Alloy refining furnace and treatment process for treating zinc and lead-containing solid waste
By designing an alloy refining furnace that includes solid waste treatment, heating, exhaust gas purification and other mechanisms, the problem of uneven heat distribution, non-separation of waste slag and molten raw materials, and waste gas treatment in zinc and lead solid waste refining furnaces in the existing technology is solved. Incomplete problems have been achieved, and efficient refining and environmentally friendly recycling of zinc and lead solid waste have been achieved.
Patent Information
- Application Number
- CN202411574373.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-11-06
AI Technical Summary
When dealing with zinc-containing solid waste, existing alloy refining furnaces have problems such as uneven heat distribution, unseparation of waste slag and melted raw materials, and incomplete treatment of waste gas, which affects the refining efficiency and environmental protection performance.
An alloy refining furnace is designed, including the refining furnace body, solid waste treatment mechanism, heating mechanism, exhaust gas purification mechanism, transmission mechanism, pretreatment mechanism and transportation mechanism. The device evenly heats the solid waste through the stirring shaft and stirring rod, separates the melted raw materials and waste residue with the scraper, and purifies the exhaust gas through the spray mechanism to achieve efficient extraction and environmentally friendly recycling of zinc and lead solid waste.
It has achieved efficient refining and separation of zinc and lead solid waste, and the exhaust gas purification has reached the standard, which has improved the refining efficiency and environmental protection performance and reduced the labor intensity.
Smart Images

Figure CN119085330B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy refining furnaces, and in particular to an alloy refining furnace and a treatment process for treating solid waste containing zinc and lead. Background Art
[0002] With the acceleration of industrialization, a large amount of solid waste, referred to as solid waste, is generated during the production and use of metals such as zinc and lead. These solid wastes not only occupy a large amount of land resources, but may also pollute the environment and ecosystem. Therefore, the recycling and reuse of zinc and lead solid waste has become an urgent problem to be solved.
[0003] The existing alloy refining furnace has an unreasonable design, which leads to uneven heat distribution in the furnace. The temperature in some areas is too high, while the temperature in other areas is too low, which makes the alloy material heated unevenly, affecting the refining efficiency; the waste slag and the molten raw materials obtained by refining are not separated, which affects the subsequent work efficiency; and the exhaust gas treatment system of the refining furnace may not be perfect enough to effectively remove harmful substances in the exhaust gas, resulting in exhaust gas emissions not meeting the standards. Therefore, it is of great significance to design an alloy refining furnace and treatment process for treating zinc and lead solid waste. Summary of the invention
[0004] The object of the present invention is to provide an alloy refining furnace and a processing process for treating solid waste containing zinc and lead, so as to solve the problems in the above-mentioned background technology.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] Alloy refining furnace for treating zinc and lead solid waste, including:
[0007] A refining furnace body, wherein the refining furnace body is arranged horizontally;
[0008] A solid waste treatment mechanism, which is arranged inside the refining furnace body and is used to improve the refining efficiency of zinc and lead solid waste in the refining furnace and to separate the molten raw materials and waste slag obtained by refining;
[0009] A heating mechanism, which is arranged around the inner wall of the refining furnace body and is used to heat the refining furnace body, heat the zinc and lead solid waste placed in the solid waste treatment mechanism, and melt it for refining;
[0010] An exhaust gas purification mechanism, which is disposed beside the refining furnace body and is used to purify the exhaust gas generated in the refining furnace body;
[0011] A transmission mechanism, which is arranged on the other side of the refining furnace body corresponding to the exhaust gas purification mechanism, and is used to transmit the zinc and lead-containing solid waste to the solid waste treatment mechanism;
[0012] A pre-treatment mechanism, which is arranged on the side of the transmission mechanism and is correspondingly arranged with respect to the solid waste treatment mechanism, and is used for crushing zinc and lead solid wastes;
[0013] A transport mechanism is provided on the front side of the pretreatment mechanism, and the transport mechanism is used to transport the zinc and lead solid wastes to be treated to the pretreatment mechanism for processing.
[0014] Optionally, a furnace cover is provided at the top of the refining furnace body, an exhaust pipe penetrating into the interior of the refining furnace body is provided on the furnace cover, and supporting legs are provided around the outer bottom side of the refining furnace body.
[0015] Optionally, the solid waste treatment mechanism includes a mounting frame arranged in a ring inside the refining furnace body, a solid waste trough is installed in the mounting frame, a stirring shaft is arranged in the central part of the solid waste trough, and the top end of the stirring shaft passes through the upper surface of the furnace cover and is connected to a first motor, stirring rods are linearly distributed along the shaft body on the outside of the stirring shaft, and a mounting ring is arranged on the outside of the bottom end of the stirring shaft, a scraper is correspondingly arranged on the outside of the mounting ring, and the scraper is attached to the inner wall of the solid waste trough, through holes are evenly arranged on the bottom of the solid waste trough, and a discharge channel is connected to the bottom end of the solid waste trough, and a valve body is provided at the end of the discharge channel extending to the outside of the refining furnace body.
[0016] Optionally, the heating mechanism includes a heating plate, a heating chamber, refractory bricks and a flue. A heating plate is installed on the refining furnace body, and a heating chamber is provided inside the refining furnace body. Refractory bricks are arranged around the heating chamber, and a flue connected to the heating chamber is provided outside the refining furnace body.
[0017] Optionally, the exhaust gas purification mechanism includes a purification box arranged beside the refining furnace body, a spray mechanism is provided in the purification box, an air inlet and an air outlet are correspondingly provided at the upper and lower ends of the purification box, the air outlet is connected with the exhaust pipe on the refining furnace body, a sleeve plate is provided at the upper end of the exterior of the purification box, and an arc-shaped plate is provided on the exterior of the purification box corresponding to the bottom of the sleeve plate, and a support frame is provided at the bottom of the purification box for support.
[0018] Optionally, the spray mechanism includes a guide plate arranged inside the purification box, the guide plates are staggered up and down on the inner wall of the purification box, a mounting strip is installed at the bottom of the guide plate, a plurality of spray heads are linearly distributed about the bottom of the mounting strip with respect to the strip body, main pipes are penetrated through the arc plates on both sides, branch pipes connected to the spray heads are installed inside the guide plate, ends of the branch pipes are penetrated through the main pipes, the main pipes on both sides are connected to circulation pipes provided at the ends, the other ends of the circulation pipes extend to the interior of the purification box, and a circulation pump is provided on the circulation pipes.
[0019] Optionally, the pretreatment mechanism includes a pretreatment chamber, which has doors on both sides of the bottom and is arranged next to the transportation mechanism. A feed plate connected to the transportation mechanism is provided on one side of the top of the pretreatment chamber, and a hydraulic cylinder is fixedly installed on the top of the pretreatment chamber. The output end of the hydraulic cylinder passes through the interior of the pretreatment chamber and is connected to a downward pressure block.
[0020] Optionally, the pretreatment mechanism also includes a wire groove, which is opened on the other side of the pretreatment chamber corresponding to the feed plate, and a movable frame is slidably provided on the wire groove, and a second fixed plate for fixing and installing a third motor is provided on the same side plate of the pretreatment mechanism with respect to the wire groove, and the third motor is arranged vertically downward, and an output end of the third motor is connected to a screw rod, and the external thread of the screw rod is sleeved with a threaded sleeve, and the bottom of the threaded sleeve is fixedly connected to the movable frame, and a reinforcing rod is provided between the threaded sleeve and the movable frame, and a groove is opened on the inner bottom plate of the movable frame, and a movable rod is movably installed on the side of the groove, and the outside of the movable rod is fixedly connected to a movable plate placed on the groove, and the end of the movable rod passes through the side plate of the movable frame to the outside and is connected to a screw cap, and the pretreatment chamber is provided with a push-pull device on the opposite side of the movable frame, and the push-pull device is connected with a push plate toward the side of the pretreatment chamber, and the push plate is adapted to the side door opening of the pretreatment chamber.
[0021] Optionally, the transmission mechanism includes support columns, and the support columns are provided in two groups. A transmission cylinder is mounted on the top of the support columns on both sides, and a feed hopper is provided on the top of the transmission cylinder. A sliding plate is provided on the side of the top of the feed hopper, and the sliding plate is docked with a movable plate. A discharge pipe connected to the interior of the refining furnace body is provided at the end of the transmission cylinder, and a screw is movably provided inside the transmission cylinder. A first fixed plate for fixing a second motor is provided between the support columns, and the output end of the second motor drives the screw to rotate through a synchronous component.
[0022] Treatment process for zinc and lead-containing solid waste, including:
[0023] S1. The zinc and lead solid waste to be treated is transported to the pretreatment chamber of the pretreatment mechanism through the transportation mechanism, and the hydraulic cylinder is started to press the lower pressure block downward to perform preliminary compaction and crushing treatment on the solid waste. Then, the push plate is pushed by the push-pull device to push the pretreated solid waste from the other side of the pretreatment chamber to the movable plate, and is ready to enter the next step of transmission. The screw is driven to rotate by the third motor to drive the threaded sleeve and the moving frame to move along the line groove. When the screw is lifted to the same horizontal position as the sliding plate, the relative position between the movable plate and the sliding plate is adjusted, and the movable plate is raised by rotating the screw cap, so that the zinc and lead solid waste that has been preliminarily treated in the movable plate can slide smoothly into the transportation mechanism;
[0024] S2, the pre-treated solid waste falls into the feed hopper of the transmission mechanism and enters the transmission cylinder, the second motor is started, the screw is driven to rotate through the synchronous member, and the solid waste is pushed forward along the transmission cylinder until it passes through the discharge pipe and enters the solid waste treatment mechanism in the refining furnace body;
[0025] S3. In the solid waste treatment mechanism, the heating mechanism is started in advance, the refining furnace body is heated by the heating plate, and the temperature inside the furnace body is efficiently insulated by refractory bricks, and then the first motor is started to drive the stirring shaft and the stirring rod to rotate, and the scraper scrapes the inner wall of the solid waste tank at the same time to ensure that the solid waste is evenly heated and promote the refining efficiency. The waste gas generated during the refining process enters the waste gas purification mechanism through the exhaust pipe. In the purification box, the waste gas passes through the preset path of the guide plate and is purified by the purification liquid sprayed by the spray head of the spray mechanism, and then the circulating pump is used to circulate the purification liquid in the circulating pipe and the branch pipe to improve the purification efficiency. The purified waste gas is discharged from the gas outlet, which meets the environmental protection requirements;
[0026] S4. After the refining is completed, the molten raw materials and waste slag are separated at the bottom of the solid waste trough by the through holes and the discharge channel. The waste slag remains in the solid waste trough, and the molten raw materials obtained by refining flow out through the mesh holes on the solid waste trough. The valve body is opened to collect the refined alloy raw materials. By controlling the continuous operation of the transmission mechanism and the pretreatment mechanism, and the coordinated work of the heating mechanism and the exhaust gas purification mechanism, efficient and environmentally friendly recycling of zinc and lead solid wastes can be achieved.
[0027] The beneficial effects of the present invention are:
[0028] First, the alloy refining furnace of the present invention realizes efficient treatment of zinc and lead solid wastes by optimizing the design of the solid waste treatment mechanism. The stirring shaft and the stirring rod in the solid waste treatment mechanism can ensure that the solid waste is evenly heated during the refining process. At the same time, the cross-section of the scraper is arc-shaped, which better fits the refining furnace body and can scrape the inner wall of the solid waste trough to prevent the solid waste from accumulating in the trough. After the refining is completed, the molten raw material and the waste slag are separated by the through holes and the discharge channel at the bottom of the solid waste trough, and the waste slag remains in the solid waste trough. The molten raw material obtained by refining flows out through the mesh holes on the solid waste trough, and the valve body is opened to collect the alloy raw materials obtained by refining. In addition, the heating mechanism is arranged around the inner wall of the refining furnace body, which can realize uniform control of the temperature in the furnace and further improve the refining efficiency.
[0029] Second, the present invention sets a waste gas purification mechanism in the refining furnace, which purifies the waste gas generated in the refining process through the spray mechanism. In the purification box, the waste gas passes through the preset path of the guide plate and the spray head of the spray mechanism for spray purification, and then the circulating pump is used to circulate the purification liquid in the circulating pipe and the branch pipe to improve the purification efficiency. The purified waste gas is discharged from the outlet, which meets the environmental protection requirements.
[0030] Third, the alloy refining furnace of the present invention realizes the whole process of automated control from solid waste pretreatment, transmission, refining to waste gas treatment. The zinc and lead solid waste to be treated is transported to the pretreatment mechanism for preliminary treatment through the transportation mechanism, and then the pretreated solid waste is sent to the refining furnace body for refining through the transportation mechanism. During the refining process, the heating mechanism and the waste gas purification mechanism work together to ensure the refining efficiency and environmental protection performance. After the refining is completed, the molten raw materials and waste slag are separated by the solid waste treatment mechanism, realizing the efficient recovery of alloy raw materials. During the whole process, the operator only needs to perform simple monitoring and adjustment, which greatly reduces the labor intensity and improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of an alloy refining furnace for treating solid waste containing zinc and lead according to the present invention;
[0032] Figure 2 It is a structural schematic diagram of another perspective of the alloy refining furnace for treating solid waste containing zinc and lead according to the present invention;
[0033] Figure 3 It is a structural schematic diagram of the refining furnace body in the present invention;
[0034] Figure 4 It is a schematic diagram of the internal structure of the refining furnace body in the present invention;
[0035] Figure 5 It is a schematic diagram of the structure of the exhaust gas purification mechanism in the present invention;
[0036] Figure 6 is a cross-sectional view of the exhaust gas purification mechanism of the present invention;
[0037] Figure 7 It is a structural schematic diagram of the transmission mechanism in the present invention;
[0038] Figure 8 is a cross-sectional view of the transmission mechanism of the present invention;
[0039] Fig. 9 It is a structural schematic diagram of the pretreatment mechanism in the present invention;
[0040] Fig.10 It is a cross-sectional view of the pretreatment chamber in the present invention.
[0041] The numbers in the figure are:
[0042] 1. Refining furnace body; 101. Furnace cover; 102. Support legs; 103. Exhaust pipe;
[0043] 2. Solid waste treatment mechanism; 201. Mounting frame; 202. Solid waste trough; 203. First motor; 204. Stirring shaft; 205. Stirring rod; 206. Mounting collar; 207. Scraper; 208. Through hole; 209. Discharge channel; 210. Valve body;
[0044] 3. Heating mechanism; 301. Heating plate; 302. Heating chamber; 303. Refractory bricks; 304. Flue;
[0045] 4. Exhaust gas purification mechanism; 401. Purification box;
[0046] 402, spray mechanism; 4021, guide plate; 4022, mounting strip; 4023, spray head; 4024, branch pipe; 4025, main pipe;
[0047] 403, air inlet; 404, air outlet; 405, arc plate; 406, sleeve plate; 407, circulation pipe; 408, circulation pump; 409, support frame;
[0048] 5. Transmission mechanism; 501. Support column; 502. Transmission cylinder; 503. Feed hopper; 504. Sliding plate; 505. Discharge pipe; 506. Screw; 507. First fixed plate; 508. Second motor; 509. Synchronous member;
[0049] 6. Pretreatment mechanism; 601. Pretreatment chamber; 602. Feed plate; 603. Hydraulic cylinder; 604. Lower pressing block; 605. Wire slot; 606. Moving frame; 607. Second fixed plate; 608. Third motor; 609. Screw; 610. Threaded sleeve; 611. Reinforcement rod; 612. Groove; 613. Movable rod; 614. Movable plate; 615. Screw cap; 616. Push-pull device; 617. Push plate;
[0050] 7. Transportation agencies. DETAILED DESCRIPTION
[0051] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0052] The device of the present invention will be described below in conjunction with preferred embodiments thereof.
[0053] See also Figure 1-10 As shown, the alloy refining furnace for treating zinc and lead-containing solid waste comprises:
[0054] The refining furnace body 1 is arranged horizontally;
[0055] A solid waste treatment mechanism 2, which is arranged inside the refining furnace body 1, and is used to improve the refining efficiency of zinc and lead solid waste in the refining furnace and to separate the molten raw materials and waste slag obtained by refining;
[0056] A heating mechanism 3 is disposed around the inner wall of the refining furnace body 1, and is used to heat the refining furnace body 1, and heat the zinc and lead solid waste placed in the solid waste treatment mechanism 2 to melt it for refining;
[0057] An exhaust gas purification mechanism 4 is disposed beside the refining furnace body 1 and is used to purify the exhaust gas generated in the refining furnace body 1;
[0058] The transmission mechanism 5 is arranged on the other side of the refining furnace body 1 corresponding to the exhaust gas purification mechanism 4, and the transmission mechanism 5 is used to transmit the zinc and lead-containing solid waste to the solid waste treatment mechanism 2;
[0059] A pre-treatment mechanism 6, which is arranged on the side of the transmission mechanism 5 and is arranged corresponding to the solid waste treatment mechanism 2, and is used for crushing zinc and lead solid wastes;
[0060] A transport mechanism 7 is provided on the front side of the pretreatment mechanism 6, and the transport mechanism 7 is used to transport the zinc and lead solid wastes to be treated to the pretreatment mechanism 6 for processing.
[0061] In one embodiment provided by the present invention, Figure 3 As shown, a furnace cover 101 is disposed at the top of the refining furnace body 1 , an exhaust pipe 103 penetrating into the interior of the refining furnace body 1 is disposed on the furnace cover 101 , and a support leg 102 is disposed around the outer bottom side of the refining furnace body 1 .
[0062] In another embodiment provided by the present invention, Figure 4 As shown, the solid waste treatment mechanism 2 includes a mounting frame 201 which is arranged in a ring inside the refining furnace body 1, a solid waste trough 202 is arranged inside the mounting frame 201, a stirring shaft 204 is arranged at the center of the solid waste trough 202, and the top end of the stirring shaft 204 penetrates through the upper surface of the furnace cover 101 and is connected to a first motor 203, stirring rods 205 are linearly distributed along the shaft body outside the stirring shaft 204, and a mounting collar 206 is sleeved on the bottom end of the stirring shaft 204, a scraper 207 is correspondingly arranged on the outside of the mounting collar 206, and the scraper 207 is attached to the inner wall of the solid waste trough 202, through holes 208 are evenly arranged at the bottom of the solid waste trough 202, and a discharge channel 209 is connected to the bottom end of the solid waste trough 202, and a valve body 210 is arranged at the end of the discharge channel 209 extending to the outside of the refining furnace body 1;
[0063] Specifically, when the first motor 203 is started, the first motor 203 drives the stirring shaft 204 to rotate, and the stirring rod 205 on the stirring shaft 204 rotates accordingly, so as to fully stir the solid waste in the solid waste trough 202, thereby ensuring that the solid waste is evenly heated and improving the refining efficiency. At the same time, the mounting ring 206 and the scraper 207 at the bottom of the stirring shaft 204 scrape the inner wall of the solid waste trough 202 as the stirring shaft 204 rotates, thereby preventing the solid waste from agglomerating in the trough or adhering to the wall, thereby ensuring the smooth discharge of the solid waste. After being stirred and heated, the solid waste falls into the discharge channel 209 through the through hole 208 at the bottom of the solid waste trough 202, and is finally discharged under the control of the valve body 210, while the waste residue remains in the solid waste trough 202.
[0064] Furthermore, the heating mechanism 3 includes a heating plate 301, a heating chamber 302, refractory bricks 303 and a flue 304. The heating plate 301 is installed on the refining furnace body 1, and a heating chamber 302 is provided inside the refining furnace body 1. Refractory bricks 303 are provided in the inner ring of the heating chamber 302. A flue 304 connected to the heating chamber 302 is provided outside the refining furnace body 1.
[0065] Specifically, the heating plate 301 generates heat and transfers it to the solid waste in the furnace through the heating chamber 302. The refractory bricks 303 serve as a heat insulation layer to effectively reduce heat loss. The refractory bricks 303 effectively keep the temperature inside the furnace body warm, thereby improving the heating efficiency. The exhaust gas generated during the heating process is discharged through the flue 304 for subsequent treatment.
[0066] In another embodiment provided by the present invention, Figure 5 and 6As shown, the exhaust gas purification mechanism 4 includes a purification box 401 arranged beside the refining furnace body 1, a spray mechanism 402 is arranged in the purification box 401, an air inlet 403 and an air outlet 404 are arranged at the upper and lower ends of the purification box 401, and the air outlet 404 is connected to the exhaust pipe 103 on the refining furnace body 1, a sleeve plate 406 is sleeved on the upper end of the outside of the purification box 401, and an arc plate 405 is correspondingly fitted on the outside of the purification box 401 below the sleeve plate 406, and a support frame 409 for support is arranged at the bottom end of the purification box 401;
[0067] Furthermore, the spray mechanism 402 includes a guide plate 4021 arranged inside the purification box 401, and the guide plates 4021 are staggered up and down on the inner wall of the purification box 401, and a mounting strip 4022 is installed at the bottom of the guide plate 4021, and a plurality of spray heads 4023 are linearly distributed at the bottom of the mounting strip 4022 with respect to the strip body, and main pipes 4025 are penetrated on the arc plates 405 on both sides, and branch pipes 4024 connected to the spray heads 4023 are installed inside the guide plate 4021, and ends of the branch pipes 4024 are penetrated with the main pipes 4025, and the main pipes 4025 on both sides are connected with circulation pipes 407 arranged at the ends, and the other ends of the circulation pipes 407 extend to the interior of the purification box 401, and circulation pumps 408 are provided on the circulation pipes 407.
[0068] Specifically, the exhaust gas enters the air inlet 403 of the purification box 401 from the exhaust pipe 103 of the refining furnace body 1. In the purification box 401, the exhaust gas passes through the preset path of the guide plate 4021 and is sprayed and purified by the spray head 4023 of the spray mechanism 402. The exhaust gas is neutralized, absorbed, and other treatments by the liquid such as alkali solution sprayed by the spray head 4023 of the spray mechanism 402 to remove harmful substances in the exhaust gas. The guide plate 4021 causes the exhaust gas to form turbulence in the purification box 401, thereby increasing the contact area between the exhaust gas and the spraying liquid and improving the purification efficiency. The treated exhaust gas is discharged from the air outlet 404, and then the circulating pump 408 is used to circulate the purified liquid in the circulating pipe 407, the main pipe 4025, and the branch pipe 4024, thereby improving the purification efficiency and saving resources. The arc plate 405 and the sleeve plate 406 play the role of fixing and supporting the spray mechanism 402.
[0069] In another embodiment provided by the present invention, Fig. 9 and 10 As shown, the pretreatment mechanism 6 includes a pretreatment chamber 601, both sides of the bottom of the pretreatment chamber 601 are open doors, and the pretreatment chamber 601 is arranged beside the transportation mechanism 7, and a feeding plate 602 connected to the transportation mechanism 7 is arranged on one side of the top of the pretreatment chamber 601, and a hydraulic cylinder 603 is fixedly installed on the top of the pretreatment chamber 601, and the output end of the hydraulic cylinder 603 passes through the interior of the pretreatment chamber 601 and is connected to a lower pressing block 604;
[0070] Furthermore, the pretreatment mechanism 6 also includes a wire groove 605, which is opened on the other side of the pretreatment chamber 601 corresponding to the feed plate 602, and a moving frame 606 is slidably provided on the wire groove 605. The pretreatment mechanism 6 is provided with a second fixed plate 607 for fixing and installing a third motor 608 on the same side plate of the wire groove 605. The third motor 608 is vertically arranged downward, and the output end of the third motor 608 is connected to a screw rod 609, and the external thread of the screw rod 609 is sleeved with a threaded sleeve 610, and the bottom of the threaded sleeve 610 is fixedly connected to the moving frame 606, and the threaded sleeve 610 is connected to the moving frame 606. A reinforcing rod 611 is provided between the movable frames 606, a groove 612 is opened on the inner bottom plate of the movable frame 606, a movable rod 613 is movably installed on the side of the groove 612, the outside of the movable rod 613 is fixedly connected with a movable plate 614 placed on the groove 612, the end of the movable rod 613 passes through the side plate of the movable frame 606 to the outside connected with a screw cap 615, a push-pull device 616 is provided on the opposite side of the pretreatment chamber 601 with respect to the movable frame 606, the push-pull device 616 is connected to a push plate 617 toward the side of the pretreatment chamber 601, and the push plate 617 is adapted to the side door opening of the pretreatment chamber 601.
[0071] Specifically, the pretreatment mechanism 6 performs preliminary treatment on the solid waste so as to better refine it. The solid waste enters the pretreatment chamber 601 through the feed plate 602. The hydraulic cylinder 603 drives the lower pressing block 604 to compact and crush the solid waste, thereby reducing the volume of the solid waste and improving the refining efficiency. Then, the pusher 616 is used to push the push plate 617 to push the pretreated solid waste from the other side of the pretreatment chamber 601 onto the movable plate 614, ready for the next step of transmission. The third motor 608 drives the screw rod 609 to rotate, driving the threaded sleeve 610 and the movable frame 606 to move along the line groove 605. When the screw rod 609 is lifted to the same horizontal position as the sliding plate 504, the relative position between the movable plate 614 and the sliding plate 504 is adjusted, and the movable plate 614 is lifted by rotating the screw cap 615, so that the zinc and lead-containing solid waste that has been preliminarily treated in the movable plate 614 can slide smoothly into the transmission mechanism 5.
[0072] In another embodiment provided by the present invention, Figure 7 and 8 As shown, the transmission mechanism 5 includes support columns 501, and the support columns 501 are provided in two groups. A transmission cylinder 502 is mounted on the top of the support columns 501 on both sides, and a feed hopper 503 is provided on the top of the transmission cylinder 502. A sliding plate 504 is provided on the side of the top of the feed hopper 503. The sliding plate 504 is docked with the movable plate 614. The end of the transmission cylinder 502 is provided with a discharge pipe 505 connected to the inside of the refining furnace body 1, and a screw 506 is movably provided inside the transmission cylinder 502. A first fixed plate 507 for fixing the second motor 508 is provided between the support columns 501, and the output end of the second motor 508 drives the screw 506 to rotate through the synchronous member 509.
[0073] Specifically, the transmission mechanism 5 is responsible for transmitting the pre-treated solid waste from the movable plate 614 to the refining furnace body 1, and sending the solid waste from the feed hopper 503 through the joint between the sliding plate 504 and the movable plate 614 into the transmission cylinder 502. The second motor 508 drives the screw 506 to rotate in the transmission cylinder 502 through the synchronous part 509. As the screw 506 rotates, the solid waste is gradually pushed to the discharge pipe 505 and finally enters the refining furnace body 1 for refining.
[0074] The treatment process of zinc- and lead-containing solid waste of the present invention comprises:
[0075] S1. The zinc and lead solid waste to be processed is transported to the pretreatment chamber 601 of the pretreatment mechanism 6 through the transportation mechanism 7, and the hydraulic cylinder 603 is started to make the pressing block 604 press down to perform preliminary compaction and crushing treatment on the solid waste. Then, the pusher 616 is used to push the push plate 617 to push the pretreated solid waste from the other side of the pretreatment chamber 601 to the movable plate 614, ready for the next step of transmission. The screw rod 609 is driven to rotate by the third motor 608, driving the threaded sleeve 610 and the movable frame 606 to move along the line groove 605. When the screw rod 609 is driven to move to the same horizontal position as the sliding plate 504, the relative position between the movable plate 614 and the sliding plate 504 is adjusted, and the movable plate 614 is raised by rotating the screw cap 615, so that the zinc and lead solid waste that has been preliminarily treated in the movable plate 614 can slide smoothly into the transportation mechanism 5.
[0076] S2, the pre-treated solid waste falls into the feed hopper 503 of the transmission mechanism 5 and enters the transmission cylinder 502, the second motor 508 is started, and the screw 506 is driven to rotate through the synchronous member 509, so that the solid waste is pushed forward along the transmission cylinder 502, until it passes through the discharge pipe 505 and enters the solid waste treatment mechanism 2 in the refining furnace body 1;
[0077] S3. In the solid waste treatment mechanism 2, the heating mechanism 3 is started in advance, the refining furnace body 1 is heated by the heating plate 301, and the temperature inside the furnace body is efficiently kept warm by the refractory bricks 303. Then the first motor 203 is started to drive the stirring shaft 204 and the stirring rod 205 to rotate. At the same time, the scraper 207 scrapes the inner wall of the solid waste tank 202 to ensure that the solid waste is evenly heated and promote the refining efficiency. The waste gas generated during the refining process enters the waste gas purification mechanism 4 through the exhaust pipe 103. In the purification box 401, the waste gas passes through the preset path of the guide plate 4021 and is sprayed and purified by the spray head 4023 of the spray mechanism 402. Then, the circulating pump 408 is used to circulate the purified liquid in the circulating pipe 407 and the branch pipe 4024 to improve the purification efficiency. The purified waste gas is discharged from the outlet 404, which meets the environmental protection requirements.
[0078] S4. After the refining is completed, the molten raw material and waste slag are separated at the bottom of the solid waste trough 202 by the through hole 208 and the discharge channel 209, the waste slag remains in the solid waste trough 202, and the molten raw material obtained by refining flows out through the mesh holes on the solid waste trough 202. The valve body 210 is opened to collect the refined alloy raw materials, and the efficient and environmentally friendly recovery of zinc and lead solid wastes is achieved by controlling the continuous operation of the transmission mechanism 5 and the pretreatment mechanism 6, and the coordinated work of the heating mechanism 3 and the exhaust gas purification mechanism 4.
[0079] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An alloy refining furnace for treating zinc and lead-containing solid waste, characterized in that: include: A refining furnace body (1), wherein the refining furnace body (1) is arranged horizontally; A solid waste treatment mechanism (2), the solid waste treatment mechanism (2) being arranged inside the refining furnace body (1), and the solid waste treatment mechanism (2) being used to improve the refining efficiency of the zinc and lead solid waste in the refining furnace and to separate the molten raw materials and waste slag obtained by refining; A heating mechanism (3), the heating mechanism (3) being arranged around the inner wall of the refining furnace body (1), the heating mechanism (3) being used to heat the refining furnace body (1), and to heat the zinc- and lead-containing solid waste placed in the solid waste treatment mechanism (2), so as to melt the solid waste and perform a refining operation; An exhaust gas purification mechanism (4), wherein the exhaust gas purification mechanism (4) is arranged on the side of the refining furnace body (1), and the exhaust gas purification mechanism (4) is used to purify the exhaust gas generated in the refining furnace body (1); a transmission mechanism (5), the transmission mechanism (5) being arranged on the other side of the refining furnace body (1) corresponding to the waste gas purification mechanism (4), and the transmission mechanism (5) being used to transmit the solid waste containing zinc and lead to the solid waste treatment mechanism (2); A pre-treatment mechanism (6), the pre-treatment mechanism (6) being arranged on the side of the transmission mechanism (5) and being arranged corresponding to the solid waste treatment mechanism (2), the pre-treatment mechanism (6) being used for crushing zinc and lead solid wastes; A transport mechanism (7), wherein the front side of the pretreatment mechanism (6) is provided with a transport mechanism (7), and the transport mechanism (7) is used to transport the zinc and lead solid waste to be treated to the pretreatment mechanism (6) for processing; The solid waste treatment mechanism (2) comprises a mounting frame (201) arranged in a ring inside a refining furnace body (1), a solid waste trough (202) being arranged inside the mounting frame (201), a stirring shaft (204) being arranged at the center of the solid waste trough (202), and a top end of the stirring shaft (204) passing through the upper surface of the furnace cover (101) and being connected to a first motor (203), stirring rods (205) being linearly distributed along the outer portion of the stirring shaft (204), and the stirring shaft (204) being arranged at a position close to the stirring rod (205). 04) is sleeved with a mounting collar (206) on the outside of the bottom end, a scraper (207) is correspondingly provided on the outside of the mounting collar (206), and the scraper (207) is attached to the inner wall of the solid waste tank (202), through holes (208) are evenly provided on the bottom of the solid waste tank (202), and a discharge channel (209) is connected to the bottom end of the solid waste tank (202), and a valve body (210) is provided at the end of the discharge channel (209) extending to the outside of the refining furnace body (1); The heating mechanism (3) comprises a heating plate (301), a heating chamber (302), refractory bricks (303) and a flue (304); the heating plate (301) is mounted on the refining furnace body (1); a heating chamber (302) is provided inside the refining furnace body (1); refractory bricks (303) are provided inside the heating chamber (302); and a flue (304) connected to the heating chamber (302) is provided outside the refining furnace body (1); The exhaust gas purification mechanism (4) comprises a purification box (401) arranged beside the refining furnace body (1), a spray mechanism (402) being arranged in the purification box (401), an air inlet (403) and an air outlet (404) being arranged at the upper and lower ends of the purification box (401), the air outlet (404) being connected to the exhaust pipe (103) on the refining furnace body (1), a sleeve plate (406) being sleeved on the upper end of the exterior of the purification box (401), and an arc-shaped plate (405) being fitted on the exterior of the purification box (401) corresponding to the lower side of the sleeve plate (406), and a support frame (409) for supporting the purification box (401) being arranged at the bottom end; The spray mechanism (402) comprises a guide plate (4021) arranged inside the purification box (401), the guide plates (4021) being staggered up and down on the inner wall of the purification box (401), a mounting strip (4022) being installed at the bottom of the guide plate (4021), a plurality of spray heads (4023) being linearly distributed at the bottom of the mounting strip (4022) about the strip body, and main pipes (4023) are penetrated on the arc plates (405) on both sides. 25), a branch pipe (4024) connected to the spray head (4023) is installed inside the guide plate (4021), the end of the branch pipe (4024) is connected to the main pipe (4025), and the main pipes (4025) on both sides are connected to the circulation pipe (407) provided at the end, the other end of the circulation pipe (407) extends to the interior of the purification box (401), and a circulation pump (408) is provided on the circulation pipe (407); The pretreatment mechanism (6) comprises a pretreatment chamber (601), both sides of the bottom of the pretreatment chamber (601) are open doors, and the pretreatment chamber (601) is arranged beside the transportation mechanism (7), and a feeding plate (602) connected to the transportation mechanism (7) is arranged on one side of the top of the pretreatment chamber (601), and a hydraulic cylinder (603) is fixedly installed on the top of the pretreatment chamber (601), and the output end of the hydraulic cylinder (603) passes through the interior of the pretreatment chamber (601) and is connected to a lower pressing block (604); The pretreatment mechanism (6) further comprises a wire groove (605), wherein the wire groove (605) is opened on the other side of the pretreatment chamber (601) corresponding to the feed plate (602), and a movable frame (606) is slidably provided on the wire groove (605). A second fixing plate (607) for fixing and installing a third motor (608) is provided on the same side plate of the pretreatment mechanism (6) as the wire groove (605), and the third motor (608) is arranged vertically downward, and a screw rod (609) is connected to the output end of the third motor (608), and an external thread of the screw rod (609) is sleeved with a threaded sleeve (610), and the bottom of the threaded sleeve (610) is fixedly connected to the movable frame (606), and the threaded sleeve (610) is connected to the movable frame. (606), a reinforcing rod (611) is provided between the movable frame (606), a groove (612) is provided on the inner bottom plate of the movable frame (606), a movable rod (613) is movably installed on the side of the groove (612), the movable rod (613) is fixedly connected to the outside with a movable plate (614) placed on the groove (612), the end of the movable rod (613) passes through the side plate of the movable frame (606) to the outside and is connected with a screw cap (615), the pretreatment chamber (601) is provided with a push-pull device (616) on the opposite side of the movable frame (606), the push-pull device (616) is connected to a push plate (617) facing the side of the pretreatment chamber (601), and the push plate (617) is adapted to the side door opening of the pretreatment chamber (601); The transmission mechanism (5) comprises a support column (501), wherein the support column (501) is provided in two groups, and a transmission cylinder (502) is mounted on the top of the support columns (501) on both sides, and a feed hopper (503) is provided on the top of the transmission cylinder (502), and a sliding plate (504) is provided on the side of the top of the feed hopper (503), and the sliding plate (504) is docked with a movable plate (614), and a discharge pipe (505) connected to the inside of the refining furnace body (1) is provided at the end of the transmission cylinder (502), and a screw (506) is movably provided inside the transmission cylinder (502), and a first fixed plate (507) for fixing and installing a second motor (508) is provided between the support columns (501), and the output end of the second motor (508) drives the screw (506) to rotate through a synchronous member (509).
2. The alloy refining furnace for treating zinc and lead-containing solid waste according to claim 1, characterized in that: A furnace cover (101) is provided at the top of the refining furnace body (1), and an exhaust pipe (103) is provided on the furnace cover (101) and passes through the interior of the refining furnace body (1). Support legs (102) are provided around the outer bottom side of the refining furnace body (1).
3. A process for treating solid waste containing zinc and lead, which uses the alloy refining furnace for treating solid waste containing zinc and lead as claimed in claim 2, characterized in that: The steps include: S1. The zinc and lead solid waste to be treated is transported to the pretreatment chamber (601) of the pretreatment mechanism (6) by the transport mechanism (7), the hydraulic cylinder (603) is started to make the pressing block (604) press down to perform preliminary compaction and crushing of the solid waste, and then the pusher (616) is used to push the push plate (617) to push the pretreated solid waste from the other side of the pretreatment chamber (601) to the movable plate (614) to prepare for the next step of transmission, and the third motor (603) is used to push the push plate (617) to push the pretreated solid waste from the other side of the pretreatment chamber (601) to the movable plate (614). 08) driving the screw rod (609) to rotate, driving the threaded sleeve (610) and the movable frame (606) to move along the line groove (605), and when the threaded sleeve (610) and the movable frame (606) are lifted to the same horizontal position as the slide plate (504), the relative position between the movable plate (614) and the slide plate (504) is adjusted, and the movable plate (614) is lifted by rotating the screw cap (615), so that the zinc and lead-containing solid waste that has been preliminarily treated in the movable plate (614) can slide smoothly into the transmission mechanism (5); S2, the pre-treated solid waste falls into the feed hopper (503) of the transmission mechanism (5) and enters the transmission cylinder (502), the second motor (508) is started, and the screw (506) is driven to rotate through the synchronous member (509), so that the solid waste is pushed forward along the transmission cylinder (502) until it passes through the discharge pipe (505) and enters the solid waste treatment mechanism (2) in the refining furnace body (1); S3. In the solid waste treatment mechanism (2), the heating mechanism (3) is started in advance, the refining furnace body (1) is heated by the heating plate (301), and the temperature inside the furnace body is efficiently kept warm by the refractory bricks (303), and then the first motor (203) is started to drive the stirring shaft (204) and the stirring rod (205) to rotate, and at the same time, the scraper (207) scrapes the inner wall of the solid waste tank (202) to ensure that the solid waste is evenly heated and the refining efficiency is improved. The waste gas generated during the refining process enters the waste gas purification mechanism (4) through the exhaust pipe (103), and in the purification box (401), the waste gas passes through the preset path of the guide plate (4021) and the spray head (4023) of the spray mechanism (402) for spray purification, and then the circulating pump (408) is used to circulate the purification liquid in the circulating pipe (407) and the branch pipe (4024), thereby improving the purification efficiency. The purified waste gas is discharged from the gas outlet (404), which meets the environmental protection requirements; S4. After the refining is completed, the molten raw material and the waste slag are separated at the bottom of the solid waste trough (202) by the through hole (208) and the discharge channel (209), the waste slag remains in the solid waste trough (202), and the molten raw material obtained by refining flows out through the mesh holes on the solid waste trough (202). The valve body (210) is opened to collect the alloy raw materials obtained by refining. By controlling the continuous operation of the transmission mechanism (5) and the pretreatment mechanism (6), and the coordinated work of the heating mechanism (3) and the exhaust gas purification mechanism (4), efficient and environmentally friendly recycling of zinc and lead solid wastes is achieved.
Citation Information
Patent Citations
Complete set of air draft acid mist treatment device at bottom of electrolytic workshop
CN113117469A
Alloy refining furnace for treating zinc-containing solid waste
CN220728907U