703 is tested by the torque sensor 704, so as to detect the connection strength of the cable. After the detection is completed, the electric telescopic rod 801 drives the arc clamping plate 8 to loosen the middle joint 1, and at the same time, the telescopic connecting rod 702 drives the clamping roller 703 to move and loosen the clamped cable, so that the auxiliary assembly frame 7 can be removed as a whole, and then the insulating sleeves 4 on both sides are slid toward the center along the cable to make the insulating sleeves on the left and right sides The tubes 4 are assembled with each other through the interlocking connecting ring 601. At this time, the connecting sealing groove 602 is embedded in the connecting sealing ring 603 of the opposite side interlocking connecting ring 601 to ensure the sealing of the tooth connection. At the same time, the interlocking locking block 605 is embedded in the interlocking locking groove 604. Then, by rotating the insulating sleeves 4 on both sides in the opposite direction, the interlocking locking block 605 is embedded in the rotating locking groove 606 through the interlocking locking groove 604 to complete the connection of the interlocking connecting ring 601. Then, the sealing airbag 501 is inflated through the inflation connecting valve 502 to expand it and fill the cable connecting sleeve 5 to maintain the sealing. Then, electrical insulating oil is injected into the insulating sleeve 4 through the liquid filling connecting valve, so that the intermediate joint 1 is wrapped with the insulating oil to form an insulating protection structure, thereby completing the cable connection work.
[0049] The detachable cable accessory and the auxiliary assembly test device provided by the present invention connect the cables through the intermediate joint 1. When the cable joint is connected, the cable joint is inserted into the inner side of the connecting sleeve 101 through the openings at the left and right ends of the connecting sleeve 101 to connect with each other. When the pressing sleeve 3 rotates, it is synchronously translated along the horizontal direction of the intermediate joint 1 through the thread. The pressing sleeve 3 is translated toward one side of the unit crimping plate 105, and the unit crimping plate 105 is pushed to move toward the center of the intermediate joint 1 through the conical pressing surface 303 and the pressing inclined surface 107, so as to clamp the unit crimping plate 105 arranged around it. The cable connectors that are fixedly nested and connected to each other in the connecting sleeve 101 are fixed to complete the connection of the cable. A plurality of unit crimping plates 105 arranged around the connection sleeve can ensure mechanical strength and good conductivity. The unit crimping plates 105 can be loosened by rotating the top pressing sleeve 3 in the opposite direction to separate the connected cable connectors from each other. Therefore, the connection or separation of the cable can be completed by rotating the top pressing sleeve 3, which is convenient for reuse and avoids loss caused by disassembly. It is more flexible and convenient to use for application scenarios that require temporary wiring or frequently change line layout.
[0050] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A detachable cable accessory, comprising an intermediate joint (1), wherein a connecting sleeve (101) is horizontally provided inside the intermediate joint (1), characterized in that: Also includes: A horizontal interlocking groove (104), wherein a plurality of horizontal interlocking grooves (104) are evenly arranged in a circular shape around the center of the intermediate joint (1), wherein the horizontal interlocking grooves (104) are arranged along the horizontal direction of the intermediate joint (1), and the cable connectors are inserted into the inner side of the connecting sleeve (101) through the openings at the left and right ends of the connecting sleeve (101) to be connected to each other; A unit crimping plate (105) is slidably arranged on the inner side of the horizontal fitting groove (104), the inner bottom surface of the unit crimping plate (105) is provided with an arc-shaped crimping surface (106), the arc-shaped crimping surface (106) is located on the inner side of the connecting sleeve (101), and the top of the unit crimping plate (105) is symmetrically provided with top pressing inclined surfaces (107) on both sides; The pressing sleeve (3) is symmetrically nested on the outer sides of the left and right ends of the intermediate joint (1); the pressing sleeve (3) and the intermediate joint (1) are screwed together via threads; when the pressing sleeve (3) rotates, it is synchronously translated in the horizontal direction of the intermediate joint (1) via the threads; A conical top pressing surface (303) is arranged at one end of the top pressing sleeve (3) close to the unit crimping plate (105); the top pressing sleeve (3) is connected to the top pressing inclined surface (107) on the corresponding side by the conical top pressing surface (303); the top pressing sleeve (3) is translated toward the side of the unit crimping plate (105); the unit crimping plate (105) is pushed toward the center of the middle joint (1) by the conical top pressing surface (303) and the top pressing inclined surface (107); so that the cable joints that are nested and inserted into the connecting sleeve (101) and butt-jointed with each other are clamped and fixed by the surrounding unit crimping plate (105); An insulating sleeve (4) is disposed around the outer side of the intermediate joint (1), a plurality of heat dissipation reinforcement rings (401) are evenly disposed around the outer side of the insulating sleeve (4), a spacing sleeve (404) is disposed around the middle of the insulating sleeve (4), a sealed insulating chamber (403) is disposed on the inner side of the spacing sleeve (404), the intermediate joint (1) is located in the middle of the sealed insulating chamber (403), and a flow interlayer (403) is disposed between the inner wall of the insulating sleeve (4) and the spacing sleeve (404). 05), a one-way delivery valve (406) is provided at a position of the spacing sleeve (404) close to the center of the insulating sleeve (4), a flow opening (407) is provided at a side of the spacing sleeve (404) away from the center of the insulating sleeve (4), the sealed insulating chamber (403) is communicated with the flow interlayer (405) through the flow opening (407) and the one-way delivery valve (406), and the delivery direction of the one-way delivery valve (406) is from the flow interlayer (405) to the sealed insulating chamber (403); A cable connecting sleeve (5) is provided at the center of both left and right end surfaces of the insulating sleeve (4); the cable connector is inserted into the inner side of the insulating sleeve (4) through the cable connecting sleeve (5) to connect with each other; a sealing airbag (501) is provided around the inner side of the cable connecting sleeve (5); an inflation connecting valve (502) is provided on the outer side of the sealing airbag (501); the sealing airbag (501) is inflated through the inflation connecting valve (502) to fill the cable connecting sleeve (5) to maintain sealing; A central port (6) is provided at the center of the insulating sleeve (4), and the insulating sleeve (4) is evenly divided into left and right parts by the central port (6). The central ports (6) of the insulating sleeves (4) on the left and right sides are surrounded by a chimeric connection ring (601). The insulating sleeves (4) on the left and right sides are connected to each other by the chimeric connection ring (601). The inner sides of the chimeric connection rings (601) on the left and right sides are respectively surrounded by a connection sealing groove (602) and a connection sealing ring (603). The connection sealing groove (602) and the connection sealing ring (603) are arranged in cooperation with each other. The middle of the chimeric connection rings (601) on the left and right sides are respectively connected by a chimeric locking groove (604) and a chimeric locking block (605). The inner side of the chimeric locking groove (604) is surrounded by a rotation locking groove (606).
2. The detachable cable accessory according to claim 1, characterized in that: The outer side surfaces of the left and right ends of the intermediate joint (1) are both surrounded by horizontal threads (102), the inner side surface of the top pressing sleeve (3) is provided with a top pressing thread (301), the top pressing sleeve (3) is connected to the intermediate joint (1) via the top pressing thread (301) and the horizontal thread (102), and the middle connection of the unit crimping plate (105) is provided with a return spring (108).
3. The detachable cable accessory according to claim 1, characterized in that: A plurality of sliding engagement grooves (2) are evenly arranged around the middle of the middle joint (1) near the left and right ends, and a locking pressure block (202) is arranged in the middle of the sliding engagement groove (2). A one-way locking tooth (203) is arranged on the bottom surface of the locking pressure block (202) near the connecting sleeve (101), and a compression spring (205) is arranged on the upper side of the locking pressure block (202).
4. The detachable cable accessory according to claim 3, characterized in that: A push rod sleeve (201) is arranged in the middle of the outer side of the sliding engaging groove (2); a push rod (204) is connected to the middle of the top surface of the locking pressure block (202); the pressure block push rod (204) is nested and slidably arranged on the inner side of the push rod sleeve (201); the top end of the pressure block push rod (204) passes through the push rod sleeve (201) and penetrates the middle joint (1) and is located on the outer side surface of the middle joint (1); a plurality of push rod clearance grooves (304) are evenly arranged around the outer end of the pressure sleeve (3); the push rod clearance grooves (304) and the pressure block push rod (204) are arranged to cooperate with each other.
5. An auxiliary assembly test device for a detachable cable accessory according to any one of claims 1 to 4, characterized in that: The invention comprises an auxiliary assembly frame (7), wherein the left and right sides of the auxiliary assembly frame (7) are symmetrically connected to a cable clamping frame (701), a telescopic connecting rod (702) is symmetrically arranged in the middle of the cable clamping frame (701), the inner end of the telescopic connecting rod (702) is connected to a clamping roller (703), the shaft end of the clamping roller (703) is connected to a torque sensor (704), and the outer side of the torque sensor (704) is connected to a roller motor (705).
6. The auxiliary assembly test device according to claim 5, characterized in that: An arc-shaped clamping plate (8) is symmetrically connected to the center of the auxiliary assembly frame (7) in the upper and lower parts, an electric telescopic rod (801) is connected to the outer side of the arc-shaped clamping plate (8), the arc-shaped clamping plate (8) is connected to the auxiliary assembly frame (7) through the electric telescopic rod (801), the arc-shaped clamping plate (8) and the middle joint (1) are arranged in cooperation with each other, a driving motor (802) is installed in the middle of the arc-shaped clamping plate (8), an axial gearbox (803) is symmetrically connected to the left and right axial ends of the driving motor (802), a driving gear (804) is connected to the outer side of the axial gearbox (803), a driving gear ring (302) is arranged around the outer side of the top pressure sleeve (3), and the driving gear (804) and the driving gear ring (302) are arranged in cooperation with each other.
7. The auxiliary assembly test device according to claim 6, characterized in that: Detection slots (103) are symmetrically arranged at the left and right ends of the outer side surface of the intermediate joint (1); elastic telescopic rods (805) are symmetrically connected to the left and right ends of the arc-shaped clamping plate (8); detection probes (806) are connected to the outer ends of the elastic telescopic rods (805); and resistance sensors (807) are connected between the symmetrically arranged detection probes (806).
Citation Information
Patent Citations
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