Intelligent batching device matched with syrup production extraction tank

Abstract

The invention relates to the technical field of syrup production, in particular to an intelligent batching device matched with a syrup production extraction tank, the intelligent batching device comprises a batching barrel, a plurality of feed pipes are fixedly mounted at the upper end of the batching barrel, stock bins are fixedly mounted at the upper ends of the feed pipes, strip-shaped insertion holes are formed in the upper surfaces of the feed pipes, and the feed pipes are inserted into the strip-shaped insertion holes. A sealing plate is vertically inserted into the strip-shaped insertion hole, a threaded rod is rotatably mounted at the upper end of the sealing plate, a plurality of threaded holes are formed in the upper end of the batching barrel, and an adjusting block is fixedly mounted at the upper end of the threaded rod. When grape pulp is prepared, different raw materials are placed in the multiple stock bins respectively and then are automatically added into the preparation barrel through the feeding pipe, the raw materials in different proportions do not need to be manually put into the preparation barrel, the preparation efficiency is effectively improved, and meanwhile through mutual cooperation of a threaded rod, an adjusting block and a sealing plate, the raw materials in different proportions can be mixed according to the preparation proportion. The feeding rate of various raw materials is adjusted, so that the quality of the glucose syrup is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of syrup production, and in particular to an intelligent batching device matched with a syrup production extraction tank. Background Art

[0002] Syrup mainly includes maltose, candied fruit syrup, glucose syrup, etc. In the production process of glucose syrup, different types of raw materials need to be put into the batching device in proportion, and then mixed to form the required grape syrup. Accurate batching is the key link to ensure the quality and taste of glucose syrup.

[0003] Traditional grape syrup preparation usually relies on manual operation, where raw materials of different proportions are manually put into the mixing barrel. This is not only inefficient, but also prone to inaccurate proportions, thus affecting the quality of the glucose syrup. Summary of the invention

[0004] The purpose of the present invention is to solve the following shortcomings in the prior art: traditional ingredient preparation usually requires manual operation, and raw materials of different proportions are manually put into the ingredient barrel, which is not only inefficient, but also prone to inaccurate ingredient ratios, thereby affecting the quality of glucose syrup. An intelligent ingredient preparation device that is compatible with a syrup production extraction tank is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An intelligent batching device matched with a syrup production extraction tank comprises a batching barrel, a mixing assembly is arranged in the batching barrel, a discharge pipe is installed on the side of the batching barrel, an electric control valve is installed on the discharge pipe, a plurality of mounting holes are opened at the upper end of the batching barrel, L-shaped feed pipes are fixedly installed in the plurality of mounting holes, and a material bin is fixedly installed on the upper ends of the plurality of feed pipes;

[0007] A strip-shaped plug hole is provided on the upper surface of the feed pipe, a sealing plate is vertically inserted in the strip-shaped plug hole, a threaded rod is rotatably installed on the upper end of the sealing plate, a plurality of threaded holes are provided on the upper end of the mixing barrel, the threaded rod is threadedly inserted in the threaded holes, and an adjustment block is fixedly installed on the upper end.

[0008] As a preferred embodiment, the mixing assembly includes a rotating shaft vertically mounted in the batching barrel, a plurality of mixing plates fixedly mounted on the rotating shaft, a driving motor fixedly mounted on the upper end of the batching barrel, and a connecting component, wherein the connecting component is used to connect the rotating shaft and the output shaft of the driving motor.

[0009] As a preferred solution, a first slot is symmetrically provided at one end of the output shaft of the driving motor, and a second slot is symmetrically provided at the upper end of the rotating shaft. The connecting component includes two spring rods horizontally fixedly installed on the upper end of the ingredient barrel and two L-shaped clamping blocks respectively fixedly installed at one end of the spring rods, and the clamping blocks are inserted into the first slot and the second slot.

[0010] As a preferred solution, a rotating hole is opened at the lower end of each of the plurality of feed pipes, a rotating rod is rotatably installed in each of the plurality of rotating holes, one end of the rotating rod extends into the silo, an auger blade is fixedly sleeved on the rotating rod, and a transmission assembly for driving the plurality of rotating rods to rotate is provided in the batching barrel.

[0011] As a preferred solution, the transmission assembly includes a U-shaped frame fixedly sleeved on the rotating shaft, a gear ring fixedly installed at both ends of the U-shaped frame, and a plurality of spur gears respectively fixedly installed at the lower end of the rotating rod, and the plurality of spur gears are all meshedly connected with the gear ring.

[0012] As a preferred solution, a support ring is fixedly installed on the upper end of the ingredient barrel through a supporting column, a rotating ring is rotatably installed on the support ring, a guide rod is symmetrically and obliquely fixedly installed on the inner ring of the rotating ring, a rectangular block is fixedly installed on the two clamping blocks, and strip holes are opened on the two rectangular blocks, one end of the guide rod is slidably inserted in the strip hole, and a baffle rod is symmetrically and fixedly installed on the side of the rotating ring, and a plurality of the silos are provided with a limiting component for limiting the movement of the baffle rod.

[0013] As a preferred solution, the limiting assembly includes a limit rod vertically slidably installed on the side of the silo through a fixed block, an L-shaped connecting rod fixedly installed on the upper end of the limit rod, and a float fixedly installed on the end of the connecting rod away from the limit rod, and the float is arranged in the silo.

[0014] As a preferred solution, a plurality of through holes are provided on the surfaces of the plurality of mixing plates, and the number of the through holes is not less than five.

[0015] As a preferred solution, a heating plate is fixedly mounted on the inner wall of the batching barrel, and a control panel for controlling the heating plate is installed in the batching barrel.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. When batching grape syrup, different raw materials are placed in multiple silos respectively, and then automatically added to the batching barrel through the feeding pipe. The various raw materials are mixed and stirred through the mixing component. There is no need to manually put the raw materials of different proportions into the batching barrel, which effectively improves the preparation efficiency. At the same time, through the mutual cooperation of the threaded rod, the adjustment block and the sealing plate, the input rate of various raw materials can be adjusted according to the batching ratio, thereby ensuring the quality of the glucose syrup;

[0018] 2. When the rotating shaft rotates, it will drive the rotating rod in the discharge pipe to rotate through the transmission assembly, and then drive the auger blades to rotate in the silo and the discharge pipe. The raw materials in the silo are transported to the discharge pipe through the auger blades and put into the batching barrel to realize the input of raw materials. When the auger blades stop rotating, the raw materials will stop being added to the batching barrel. The operation is simple and the structure is compact.

[0019] 3. The driving motor is connected to the rotating shaft through a clamping block. When the raw materials in one of the silos are fed out, the limiting component will limit the rotation of the rotating ring. At the same time, the two clamping blocks will move away from each other through the cooperation of the guide rod and the rectangular block, and the connection between the driving motor and the rotating shaft will be released. The rotating shaft stops rotating, and the addition of raw materials to multiple discharge pipes is stopped, so as to avoid the unbalanced proportion of grape pulp ingredients caused by the continuous feeding of the remaining raw materials after one of the raw materials is fed in, which will affect the preparation of grape pulp and further ensure the quality of glucose syrup. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of a three-dimensional cross-sectional structure of an intelligent batching device matched with a syrup production extraction tank proposed by the present invention;

[0021] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of an intelligent batching device matched with a syrup production extraction tank proposed by the present invention;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure inside the batching barrel;

[0023] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;

[0024] Figure 5 It is a schematic diagram of the three-dimensional cross-sectional structure of the silo and the feed pipe;

[0025] Figure 6 It is a three-dimensional structural schematic diagram of the driving motor and connecting parts;

[0026] Figure 7 for Figure 6 Enlarged structural diagram at B in the middle.

[0027] In the figure: 1 batching barrel, 2 discharge pipe, 3 feed pipe, 4 silo, 5 sealing plate, 6 threaded rod, 7 adjustment block, 8 rotating shaft, 9 mixing plate, 10 driving motor, 11 spring rod, 12 clamping block, 13 supporting column, 14 supporting ring, 15 rotating ring, 16 guide rod, 17 rectangular block, 18 blocking rod, 19 limiting rod, 20 connecting rod, 21 floating ball, 22 rotating rod, 23 auger blade, 24 U-shaped frame, 25 gear ring, 26 spur gear, 27 fixing block, 28 through hole, 29 heating plate, 30 control board. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] Reference Figure 1-Figure 7 An intelligent batching device matched with a syrup production extraction tank includes a batching barrel 1, a mixing assembly is arranged in the batching barrel 1, a discharge pipe 2 is installed on the side of the batching barrel 1, an electric control valve is installed on the discharge pipe 2, a plurality of mounting holes are opened at the upper end of the batching barrel 1, L-shaped feed pipes 3 are fixedly installed in the plurality of mounting holes, and a silo 4 is fixedly installed on the upper ends of the plurality of feed pipes 3.

[0030] When preparing the grape pulp ingredients, various raw materials of the ingredients are added into multiple silos 4 respectively. The discharge pipe 2 is used to discharge the prepared grape pulp ingredients. When the electric control valve is opened, the prepared grape pulp ingredients in the ingredient barrel 1 will be discharged from the discharge pipe 2.

[0031] A strip-shaped plug hole is provided on the upper surface of the feed pipe 3, a sealing plate 5 is vertically inserted in the strip-shaped plug hole, a threaded rod 6 is rotatably installed on the upper end of the sealing plate 5, a plurality of threaded holes are provided on the upper end of the batching barrel 1, the threaded rod 6 is threadedly inserted in the threaded holes, and an adjusting block 7 is fixedly installed on the upper end.

[0032] The sealing plate 5 is vertically slidably inserted in the feed pipe 3. When the adjusting block 7 is rotated, the threaded hole can be used to drive the threaded rod 6 to move up and down on the batching barrel 1, thereby driving the sealing plate 5 to move in the strip-shaped insertion hole opened on the feed pipe 3 through the threaded rod 6. When the sealing plate 5 moves upward, the flow rate of the raw material passing through the feed pipe 3 will be increased. When the sealing plate 5 moves vertically downward, the flow rate of the raw material passing through the feed pipe 3 will be reduced. Therefore, the position of the sealing plate 5 in the feed pipe 3 can be adjusted according to the different proportions of the raw materials in the batching, thereby ensuring that at the same time, the amounts of raw materials flowing into the batching barrel 1 from multiple feed pipes 3 are in a certain proportion.

[0033] The mixing assembly includes a rotating shaft 8 vertically mounted in the batching barrel 1, a plurality of mixing plates 9 fixedly mounted on the rotating shaft 8, a driving motor 10 fixedly mounted on the upper end of the batching barrel 1 and a connecting component for connecting the rotating shaft 8 and the output shaft of the driving motor 10.

[0034] The connecting component connects one end of the rotating shaft 8 and one end of the output shaft of the driving motor 10. When the driving motor 10 rotates, it will drive the rotating shaft 8 to rotate, and then drive the mixing plate 9 to rotate in the batching barrel 1 through the rotating shaft 8. During the rotation process, the mixing plate 9 can achieve mixing of various raw materials in the batching barrel 1, thereby making the required grape paste.

[0035] A first slot is symmetrically provided at one end of the output shaft of the driving motor 10, and a second slot is symmetrically provided at the upper end of the rotating shaft 8. The connecting parts include two spring rods 11 horizontally fixedly installed on the upper end of the batching barrel 1 and two L-shaped clamping blocks 12 respectively fixedly installed at one end of the spring rods 11. The clamping blocks 12 are inserted into the first slot and the second slot. Under the action of the elastic force of the spring rods 11, the clamping blocks 12 are inserted into the first slot and the second slot. When the output shaft of the driving motor 10 rotates, the rotating shaft 8 can be driven to rotate by limiting the clamping blocks 12 and the first and second clamping blocks.

[0036] A rotating hole is provided at the lower end of each of the multiple feeding pipes 3, and a rotating rod 22 is rotatably installed in each of the multiple rotating holes. One end of the rotating rod 22 extends into the silo 4, and an auger blade 23 is fixedly sleeved on the rotating rod 22. A transmission assembly for driving the multiple rotating rods 22 to rotate is provided in the batching barrel 1, and the transmission assembly includes a U-shaped frame 24 fixedly sleeved on the rotating shaft 8, a gear ring 25 fixedly installed at both ends of the U-shaped frame 24, and a plurality of spur gears 26 respectively fixedly installed at the lower ends of the rotating rods 22, and the plurality of spur gears 26 are all meshed and connected with the gear ring 25.

[0037] The rotating rod 22 and the auger blade 23 fixedly mounted on the rotating rod 22 are rotatably inserted in the feed pipe 3 and the silo 4. When the auger blade 23 rotates, it will drive the raw materials in the silo 4 to play a drainage role, so that the raw materials in the silo 4 can enter the feed pipe 3, and then be put into the batching barrel 1 through the feed pipe 3. Since the spur gear 26 is meshed and connected with the gear ring 25, when the rotating shaft 8 rotates, it will drive the gear ring 25 to rotate in the batching barrel 1 through the U-shaped frame 24, and then drive the spur gear 26 to rotate through the gear ring 25, thereby driving the rotating rod 22 to rotate through the spur gear 26 to realize the rotation of the auger blade 23.

[0038] A supporting ring 14 is fixedly installed on the upper end of the batching barrel 1 through a supporting column 13, and a rotating ring 15 is rotatably installed on the supporting ring 14. A guide rod 16 is symmetrically and tiltedly fixedly installed on the inner circle of the rotating ring 15. Rectangular blocks 17 are fixedly installed on the two clamping blocks 12. The two rectangular blocks 17 are each provided with a strip hole, and one end of the guide rod 16 is slidably inserted in the strip hole. A blocking rod 18 is symmetrically and fixedly installed on the side of the rotating ring 15. A limiting component for limiting the movement of the blocking rod 18 is provided in multiple silos 4, and the limiting component includes a limit rod 19 vertically slidably installed on the side of the silo 4 through a fixed block 27, an L-shaped connecting rod 20 fixedly installed on the upper end of the limit rod 19, and a floating ball 21 fixedly installed on the end of the connecting rod 20 away from the limit rod 19, and the floating ball 21 is arranged in the silo 4.

[0039] The rotating ring 15 is rotatably mounted on the upper end of the batching barrel 1 through the supporting ring 14, and one end of the two guide rods 16 mounted on the rotating ring 15 is respectively inserted into the strip holes opened on the two rectangular blocks 17. When the rotating shaft 8 rotates, the rotating ring 15 will be driven to rotate on the supporting ring 14 through the rectangular block 17 and the guide rod 16 installed on the clamping block 12. The limiting rod 19 is vertically slidably mounted on the side of the silo 4. The floating ball 21 is connected to the upper end of the limiting rod 19 through the connecting rod 20. The floating ball 21 is arranged in the silo 4. When raw materials are added into the silo 4, the raw materials will generate buoyancy on the floating ball 21. Under the action of buoyancy, the limiting rod 19 can be driven to move vertically upward through the connecting rod 20. When the raw materials in the silo 4 are continuously reduced, the floating ball 21 will also continuously move downward, which will drive the limiting rod 19 to move vertically downward. When the lower end of the limiting rod 19 moves to the horizontal plane of the rotating ring 15, the rotating The stopper 18 on the ring 15 will contact the limit rod 19. At this time, the limit rod 19 will limit the rotation of the stopper 18 and the rotating ring 15. At this time, the rotating shaft 8 will continue to drive the clamping block 12 and the rectangular block 17 to rotate. Since the guide rod 16 is obliquely installed on the rotating ring 15, at this time, under the action of the guide rod 16, one end of the guide rod 16 will move into the strip hole opened on the rectangular block 17, and drive the two clamping blocks 12 away from each other through the rectangular block 17. The spring rod 11 is compressed. At this time, the clamping block 12 will move out of the first slot and the second slot, and the output shaft of the drive motor 10 will be disconnected from the rotating shaft 8. The rotating shaft 8 stops rotating, and the auger blade 23 in the feed pipe 3 will also stop rotating, thereby stopping the addition of raw materials, avoiding that when one of the raw materials is put in, the remaining raw materials continue to be put in, resulting in an imbalance in the proportion of grape pulp ingredients, affecting the preparation of grape pulp, and further ensuring the quality of glucose syrup.

[0040] Multiple through holes 28 are provided on the surfaces of the multiple mixing plates 9, and the number of the through holes 28 is not less than five. When the mixing plates 9 are mixing and stirring, the provision of multiple through holes 28 can improve the mixing effect of the mixing plates 9 and make the mixing of multiple raw materials more uniform.

[0041] A heating plate 29 is fixedly mounted on the inner wall of the batching barrel 1, and a control panel 30 for controlling the heating plate 29 is installed in the batching barrel 1. During the mixing process, the heating plate 29 can be controlled to heat up by the control panel 30, thereby increasing the temperature in the batching barrel 1. The increase in temperature is conducive to the mixing of various raw materials.

[0042] In the present invention, a variety of different raw materials are added to the silo 4 respectively, and then can be automatically put into the batching barrel 1 through the feed pipe 3. There is no need to manually put raw materials of different proportions into the batching barrel 1, which effectively improves the preparation efficiency. At the same time, the threaded rod 6 can be driven to move up and down on the batching barrel 1 by rotating the adjustment block 7, so that the sealing plate 5 is driven by the threaded rod 6 to move in the strip jack opened on the feed pipe 3. When the sealing plate 5 moves upward, the flow rate of the raw material passing through the feed pipe 3 will be increased. When the sealing plate 5 moves vertically downward, the flow rate of the raw material passing through the feed pipe 3 will be reduced. Therefore, the position of the sealing plate 5 in the feed pipe 3 can be adjusted according to the different proportions of the raw materials in the batching, so as to ensure that at the same time, the amounts of raw materials flowing into the batching barrel 1 from multiple feed pipes 3 are in a certain proportion. According to the batching ratio, the input rate of multiple raw materials is adjusted to ensure the quality of glucose syrup.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent batching device matched with a syrup production extraction tank, comprising a batching barrel (1), characterized in that: A mixing assembly is arranged in the batching barrel (1), a discharge pipe (2) is installed on the side of the batching barrel (1), an electric control valve is installed on the discharge pipe (2), a plurality of mounting holes are opened at the upper end of the batching barrel (1), L-shaped feed pipes (3) are fixedly installed in the plurality of mounting holes, and a material bin (4) is fixedly installed at the upper end of the plurality of feed pipes (3); The upper surface of the feed pipe (3) is provided with a strip-shaped insertion hole, a sealing plate (5) is vertically inserted into the strip-shaped insertion hole, a threaded rod (6) is rotatably mounted on the upper end of the sealing plate (5), a plurality of threaded holes are provided on the upper end of the batching barrel (1), the threaded rod (6) is threadedly inserted into the threaded holes, and an adjustment block (7) is fixedly mounted on the upper end.

2. The intelligent batching device matched with the syrup production extraction tank according to claim 1 is characterized in that: The mixing assembly comprises a rotating shaft (8) mounted vertically in a mixing barrel (1), a plurality of mixing plates (9) fixedly mounted on the rotating shaft (8), a driving motor (10) fixedly mounted on the upper end of the mixing barrel (1), and a connecting component, wherein the connecting component is used to connect the rotating shaft (8) and an output shaft of the driving motor (10).

3. The intelligent batching device matched with the syrup production extraction tank according to claim 1 is characterized in that: A first slot is symmetrically provided at one end of the output shaft of the driving motor (10), and a second slot is symmetrically provided at the upper end of the rotating shaft (8). The connecting component comprises two spring rods (11) fixedly mounted horizontally on the upper end of the batching barrel (1) and two L-shaped clamping blocks (12) fixedly mounted at one end of the spring rods (11), respectively. The clamping blocks (12) are inserted into the first slot and the second slot.

4. The intelligent batching device matched with the syrup production extraction tank according to claim 1 is characterized in that: A rotating hole is provided at the lower end of the plurality of feed pipes (3), a rotating rod (22) is rotatably mounted in each of the plurality of rotating holes, one end of the rotating rod (22) extends into the silo (4), an auger blade (23) is fixedly sleeved on the rotating rod (22), and a transmission assembly for driving the plurality of rotating rods (22) to rotate is provided in the batching barrel (1).

5. The intelligent batching device matched with the syrup production extraction tank according to claim 4 is characterized in that: The transmission assembly comprises a U-shaped frame (24) fixedly sleeved on the rotating shaft (8), a gear ring (25) fixedly mounted on both ends of the U-shaped frame (24), and a plurality of spur gears (26) respectively fixedly mounted on the lower ends of the rotating rod (22), wherein the plurality of spur gears (26) are all meshedly connected with the gear ring (25).

6. The intelligent batching device matched with the syrup production extraction tank according to claim 3 is characterized in that: A support ring (14) is fixedly mounted on the upper end of the mixing barrel (1) through a support column (13), a rotating ring (15) is rotatably mounted on the support ring (14), a guide rod (16) is symmetrically and tiltedly fixedly mounted on the inner ring of the rotating ring (15), a rectangular block (17) is fixedly mounted on each of the two clamping blocks (12), a strip hole is provided on each of the two rectangular blocks (17), one end of the guide rod (16) is slidably inserted into the strip hole, a stop rod (18) is symmetrically and fixedly mounted on the side of the rotating ring (15), and a limiting component for limiting the movement of the stop rod (18) is provided in each of the plurality of bins (4).

7. The intelligent batching device matched with the syrup production extraction tank according to claim 6 is characterized in that: The limiting assembly comprises a limiting rod (19) vertically slidably mounted on the side of the silo (4) via a fixing block (27), an L-shaped connecting rod (20) fixedly mounted on the upper end of the limiting rod (19), and a floating ball (21) fixedly mounted on the end of the connecting rod (20) away from the limiting rod (19), wherein the floating ball (21) is arranged in the silo (4).

8. The intelligent batching device matched with the syrup production extraction tank according to claim 2 is characterized in that: A plurality of through holes (28) are provided on the surfaces of the plurality of mixing plates (9), and the number of the through holes (28) is not less than five.

9. The intelligent batching device matched with the syrup production extraction tank according to claim 1, characterized in that: A heating plate (29) is fixedly mounted on the inner wall of the batching barrel (1), and a control panel (30) for controlling the heating plate (29) is mounted in the batching barrel (1).

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