Energy-saving ultrasonic cleaning machine

Abstract

The invention belongs to the technical field of ultrasonic cleaning machines, and particularly relates to an energy-saving ultrasonic cleaning machine, which solves the problems of incomplete cleaning, easy blockage and incomplete flushing in the prior art, and comprises a box body, the interior of the box body is fixedly connected with a partition plate through screws, and the interior of the box body is provided with a cleaning tank and a flushing tank. The bottom of the box body is fixedly connected with four symmetrically-arranged supporting legs through screws, through arrangement of structures such as a servo motor and a first spur gear, the servo motor drives the first spur gear to rotate through a rotating shaft, the first spur gear drives a second rack to move upwards, and therefore a fixing block drives a support to move upwards together; and when the part box ascends to a moving distance, the part box pops up to the tops of the two supporting rods towards one side under the action of a second spring, so that flushing can be carried out, flushing water cannot fall into the cleaning box, and subsequent cleaning is facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to an energy-saving ultrasonic cleaning machine. Background Art

[0002] Ultrasonic cleaning machines use ultrasonic waves to propagate in liquids, causing the liquid and the cleaning tank to vibrate together at ultrasonic frequencies. The liquid and the cleaning tank have their own inherent frequencies when they vibrate, and this vibration frequency is the sound wave frequency, so people hear a buzzing sound. With the continuous development of the cleaning industry, more and more industries and companies have used ultrasonic cleaning machines. Today's ultrasonic cleaning machines need to inject cleaning water of corresponding temperature into the parts during the cleaning process. When the temperature of the cleaning water drops, it needs to be replaced, which causes the cleaning water in the cleaning machine to be consumed faster. At the same time, after the cleaned parts are taken out, it is easy to carry stains in the cleaning water, so that some stains still remain on the surface of the parts.

[0003] The authorization announcement number in the prior art is: CN109967445A, and the name is an environmentally friendly and energy-saving ultrasonic cleaning, including a cleaning box, a support rod is provided on one side of the bottom of the cleaning box, and a support block is provided at the bottom of the support rod, an ultrasonic transducer is provided on one side of the bottom of the inner cavity of the cleaning box, and a vibrating steel plate is provided at the bottom of the inner cavity of the cleaning box, an isolation plate is provided on one side of the bottom of the inner cavity of the cleaning box, a drain pipe is provided on one side of the bottom of the cleaning box, a switch control valve is provided in the middle of the drain pipe, and a fixing rod is provided on one side of the front of the vibrating steel plate. The environmentally friendly and energy-saving ultrasonic cleaning machine, through the mutual cooperation between the temperature controller and the heating tube, is convenient for better control of the temperature of the cleaning water inside the cleaning box, thereby solving the problem of not injecting water of the same temperature into the inside of the cleaning box, and needing to refill it with water after the water temperature drops, thereby improving the controllability of the water temperature of the cleaning water inside the cleaning box.

[0004] However, when the parts are rinsed by the invention, the clean water also falls directly into the interior of the cleaning box. Since the cleaning water is prepared in a certain proportion, the clean water directly flows into the interior of the cleaning box, which is easy to cause an imbalance in the proportion and cause the problem of subsequent incomplete cleaning. In addition, some residues, powders and other items will fall off the parts during the cleaning process. The invention has no protective device, which can easily cause the water outlet to be blocked, making cleaning inconvenient. Summary of the invention

[0005] The purpose of the present invention is to provide an energy-saving ultrasonic cleaning machine, which solves the problems of incomplete cleaning, easy clogging and incomplete flushing.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an energy-saving ultrasonic cleaning machine, comprising a box body, a partition is fixedly connected to the inside of the box body by screws, a cleaning tank and a rinsing tank are arranged inside the box body, four symmetrically arranged supporting feet are fixedly connected to the bottom of the box body by screws, a mounting seat is fixedly connected to one side of the box body by screws, a servo motor is installed on the top of the mounting seat, the output end of the servo motor is connected to a coaxially arranged rotating shaft through a coupling, a lower synchronous wheel and a spur gear are fixedly sleeved on the outer circumference of the rotating shaft, an upper synchronous wheel is rotatably installed inside the box body, a synchronous belt is jointly sleeved on the outer side of the upper synchronous wheel and the lower synchronous wheel, and a bevel gear is fixedly connected to one side of the upper synchronous wheel by screws;

[0007] The box body is slidably equipped with a rack 2 inside, the top of the rack 2 is fixedly connected to a fixed block by screws, one side of the rack 2 is fixedly connected to a bracket by screws, the top of the bracket is slidably equipped with a parts box, one side of the parts box is rotatably equipped with a roller, the inside of the flushing tank is slidably equipped with a filter plate, the inside of the flushing tank is detachably fixedly equipped with two symmetrically arranged support rods, the inside of the cleaning tank is equipped with two symmetrically arranged temperature controllers, the bottom of the cleaning tank is equipped with two symmetrically arranged ultrasonic transducers, the bottoms of the cleaning tank and the flushing tank are both fixedly connected with drain pipes by screws, the insides of the cleaning tank and the flushing tank are both detachably fixedly equipped with filter screens, and the drainage tank is located at the bottom of the filter screen.

[0008] Preferably, a bevel gear 2 is rotatably installed inside the box, the bottom of the bevel gear 2 is fixedly connected to a semi-spur gear by screws, the bevel gear 1 is meshingly connected to the bevel gear 2, and a rack 1 is slidably installed inside the box, the rack 1 is meshingly connected to the semi-spur gear, the top of the rack 1 is fixedly connected to a straight rod by screws, and the inside of the straight rod is fixedly connected to a nozzle by screws.

[0009] Preferably, a limiting rod is slidably assembled inside the fixing rod, one side of the limiting rod is fixedly connected to a push rod by a screw, a slot is provided inside the bracket, and the bottom of the limiting rod is located inside the slot.

[0010] Preferably, a limiting groove is provided inside the fixing block, the limiting rod is slidably connected inside the limiting groove, a spring three is welded on the top of the limiting groove, and the other end of the spring three is welded to the top of the limiting rod.

[0011] Preferably, a slide groove is provided inside the bracket, the part box is slidably connected inside the slide groove, a second spring is welded on one side of the part box, and the other end of the second spring is welded on one side of the fixed block.

[0012] Preferably, a straight groove is opened inside the box body, the rack 2 is slidably connected inside the straight groove, a square groove is opened inside the box body, the spur gear 1 is rotatably installed inside the square groove, and the square groove 1 is connected to the straight groove.

[0013] Preferably, a groove is opened inside the box body, the rack 1 is slidably connected inside the groove, a spring 1 is welded on the side wall of the groove, the other end of the spring 1 is welded to one side of the rack 1, and the bevel gear 1 and the bevel gear are both rotatably installed inside the groove.

[0014] Preferably, a through slot is provided inside the box body, and the synchronous belt is located inside the through slot.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention adopts the arrangement of a servo motor and a spur gear 1. The servo motor drives the spur gear 1 to rotate through a rotating shaft, and the spur gear 1 drives the rack 2 to move upward, so that the fixed block drives the bracket to move upward together, and the parts box also moves upward accordingly. When it rises to a certain distance, the parts box pops out to one side to the top of the two support rods due to the action of the spring 2, so that it can be rinsed, so that the rinsing water will not fall into the inside of the cleaning box, which is convenient for subsequent cleaning.

[0017] 2. The present invention arranges structures such as synchronous wheels and nozzles. When spur gear 1 rotates, the lower synchronous wheel also rotates together. The lower synchronous wheel drives the upper synchronous wheel to rotate through the synchronous belt, so that bevel gear 1 also rotates together, and bevel gear 2 also rotates. Bevel gear 2 drives the semi-spur gear to rotate together, and the semi-spur gear drives the rack to move to one side. Since the semi-spur gear has only half a gear, when there is no tooth, the rack will be ejected to one side due to the action of spring 1, thereby forming a straight rod that moves back and forth. Then, the nozzle is connected to a water source, and the parts inside the parts box can be rinsed back and forth, so that the flushing range is wider and the flushing effect is better.

[0018] 3. The present invention sets structures such as limit rods and card slots. When the cleaning tank is frequently used, dust and debris will block the filter screen, so it needs to be cleaned. Since the bracket and the parts box are located inside the cleaning tank, it is inconvenient to clean the cleaning tank. Therefore, the bracket is set to be detachable. By pushing the push rod upward, the push rod drives the limit rod to move upward, so that the bracket loses its limiting effect, and it can be removed. Then, the inside of the cleaning tank can be cleaned. The structure is simple and easy to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is a side sectional view of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the support of the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the bevel gear 2 and the semi-spur gear of the present invention;

[0023] Figure 5 is a side cross-sectional view of the straight rod of the present invention;

[0024] Figure 6 It is an enlarged view of point A of the present invention.

[0025] In the figure: 1. box body; 2. straight rod; 3. nozzle; 4. partition; 5. cleaning tank; 6. flushing tank; 7. servo motor; 8. filter plate; 9. synchronous belt; 10. spur gear 1; 11. lower synchronous wheel; 12. support rod; 13. temperature controller; 14. ultrasonic transducer; 15. filter; 16. drain pipe; 17. parts box; 18. roller; 19. bevel gear 1; 20. rack 1; 21. spring 1; 22. upper synchronous wheel; 23. fixing block; 24. rack 2; 25. bracket; 26. slot; 27. push rod; 28. spring 2; 29. ​​limit rod; 30. spring 3; 31. bevel gear 2; 32. semi-spur gear. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Embodiment 1:

[0028] See also Figure 1-6The energy-saving ultrasonic cleaning machine comprises a box body 1, a partition 4 is fixedly connected to the inside of the box body 1 by screws, a cleaning tank 5 and a rinsing tank 6 are arranged inside the box body 1, four symmetrically arranged supporting feet are fixedly connected to the bottom of the box body 1 by screws, a mounting seat is fixedly connected to one side of the box body 1 by screws, a servo motor 7 is installed on the top of the mounting seat, an output end of the servo motor 7 is connected to a coaxially arranged rotating shaft through a coupling, a lower synchronous wheel 11 and a spur gear 10 are fixedly sleeved on the outer circumference of the rotating shaft, and the box body 1 An upper synchronous wheel 22 is rotatably installed inside the housing 1, and a synchronous belt 9 is provided on the outer part of the upper synchronous wheel 22 and the lower synchronous wheel 11. A bevel gear 19 is fixedly connected to one side of the upper synchronous wheel 22 by screws. A rack 24 is slidably installed inside the housing 1, and a fixed block 23 is fixedly connected to the top of the rack 24 by screws. A bracket 25 is fixedly connected to one side of the rack 24 by screws. A parts box 17 is slidably installed on the top of the bracket 25, and a roller 18 is rotatably installed on one side of the parts box 17. The interior is slidably equipped with a filter plate 8, and two symmetrically arranged support rods 12 are detachably fixedly installed inside the flushing tank 6. Two symmetrically arranged temperature controllers 13 are installed inside the cleaning tank 5. Two symmetrically arranged ultrasonic transducers 14 are installed at the bottom of the cleaning tank 5. The bottoms of the cleaning tank 5 and the flushing tank 6 are both fixedly connected with a drain pipe 16 by screws. The interiors of the cleaning tank 5 and the flushing tank 6 are both detachably fixedly installed with a filter screen 15, and the drain tank is located at the bottom of the filter screen 15. Through the arrangement of structures such as the servo motor 7 and the spur gear 10, the servo motor 7 drives the spur gear 10 to rotate through the rotating shaft, and the spur gear 10 drives the rack 24 to move upward, so that the fixed block 23 drives the bracket 25 to move upward together, and the parts box 17 also moves upward accordingly. When it rises to a certain distance, the parts box 17 pops out to one side to the top of the two support rods 12 due to the action of the spring 28, so that it can be flushed, so that the flushing water will not fall into the interior of the cleaning box, which is convenient for subsequent cleaning.

[0029] See also Figure 6 The inner sliding assembly of the fixing rod is provided with a limit rod 29, one side of the limit rod 29 is fixedly connected with a push rod 27 by a screw, a slot 26 is provided inside the bracket 25, and the bottom of the limit rod 29 is located inside the slot 26. Through the arrangement of the limit rod 29 and the slot 26 and other structures, the cleaning tank 5 is often used, and dust and debris will block the filter screen 15, so it needs to be cleaned. Since the bracket 25 and the parts box 17 are located inside the cleaning tank 5, it is inconvenient to clean the cleaning tank 5. Therefore, the bracket 25 is set to be detachable, and by pushing the push rod 27 upward, the push rod 27 drives the limit rod 29 to move upward, so that the bracket 25 loses its limiting effect, and it can be removed, and then the inside of the cleaning tank 5 is cleaned. The structure is simple and the cleaning is convenient.

[0030] See also Figure 6 A limiting groove is provided inside the fixed block 23, a limiting rod 29 is slidably connected inside the limiting groove, a spring three 30 is welded on the top of the limiting groove, and the other end of the spring three 30 is welded to the top of the limiting rod 29.

[0031] See also Figure 3 A slide groove is provided inside the bracket 25, and the part box 17 is slidably connected inside the slide groove. A spring 28 is welded on one side of the part box 17, and the other end of the spring 28 is welded on one side of the fixed block 23.

[0032] See also Figure 2 A straight groove is opened inside the box body 1, and the rack 24 is slidably connected inside the straight groove. A square groove is opened inside the box body 1, and the spur gear 10 is rotatably installed inside the square groove. The square groove 1 is connected to the straight groove.

[0033] The specific implementation process of the present invention is as follows: the servo motor 7 drives the spur gear 10 to rotate through the rotating shaft, and the spur gear 10 drives the rack 24 to move upward, so that the fixed block 23 drives the bracket 25 to move upward together, and the parts box 17 also moves upward. When it rises to a certain distance, the parts box 17 pops out to one side to the top of the two support rods 12 due to the action of the spring 28, so that it can be flushed, so that the flushing water will not fall into the inside of the cleaning box. A roller 18 is provided on one side of the parts box 17, so that the parts box 17 will not be too severely worn in the first partition 4. After the cleaning is completed, the worker pulls the parts box 17 to the inside of the bracket 25, and then the servo motor 7 moves the bracket 25 downward to reset it. The inside of the cleaning tank 5 and the flushing tank 6 are both provided with a filter 15 and a filter plate 8, so the impurities in the washed wastewater will not be directly discharged, and the water inside the flushing tank 6 can also be used for a second time, making it more energy-saving and environmentally friendly.

[0034] The ultrasonic cleaning tank 5 is often used, and dust and debris will fall from the parts and block the filter 15, so it needs to be cleaned. Since the bracket 25 and the parts box 17 are located inside the cleaning tank 5, it is inconvenient to clean the cleaning tank 5. Therefore, the bracket 25 is set to be detachable. By pushing the push rod 27 upward, the push rod 27 drives the limit rod 29 to move upward, so that the bracket 25 loses its limiting effect, and it can be removed, and then the inside of the cleaning tank 5 can be cleaned. The structure is simple and easy to clean.

[0035] Embodiment 2:

[0036] See also Figure 2The housing 1 is provided with a bevel gear 2 31 for rotation inside. The bottom of the bevel gear 2 31 is fixedly connected with a semi-spur gear 32 by screws. The bevel gear 19 is meshed with the bevel gear 2 31. The housing 1 is provided with a rack 20 for sliding inside. The rack 20 is meshed with the semi-spur gear 32. The top of the rack 20 is fixedly connected with a straight rod 2 by screws. The inside of the straight rod 2 is fixedly connected with a nozzle 3 by screws. By setting structures such as the synchronous wheel and the nozzle 3, when the spur gear 10 rotates, the lower synchronous wheel 11 also rotates together. The lower synchronous wheel 11 is connected to the synchronous belt 9. The upper synchronous wheel 22 is driven to rotate, so that the bevel gear 19 also rotates therewith, and the bevel gear 2 31 also rotates. The bevel gear 2 31 drives the semi-spur gear 32-10 to rotate, and the semi-spur gear 32 drives the rack to move to one side. Since the semi-spur gear 32 has only half a gear, when there is no tooth, the rack will be ejected to one side due to the action of the spring 1 21, causing the straight rod 2 to move back and forth, and then the nozzle 3 is connected to the water source, so that the parts inside the parts box 17 can be rinsed back and forth, so that the flushing range is wider and the flushing effect is better.

[0037] See also Figure 2 A straight groove is opened inside the box body 1, and the rack 24 is slidably connected inside the straight groove. A square groove is opened inside the box body 1, and the spur gear 10 is rotatably installed inside the square groove. The square groove 1 is connected to the straight groove.

[0038] See also Figure 5 A groove is provided inside the box body 1, a rack 20 is slidably connected inside the groove, a spring 21 is welded on the side wall of the groove, the other end of the spring 21 is welded to one side of the rack 20, and the bevel gear 19 and the bevel gear are both rotatably installed inside the groove.

[0039] The specific implementation process of the present invention is as follows: when the bracket 25 rises, the spur gear 10 also rotates, and the lower synchronous wheel 11 also rotates accordingly. The lower synchronous wheel 11 drives the upper synchronous wheel 22 to rotate through the synchronous belt 9, so that the bevel gear 19 also rotates together, and the bevel gear 2 31 also rotates accordingly. The bevel gear 2 31 drives the semi-spur gear 32-10 to rotate, and the semi-spur gear 32 drives the rack to move to one side. Since the semi-spur gear 32 has only half a gear, when there is no tooth, the rack will be ejected to one side due to the action of the spring 1 21, thereby causing the straight rod 2 to move back and forth, and then the nozzle 3 is connected to a water source, so that the parts inside the parts box 17 can be rinsed back and forth, so that the flushing range is wider and the flushing effect is better.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving ultrasonic cleaning machine, comprising a housing (1), characterized in that: The interior of the box (1) is fixedly connected with a partition plate (4) by screws, the interior of the box (1) is provided with a cleaning tank (5) and a flushing tank (6), the bottom of the box (1) is fixedly connected with four symmetrically arranged supporting feet by screws, one side of the box (1) is fixedly connected with a mounting seat by screws, a servo motor (7) is installed on the top of the mounting seat, the output end of the servo motor (7) is connected with a coaxially arranged rotating shaft by a coupling, a lower synchronous wheel (11) and a spur gear (10) are fixedly sleeved on the outer circumference of the rotating shaft, an upper synchronous wheel (22) is rotatably installed inside the box (1), the upper synchronous wheel (22) and the outer part of the lower synchronous wheel (11) are jointly sleeved with a synchronous belt (9), and one side of the upper synchronous wheel (22) is fixedly connected with a bevel gear (19) by screws; The box body (1) is slidably equipped with a second rack (24), the top of which is fixedly connected to a fixing block (23) by screws, one side of which is fixedly connected to a bracket (25) by screws, the top of which is slidably equipped with a parts box (17), one side of which is rotatably equipped with a roller (18), the inside of which is slidably equipped with a filter plate (8), and the inside of which is detachably fixedly equipped with two The supporting rods (12) are symmetrically arranged. Two symmetrically arranged temperature controllers (13) are installed inside the cleaning tank (5). Two symmetrically arranged ultrasonic transducers (14) are installed at the bottom of the cleaning tank (5). The bottoms of the cleaning tank (5) and the flushing tank (6) are both fixedly connected with drainage pipes (16) by screws. The insides of the cleaning tank (5) and the flushing tank (6) are both detachably fixedly installed with filter screens (15), and the drainage tank is located at the bottom of the filter screen (15).

2. The energy-saving ultrasonic cleaning machine according to claim 1, characterized in that: A bevel gear 2 (31) is rotatably mounted inside the housing (1), a semi-spur gear (32) is fixedly connected to the bottom of the bevel gear 2 (31) by screws, the bevel gear 1 (19) is meshingly connected to the bevel gear 2 (31), a rack 1 (20) is slidably mounted inside the housing (1), the rack 1 (20) is meshingly connected to the semi-spur gear (32), a straight rod (2) is fixedly connected to the top of the rack 1 (20) by screws, and a nozzle (3) is fixedly connected to the inside of the straight rod (2) by screws.

3. The energy-saving ultrasonic cleaning machine according to claim 1 is characterized in that: A limiting rod (29) is slidably mounted inside the fixing rod, one side of the limiting rod (29) is fixedly connected to a push rod (27) by means of screws, a slot (26) is provided inside the bracket (25), and the bottom of the limiting rod (29) is located inside the slot (26).

4. The energy-saving ultrasonic cleaning machine according to claim 3 is characterized in that: A limiting groove is provided inside the fixing block (23), the limiting rod (29) is slidably connected inside the limiting groove, a spring three (30) is welded on the top of the limiting groove, and the other end of the spring three (30) is welded to the top of the limiting rod (29).

5. The energy-saving ultrasonic cleaning machine according to claim 1 is characterized in that: A slide groove is provided inside the bracket (25), and the part box (17) is slidably connected inside the slide groove. A second spring (28) is welded on one side of the part box (17), and the other end of the second spring (28) is welded on one side of the fixing block (23).

6. The energy-saving ultrasonic cleaning machine according to claim 1, characterized in that: A straight groove is provided inside the box body (1), and the rack gear 2 (24) is slidably connected inside the straight groove. A square groove is provided inside the box body (1), and the spur gear gear 1 (10) is rotatably installed inside the square groove. The square groove 1 is connected to the straight groove.

7. The energy-saving ultrasonic cleaning machine according to claim 1 is characterized in that: A groove is provided inside the box body (1), the rack gear 1 (20) is slidably connected inside the groove, a spring 1 (21) is welded on the side wall of the groove, the other end of the spring 1 (21) is welded to one side of the rack gear 1 (20), and the bevel gear 1 (19) and the bevel gear are both rotatably mounted inside the groove.

8. The energy-saving ultrasonic cleaning machine according to claim 1, characterized in that: A through slot is provided inside the box body (1), and the synchronous belt (9) is located inside the through slot.

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