A processing device suitable for standard inserts

By designing a processing device suitable for standard inserts, using standard inserts and modular splicing methods, the problem of temperature control of large-scale carbon deposition products and the lack of rapid processing equipment is solved, and efficient and uniform processing and mass production of carbon and carbon thermal field structural parts are achieved.

CN119057491BActive Publication Date: 2025-04-29ANTON REINA NEW MATERIALS (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411443622.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-04-29
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The prior art is difficult to effectively control the temperature of large-scale carbon deposition products, resulting in problems such as uneven density and deformation, and lack of standardized rapid processing equipment, which limits the mass promotion and mass production of spliced ​​large-scale heat field components.

Method used

A processing device suitable for standard inserts is designed, using standard inserts and modular splicing methods, combined with automated processing equipment, to improve the processing efficiency and quality of carbon-carbon thermal field structural parts.

Benefits of technology

Through this processing device, the integrity and density uniformity of carbon-carbon thermal field structural parts are improved, and the mass production of standardized inserts is realized, meeting customers' needs for rapid verification and mass production and delivery of non-standard modified parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a processing device suitable for standard inserts, belonging to the technical field of carbon material processing, including a workbench, a side bracket, a reciprocating drive mechanism, a clamping and limiting assembly, a grinding assembly and a drilling and tapping assembly. Two groups of side brackets and a material box thereon are arranged relatively on the workbench, and a slot for insert plates to pass through is arranged at the bottom of the material box; the reciprocating drive mechanism is arranged between the two groups of side brackets, and a plurality of groups of propulsion columns are arranged on the reciprocating drive mechanism, and the propulsion columns can push the insert plates in the material box from the slots to the two groups of side brackets one by one; the clamping and limiting assembly can clamp the two ends of the insert plates on the side brackets; the two groups of side brackets are arranged on the workbench, and two groups of grinding assemblies and two groups of drilling and tapping assemblies are arranged on the outside of the two groups of side brackets. The present invention can improve the processing efficiency and processing quality of standard inserts, and the modular splicing standardized insert method can improve the integrity and density uniformity of carbon-carbon thermal field structural parts.
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Description

Technical Field

[0001] The invention relates to the technical field of carbon material processing, and in particular to a processing device suitable for standard inserts. Background Art

[0002] Carbon-carbon thermal field refers to a carbon material used to carry quartz crucibles, flow guide tubes, insulation tubes, heaters and other components in single crystal furnaces. Carbon-carbon thermal field is mainly used in photovoltaics, semiconductors, aerospace and other fields, and is used to manufacture single crystal silicon, single crystal germanium and other materials. Since the 1980s, the carbon-carbon thermal field industry has gone through a process from laboratory research to industrial production, and has now formed a relatively complete industrial chain in my country. With the rapid development and transformation of photovoltaics, semiconductors and other industries, the market demand for carbon-carbon thermal fields will continue to grow, driving the continuous improvement of upstream companies' production capacity.

[0003] At present, the size of carbon-carbon thermal field is gradually increasing, and the preparation equipment of traditional integral thermal field structural parts must also keep up with the times. With the increase of thermal field space, the temperature will become difficult to control, resulting in the large-volume carbon deposition product performance indicators being difficult to meet expectations, and the failure rate caused by uneven density and deformation is rising sharply; as major companies continue to accelerate transformation, in order to further save energy and reduce consumption, the structure of the thermal field is constantly being transformed, and large-volume thermal field components are gradually manufactured by splicing. However, due to the lack of standardized rapid processing equipment for splicing components, not only the mass promotion and mass production of spliced ​​large-volume thermal field components are restricted, but also the customer's requirements for rapid verification of non-standard modified parts cannot be met. Therefore, for the current situation, relying solely on traditional processing equipment cannot meet the urgent needs of the market and production. Summary of the invention

[0004] Technical problems to be solved: In view of the technical problems existing in the prior art, the present invention provides a processing device suitable for standard inserts. The use of standardized inserts and modular splicing methods can improve the integrity and density uniformity of carbon-carbon thermal field structural parts; through automated processing equipment, standardized inserts can be mass-produced to improve the processing efficiency of thermal field structural parts.

[0005] Technical solution: The present invention provides a processing device suitable for standard inserts, the processing device comprising:

[0006] Workbench;

[0007] Side brackets, the side brackets include two groups arranged on the workbench board opposite to each other along the conveying direction, the front ends of the two groups of side brackets are correspondingly provided with material boxes, the bottom ends of the material boxes are provided with slots for inserting plates to pass through, and the two ends of the inserting plates are correspondingly supported on the two groups of side brackets;

[0008] A reciprocating drive mechanism, the reciprocating drive mechanism is correspondingly arranged on the work table, the reciprocating drive mechanism is correspondingly arranged between the two sets of side brackets along the conveying direction, and a plurality of sets of propulsion columns are arranged on the reciprocating drive mechanism, the propulsion columns reciprocate with the reciprocating drive mechanism and push the insert sheet in the material box from the notch to the two sets of side brackets one by one;

[0009] Among them, a plurality of groups of pressing and limiting components are respectively provided on the two groups of side brackets, and the pressing and limiting components can press the two ends of the insert plate correspondingly on the side brackets;

[0010] Two sets of grinding components and two sets of drilling and tapping components are respectively arranged on the work table outside the two sets of side brackets. The grinding components and drilling and tapping components are arranged along the conveying direction, and can grind the end face steps and drill and tap the insert plate.

[0011] Preferably, a width adjustment component is correspondingly arranged on the outer side of one or both groups of side brackets on the workbench, and the width adjustment component cooperates with the corresponding side bracket to adjust the width between the two groups of side brackets.

[0012] Preferably, the width adjustment assembly comprises a push platen fixedly connected to the outer wall of the corresponding side bracket, two second guide rails are arranged on the working platen, and the push platen is slidably connected to the second guide rails through a second guide slider arranged on the bottom surface thereof;

[0013] The workbench is provided with a group of first screw seats between the two second guide rails, the first screw seats are rotatably connected with a first transmission screw, and a driving hand wheel is provided at the far end of the first transmission screw;

[0014] The bottom surface of the pushing platform is provided with a first thread sleeve which is threadedly connected with the first transmission screw rod.

[0015] Preferably, a limit mounting groove is arranged in the center of the worktable along the conveying direction, and a plurality of positioning holes are arranged at both ends of the limit mounting groove along its width direction. The reciprocating drive mechanism is correspondingly installed in the limit mounting groove, and the installation position is adjusted through the positioning holes so that the reciprocating drive mechanism is roughly in the middle position of the two groups of side brackets.

[0016] Preferably, the reciprocating drive mechanism comprises a supporting base plate, a relay plate, a horizontal moving plate, and a lifting plate which are arranged in parallel from bottom to top along the conveying direction of the worktable;

[0017] A horizontal driving cylinder is correspondingly arranged at the front end of the horizontal moving plate, and the horizontal driving cylinder drives the horizontal moving plate to move horizontally along the workbench plate;

[0018] The lifting plate and the relay plate are fixedly connected by a plurality of support rods, and the support rods slide through the horizontal moving plate; at least one lifting drive cylinder is arranged on the relay plate, the piston rod of the lifting drive cylinder is fixedly connected to the bottom surface of the horizontal moving plate, and the propulsion column is correspondingly connected to the top surface of the lifting plate;

[0019] The supporting substrate is provided with a plurality of first guide rails along its conveying direction, a plurality of supporting ribs are provided on one side of the horizontal moving plate, and a first guide slider slidably connected and clamped on the first guide rails is provided at the bottom end of the supporting ribs;

[0020] At least one set of lifting and sliding guide components is arranged between the horizontal moving plate and the relay plate along the conveying direction. The lifting and sliding guide components include guide sliding rods correspondingly arranged on the horizontal moving plate and the relay plate and guide sliding sleeves arranged in cooperation. The guide sliding rods are correspondingly inserted into the guide sliding sleeves.

[0021] Preferably, the top ends of the two groups of side brackets are respectively provided with a second clamping and limiting assembly corresponding to the grinding assembly and a first clamping and limiting assembly corresponding to the drilling and tapping assembly;

[0022] The first clamping and limiting assembly and the second clamping and limiting assembly both include a supporting side plate and a mounting crossbeam disposed at the top end of the supporting side plate, a clamping cylinder is fixedly connected to the mounting crossbeam, and a clamping push plate is connected to the lower end of the clamping cylinder;

[0023] The bottom end of the pressing push plate corresponding to the second pressing and limiting assembly is provided with an insert pressing block, and the insert pressing block is correspondingly pressed on the insert plate.

[0024] Preferably, the grinding assembly includes a grinding table and two third guide rails correspondingly arranged on the grinding table, the third guide rails are respectively slidably connected with third guide slide blocks, the third guide slide blocks are correspondingly connected with a first movable table, and a transmission wire sleeve is arranged on the bottom surface of the first movable table;

[0025] A set of second screw rod seats is arranged between the two third guide rails, and a transmission screw rod threadedly connected to the transmission screw sleeve is rotatably connected to the second screw rod seat, and a first driving motor is arranged at one end of the transmission screw rod;

[0026] A supporting cantilever is arranged on the first movable table, a grinding motor is arranged at the far end of the supporting cantilever, and a retractable grinding head is arranged at the lower end of the grinding motor.

[0027] Preferably, the drilling and tapping assembly includes a drilling table and two fourth guide rails correspondingly arranged on the drilling table, the fourth guide rails are respectively slidably connected with fourth guide slide blocks, and the fourth guide slide blocks are correspondingly connected with a second movable table, and the second movable table is respectively provided with a drilling motor and a tapping motor along the conveying direction;

[0028] A set of third screw seats is arranged between the two fourth guide rails, and a transmission screw is rotatably connected to the third screw seat, and a second driving motor is arranged at one end of the transmission screw; a transmission thread sleeve threadedly connected to the transmission screw is arranged on the bottom surface of the second movable table.

[0029] Preferably, one side of the first movable platform and the second movable platform is respectively provided with an in-place monitoring component, the in-place monitoring component comprises a mounting edge strip and three fifth guide rails arranged along the length direction of the mounting edge strip, each fifth guide rail is correspondingly card-mounted with a positioning slider, and a positioning card slot is arranged at the bottom of the positioning slider;

[0030] The grinding platen and the drilling platen are respectively provided with position pieces, and the position pieces can sequentially pass through the positioning slots at the bottom of the corresponding positioning slide blocks as the first movable platen and the second movable platen move.

[0031] Preferably, the processing device also includes a chassis, the workbench is horizontally arranged in the middle of the chassis, the workbench divides the chassis into a lower tool box and an upper dust box, and the dust box is located at the end of the two groups of side brackets and has a discharge opening.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] 1. The processing device of the present invention can improve the processing efficiency, applicability and processing quality of standard inserts by setting positioning sliders, in-place monitoring components, driving hand wheels with adjustable side bracket spacing, etc., and provide guarantees for the integrity and density uniformity of carbon-carbon thermal field structural parts produced by modular splicing standardized inserts in the future;

[0034] 2. The processing device has a high degree of automation, which reduces manual operations and labor costs. By realizing mass production of standardized inserts, the company is on the fast track to quickly assemble thermal field structural parts of various diameters and heights, which not only meets the customer's needs for rapid verification of non-standard modified parts, but also meets the needs for rapid delivery after mass production;

[0035] 3. The processing device is equipped with a multi-dimensional and multi-station processing system to realize streamlined operation and process integration, avoiding the purchase of multiple single-function processing equipment, reducing the requirements for the use area of ​​the plant, and saving the investment in fixed assets;

[0036] 4. The processing device reduces the spread of dust by setting up a chassis and a dust collection box, avoids the situation where carbon dust causes equipment short circuit and workers get respiratory diseases, and improves the cleanliness, safety and confidentiality of the processing environment;

[0037] 5. Although this processing device was invented to solve the difficult problems in the field of carbon-carbon thermal field, it has a wide range of uses and can be applied to the processing and manufacturing of other standard parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a schematic diagram of the three-dimensional structure of the machining center of the present invention;

[0039] Figure 2 for Figure 1 Schematic diagram of the three-dimensional structure of the medium processing device;

[0040] Figure 3 for Figure 2 A schematic diagram of the three-dimensional structure of the middle workbench from the first perspective;

[0041] Figure 4 for Figure 3 A schematic diagram of the three-dimensional structure of the middle workbench from the second viewing angle;

[0042] Figure 5 for Figure 3 Schematic diagram of the connection structure between the middle width adjustment component and the side bracket;

[0043] Figure 6 for Figure 5 Left view of the connection structure between the middle width adjustment assembly and the side bracket;

[0044] Figure 7 for Figure 5 Schematic diagram of the width adjustment component structure on the middle workbench plate;

[0045] Figure 8 for Figure 5 Schematic diagram of the connection structure between the middle width adjustment component and the side bracket;

[0046] Fig. 9 for Figure 5 A schematic diagram of the structure of the reciprocating drive mechanism from the first perspective;

[0047] Fig.10 for Fig. 9 The left view of the first perspective structure of the middle reciprocating drive mechanism;

[0048] Fig.11 for Figure 8 A schematic diagram of the structure of the second pressing and limiting component;

[0049] Fig.12 for Figure 4 Schematic diagram of the structure of the grinding component from the first perspective;

[0050] Fig.13 for Fig.12 Schematic diagram of the structure of the grinding assembly from the second perspective;

[0051] Fig.14 for Figure 4 A schematic diagram of the structure of the drilling and tapping assembly from the first perspective;

[0052] Fig.15 for Fig.14 Schematic diagram of the structure of the drilling and tapping assembly from the second perspective.

[0053] Reference numerals: 100, processing device; 1, chassis; 101, tool box; 102, dust collecting box; 103, material discharge opening; 2, work table; 201, limit installation groove; 202, positioning hole; 3, reciprocating drive mechanism; 31, support base plate; 32, tightening screw; 33, support seat; 34, horizontal drive cylinder; 35, horizontal moving plate; 36, relay plate; 37, lifting plate; 38, propulsion column; 39, adjustment long hole; 310, support rod; 311, support rib; 312, first guide rail; 313, first guide slider; 314, guide sleeve; 315, lifting drive cylinder; 316, guide slider; 4, side bracket; 5, material box; 6, width adjustment assembly; 601, push plate; 602, second guide slider; 603, second guide rail; 604, first screw seat; 605, first transmission screw; 606, driving hand wheel; 607, first screw sleeve; 7, fixed bracket; 8, grinding assembly; 81. Grinding table; 82. Third guide rail; 83. First moving table; 84. Second screw seat; 85. Limit seat; 86. Support cantilever; 87. Grinding motor; 88. Grinding head; 89. First drive motor; 810. Third guide slide block; 9. Drilling and tapping assembly; 91. Drilling table; 92. Fourth guide rail; 93. Fourth guide slide block; 94. Second moving table; 95. Third screw seat; 96. Second transmission screw; 97. Drilling motor; 98. Tapping motor; 99. Second drive motor; 10. First clamping and limiting assembly; 11. Travel assembly; 12. Second clamping and limiting assembly; 121. Support side plate; 122. Mounting crossbeam; 123. Clamping cylinder; 124. Clamping push plate; 125. Insert block; 13. Insert plate; 14. In-place monitoring assembly; 141. Mounting edge strip; 142. Fifth guide rail; 143. Positioning slider; 144. Positioning slot; 145. Positioning plate;

[0054] 200. Unloading robot. DETAILED DESCRIPTION

[0055] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the following will be combined with the attached Figures 1 to 15 The technical solutions of the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0056] like Figure 1 As shown, a processing device suitable for standard inserts of the present invention, the processing device 100 includes a chassis 1, a workbench 2, a side bracket 4, a reciprocating drive mechanism 3, a clamping and limiting assembly, a grinding assembly 8 and a drilling and tapping assembly 9. The workbench 2 is horizontally arranged in the middle of the chassis 1, and the workbench 2 divides the chassis 1 into a tool box 101 at the bottom and a dust box 102 at the top. The dust box 102 is located at the end of the side bracket 4 and has a discharge opening 103. A material unloading manipulator 200 is correspondingly arranged at the discharge opening 103. A dust collection system is arranged in conjunction with the dust box 102, which can collect dust generated during the processing of the insert plate, thereby maintaining a better working environment; the material unloading manipulator can use an intelligent mechanical device in the prior art to realize the grabbing and unloading operation of the processed insert plate 13.

[0057] like Figures 3-4 As shown, two groups of side brackets 4 are relatively arranged on the workbench 2 along the conveying direction, and material boxes 5 are correspondingly arranged at the front ends of the two groups of side brackets 4. The bottom ends of the material boxes 5 are provided with slots for the insertion sheets 13 to pass through, and the two ends of the insertion sheets 13 at the bottom layer of the material box 5 are correspondingly supported on the two groups of side brackets 4. As the insertion sheets 13 of the bottom layer advance along the side brackets 4, the subsequent insertion sheets 13 are discharged from the slots one by one and advance along the side brackets 4, thereby completing the discharge of the insertion sheets 13. The reciprocating drive mechanism 3 is correspondingly arranged on the workbench 2, and is correspondingly arranged between the two groups of side brackets 4 along the conveying direction. A plurality of groups of propulsion columns 38 are arranged on the reciprocating drive mechanism 3. The propulsion columns 38 can correspondingly engage the plug-in plates 13 on the two groups of side brackets 4 as the reciprocating drive mechanism 3 moves back and forth, thereby realizing the synchronous forward movement of multiple plug-in plates 13; in this process, the plug-in plates 13 in the material box 5 are discharged from the slots to the two groups of side brackets 4 one by one, and the compound drive mechanism 3 moves upward so that the propulsion columns 38 engage and lift the plug-in plates 13, and the compound drive mechanism 3 moves forward horizontally again so that the plug-in plates 13 move forward in the direction of movement, and then the compound drive mechanism 3 moves downward again to place the plug-in plates 13 on the side brackets 4, waiting for the next group of propulsion columns 38 to engage, so as to realize the successive discharge and conveying of the plug-in plates 13.

[0058] In a preferred embodiment, if Figures 9-10As shown, the reciprocating drive mechanism 3 includes a supporting base plate 31, a relay plate 36, a horizontal moving plate 35, and a lifting plate 37 which are arranged in parallel from bottom to top along the conveying direction of the workbench 2. A horizontal driving cylinder 34 is correspondingly arranged at the front end of the horizontal moving plate 35, and the horizontal driving cylinder 34 is correspondingly arranged on the support seat 33 arranged at the front end of the workbench 2. The horizontal driving cylinder 34 can push the horizontal moving plate 35 to move back and forth along the horizontal direction of the workbench 2, that is, it serves as the horizontal power source of the reciprocating drive mechanism 3. The lifting plate 37 and the relay plate 36 are fixedly connected by a plurality of support rods 310, and the support rods 310 slide through the horizontal moving plate 35, that is, the lifting plate 37 and the relay plate 36 are connected as a whole through the support rods 310, and the lifting plate 37 and the relay plate 36 can move back and forth in the horizontal direction as a whole under the push of the horizontal moving plate 35. At least one lifting drive cylinder 315 is arranged on the relay plate 36, and the piston rod of the lifting drive cylinder 315 is fixedly connected to the bottom surface of the horizontal moving plate 35. As the piston rod of the lifting drive cylinder 315 is extended and driven, the lifting plate 37 and the relay plate 36 can be driven to lift relative to the horizontal moving plate 35. Multiple groups of propulsion columns 38 are arranged on the top surface of the lifting plate 37 along the conveying direction, and the spacing between two adjacent groups of propulsion columns 38 is adapted to the width of the insert plate 13, so as to meet the requirements of the insert plate 13 to be pushed and conveyed. Multiple first guide rails 312 are arranged on the support base plate 31 along its conveying direction, and multiple support ribs 311 are arranged on one side of the horizontal moving plate 35. The bottom end of the support rib 311 is provided with a first guide slider 313 slidably connected and clamped on the first guide rail 312. When the horizontal moving plate 35 is driven by the horizontal driving cylinder 34, the horizontal moving plate 35 moves along the first guide rail 312 through the first guide slider 313, thereby reducing the horizontal movement resistance.

[0059] In a preferred embodiment, if Fig.10 As shown, at least one set of lifting and lowering guide sliding components is arranged between the horizontal moving plate 35 and the relay plate 36 along the conveying direction. The lifting and lowering guide sliding components include guide sliding rods 316 and guide sliding sleeves 314 correspondingly arranged on the horizontal moving plate 35 and the relay plate 36. The guide sliding rods 316 are correspondingly inserted into the guide sliding sleeves 314. The specific installation positions of the guide sliding rods 316 and the guide sliding sleeves 314 are set according to requirements. The lifting and lowering guide sliding components can further improve the stability of the lifting plate 37 and the relay plate 36 during the lifting process.

[0060] In a preferred embodiment, if Fig. 9 As shown, an adjustment long hole 39 is provided on the lifting plate 37 corresponding to the propulsion column 38. The propulsion column 38 can adjust the distance between two adjacent groups of propulsion columns 38 along the conveying direction through the adjustment long hole, thereby realizing the processing requirements of insert plates 13 of different widths.

[0061] like Figures 3-4As shown, two groups of grinding components 8 and two groups of drilling and tapping components 9 are respectively arranged on the workbench 2 on the outside of the two groups of side brackets 4. The grinding components 8 and the drilling and tapping components 9 are arranged along the conveying direction. The grinding components 8 are correspondingly arranged at the front end of the side bracket 4, and the drilling and tapping components 9 are correspondingly arranged at the rear end of the side bracket 4. The two groups of grinding components 8 respectively located on both sides of the side bracket 4 can synchronously or asynchronously realize the step grinding processing at both ends of the insert plate 13; then, the drilling and tapping components 9 respectively located on both sides of the side bracket 4 complete the drilling and tapping operations on both ends of the insert plate 13 in turn.

[0062] like Figure 8 and Fig.11 As shown, multiple groups of clamping and limiting components are respectively arranged on the two groups of side brackets 4, and the clamping and limiting components can clamp the two ends of the insert plate 13 on the side brackets 4. Specifically, the top ends of the two groups of side brackets 4 are respectively provided with a second clamping and limiting component 12 corresponding to the grinding component 8 and a first clamping and limiting component 10 corresponding to the drilling and tapping component 9. The first clamping and limiting component 10 and the second clamping and limiting component 12 both include a supporting side plate 121 and a mounting crossbeam 122 arranged at the top end of the supporting side plate 121, a clamping cylinder 123 is fixedly connected to the mounting crossbeam 122, and a clamping push plate 124 is connected to the lower end of the clamping cylinder 123. The first clamping and limiting assembly 10 only includes a clamping push plate 124. When the insert plate 13 is drilled and tapped, both ends of the insert plate 13 are subjected to the force during the drilling and tapping process. In the conveying direction, there is no force or a small force. The clamping push plate 124 clamps the insert plate 13 to ensure that it will not move, meeting the requirements of drilling and tapping operations. The bottom end of the clamping push plate 124 corresponding to the second clamping and limiting assembly 12 is provided with an insert pressing block 125. The insert pressing block 125 is correspondingly arranged on the outside of the clamping push plate 124 and correspondingly arranged above the side bracket 4. During the downward pressing process of the insert pressing blocks 125 of the two sets of the second clamping and limiting assemblies 12, the insert plate 13 can be clamped on the two sets of the side brackets 4, effectively preventing the two ends of the insert plate 13 from moving along the conveying direction when the steps are ground. In addition, after the insert plate 13 arrives at the grinding station, the insert pressing block 125 acts on the two ends of the insert plate 13 through a smaller contact area. On the one hand, it ensures effective contact to achieve a tighter pressing effect, and on the other hand, it ensures that the insert pressing block 125 acts on the side bracket 4 directly below the force, preventing the insert plate from bending and deforming under force and affecting the processing accuracy.

[0063] One or both sets of side brackets 4 are provided with a width adjustment assembly 6 on the workbench 2. The width adjustment assembly 6 cooperates with the corresponding side bracket 4 to adjust the width between the two sets of side brackets 4. Figures 3 to 6As shown, the processing device is provided with a width adjustment component 6 on the outer side of one side bracket 4, and a fixed bracket 7 is used on the outer side of the other side bracket 4. The top surface heights of the fixed bracket 7 and the width adjustment component 6 are on the same plane, so as to meet the requirements of the layout and installation of two groups of grinding components 8 and two groups of drilling and tapping components 9 on the fixed bracket 7 and the width adjustment component 6 respectively. The width adjustment component 6 adjusts the distance between the two groups of side brackets 4 by adjusting the spacing between one side bracket 4 and the other fixed side bracket 4, so as to meet the processing of insert plates 13 of different lengths. It should be noted that the principle of respectively arranging the width adjustment components 6 outside the two groups of side brackets 4 to achieve the width adjustment of the two groups of side brackets 4 is consistent, and will not be elaborated here. In addition, walking components 11 are correspondingly arranged on the lower sides of the two ends of the side brackets connected to the width adjustment components 6, so as to reduce the resistance of the side brackets 4 during the width adjustment process.

[0064] In a preferred embodiment, if Figure 7 and Figures 9-10 As shown, in the technical solution in which the spacing between the two groups of side brackets 4 is adjustable, a limit mounting groove 201 is correspondingly arranged in the center of the worktable 2 along the conveying direction, and a plurality of positioning holes 202 are arranged at both ends of the limit mounting groove 201 along its width direction. The reciprocating drive mechanism 3 is correspondingly installed in the limit mounting groove 201, and tightening screws 32 are arranged at both ends of the supporting base plate 31 corresponding to the positioning holes 202. The reciprocating drive mechanism 3 as a whole can be moved along the width direction of the limit mounting groove 201, and the position of the reciprocating drive mechanism 3 is fixed by fixing the tightening screws with the corresponding positioning holes 202, so that the reciprocating drive mechanism 3 is always roughly in the central position of the two groups of side brackets 4 during the width adjustment process of the two groups of side brackets 4, thereby ensuring the stability of the insert sheet 13 during the conveying process.

[0065] In a preferred embodiment, if Figures 5 to 7 As shown, the width adjustment assembly 6 includes a push platen 601 fixedly connected to the outer wall of the corresponding side bracket 4, two second guide rails 603 are arranged on the working platen 2, and the push platen 601 is slidably connected to the second guide rails 603 through the second guide slider 602 arranged on the bottom surface thereof. A group of first screw rod seats 604 are arranged between the two second guide rails 603 on the working platen 2, and a first transmission screw rod 605 is rotatably connected to the first screw rod seat 604, and a driving hand wheel 606 is arranged at the far end of the first transmission screw rod 605; a first thread sleeve 607 threadedly connected to the first transmission screw rod 605 is arranged on the bottom surface of the push platen 601. When working, the push platen 601 can be driven to move forward or backward along the second guide rail 603 by rotating the driving handle through the first transmission screw rod 605, so as to adjust the width spacing between the corresponding side bracket 4 and the other side bracket 4, so as to meet the requirements of different processing insert widths.

[0066] In a preferred embodiment, if Figures 3-4 As shown in FIGS. 12 to 13 , the grinding assembly 8 includes two groups, which are respectively arranged on both sides of the two groups of side brackets 4. One grinding assembly 8 is arranged on the fixed bracket 7 on one side of the fixed side bracket 4, and the other grinding assembly 8 is correspondingly arranged on the pushing platen 601 of the width adjustment assembly 6. The grinding assembly 8 includes a grinding platen 81 and two third guide rails 82 correspondingly arranged on the grinding platen 81. The third guide rails 82 are respectively slidably connected to the third guide sliders 810. The third guide sliders 810 are correspondingly connected to the first movable platen 83. The bottom surface of the first movable platen 83 is provided with a transmission wire sleeve. The grinding platen 81 is located at both ends of the third guide rails 82 and the limit seats 85 are respectively provided. The limit seats 85 can limit the moving position of the first movable platen 83. A set of second screw seats 84 is arranged between the two third guide rails 82, and a transmission screw threadedly connected to the transmission screw sleeve is rotatably connected to the second screw seat 84, and a first drive motor 89 is arranged at one end of the transmission screw, and the first drive motor 89 drives the transmission screw to rotate and drives the first movable table 83 to move back and forth along the third guide rail 82. A support cantilever 86 is arranged on the first movable table 83, and a grinding motor 87 is arranged at the far end of the support cantilever 86, and a retractable grinding head 88 is arranged at the lower end of the grinding motor 87. When working, the moving direction of the first movable table 83 along the third guide rail 82 is consistent with the conveying direction, so that the grinding motor 87 and the grinding head 88 are consistent with the conveying direction of the insert plate 13, and the grinding head 88 can be driven to realize the grinding processing step operation of one end of the insert plate 13 during the movement of the grinding motor 87.

[0067] In a preferred embodiment, if Figures 3-4As shown in Figures 14 and 15, the drilling and tapping assembly 9 includes two groups, which are respectively arranged on both sides of the two groups of side brackets 4. One of the drilling and tapping assemblies 9 is arranged on the fixed bracket 7 on one side of the fixed side bracket 4, and the other drilling and tapping assembly 9 is correspondingly arranged on the pushing table 601 of the width adjustment assembly 6. The drilling and tapping assembly 9 includes a drilling table 91 and two fourth guide rails 92 correspondingly arranged on the drilling table 91. The fourth guide rails 92 are respectively slidably connected to the fourth guide sliders 93, and the fourth guide sliders 93 are correspondingly connected to the second movable table 94. The second movable table 94 is respectively provided with a drilling motor 97 and a tapping motor 98 along the conveying direction. A group of third screw seats 95 are arranged between the two fourth guide rails 92, and the third screw seat 95 is rotatably connected with a second transmission screw 96, one end of the second transmission screw 96 is arranged with a second driving motor 99, and the bottom surface of the second movable table 94 is arranged with a transmission thread sleeve threadedly connected with the transmission screw. The second driving motor 99 drives the transmission screw to rotate to drive the second movable table 94 to reciprocate along the fourth guide rail 92, thereby realizing the drilling motor 97 and the tapping motor 98 approaching the corresponding side bracket 4 or moving away from the side bracket 4, thereby satisfying the drilling and tapping operations at both ends of the insert plate 13.

[0068] In a preferred embodiment, if Figures 12-13 As shown, a position monitoring assembly 14 is respectively provided on one side of the first movable platform 83 and the second movable platform 94. The position monitoring assembly 14 includes a mounting edge strip 141 and three fifth guide rails 142 arranged along the length direction of the mounting edge strip 141. The three fifth guide rails 142 correspond to the starting point and the middle point, respectively. A positioning slider 143 is correspondingly mounted on each fifth guide rail 142. A positioning card slot 144 is provided at the bottom of the positioning slider 143. The positioning slider 143 can adjust the corresponding position along the fifth guide rail 142. working position to meet the setting of the starting point; wherein the positioning slider 143 is integrated with an electronic switch device in the prior art to realize its function, and a dot plate 145 is respectively provided on the grinding table 81 and the drilling table 91. As the first movable table 83 and the second movable table 94 move, the dot plate 145 can pass through the positioning slot 144 at the bottom of the corresponding positioning slider 143 in turn, so that the dot plate 145 can be detected by the electronic switch device to determine the working position of the first movable table 83, the second movable table 94 and the structure thereon.

[0069] The above are preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A processing device suitable for standard inserts, characterized in that: The processing device (100) comprises: Workbench (2); Side brackets (4), the side brackets (4) comprising two groups arranged on the workbench (2) in a direction of conveying, the front ends of the two groups of side brackets (4) are correspondingly provided with material boxes (5), the bottom ends of the material boxes (5) are provided with slots for the insertion plate (13) to pass through, and the two ends of the insertion plate (13) are correspondingly supported on the two groups of side brackets (4); A reciprocating drive mechanism (3), the reciprocating drive mechanism (3) being correspondingly arranged on the workbench (2), the reciprocating drive mechanism (3) being correspondingly arranged between the two sets of side brackets (4) along the conveying direction, and a plurality of sets of propulsion columns (38) being arranged on the reciprocating drive mechanism (3), the propulsion columns (38) being reciprocating along with the reciprocating drive mechanism (3) and pushing the insert sheet (13) in the material box (5) from the slot to the two sets of side brackets (4) one by one in a row; Wherein, a plurality of groups of pressing and limiting components are respectively provided on the two groups of side brackets (4), and the pressing and limiting components can press the two ends of the insert plate (13) onto the side brackets (4) accordingly; Two groups of grinding assemblies (8) and two groups of drilling and tapping assemblies (9) are respectively arranged on the outside of the two groups of side brackets (4) and on the workbench (2); the grinding assemblies (8) and the drilling and tapping assemblies (9) are arranged along the conveying direction and can perform grinding end face steps and drilling and tapping operations on the insert plate (13); The top ends of the two sets of side brackets (4) are respectively provided with a second clamping and limiting assembly (12) corresponding to the grinding assembly (8) and a first clamping and limiting assembly (10) corresponding to the drilling and tapping assembly (9); The first clamping and limiting assembly (10) and the second clamping and limiting assembly (12) both comprise a supporting side plate (121) and a mounting crossbeam (122) arranged at the top end of the supporting side plate (121); a clamping cylinder (123) is fixedly connected to the mounting crossbeam (122); and a clamping push plate (124) is connected to the lower end of the clamping cylinder (123); An insert pressing block (125) is provided at the bottom end of the pressing push plate (124) corresponding to the second pressing and limiting assembly (12), and the insert pressing block (125) is pressed and covered on the insert plate (13) accordingly.

2. The processing device suitable for standard inserts according to claim 1, characterized in that: A width adjustment component (6) is correspondingly arranged on the workbench (2) outside one or both sets of side brackets (4); the width adjustment component (6) cooperates with the corresponding side bracket (4) to adjust the width between the two sets of side brackets (4).

3. The processing device suitable for standard inserts according to claim 2, characterized in that: The width adjustment assembly (6) comprises a push platen (601) fixedly connected to the outer wall of the corresponding side bracket (4); two second guide rails (603) are arranged on the working platen (2); the push platen (601) is slidably connected to the second guide rails (603) via a second guide slider (602) arranged on the bottom surface thereof; The workbench (2) is provided with a group of first screw seats (604) between the two second guide rails (603), the first screw seats (604) are rotatably connected with a first transmission screw (605), and a driving hand wheel (606) is provided at the far end of the first transmission screw (605); The bottom surface of the pushing platform (601) is provided with a first thread sleeve (607) threadedly connected to the first transmission screw rod (605).

4. The processing device for standard inserts according to claim 2, characterized in that: A limit installation groove (201) is correspondingly arranged in the centre of the worktable (2) along the conveying direction, and a plurality of positioning holes (202) are arranged at both ends of the limit installation groove (201) along its width direction; the reciprocating drive mechanism (3) is correspondingly installed in the limit installation groove (201), and the installation position is adjusted through the positioning holes (202) so that the reciprocating drive mechanism (3) is located in the middle position of the two sets of side brackets (4).

5. The processing device suitable for standard inserts according to claim 4, characterized in that: The reciprocating drive mechanism (3) comprises a supporting base plate (31), a relay plate (36), a horizontal moving plate (35), and a lifting plate (37) which are arranged in parallel from bottom to top along the conveying direction of the worktable plate (2); A horizontal driving cylinder (34) is correspondingly arranged at the front end of the horizontal moving plate (35), and the horizontal driving cylinder (34) pushes the horizontal moving plate (35) to move horizontally along the workbench plate (2); The lifting plate (37) and the relay plate (36) are fixedly connected via a plurality of support rods (310), and the support rods (310) slide through the horizontal moving plate (35); at least one lifting drive cylinder (315) is provided on the relay plate (36), the piston rod of the lifting drive cylinder (315) is fixedly connected to the bottom surface of the horizontal moving plate (35), and the propulsion column (38) is correspondingly connected to the top surface of the lifting plate (37); The support base plate (31) is provided with a plurality of first guide rails (312) correspondingly along its conveying direction, a plurality of support ribs (311) are provided correspondingly on one side of the horizontal moving plate (35), and a first guide slider (313) slidably connected and clamped on the first guide rail (312) is provided at the bottom end of the support rib (311); At least one set of lifting guide slide components is arranged between the horizontal moving plate (35) and the relay plate (36) along the conveying direction, and the lifting guide slide components include guide slide rods (316) correspondingly arranged on the horizontal moving plate (35) and the relay plate (36) and guide slide sleeves (314) arranged in cooperation therewith, and the guide slide rods (316) are correspondingly inserted into the guide slide sleeves (314).

6. The processing device suitable for standard inserts according to claim 1, characterized in that: The grinding assembly (8) comprises a grinding table (81) and two third guide rails (82) correspondingly arranged on the grinding table (81), the third guide rails (82) are respectively slidably connected to third guide slide blocks (810), the third guide slide blocks (810) are correspondingly connected to a first movable table (83), and a transmission thread sleeve is arranged on the bottom surface of the first movable table (83); A set of second screw rod seats (84) is arranged between the two third guide rails (82), and a transmission screw rod threadedly connected to the transmission screw sleeve is rotatably connected to the second screw rod seat (84), and a first drive motor (89) is arranged at one end of the transmission screw rod; A supporting cantilever (86) is provided on the first movable table (83), a grinding motor (87) is provided at the far end of the supporting cantilever (86), and a retractable grinding head (88) is provided at the lower end of the grinding motor (87).

7. The processing device for standard inserts according to claim 6, characterized in that: The drilling and tapping assembly (9) comprises a drilling table (91) and two fourth guide rails (92) correspondingly arranged on the drilling table (91), the fourth guide rails (92) are respectively slidably connected to fourth guide slide blocks (93), and the fourth guide slide blocks (93) are correspondingly connected to a second movable table (94), and the second movable table (94) is respectively provided with a drilling motor (97) and a tapping motor (98) along a conveying direction; A set of third screw rod seats (95) is arranged between the two fourth guide rails (92), and a transmission screw rod is rotatably connected to the third screw rod seat (95), and a second drive motor (99) is arranged at one end of the transmission screw rod; and a transmission thread sleeve threadably connected to the transmission screw rod is arranged on the bottom surface of the second movable platform (94).

8. The processing device suitable for standard inserts according to claim 7, characterized in that: A positioning monitoring component (14) is correspondingly arranged on one side of the first movable platform (83) and the second movable platform (94), and the positioning monitoring component (14) comprises a mounting edge strip (141) and three fifth guide rails (142) arranged along the length direction of the mounting edge strip (141), and a positioning slider (143) is correspondingly mounted on each fifth guide rail (142), and a positioning slot (144) is arranged at the bottom of the positioning slider (143); The grinding platen (81) and the drilling platen (91) are respectively provided with a position piece (145). As the first movable platen (83) and the second movable platen (94) move, the position piece (145) can sequentially pass through the positioning slots (144) at the bottom of the corresponding positioning slider (143).

9. The processing device suitable for standard inserts according to any one of claims 1 to 8, characterized in that: The processing device further comprises a machine case (1), the workbench (2) being arranged horizontally in the middle of the machine case (1), the workbench (2) dividing the machine case (1) into a tool box (101) at a lower portion and a dust collecting box (102) at an upper portion, the dust collecting box (102) being provided with a discharge opening (103) at the ends of the two sets of side brackets (4).

Citation Information

Patent Citations

  • Circular pipe drilling and tapping device

    CN212600185U