Mixing equipment for manufacturing sludge backfill agent
By using a fixed mechanism and a shaking mechanism in the sludge mixing equipment, combined with the adjustment of the telescopic plate and pull rope, the problem that existing equipment cannot achieve full mixing is solved, the mixing efficiency and product quality are improved, and the shaking force is flexible. control.
Patent Information
- Application Number
- CN202411457187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sludge mixing equipment cannot achieve sufficient mixing during the stirring process, and the mixing rod is inconvenient to clean, which affects the mixing effect and production efficiency.
A mixing equipment for the manufacture of sludge backfill agent is designed, using a fixing mechanism and a shaking mechanism. Through the cooperation of the rolling ball and the arc plate, the shaking force is adjusted to achieve full mixing, combining the telescopic plate and Adjustment of the draw rope ensures control of the mixing effect.
The full mixing of materials is achieved, production efficiency and product quality are improved, and the different shaking force and fine adjustment of adjustment mechanisms can meet the needs of multiple mixing states, avoiding the inconvenience of cleaning the mixing rod.
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Figure CN119075766A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material mixing, in particular to a mixing device for manufacturing a sludge backfilling agent. Background Art
[0002] The mixer stirs the material in one direction through the stirring blades to achieve uniform mixing. The stirring blades can have a single layer or multiple layers. By rotating, the material is pushed to one side of the container and then refluxed from the other side to form a circular stirring.
[0003] The patent application with application number CN202320338309.6 discloses a material mixing and stirring device, which relates to the technical field of mixing equipment. The outer cylinder is placed vertically, the inner cylinder is placed horizontally, and the two ends of the inner cylinder in the axial direction are respectively connected to the rotating shaft; the outer periphery of the inner cylinder is connected to the feeding channel, and a feeding hopper is provided on one side of the top of the outer cylinder, and the feeding hopper is connected to the feeding pipe, and the bottom of the feeding pipe is connected to an inclined electric telescopic pipe.
[0004] Most mixing devices stir the materials by installing a stirring rod in the barrel. This results in that the materials cannot be fully mixed when being stirred in the barrel, and the stirring rod needs to be cleaned, which is very inconvenient. In addition, mixing in the barrel may result in poor mixing effect, which affects the next process. Summary of the invention
[0005] The object of the present invention is to provide a mixing device for producing mud backfilling agent to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: A mixing device for manufacturing a sludge backfill agent, comprising a base, the top of the base is fixedly connected to support rods on both sides, and further comprising:
[0007] The fixing mechanism comprises a fixing shaft, the left side of the fixing shaft is fixedly connected to the supporting rod, the left side of the fixing shaft is fixedly connected to a fixing block, the left side of the fixing block is rotatably connected to a first rotating rod through a rotating shaft, two groups of the first rotating rods both penetrate the first limiting block and are both fixedly connected to the first limiting block, the left side of the fixing block is fixedly connected to a fixing rod, a rolling ball is inlaid on the left side of the fixing rod, a second limiting block is installed on the left side of the two groups of the first limiting blocks, a second rotating rod is arranged on the left side of the two groups of the second limiting blocks, the two groups of the second rotating rods penetrate the second limiting block, the right sides of the two groups of the second rotating rods are fixedly connected to the second limiting block, a first circular hole is opened on the top of the two groups of the first limiting blocks, a second circular hole is opened on the top of the two groups of the second limiting blocks, a connecting rod is contacted with the hole wall of the second circular hole of the two groups, a cross bar is fixedly connected to the left side of the two groups of the second rotating rods, a rolling ball is inlaid on the right side of the cross bar, a fixing plate is fixedly connected to the left side of the cross bar, and the fixing mechanism consists of two groups, which are symmetrically arranged with the middle part of the base as the center;
[0008] A shaking mechanism, wherein the shaking mechanism comprises a protective shell, the right side of the protective shell is fixedly connected to the support rods of the two groups of support rods located on the right side, and the top of the first slider is in contact with the inner wall of the protective shell; a positioning rod is fixedly connected to the left side of the first slider, a rectangular groove is provided inside the positioning rod, and a moving groove is provided at the bottom of the rectangular groove;
[0009] The adjusting mechanism comprises a bracket, the bottom of the bracket is slidably connected to the wall of the movable groove, the top of the bracket is provided with an adjusting groove, and the wall of the adjusting groove is slidably connected to a movable block.
[0010] Preferably, a mixing barrel is installed on the top of the base, the left and right sides of the mixing barrel are fixedly connected to the fixing plate, and the outer wall of the mixing barrel is fixedly connected to a shaking ring.
[0011] Preferably, the top of the mixing barrel is rotatably connected to a cover plate via a rotating shaft, the bottom of the mixing barrel is connected to a discharge pipe, and a motor is provided on the right side of the two groups of support rods located on the right side.
[0012] Preferably, a slide groove is provided at the bottom of the protective shell, a first slider is slidably connected to the slide groove wall, a movable rod is fixedly connected to the bottom of the first slider, and the bottom of the movable rod is fixedly connected to the output end of the motor through a rotating shaft.
[0013] Preferably, the rectangular groove walls are rotatably connected with arc plates via rotating shafts, and two groups of arc plates are both fitted with the shaking ring.
[0014] Preferably, a pull rope is fixedly connected to the left side of the moving block, a protective shell is fixedly connected to the left side of the bracket, and a telescopic plate is fixedly connected to the inner wall of the protective shell.
[0015] Preferably, a spring rod is fixedly connected to the top of the telescopic plate, a placement block is fixedly connected to the right side of the inner wall of the protective shell, a placement groove is opened inside the placement block, a second slider is slidably connected to the wall of the placement groove, a pull rope is fixedly connected to the top of the second slider, and a spring rod is fixedly connected to the left side of the second slider.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The mixing device can fix the mixing barrel and move it in the front, back, left and right directions by setting a fixing mechanism, which can greatly improve the moving position and shaking effect of the mixing barrel. In addition, by setting a rolling ball, a small up and down shake can occur during the shaking process, so that the materials can be fully mixed.
[0018] 2. The mixing device can adjust the shaking effect to different degrees through the shaking mechanism, so that the materials can achieve different degrees of mixing effects through different shaking intensities during the mixing process, so that the materials have multiple mixing states. When the shaking intensity is increased, the materials can be mixed quickly to improve production efficiency. When the shaking intensity is slower, the materials can be fully integrated to improve product quality.
[0019] 3. The mixing device can adjust the arc plate on the shaking mechanism to different distances by setting a telescopic plate, so that the shaking mechanism can be further fine-tuned through the telescopic plate, which can increase the fine-tuning of the shaking mechanism during the mixing process of the material, thereby achieving a step-by-step control of the material mixing quality.
[0020] 4. By opening grooves of different distances in the placement slot, the moving block can stay at different distances, so that the pull rope can be pulled at different distances, so that the pull rope can control the telescopic plate, avoiding the telescopic plate from having a mechanism that cannot limit it, so that the telescopic plate cannot accurately control the curved plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 is a cross-sectional view of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the support rod of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the fixing mechanism of the present invention;
[0025] Figure 5 is a schematic structural diagram of the first limiting block of the present invention;
[0026] Figure 6It is a schematic diagram of the structure of the shaking mechanism of the present invention;
[0027] Figure 7 is a cross-sectional view of the shaking mechanism of the present invention;
[0028] Figure 8 It is a schematic diagram of the structural adjustment mechanism of the present invention;
[0029] Fig. 9 is a cross-sectional view of the adjustment mechanism of the present invention;
[0030] Fig.10 It is a schematic diagram of the structure of the protective shell of the present invention;
[0031] In the figure: 1, base; 2, support rod; 3, mixing barrel; 4, cover plate; 5; fixing mechanism; 501, fixed shaft; 502, fixed block; 503, fixed rod; 504, first rotating rod; 505, first limiting block; 506, second limiting block; 507, second rotating rod; 508, rolling ball; 509; cross bar; 510, fixing plate; 511, first circular hole; 512, connecting rod; 513, second circular hole; 6, discharge pipe; 7, shaking mechanism; 701, protective shell; 702, first slider; 703, movable rod; 704, slide groove; 705, positioning rod; 706, arc plate; 707, movable groove; 708, rectangular groove; 8, motor; 9, adjustment mechanism; 901, bracket; 902, adjustment groove; 903, movable block; 904, pull rope; 905, protective shell; 906, telescopic plate; 907, placement block; 908; placement groove; 909, second slider; 910; spring rod; 10 shaking ring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] For example, see Figure 1-5 The present invention provides a technical solution: a mixing device for manufacturing a sludge backfill agent, comprising a base 1, support rods 2 are fixedly connected to the left and right sides of the top of the base 1, and also includes:
[0034] The fixing mechanism 5 includes a fixing shaft 501, the left side of the fixing shaft 501 is fixedly connected to the supporting rod 2, the left side of the fixing shaft 501 is fixedly connected to a fixing block 502, the left side of the fixing block 502 is rotatably connected to a first rotating rod 504 via a rotating shaft, two groups of first rotating rods 504 both penetrate the first limiting block 505, and are both fixedly connected to the first limiting block 505, the left side of the fixing block 502 is fixedly connected to a fixing rod 503, the left side of the fixing rod 503 is inlaid with a rolling ball 508, the position of the rolling ball 508 can be limited by setting the fixing rod 503, and the rolling ball 508 can be inlaid on the fixing rod 503 to prevent the rolling ball 508 from losing the limiting structure when rolling, thereby preventing the rolling ball 508 from working. The left side of each of the two limiting blocks 505 is provided with a second limiting block 506, and two groups of the second limiting blocks 506 are provided on the left side. The two groups of the second rotating rods 507 penetrate the second limiting block 506, and there are second rotating rods 507. The right sides of the two groups of the second rotating rods 507 are fixedly connected to the second limiting block 506. The tops of the two groups of the first limiting blocks 505 are provided with a first round hole 511, and the tops of the two groups of the second limiting blocks 506 are provided with a second round hole 513. By providing the first limiting block 505 and the second limiting block 506, the second limiting block 506 can be moved and fixed in position by the first limiting block 505 to avoid the second limiting block 506 from shaking due to the driving of the mixing barrel 3. By providing the second limiting block 505, it can be moved. The second limiting block 505 is limited to avoid large-scale movement, which may cause the second limiting block 506 and the mixing barrel 3 to shake violently and become unstable, resulting in the failure of material mixing. The two groups of first circular holes 511 and the second circular holes 513 are both in contact with the connecting rod 512. The first limiting block 505 and the second limiting block 506 can be limited by setting the connecting rod 512. The second limiting block 506 can also be transferred to the first limiting block 505 through the connecting rod 512 when being pulled by setting the connecting rod 512, so that the first limiting block 505 fixes the second limiting block to avoid the situation where there is no fixed structure and it cannot move. The left sides of the two groups of second rotating rods 507 are fixedly connected with the cross bar 509, and the right side of the cross bar 509 is inlaid with The rolling ball 508 can be set to make the cross bar 509 rotate in different directions. The rolling ball 508 is embedded inside to limit the rotation direction of the cross bar, so as to prevent the rolling ball 508 from falling off the cross bar 509 and the fixed rod 503 due to excessive rotation. A fixed plate 510 is fixedly connected to the left side of the cross bar 509. The fixing mechanism 5 consists of two groups, which are symmetrically arranged with the middle of the base as the center. A mixing barrel 3 is installed on the top of the base 1. The left and right sides of the mixing barrel 3 are fixedly connected to the fixed plate 510. A shaking ring 10 is fixedly connected to the outer wall of the mixing barrel 3. The top of the mixing barrel 3 is rotatably connected to the cover plate 4 through a rotating shaft. The bottom of the mixing barrel 3 is connected to a discharge pipe 6. A motor 8 is arranged on the right side of the two groups of support rods 2 on the right side.
[0035] The working principle of this embodiment is as follows: when the mixing barrel 3 is mixing materials, the mixing barrel 3 swings back and forth under the shaking of the shaking mechanism 7, and the materials in the barrel can be fully mixed through the swing of the mixing barrel 3. At this time, the fixed plate 510 is driven by the mixing barrel 3 and the motion trajectory of the mixing barrel 3 is consistent. At this time, the shaking force of the mixing barrel 3 is transmitted to the cross bar 509 through the fixed plate 510, and then transmitted to the second rotating rod 507 through the cross bar 509. The second rotating rod 507 transmits the received force to the second limiting block 50 6, when the second limiting block 506 releases the shaking force, the second limiting block 506 is shaken in the same direction by the swinging direction of the mixing barrel 3 to release it. At this time, the connecting rod 512 moves in the same direction under the pull of the second limiting block 506, driving the first limiting block 505 to move in the same direction. At this time, the first rotating rod 504 is pulled by the first limiting block 505 to move in the same direction, and the fixing block 502 and the fixing shaft 501 fix the second rotating rod 504 to avoid the occurrence of There is no mechanism to fix it, so that the mixing barrel 3 cannot swing. When the cross bar 509 swings under the drive of the mixing barrel 3, the cross bar 509 continuously rolls on the rolling ball 508 during the swinging, so that the cross bar 509 can rotate in different directions. Then, the rolling ball 508 is fixed by the fixing rod 503, so that the rolling ball 508 will not fall off when rolling, completing the restriction on the mixing barrel 3. When the mixing starts to stop, the first rotating rod 504 will quickly stop moving, and the The first limiting block 505 starts to stop shaking, and then the first limiting block 505 limits the movement of the connecting rod 512, so that the connecting rod 512 quickly enters a stopped state, thereby driving the second limiting block 506 to enter a stopped state, so that it no longer moves, causing the second rotating rod 507 to gradually reduce the movement under the constraint of the second limiting block 506 until it stops moving, and then the cross bar 509 receives the signal to reduce the shaking amplitude of the mixing barrel 3 until it stops. At this time, the mixing barrel 3 starts to reset due to the cessation of the shaking motion.
[0036] Example 2, based on Example 1: Please refer to Figure 6-7The shaking mechanism 7 includes a protective shell 701, the right side of the protective shell 701 is fixedly connected to the support rod 2 of the two groups of support rods 2 located on the right side, and the top of the first slider 702 contacts the inner wall of the protective shell 701; the left side of the first slider 702 is fixedly connected to a positioning rod 705, a rectangular groove 708 is opened inside the positioning rod 705, and a movable groove 707 is opened at the bottom of the rectangular groove 708, and a sliding groove 704 is opened at the bottom of the protective shell 701. The first slider 702 is slidably connected to the groove wall of the sliding groove 704, and the bottom of the first slider 702 is fixedly connected to the movable rod 70 3. The bottom of the movable rod 703 is fixedly connected to the output end of the motor 8 through a rotating shaft, and the walls of the rectangular groove 708 are rotatably connected with arc plates 706 through the rotating shaft. The two groups of arc plates 706 are both fitted with the shaking ring 10. The moving force received can be transmitted by setting the arc plates 706. Different angles can be adjusted through the two groups of arc plates 706, so that the mixing barrel 3 can generate different shaking forces under the adjustment of different angles of the arc plates 706, so that the materials can be mixed to different degrees under different shaking forces.
[0037] The working principle of this embodiment is as follows: when the mixing barrel 3 needs to be mixed with materials, the motor 8 is started, and the movable rod 703 is driven to rotate around the motor through the output end of the motor 8, and then the first slider 702 is driven to reciprocate on the slide groove 704 in the protective shell through the movable rod 703, so that the positioning rod 705 moves under the movement of the first slider 702, and then the movement of the positioning rod 705 drives the arc plate 706 to move continuously, so that the moving force of the arc plate 706 is transmitted to the shaking ring 10, and the shaking ring 10 is affected by the arc plate 706. 6 drives the mixing barrel 3 to shake so that the materials are fully mixed. When the mixing is completed, the motor 8 starts to stop rotating, causing the movable rod 703 to stop moving synchronously, causing the first slider 702 to stop sliding on the slide groove 704, causing the positioning rod 705 to also stop moving, causing the arc plate 706 to lose the shaking force generated by the positioning rod 705 driven by the movable rod 703, so that the positioning rod 705 can no longer work on the mixing barrel 3, causing the mixing barrel 3 to stop moving and stop shaking, completing the mixing work.
[0038] Example 3, based on Example 2: Please refer to Figure 8-10The adjustment mechanism includes a bracket 901, the bottom of the bracket 901 is slidably connected to the groove wall of the moving groove 707, the top of the bracket 901 is provided with an adjustment groove 902, and the groove wall of the adjustment groove 902 is slidably connected to a moving block 903. By setting different staying distances in the adjustment groove 902, the moving block 903 can stay at different distances, so as to control the different distances of the pull rope 904, so that the pull rope 904 at different lengths of the second slider 909 can adjust the second slider to different distances, so that the structural spring rod 910 fixed to the second slider 909 can also be controlled at different distances, so that the telescopic plate 906 can be telescoped at different lengths, thereby improving the adjustment angle of the arc plate 706, the left side of the moving block 903 is fixedly connected to the pull rope 904, and the left side of the bracket 901 is fixedly connected to the protective shell 905 A telescopic plate 906 is fixedly connected to the inner wall of the protective shell 905, and a spring rod 910 is fixedly connected to the top of the telescopic plate 906. The telescopic plate 906 can be restricted by setting the spring rod 910, so that the telescopic plate 906 will not appear in the mixing barrel 3 under the restriction of the spring rod 910. When the mixing barrel 3 is mixing materials, the telescopic plate 906 suddenly starts to push the arc plate 706, causing the mixing barrel 3 to have an accident due to the angle adjustment of the arc plate 706, resulting in the inability to mix the materials separately. A placement block 908 is fixedly connected to the right side of the inner wall of the protective shell 905, and a placement groove 908 is opened inside the placement block 907. The second slider 909 is slidably connected to the groove wall, and the pull rope 904 is fixedly connected to the top of the second slider 909, and the spring rod 910 is fixedly connected to the left side of the second slider 909.
[0039] The working principle of this embodiment is as follows: the distance and angle of the arc plate 706 can be adjusted by the movement of the adjustment mechanism 9 in the moving groove 707, the arc plate 706 can be pushed to move by the movement of the bracket 901 in the moving groove 707, and the pull rope 904 is made to present different lengths by pulling the moving block 903 in the adjustment groove 902. When the pull rope 904 is pulled forward by the moving block 903, the pull rope 904 drives the second slider 909 to slide downward in the prevention groove 908 in the placement block 907, and the downward movement of the second slider 909 drives the spring rod 910 is stretched downward, so that the telescopic plate 906 begins to telescope to the positive and negative sides without the restriction of the spring rod 910, and moves against the arc plate 706 to both sides to expand the angle. When the moving block 903 is pulled backward, the pull rope 904 is tightened upward and the second slider 909 is pulled upward in the placement groove 908 again, driving the spring rod 910 to move upward synchronously, so that the spring rod 910 begins to shrink upward, pulling the telescopic plate 906 to also begin to shrink, so that the telescopic plate 906 continues to move away from the arc plate 706 until the angle of the arc plate 706 is reduced to complete the work.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing device for manufacturing a sludge backfill agent, comprising a base (1), wherein the top and left sides of the base (1) are fixedly connected with support rods (2), characterized in that: Also includes: A fixing mechanism (5), the fixing mechanism (5) comprising a fixing shaft (501), the left side of the fixing shaft (501) being fixedly connected to the support rod (2), the left side of the fixing shaft (501) being fixedly connected to a fixing block (502), the left side of the fixing block (502) being rotatably connected to a first rotating rod (504) via a rotating shaft, two groups of the first rotating rods (504) both pass through a first limiting block (505) and are both fixedly connected to the first limiting block (505), the left side of the fixing block (502) being fixedly connected to a fixing rod (503), the left side of the fixing rod (503) being inlaid with a rolling ball (508), the left sides of the two groups of the first limiting blocks (505) being installed with a second limiting block (506), and the left sides of the two groups of the second limiting blocks (506) being provided with a second rotating rod (507) ), two groups of the second rotating rods (507) penetrate the second limiting block (506), the right sides of the two groups of the second rotating rods (507) are fixedly connected to the second limiting block (506), the tops of the two groups of the first limiting blocks (505) are each provided with a first circular hole (511), the tops of the two groups of the second limiting blocks (506) are each provided with a second circular hole (513), the hole walls of the two groups of the first circular holes (511) and the second circular holes (513) are both in contact with a connecting rod (512), the left sides of the two groups of the second rotating rods (507) are each fixedly connected to a cross bar (509), the right side of the cross bar (509) is inlaid with a rolling ball (508), the left side of the cross bar (509) is fixedly connected to a fixing plate (510), and the fixing mechanism (5) consists of two groups, both of which are symmetrically arranged with the middle of the base as the center; A shaking mechanism (7), the shaking mechanism (7) comprising a protective shell (701), the right side of the protective shell (701) being fixedly connected to a support rod (2) located on the right side, the top of the first sliding block (702) being in contact with an inner wall of the protective shell (701); the left side of the first sliding block (702) being fixedly connected to a positioning rod (705), the positioning rod (705) having a rectangular groove (708) formed inside, and a movable groove (707) formed at the bottom of the rectangular groove (708); The adjusting mechanism (9) comprises a bracket (901), the bottom of the bracket (901) is slidably connected to the groove wall of the movable groove (707), the top of the bracket (901) is provided with an adjusting groove (902), and the groove wall of the adjusting groove (902) is slidably connected to a movable block (903).
2. A mixing device for producing a sludge backfill agent according to claim 1, characterized in that: A mixing barrel (3) is installed on the top of the base (1); both left and right sides of the mixing barrel (3) are fixedly connected to the fixing plate (510); and a shaking ring (10) is fixedly connected to the outer wall of the mixing barrel (3).
3. The mixing device for producing a sludge backfill agent according to claim 1, characterized in that: The top of the mixing barrel (3) is rotatably connected to a cover plate (4) via a rotating shaft, the bottom of the mixing barrel (3) is connected to a discharge pipe (6), and a motor (8) is arranged on the right side of the two groups of support rods (2) located on the right side.
4. A mixing device for producing a sludge backfill agent according to claim (1), characterized in that: A sliding groove (704) is provided at the bottom of the protective shell (701); a first sliding block (702) is slidably connected to the groove wall of the sliding groove (704); a movable rod (703) is fixedly connected to the bottom of the first sliding block (702); and the bottom of the movable rod (703) is fixedly connected to the output end of the motor (8) via a rotating shaft.
5. A mixing device for producing a sludge backfill agent according to claim (4), characterized in that: The groove walls of the rectangular grooves (708) are rotatably connected to arc plates (706) via rotating shafts, and the two groups of arc plates (706) are both in contact with the shaking ring (10).
6. The mixing device for producing a sludge backfill agent according to claim 1, characterized in that: The left side of the moving block (903) is fixedly connected with a pull rope (904), the left side of the bracket (901) is fixedly connected with a protective shell (905), and the inner wall of the protective shell (905) is fixedly connected with a telescopic plate (906).
7. A mixing device for producing a sludge backfill agent according to claim 6, characterized in that: The top of the telescopic plate (906) is fixedly connected to a spring rod (910), the right side of the inner wall of the protective shell (905) is fixedly connected to a placement block (908), a placement groove (908) is provided inside the placement block (907), a second slider (909) is slidably connected to the groove wall of the placement groove (908), the top of the second slider (909) is fixedly connected to a pull rope (904), and the left side of the second slider (909) is fixedly connected to a spring rod (910).
Citation Information
Patent Citations
Material mixing and stirring equipment
CN219463059U
