Millimeter wave therapeutic apparatus plasma cutting device and method
By designing a plasma cutting device that includes fixed components, automatic conveying and dust removal components, the problem of displacement of the millimeter wave therapy instrument housing during the cutting process is solved, high-precision positioning and cutting are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202411594697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-10
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-10
AI Technical Summary
During the manufacturing process of the millimeter wave therapy instrument housing, the existing plasma cutting equipment lacks effective fixing measures, which makes the housing easily displaced, resulting in processing errors and affects the quality and production efficiency of the product.
A plasma cutting equipment including a base, workbench, longitudinal shift module, transverse shift module and lifting module is designed. The stable positioning and fixing of the shell is achieved through fixed components such as moving rails, abutment plates, flip arms and pressure sensors. Combined with automatic conveying and dust removal components, the degree of automation and processing accuracy of the equipment is improved.
It effectively prevents the shell from shaking, tilting or offset during the cutting process, realizes high-precision positioning and cutting, improves the product's pass rate and overall quality, reduces the need for manual intervention, and improves production efficiency.
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Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of plasma cutting, and in particular relates to a millimeter wave therapeutic apparatus plasma cutting device and method. Background Art
[0002] With the rapid development of modern medical technology, millimeter wave therapy devices are increasingly used in the medical field. The shell of the millimeter wave therapy device is an important part to protect the internal key components and ensure the normal operation of the equipment. Its processing quality directly affects the performance and service life of the equipment. In the manufacturing process of the millimeter wave therapy device shell, plasma cutting technology is widely used due to its high precision and high quality cutting effect.
[0003] Although the existing plasma cutting equipment in life has met the needs of users to a certain extent, there are still certain defects in the use process. The specific problems are as follows: on the one hand, during the cutting process, due to the lack of effective fixing measures, the shell of the millimeter wave therapeutic device is prone to displacement. Under the influence of factors such as the force between the cutting tool and the shell during the cutting operation, the shell may shake, tilt or shift. This position instability will lead to serious processing errors, and the accuracy and consistency of the cutting lines are difficult to guarantee. Quality problems such as uneven cutting surfaces and dimensional deviations occur frequently, which greatly reduces the product qualification rate and seriously affects the overall quality of the millimeter wave therapeutic device shell. On the other hand, traditional positioning methods often rely on manual operation. However, manual operation has inevitable delays and errors, which makes it difficult to guarantee the accuracy of positioning. This inaccurate positioning will not only lead to processing errors, but also further affect production efficiency and increase production costs;
[0004] In order to solve the above problems, this application proposes a millimeter wave therapeutic device plasma cutting device and method. Summary of the invention
[0005] The present invention provides a millimeter wave therapeutic apparatus plasma cutting device and method, which can effectively solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a millimeter wave therapeutic apparatus plasma cutting device, comprising a base, a workbench fixed on the surface of the base, and longitudinal movement modules installed on both sides of the surface of the base, a transverse movement module is installed between the output ends of the two groups of longitudinal movement modules, a lifting module is installed at the output end of the transverse movement module, and a plasma cutting machine head is screwed to the output end of the lifting module;
[0007] A fixing assembly is installed inside the workbench, and the fixing assembly includes a moving rail, a moving seat, a resting plate, a flip arm, a support frame, a pressure sensor, a second spring, an extrusion plate, a sliding frame and a blocking plate for pressing and fixing the millimeter wave therapeutic device shell during the cutting process;
[0008] Two groups of movable rails are fixed inside the workbench, and movable seats are symmetrically connected to each other in a sliding manner through rail blocks between the two groups of movable rails. Abutment plates are slidably connected to the surfaces of the two groups of movable seats. Support frames are symmetrically fixed to the surfaces of the movable seats on both sides, and a flip arm is hinged inside the support frame. A pressure sensor is fixed to one end of the flip arm, and several groups of spring two are fixed to the bottom of the pressure sensor, and an extrusion plate is fixed to one end of the spring two. Two groups of sliding frames are fixed to one side of the surface of the workbench, and a blocking plate is slidably connected between the two groups of sliding frames.
[0009] As a preferred millimeter wave therapeutic instrument plasma cutting device of the present invention, the two groups of moving seats are respectively fixed with abutment racks on opposite sides, the two groups of abutment racks are meshed with abutment gears, and the two groups of abutment racks are arranged symmetrically through the abutment gears, a rotating shaft is fixed inside the abutment gear, a fixed frame is fixed at the bottom of the moving rail, and the rotating shaft is rotatably connected to the surface of the fixed frame, the surfaces of the two groups of moving seats are slidably connected with abutment plates, and the back sides of the two groups of abutment plates are respectively fixed with springs one, one end of the spring one is fixed with a pushing rack, the pushing rack is slidably connected in a limiting sleeve fixed on the surface of the moving seat, and the surface of the pushing rack is meshed with a pushing gear, a driving shaft is fixed inside the pushing gear, and the driving shaft is rotatably connected to the surface of the moving seat.
[0010] As a preferred millimeter wave therapeutic instrument plasma cutting device of the present invention, a bevel gear pair 1 is symmetrically fixed at both ends of the driving shaft, a threaded rod is coaxially fixed inside the bevel gear of the bevel gear pair 1, and the threaded rod is rotatably connected to the surface of the moving seat, the surface of the threaded rod is threadedly connected to a threaded block, the surface of the threaded block is hinged with a movable part, and one end of the movable part is hinged to one end of the flip arm, a spring 3 is wound around the surface of the sliding frame, and the two ends of the spring 3 are fixed between the blocking plate and the sliding frame, a driving rack is fixed on the surface of the blocking plate, and the surface of the driving rack is meshed with a driving gear, a driving rod is fixed inside the driving gear, and the driving rod is rotatably connected to the surface of the workbench, and a transmission belt 1 is connected between the driving rod and the rotating shaft through a transmission wheel.
[0011] As a preferred millimeter wave therapy device plasma cutting device of the present invention, a lifting assembly is installed inside the base, and the lifting assembly includes a support plate for lifting and conveying the millimeter wave therapy device shell, a lifting motor, an active connecting rod, a driven connecting rod, a positioning slide rail, a lifting seat, a supporting seat and a conveying wheel;
[0012] A support plate is fixed inside the base, a lifting motor is screwed onto the surface of the support plate, a positioning slide rail is fixedly connected to the surface of the support plate, an active connecting rod is slidably connected to the surface of the positioning slide rail, a driven connecting rod is hinged at the center of the active connecting rod through a hinge shaft, a lifting seat is arranged above the support plate, the bottom end of the driven connecting rod is hinged to the surface of the support plate, a plurality of groups of support seats arranged equidistantly are symmetrically fixed on both sides of the surface of the lifting seat, and a conveying wheel is rotatably connected to the inside of the support seat.
[0013] As a preferred millimeter wave therapeutic instrument plasma cutting device of the present invention, a lifting screw is fixed to the output end of the lifting motor, and the lifting screw is rotatably connected to the surface of the support plate, the surface of the lifting screw is threadedly connected to a lifting screw block, and the two sides of the lifting screw block are respectively hinged to two groups of active connecting rods, and the lower surface of the lifting seat is fixed with a positioning slide rail identical to the surface of the support plate, the top end of the driven connecting rod is slidably connected to the positioning slide rail fixed on the lower surface of the lifting seat, and the top end of the active connecting rod is hinged to the lifting seat.
[0014] As a preferred millimeter wave therapy instrument plasma cutting device of the present invention, one end of multiple groups of conveying wheels are respectively connected to a transmission chain through a sprocket, and one group of surface screws of the support seat are connected to a conveying motor, and the output end of the conveying motor is connected to one end of the conveying wheel.
[0015] As a preferred millimeter wave therapy device plasma cutting device of the present invention, a dust removal component is installed on the surface of the plasma cutting head, and the dust removal component includes a dust suction hood, a dust suction pipe, a filter box, a collection box, an air duct, a filter screen and a fan for sucking and filtering a large amount of debris generated during the cutting process of the plasma cutting head;
[0016] Dust hoods are symmetrically connected with screws on both sides of the body of the plasma cutting machine head, a dust suction pipe is fixed on the top of the dust hood, a filter box is fixed at one end of the dust suction pipe, an air duct is fixed between the filter box and the lifting module, a collecting box is connected to the bottom end of the filter box, a filter screen is fixed inside the filter box, and a fan is fixed inside the air duct through a frame.
[0017] As a preferred millimeter wave therapeutic instrument plasma cutting device of the present invention, a cleaning brush is attached to the surface of the filter, a fixed seat is welded to the surface of the filter box, the fixed seat is internally rotatably connected with a rotating shaft, a rotating disk is fixed to one end of the rotating shaft, two groups of symmetrically arranged push rods are fixed to the surface of the rotating disk, a toggle frame is hinged on the side of the fixed seat surface close to the push rod, a positioning pin groove is opened at the end of the toggle frame, and a positioning pin rod is slidably connected in the positioning pin groove, a push-pull rod is fixed to the surface of the positioning pin rod, four groups of positioning wheels are fixed to the surface of the fixed seat, and the push-pull rod is slidably connected to the surface of the positioning wheel, and a reset lever is fixed to the side of the push-pull rod surface close to the push rod.
[0018] As a preferred millimeter wave therapeutic instrument plasma cutting device of the present invention, a bevel gear pair 2 is fixed to the output end of the fan, a transmission shaft is coaxially fixed inside the bevel gear of the bevel gear pair 2, and the transmission shaft is rotatably connected to the inside of the air duct, and a bevel gear pair 3 is fixed to the other end of the transmission shaft, and the bevel gear pair 3 of the bevel gear pair 3 is coaxially fixedly connected to the rotating shaft.
[0019] The present invention also provides a millimeter wave therapeutic apparatus plasma cutting device and method, comprising the following steps:
[0020] S1. Start the lifting motor to drive the lifting seat to drive the support seat and the conveying wheel to rise, so that the millimeter wave therapeutic device shell can be slightly lifted from the surface of the workbench, and then start the conveying motor to drive the conveying wheel to automatically convey the millimeter wave therapeutic device shell to the processing position;
[0021] S2. Through the transmission of the millimeter wave therapeutic device shell, when the millimeter wave therapeutic device shell contacts the blocking plate, it can drive the rotating shaft and the abutting gear to rotate, thereby driving the moving seat to slide on the surface of the moving rail, thereby driving the abutting plate to approach the surface of the millimeter wave therapeutic device shell;
[0022] S3. When the abutment plate is in close contact with the surface of the millimeter wave therapeutic device shell, it can not only squeeze and position the two sides of the millimeter wave therapeutic device shell, but also drive the flip arm to flip inside the support frame, so as to drive the squeezing plate to press and fix the four corners of the surface of the millimeter wave therapeutic device shell;
[0023] S4. When the surface of the extrusion plate contacts the surface of the millimeter wave therapeutic device housing, the pressure sensor generates a piezoelectric signal, which automatically turns off the conveying motor and starts the lifting motor to drive the lifting seat to reset;
[0024] S5. After the millimeter wave therapy device shell is fixed, the millimeter wave therapy device shell can be cut by turning on the plasma cutting head. During this period, the cutting position of the plasma cutting head can be adjusted by the cooperation of the longitudinal movement module, the transverse movement module and the lifting module.
[0025] S6. During the cutting process, the fan can be started to absorb the air around the plasma cutting machine head, and the filter can be used to remove the debris in time;
[0026] S7. Through the rotation of the fan, the cleaning brush can be driven to move back and forth along the surface of the filter, so as to clean the surface of the filter, ensuring that the filter always maintains good filtering performance, so that the running time of the equipment is more used for normal cutting processing and dust collection.
[0027] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0028] 1. A fixed component is provided. Through the use of a moving rail, a moving seat, a resting plate, a flip arm, a support frame, a pressure sensor, a spring 2, an extrusion plate, a sliding frame and a blocking plate, the four corners of the surface of the millimeter wave therapeutic instrument shell can be pressed and fixed to ensure that the millimeter wave therapeutic instrument shell will not be displaced during the cutting process. It can provide stable supporting force from multiple directions, effectively prevent the millimeter wave therapeutic instrument shell from shaking, tilting or shifting during cutting, achieve reliable positioning, avoid processing errors caused by unstable position, ensure the accuracy and consistency of the cutting lines, and prevent quality problems such as uneven cutting surface and dimensional deviation caused by shell shaking, which is helpful to improve the product's qualification rate and overall quality. The whole process does not require manual intervention and has a high degree of automation, which greatly improves the accuracy and timeliness of the operation, effectively avoids the problem of inaccurate positioning caused by human judgment delays or errors, and provides a strong guarantee for high-precision processing.
[0029] 2. A lifting component is provided, which can automatically convey and feed the millimeter wave therapeutic instrument shell to be cut through the use of a support plate, a lifting motor, an active connecting rod, a driven connecting rod, a positioning slide rail, a lifting seat, a supporting seat and a conveying wheel, so that it can be stably moved to the processing position according to the set route and speed. Compared with manual handling and other methods, it can control the position more accurately, ensure the stability of the conveying process, and prevent the millimeter wave therapeutic instrument shell from shaking or deflecting during the process of moving to the processing position, and save conveying time, thereby improving the overall efficiency of the processing flow.
[0030] 3. A dust removal component is provided. Through the use of a dust hood, a dust suction tube, a filter box, a collection box, an air duct, a filter screen and a fan, debris can be sucked out in time, the cutting area can be kept clean, and the cutting surface can be made smooth and flat, which is beneficial to ensuring the processing quality and making the product meet the precision requirements, avoiding debris from entering the internal precision parts of the cutting equipment, extending the service life of the equipment, and being able to effectively collect debris, making the workplace tidier and cleaner, providing a good working environment for operators, and avoiding debris from being inhaled by operators or coming into contact with the skin and eyes, which may cause harm to the human body. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0032] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0033] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0034] Figure 3 It is a schematic diagram of the structure of the fixing component in the present invention;
[0035] Figure 4 It is a schematic diagram of the local structure of the fixing component in the present invention;
[0036] Figure 5 For the present invention Figure 4 A magnified image of point A;
[0037] Figure 6 It is a schematic diagram of the structure of the turning arm and the extrusion plate in the present invention;
[0038] Figure 7 It is a schematic diagram of the structure of the blocking plate and the driving rack in the present invention;
[0039] Figure 8 It is a structural schematic diagram of the lifting assembly in the present invention;
[0040] Fig. 9 A bottom view of the lifting assembly of the present invention;
[0041] Fig.10 It is a structural schematic diagram of the lifting module and the dust removal component in the present invention;
[0042] Fig.11 is a cross-sectional view of the filter box in the present invention;
[0043] Fig.12 is a cross-sectional view of the air duct in the present invention;
[0044] Fig.13 It is a schematic diagram of the structure of the fixing seat and the reset lever in the present invention;
[0045] Fig.14 This is a schematic diagram of the cleaning brush structure of the present invention;
[0046] Fig.15 For the present invention Fig.14 Enlarged view of point B.
[0047] In the figure: 1. base; 2. workbench; 3. fixed component; 31. moving rail; 32. moving seat; 33. abutting rack; 34. abutting gear; 35. rotating shaft; 36. fixed frame; 37. abutting plate; 38. spring one; 39. squeeze rack; 310. squeeze gear; 311. drive shaft; 312. bevel gear pair one; 313. threaded rod; 314. threaded block; 315. movable part; 316. flip arm; 317. support frame; 318. pressure sensor; 319. spring two; 320. squeeze plate; 321. sliding frame; 322. blocking plate; 323. spring three; 324. drive rack; 325. drive gear; 326. drive rod; 327. transmission belt one; 4. lifting component; 41. support plate; 42. lifting motor; 43. lifting wire Rod; 44, lifting screw block; 45, active connecting rod; 46, driven connecting rod; 47, positioning slide rail; 48, lifting seat; 49, supporting seat; 410, conveying wheel; 411, transmission chain; 412, conveying motor; 5, dust removal assembly; 51, dust cover; 52, dust suction pipe; 53, filter box; 54, collection box; 55, air duct; 56, filter screen; 57, cleaning brush; 58, fixed seat; 59, rotating shaft; 510, rotating disk; 511, top push lever; 512, toggle frame; 513, positioning pin rod; 514, push-pull rod; 515, reset lever; 516, positioning wheel; 517, fan; 518, bevel gear pair two; 519, transmission shaft; 520, bevel gear pair three; 6, longitudinal movement module; 7, transverse movement module; 8, lifting module; 9, plasma cutting head. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] Example: Figure 1-Figure 13As shown, the present invention provides a technical solution, a millimeter wave therapeutic instrument plasma cutting device, comprising a base 1, a workbench 2 fixed on the surface of the base 1, and longitudinal movement modules 6 installed on both sides of the surface of the base 1, a transverse movement module 7 is installed between the output ends of the two groups of longitudinal movement modules 6, a lifting module 8 is installed at the output end of the transverse movement module 7, and a plasma cutting machine head 9 is screwed to the output end of the lifting module 8;
[0050] A fixing assembly 3 is installed inside the workbench 2, and the fixing assembly 3 includes a moving rail 31, a moving seat 32, abutting rack 33, abutting gear 34, a rotating shaft 35, a fixing frame 36, abutting plate 37, a spring 1 38, a squeezing rack 39, a squeezing gear 310, a driving shaft 311, a bevel gear pair 1 312, a threaded rod 313, a threaded block 314, a movable part 315, a flip arm 316, a supporting frame 317, a pressure sensor 318, a spring 2 319, a squeezing plate 320, a sliding frame 321, a blocking plate 322, a spring 323, a driving rack 324, a driving gear 325, a driving rod 326 and a transmission belt 1 327;
[0051] Two sets of moving rails 31 are fixed inside the workbench 2, and moving seats 32 are symmetrically connected to each other on both sides of the two sets of moving rails 31 through rail blocks. Abutment racks 33 are fixed to the opposite sides of the two sets of moving seats 32, and abutment gears 34 are meshed and connected between the two sets of abutment racks 33. The two sets of abutment racks 33 are arranged symmetrically through the abutment gears 34. A rotating shaft 35 is fixed inside the abutment gear 34. A fixed frame 36 is fixed to the bottom of the moving rail 31, and the rotating shaft 35 is rotatably connected to the surface of the fixed frame 36. The surfaces of the two sets of moving seats 32 are both slidably connected to the abutment gears 34. The back side of the two sets of abutment plates 37 is respectively fixed with a spring 1 38, one end of the spring 1 38 is fixed with a push rack 39, the push rack 39 is slidably connected in a limit sleeve fixed on the surface of the moving seat 32, and the surface of the push rack 39 is meshed with a push gear 310, a driving shaft 311 is fixed inside the push gear 310, the driving shaft 311 is rotatably connected to the surface of the moving seat 32, and a bevel gear pair 1 312 is symmetrically fixed at both ends of the driving shaft 311, a threaded rod 313 is coaxially fixed in the bevel gear of the bevel gear pair 1 312, and the threaded rod 313 is coaxially fixed in the bevel gear of the bevel gear pair 1 312. 3 is rotatably connected to the surface of the moving seat 32, the surface of the threaded rod 313 is threadedly connected to the threaded block 314, the surface of the threaded block 314 is hinged with a movable part 315, one end of the movable part 315 is hinged with a flip arm 316, the surface of the moving seat 32 is fixed with a support frame 317, and the flip arm 316 is hinged inside the support frame 317, one end of the flip arm 316 is fixed with a pressure sensor 318, the bottom of the pressure sensor 318 is fixed with a plurality of groups of springs 319, one end of the springs 319 is fixed with an extrusion plate 320, and one side of the surface of the workbench 2 is fixed with two groups of springs 319. A blocking plate 322 is slidably connected between the two groups of sliding frames 321, a spring three 323 is wound around the surface of the sliding frame 321, and both ends of the spring three 323 are fixed between the blocking plate 322 and the sliding frame 321, a driving rack 324 is fixed on the surface of the blocking plate 322, and a driving gear 325 is meshed and connected on the surface of the driving rack 324, a driving rod 326 is fixed inside the driving gear 325, and the driving rod 326 is rotatably connected to the surface of the workbench 2, and a transmission belt 327 is connected between the driving rod 326 and the rotating shaft 35 through a transmission wheel.
[0052] A lifting assembly 4 is installed inside the base 1, and the lifting assembly 4 includes a support plate 41, a lifting motor 42, a lifting screw rod 43, a lifting screw block 44, an active connecting rod 45, a driven connecting rod 46, a positioning slide rail 47, a lifting seat 48, a supporting seat 49, a conveying wheel 410, a transmission chain 411 and a conveying motor 412;
[0053] A support plate 41 is fixed inside the base 1, and a lifting motor 42 is installed with screws on the surface of the support plate 41. A lifting screw rod 43 is fixed to the output end of the lifting motor 42, and the lifting screw rod 43 is rotatably connected to the surface of the support plate 41. A lifting screw block 44 is threadedly connected to the surface of the lifting screw rod 43. Active connecting rods 45 are symmetrically hinged on both sides of the lifting screw block 44. A driven connecting rod 46 is hinged at the center of the active connecting rod 45 through a hinge shaft. A positioning slide rail 47 is fixedly connected to the surface of the support plate 41, and the active connecting rod 45 is slidably connected to the surface of the positioning slide rail 47. A lifting seat 48 is arranged above the support plate 41, and a lifting seat 48 is fixed to the lower surface of the lifting seat 48. The surface of the plate 41 is the same as the positioning slide rail 47, the bottom end of the driven connecting rod 46 is hinged on the surface of the support plate 41, and the top end of the driven connecting rod 46 is slidably connected to the positioning slide rail 47 fixed on the lower surface of the lifting seat 48, the top end of the active connecting rod 45 is hinged to the lifting seat 48, and a plurality of groups of support seats 49 arranged equidistantly are symmetrically fixed on both sides of the surface of the lifting seat 48. The internal rotation of the support seat 49 is connected to the conveying wheel 410, and one end of the plurality of groups of conveying wheels 410 is connected to the transmission chain 411 through a sprocket respectively, and the surface of one group of support seats 49 is screwed to connect a conveying motor 412, and the output end of the conveying motor 412 is connected to one end of the conveying wheel 410.
[0054] A dust removal assembly 5 is installed on the surface of the plasma cutting machine head 9, and the dust removal assembly 5 includes a dust cover 51, a dust suction pipe 52, a filter box 53, a collection box 54, an air duct 55, a filter screen 56, a cleaning brush 57, a fixed seat 58, a rotating shaft 59, a rotating disk 510, a push lever 511, a toggle frame 512, a positioning pin rod 513, a push-pull rod 514, a reset lever 515, a positioning wheel 516, a fan 517, a second bevel gear pair 518, a transmission shaft 519 and a third bevel gear pair 520;
[0055] Dust hoods 51 are symmetrically screwed on both sides of the body of the plasma cutting machine head 9, a dust suction pipe 52 is fixed on the top of the dust suction hood 51, a filter box 53 is fixed at one end of the dust suction pipe 52, an air duct 55 is fixed between the filter box 53 and the lifting module 8, a collecting box 54 is connected to the bottom end of the filter box 53, a filter screen 56 is fixed inside the filter box 53, a cleaning brush 57 is attached to the surface of the filter screen 56, a fixed seat 58 is welded on the surface of the filter box 53, a rotating shaft 59 is rotatably connected inside the fixed seat 58, a rotating disk 510 is fixed at one end of the rotating shaft 59, two groups of symmetrically arranged top push levers 511 are fixed on the surface of the rotating disk 510, a toggle frame 512 is hinged on one side of the surface of the fixed seat 58 close to the top push lever 511, and a toggle frame 512 is provided at the end of the toggle frame 512 There is a positioning pin groove, and a positioning pin rod 513 is slidably connected in the positioning pin groove, a push-pull rod 514 is fixed to the surface of the positioning pin rod 513, four sets of positioning wheels 516 are fixed to the surface of the fixed seat 58, and the push-pull rod 514 is slidably connected to the surface of the positioning wheel 516, a reset baffle rod 515 is fixed to the side of the push-pull rod 514 surface close to the top push rod 511, a fan 517 is fixed to the inside of the air duct 55 through a frame, a bevel gear pair 2 518 is fixed to the output end of the fan 517, a transmission shaft 519 is coaxially fixed inside the bevel gear of the bevel gear pair 2 518, and the transmission shaft 519 is rotatably connected to the inside of the air duct 55, a bevel gear pair 3 520 is fixed to the other end of the transmission shaft 519, and the bevel gear of the bevel gear pair 3 520 is coaxially fixedly connected to the rotating shaft 59.
[0056] The present invention also provides a millimeter wave therapeutic apparatus plasma cutting device and method, comprising the following steps:
[0057] S1. Start the lifting motor 42 to drive the lifting seat 48 to drive the support seat 49 and the conveying wheel 410 to rise, so that the millimeter wave therapeutic device shell can be slightly lifted from the surface of the workbench 2, and then start the conveying motor 412 to drive the conveying wheel 410, so that the millimeter wave therapeutic device shell can be automatically conveyed to the processing position;
[0058] S2. Through the transmission of the millimeter wave therapeutic device shell, when the millimeter wave therapeutic device shell contacts the blocking plate 322, it can drive the rotating shaft 35 and the abutting gear 34 to rotate, thereby driving the moving seat 32 to slide on the surface of the moving rail 31, thereby driving the abutting plate 37 to approach the surface of the millimeter wave therapeutic device shell;
[0059] S3. When the abutment plate 37 is in close contact with the surface of the millimeter wave therapeutic device shell, it can not only squeeze and position the two sides of the millimeter wave therapeutic device shell, but also drive the flip arm 316 to flip inside the support frame 317, so as to drive the squeezing plate 320 to press and fix the four corners of the surface of the millimeter wave therapeutic device shell;
[0060] S4. When the surface of the extrusion plate 320 contacts the surface of the millimeter wave therapeutic device housing, the pressure sensor 318 generates a piezoelectric signal, which automatically turns off the conveying motor 412 and starts the lifting motor 42 to drive the lifting seat 48 to reset;
[0061] S5. After the millimeter wave therapeutic device shell is fixed, the millimeter wave therapeutic device shell can be cut by turning on the plasma cutting head 9. During this period, the cutting position of the plasma cutting head 9 can be adjusted by the cooperation of the longitudinal movement module 6, the transverse movement module 7 and the lifting module 8;
[0062] S6. During the cutting process, the air around the plasma cutting head 9 can be sucked by starting the fan 517, and the air can be filtered by the filter 56 to remove the debris in time;
[0063] S7. Through the rotation of the fan 517, the cleaning brush 57 can be driven to move back and forth along the surface of the filter 56, so as to clean the surface of the filter 56, ensuring that the filter 56 always maintains good filtering performance, so that the operating time of the equipment is more used for normal cutting processing and dust collection.
[0064] When it is necessary to perform plasma cutting on the shell of the millimeter wave therapeutic device, first place the shell of the millimeter wave therapeutic device on the surface of the workbench 2, and then start the lifting motor 42. The lifting motor 42 drives the lifting screw 43 to rotate on the surface of the support plate 41, thereby driving the lifting screw block 44 to move along the spiral trajectory on the surface of the lifting screw 43, and then driving one end of the active connecting rod 45 to slide along the surface of the positioning slide rail 47. With the cooperation of the driven connecting rod 46, the lifting seat 48 can be pushed toward the surface of the workbench 2. With the increase in the height of the lifting seat 48, the support seat 49 and the conveying wheel 410 can be driven to rise synchronously, and the conveying wheel 410 can be extended from the gap inside the workbench 2. When the conveying wheel 410 contacts the surface of the shell of the millimeter wave therapeutic device placed on the workbench 2 When the surface is touched, the shell of the millimeter wave therapeutic device placed on the workbench 2 is slightly lifted, thereby avoiding possible scratches between the shell and the workbench surface in subsequent operations, effectively protecting the appearance of the shell, and then starting the conveying motor 412, and the conveying motor 412 drives the conveying wheel 410 to operate inside the support seat 49, and then with the cooperation of the transmission chain 411, multiple groups of conveying wheels 410 can rotate synchronously, so that the millimeter wave therapeutic device shell to be cut can be automatically conveyed and fed, so that it can be stably moved to the processing position according to the set route and speed. Compared with manual handling and other methods, the position can be controlled more accurately, which ensures the stability of the conveying process, so that the millimeter wave therapeutic device shell will not shake or deviate during the process of moving to the processing position, and saves conveying time, thereby improving the overall efficiency of the processing flow.
[0065] Furthermore, by conveying the millimeter wave therapy instrument shell through the conveying wheel 410, when the end of the millimeter wave therapy instrument shell is conveyed to the position of the blocking plate 322 set above the workbench 2 and abuts against the surface of the blocking plate 322, it can push the blocking plate 322 to slide along the surface of the sliding frame 321, and squeeze the spring three 323 to deform and generate elastic force, thereby driving the driving rack 324 to move synchronously, thereby engaging the driving gear 325 to drive the driving rod 326 to rotate on the surface of the workbench 2, and then, with the cooperation of the transmission belt 1 327, the rotating shaft 35 can be driven to rotate on the surface of the fixed frame 36. As the rotating shaft 35 rotates, the abutting gear 34 can be driven to rotate synchronously, thereby engaging the abutting rack 33 to drive the moving seat 3 2 slides on the surface of the moving rail 31, thereby driving the abutment plate 37 to move synchronously and approach the surface of the millimeter wave therapeutic instrument shell. When the abutment plate 37 is in close contact with the surface of the millimeter wave therapeutic instrument shell, it can not only squeeze and position the two sides of the millimeter wave therapeutic instrument shell, thereby effectively limiting the lateral movement of the millimeter wave therapeutic instrument shell and ensuring that the millimeter wave therapeutic instrument shell remains in a stable state during processing to avoid damage to the cutting tool or the shell itself due to shaking, but also squeeze the spring 1 38 to deform and generate elastic force, thereby squeezing and pushing the pushing rack 39 to slide in the positioning sleeve fixed on the surface of the moving seat 32, thereby driving the squeezing and pushing gear 310 and the driving shaft 311 to rotate on the surface of the moving seat 32 to achieve power transmission.
[0066] It is worth noting that, through the rotation of the driving shaft 311, under the transmission cooperation of the bevel gear pair 1 312, the threaded rod 313 can be driven to rotate on the surface of the movable seat 32. With the rotation of the threaded rod 313, the threaded block 314 can be driven to move along the spiral trajectory, thereby driving the movable part 315 to move, thereby driving the flip arm 316 to flip inside the support frame 317, and the extrusion plate 320 can be driven to flip synchronously and approach the surface of the millimeter wave therapeutic instrument shell. When the surface of the extrusion plate 320 contacts the surface of the millimeter wave therapeutic instrument shell, under the action of the spring 2 319, the pressure sensor 318 can be squeezed to generate a piezoelectric signal. When the piezoelectric signal generated by the pressure sensor 318 reaches the threshold value, the conveying motor 412 can be automatically closed to stop conveying the millimeter wave therapeutic instrument shell and the lifting motor 42 can be started to drive the lifting seat 48 to drive the conveying wheel 410 to reset, so that the millimeter wave therapeutic instrument shell can be The millimeter wave therapeutic device shell is placed on the surface of the workbench 2. Under the elastic force of spring 2 319, the extrusion plate 320 can be tightly attached to the surface of the millimeter wave therapeutic device shell, so that the four corners of the surface of the millimeter wave therapeutic device shell can be pressed and fixed to ensure that the millimeter wave therapeutic device shell will not be displaced during the cutting process. It can provide stable supporting force from multiple directions, effectively prevent the millimeter wave therapeutic device shell from shaking, tilting or offset during cutting, achieve reliable positioning, avoid processing errors caused by unstable position, ensure the accuracy and consistency of the cutting lines, and prevent quality problems such as uneven cutting surface and dimensional deviation caused by shell shaking, which is helpful to improve the product's qualification rate and overall quality. In addition, the entire process does not require human intervention and has a high degree of automation, which greatly improves the accuracy and timeliness of the operation, effectively avoids the problem of inaccurate positioning caused by human judgment delays or errors, and provides a strong guarantee for high-precision processing.
[0067] Furthermore, after the millimeter wave therapy device shell is fixed, the millimeter wave therapy device shell can be cut by turning on the plasma cutting head 9. During this period, the cutting position of the plasma cutting head 9 can be adjusted by the cooperation of the longitudinal movement module 6, the transverse movement module 7 and the lifting module 8. A large amount of debris will be generated during the cutting process of the plasma cutting head 9. By starting the fan 517, the wind force generated by the operation of the fan 517 can be used to absorb the air around the plasma cutting head 9 through the dust cover 51, and then transport it into the filter box 53 through the dust suction pipe 52. The debris is then filtered by the filter 56, and the filtered debris falls into the air inlet duct 55 for collection, so that the debris is sucked out in time, which can keep the cutting area clean, ensure the smoothness and flatness of the cutting surface, help to ensure the processing quality, make the product meet the precision requirements, avoid debris from entering the internal precision parts of the cutting equipment, extend the service life of the equipment, effectively collect debris, make the workplace more tidy and clean, provide a good working environment for the operator, and avoid debris from being inhaled by the operator or contacting the skin and eyes, which will cause harm to the human body.
[0068] During this period, the rotation of the fan 517 can drive the bevel gear pair 2 518 to operate, and then drive the transmission shaft 519 to rotate inside the air duct 55, thereby driving the bevel gear pair 3 520 to operate, which can drive the rotating shaft 59 to rotate inside the fixed seat 58, and then drive the rotating disk 510 and the two groups of push rods 511 on its surface to rotate synchronously. When the rotating disk 510 and the push rod 511 rotate and rise, the push-pull frame 512 can rotate on the surface of the fixed seat 58, and then drive the positioning pin rod 513 to move, thereby driving the push-pull rod 514 to slide between the four groups of positioning wheels 516, and then drive the cleaning brush 57 to slide synchronously along the surface of the filter screen 56. With the rotation of the rotating disk 510 and the push rod 511, when After the pushing lever 511 contacts the surface of the reset baffle rod 515, it can push the reset baffle rod 515 to drive the push-pull rod 514 to slide in the opposite direction between the four sets of positioning wheels 516, and so on, which can drive the cleaning brush 57 to move back and forth along the surface of the filter screen 56, so as to clean the surface of the filter screen 56, and can effectively remove impurities attached to the filter screen 56, avoid impurities accumulation and clogging the filter screen, ensure that the filter screen 56 always maintains good filtering performance, and ensure that the filtering work is carried out continuously, stably and efficiently. There is no need for manual frequent disassembly and cleaning of the filter screen 56, which saves manpower and time costs. While ensuring the continuous effectiveness of the filtration 56, the equipment's operating time can be more used for normal cutting and vacuuming work, thereby improving the overall cleaning efficiency and production efficiency.
[0069] like Fig.14 and Fig.15As shown, the cleaning brush 57 includes a connecting plate 571 and bristles 572. A plurality of sliding cones a573 and a plurality of sliding cones b574 are slidingly provided on the connecting plate 571. The plurality of sliding cones a573 and the plurality of sliding cones b574 are arranged at intervals. The sliding of the sliding cones a573 and the sliding cones b574 on the connecting plate 571 is controlled by pneumatic means. A pipeline may be provided on the connecting plate 571 to control the sliding of the sliding cones a573 and b574. The sliding cones a573 and b574 are pneumatically driven to extend to clean a part of the filter holes of the filter screen 56. The sliding cones b574 are pneumatically driven to extend to clean another part of the filter holes of the filter screen 56. The sliding cones a573 and b574 are pneumatically driven to extend to correct the filter holes of the filter screen 56 to prevent the deformation of the filter holes of the filter screen 56 from affecting the filtering effect.
[0070] It should be noted that the sliding cone a573 and the sliding cone b574 are extended and retracted by pneumatic drive, which is a conventional technical means in this field and will not be described in detail here. A sliding groove can be set on the connecting plate 571, and the sliding cone a573 and the sliding cone b574 slide in the sliding groove. The movements of the sliding cone a573 and the sliding cone b574 are independent and do not affect each other.
[0071] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A millimeter wave therapeutic apparatus plasma cutting device, comprising a base (1), a workbench (2) fixed to the surface of the base (1), and longitudinal movement modules (6) installed on both sides of the surface of the base (1), a transverse movement module (7) installed between the output ends of the two groups of longitudinal movement modules (6), a lifting module (8) installed at the output end of the transverse movement module (7), and a plasma cutting machine head (9) connected to the output end of the lifting module (8) by screws; Features: A fixing assembly (3) is installed inside the workbench (2), and the fixing assembly (3) comprises a moving rail (31) for pressing and fixing the shell of the millimeter wave therapeutic device during the cutting process, a moving seat (32), a resting plate (37), a flip arm (316), a support frame (317), a pressure sensor (318), a second spring (319), an extrusion plate (320), a sliding frame (321), and a blocking plate (322); Two groups of moving rails (31) are fixed inside the workbench (2), and moving seats (32) are symmetrically connected to each other on both sides of the two groups of moving rails (31) through rail blocks for sliding connection, and abutment plates (37) are slidably connected to the surfaces of the two groups of moving seats (32), and support frames (317) are symmetrically fixed to the surfaces of the moving seats (32), and a flip arm (316) is hinged inside the support frame (317), and a pressure sensor (318) is fixed to one end of the flip arm (316), and a plurality of groups of pressure sensors (318) are fixed to the bottom of the pressure sensor (318). Spring 2 (319), one end of which is fixed with an extrusion plate (320), two groups of sliding frames (321) are fixed on one side of the surface of the workbench (2), a blocking plate (322) is slidably connected between the two groups of sliding frames (321), abutting racks (33) are fixed on opposite sides of the two groups of moving seats (32), abutting gears (34) are meshingly connected between the two groups of abutting racks (33), and the two groups of abutting racks (33) are arranged in a central symmetric manner through the abutting gears (34), and the abutting gears (34) are arranged in a central symmetric manner. A rotating shaft (35) is fixed inside the movable rail (31), a fixing frame (36) is fixed at the bottom of the movable rail (31), and the rotating shaft (35) is rotatably connected to the surface of the fixing frame (36), and the surfaces of the two groups of movable seats (32) are slidably connected to abutment plates (37), and springs (38) are fixed to the back sides of the two groups of abutment plates (37), and a pushing rack (39) is fixed to one end of the spring (38), and the pushing rack (39) is slidably connected to the limiting sleeve fixed on the surface of the movable seat (32), and the pushing rack (39) is A pushing gear (310) is meshingly connected to the surface, a driving shaft (311) is fixed inside the pushing gear (310), and the driving shaft (311) is rotatably connected to the surface of the moving seat (32). A lifting assembly (4) is installed inside the base (1), and the lifting assembly (4) comprises a support plate (41) for lifting and transporting the millimeter wave therapeutic device shell, a lifting motor (42), an active connecting rod (45), a driven connecting rod (46), a positioning slide rail (47), a lifting seat (48), a supporting seat (49) and a transport wheel (410); A support plate (41) is fixed inside the base (1), a lifting motor (42) is screwed on the surface of the support plate (41), a positioning slide rail (47) is fixedly connected to the surface of the support plate (41), an active connecting rod (45) is slidably connected to the surface of the positioning slide rail (47), a driven connecting rod (46) is hinged at the center of the active connecting rod (45) through a hinge shaft, a lifting seat (48) is arranged above the support plate (41), the bottom end of the driven connecting rod (46) is hinged to the surface of the support plate (41), a plurality of groups of support seats (49) arranged at equal distances are symmetrically fixed on both sides of the surface of the lifting seat (48), a conveying wheel (410) is rotatably connected inside the support seat (49), a lifting screw rod (43) is fixed to the output end of the lifting motor (42), and the lifting screw rod (43) is rotatably connected to the surface of the support plate (41), a lifting screw block (44) is threadedly connected to the surface of the lifting screw rod (43), and the two sides of the lifting screw block (44) are respectively The lifting seat (49) is hinged with two sets of active connecting rods (45), a positioning slide rail (47) having the same surface as the support plate (41) is fixed on the lower surface of the lifting seat (48), the top end of the driven connecting rod (46) is slidably connected to the positioning slide rail (47) fixed on the lower surface of the lifting seat (48), the top end of the active connecting rod (45) is hinged with the lifting seat (48), one end of the plurality of sets of conveying wheels (410) is respectively connected to a transmission chain (411) through a sprocket, and a surface screw of one set of the support seat (49) is fixed to the lifting seat (48). A conveying motor (412) is connected, the output end of the conveying motor (412) is connected to one end of the conveying wheel (410), a dust removal assembly (5) is installed on the surface of the plasma cutting head (9), and the dust removal assembly (5) comprises a dust hood (51) for sucking and filtering a large amount of debris generated during the cutting process of the plasma cutting head (9), a dust suction pipe (52), a filter box (53), a collection box (54), an air duct (55), a filter screen (56) and a fan (517); Dust hoods (51) are symmetrically screwed to the two sides of the body of the plasma cutting machine head (9); a dust suction pipe (52) is fixed to the top of the dust hood (51); a filter box (53) is fixed to one end of the dust suction pipe (52); an air duct (55) is fixed between the filter box (53) and the lifting module (8); a collecting box (54) is connected to the bottom end of the filter box (53); a filter screen (56) is fixed inside the filter box (53); a fan (517) is fixed inside the air duct (55) through a frame; a cleaning brush (57) is attached to the surface of the filter screen (56); a fixing seat (58) is welded to the surface of the filter box (53); a rotating shaft (59) is rotatably connected to the inside of the fixing seat (58); the rotating shaft (59) is A rotating disk (510) is fixed to one end of the rotating shaft (59), and two groups of symmetrically arranged push levers (511) are fixed to the surface of the rotating disk (510). A toggle frame (512) is hingedly connected to the surface of the fixed seat (58) on one side close to the push lever (511). A positioning pin groove is provided at the end of the toggle frame (512), and a positioning pin rod (513) is slidably connected in the positioning pin groove. A push-pull rod (514) is fixed to the surface of the positioning pin rod (513). Four groups of positioning wheels (516) are fixed to the surface of the fixed seat (58), and the push-pull rod (514) is slidably connected to the surface of the positioning wheel (516). A reset stop rod (515) is fixed to the surface of the push-pull rod (514) on one side close to the push lever (511).
2. The millimeter wave therapeutic apparatus plasma cutting device according to claim 1, characterized in that: A bevel gear pair (312) is symmetrically fixed at both ends of the driving shaft (311), a threaded rod (313) is coaxially fixed inside the bevel gear of the bevel gear pair (312), and the threaded rod (313) is rotatably connected to the surface of the moving seat (32), a threaded block (314) is threadedly connected to the surface of the threaded rod (313), a movable member (315) is hingedly connected to the surface of the threaded block (314), and one end of the movable member (315) is hingedly connected to one end of the flip arm (316), and a spring (313) is wound around the surface of the sliding frame (321). (323), and both ends of the spring three (323) are fixed between the blocking plate (322) and the sliding frame (321), a driving rack (324) is fixed on the surface of the blocking plate (322), and a driving gear (325) is meshedly connected on the surface of the driving rack (324), a driving rod (326) is fixed inside the driving gear (325), and the driving rod (326) is rotatably connected to the surface of the workbench (2), and a transmission belt one (327) is connected between the driving rod (326) and the rotating shaft (35) through a transmission wheel.
3. The millimeter wave therapeutic apparatus plasma cutting device according to claim 1, characterized in that: A second bevel gear pair (518) is fixed to the output end of the fan (517), a transmission shaft (519) is coaxially fixed inside the bevel gear of the second bevel gear pair (518), and the transmission shaft (519) is rotatably connected to the inside of the air duct (55), and a third bevel gear pair (520) is fixed to the other end of the transmission shaft (519), and the bevel gear of the third bevel gear pair (520) is coaxially fixedly connected to the rotating shaft (59).
4. A method for using the millimeter wave therapeutic apparatus plasma cutting device according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1, by starting the lifting motor (42) to drive the lifting seat (48) to drive the support seat (49) and the conveying wheel (410) to rise, the millimeter wave therapeutic device shell can be slightly lifted from the surface of the workbench (2), and then the conveying motor (412) can be started to drive the conveying wheel (410), so that the millimeter wave therapeutic device shell can be automatically conveyed and moved to the processing position; S2, through the transmission of the millimeter wave therapeutic device shell, when the millimeter wave therapeutic device shell contacts the blocking plate (322), it can drive the rotating shaft (35) and the abutting gear (34) to rotate, thereby driving the movable seat (32) to slide on the surface of the movable rail (31), thereby driving the abutting plate (37) to approach the surface of the millimeter wave therapeutic device shell; S3. When the abutment plate (37) is in close contact with the surface of the millimeter wave therapeutic device housing, it can not only squeeze and position the two sides of the millimeter wave therapeutic device housing, but also drive the flip arm (316) to flip inside the support frame (317), thereby driving the squeezing plate (320) to press and fix the four corners of the surface of the millimeter wave therapeutic device housing; S4, when the surface of the extrusion plate (320) contacts the surface of the millimeter wave therapeutic device housing, the pressure sensor (318) generates a piezoelectric signal, which automatically turns off the delivery motor (412) and starts the lifting motor (42) to drive the lifting seat (48) to reset; S5. After the millimeter wave therapy device housing is fixed, the millimeter wave therapy device housing can be cut by opening the plasma cutting head (9). During this process, the cutting position of the plasma cutting head (9) can be adjusted by cooperating with the longitudinal movement module (6), the transverse movement module (7) and the lifting module (8); S6, during the cutting process, the fan (517) is started to absorb the air around the plasma cutting machine head (9), and the filter (56) is used to filter the air, so that the debris can be sucked out in time; S7. The rotation of the fan (517) can drive the cleaning brush (57) to move back and forth along the surface of the filter (56), thereby cleaning the surface of the filter (56), thereby ensuring that the filter 56 always maintains good filtering performance, so that more operating time of the equipment is used for normal cutting processing and dust collection work.
Citation Information
Patent Citations
Plasma cutting device for stainless steel plate
CN211889389U
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CN221967008U