Industrial waste gas dust removal device and method
By using the spray mechanism and the water supply mechanism in the industrial waste gas dust removal device, and using components such as driving motors and pulleys to achieve efficient cleaning of the filter element, the problem of incomplete cleaning of the filter element in the prior art is solved and the dust removal efficiency is improved.
Patent Information
- Application Number
- CN202411393351.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing industrial waste gas dust removal device has a unified and undifferentiated cleaning strategy in filter element cleaning, resulting in the area where impurity accumulation has not been focused on cleaning, affecting the filter element cleaning effect and dust removal efficiency.
An industrial waste gas dust removal device is designed, using the spray mechanism and the water supply mechanism to achieve mobile flushing of the spray mechanism by driving the motor, pulley, screw and telescopic mechanism, which can clean the filter element more widely and effectively. It is to extend the flushing time in areas with more impurities accumulation.
It improves the cleaning effect of the filter element, extends the flushing time of the nozzle in the impurity accumulation area, enhances the dust removal efficiency, ensures the effective cleaning of the filter element, and avoids the impact on the dust removal efficiency.
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Figure CN119281012A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste gas dust removal, and in particular to an industrial waste gas dust removal device and method. Background Art
[0002] With the rapid development of industrialization, waste gas emissions generated in industrial production processes have become one of the main sources of environmental pollution. In order to effectively reduce the pollution of industrial waste gas to the environment, various types of industrial waste gas dust removal devices have emerged and become an important technical means in the field of environmental protection. However, in the existing technology, although industrial waste gas dust removal devices can remove particulate matter in waste gas to a certain extent, there are still some problems in the actual application process, especially in the cleaning of the filter element.
[0003] Existing industrial waste gas dust removal devices are usually equipped with a cleaning mechanism for cleaning the filter element. However, in the prior art, the cleaning method for the filter element mostly adopts a unified and indiscriminate cleaning strategy, that is, regardless of the distribution of impurities on the filter element, the same cleaning measures are taken. However, in the actual working process, due to the characteristics of the exhaust gas flow, it often leads to a large accumulation of impurities at the filter element position corresponding to the intake pipe. If these areas are not cleaned in a focused manner, it will not only affect the cleaning effect of the filter element, but also affect the dust removal efficiency. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an industrial waste gas dust removal device, mainly comprising:
[0006] A main unit, the main unit comprising a dust removal box, a drainage pipe fixedly connected to the bottom of the dust removal box, and an air intake pipe fixedly connected to the side of the dust removal box;
[0007] A dust removal unit, the dust removal unit comprising a filter element movably arranged inside the dust removal box and an exhaust pipe fixedly connected to the top of the filter element, the exhaust pipe being fixedly arranged through the top of the dust removal box;
[0008] A lifting unit, the lifting unit is located at the bottom of the dust removal box and is fixedly connected to the top of the dust removal box;
[0009] A spray extension unit, wherein the spray extension unit is provided in pair and symmetrically arranged in the dust removal box and fixedly connected to the bottom end of the lifting unit;
[0010] The spray unit includes a spray mechanism located inside the dust removal box and a water supply mechanism located outside the dust removal box. The spray mechanism is movably sleeved outside the filter element and fixedly connected to the spray extension unit.
[0011] As a preferred solution of the industrial waste gas dust removal device of the present invention, a plurality of supporting legs are fixed on the bottom of the dust removal box in a circular array.
[0012] As a preferred solution of the industrial waste gas dust removal device described in the present invention, the filter element includes a filter mesh tube, a lower sealing plate sealed and fixed to the bottom end of the filter mesh tube, and an upper sealing plate sealed and fixed to the top end of the filter mesh tube, and the bottom end of the exhaust pipe is fixedly connected to the upper sealing plate and communicated with the filter mesh tube.
[0013] As a preferred solution of the industrial waste gas dust removal device of the present invention, wherein: the lifting unit includes a gantry fixedly connected to the top of the dust removal box, a driving motor fixedly connected to the center of the bottom of the gantry, a double-groove pulley fixedly connected to the output shaft at the top of the driving motor, a pair of screw rods rotatably connected to the top of the gantry, and a first single-groove pulley and a second single-groove pulley respectively fixedly connected to the top of the pair of screw rods;
[0014] The output shaft of the driving motor is rotatably connected to the gantry, the first single-groove pulley and the second single-groove pulley are both connected to the double-groove pulley through belts, the outer parts of a pair of screw rods are threadedly connected with lifting tubes, the lifting tubes slide through the top of the dust removal box, the bottom end of the lifting tube is fixedly connected to the top of the spray extension unit, and the lifting tube is in a rectangular shape.
[0015] As a preferred solution of the industrial waste gas dust removal device described in the present invention, wherein: a pair of the spray extension units are respectively fixedly connected to the bottom ends of a pair of lifting pipes, and the spray extension unit includes a telescopic mechanism fixedly connected to the bottom ends of the lifting pipes and a positioning mechanism fixedly connected to the inner wall of the dust removal box. When the bottom end of the telescopic mechanism contacts the positioning mechanism, the telescopic mechanism can be telescoped, and the spray unit is fixedly connected to the telescopic mechanism.
[0016] As a preferred solution of the industrial waste gas dust removal device of the present invention, the telescopic mechanism includes a fixed block fixedly connected to the bottom end of the lifting pipe, the interior of the fixed block is a hollow structure, the bottom of the fixed block is provided with a notch connected to the interior of the fixed block, the interior of the fixed block is fixedly connected with a positioning plate, and the middle of the positioning plate is provided with an avoidance groove connected up and down;
[0017] The fixed block is internally slidably connected to a limit plate, a first spring is fixedly connected between the limit plate and the inner top wall of the fixed block, the first spring movably penetrates the avoidance groove, a telescopic rod is fixedly connected to the bottom of the limit plate, the telescopic rod slides through the notch, the spray unit is fixedly connected to the telescopic rod, a vertical rod is fixedly connected to the side of the telescopic rod away from the filter element, a protrusion is fixedly connected to the side of the vertical rod away from the filter element in a linear array, the upper and lower sides of the protrusion are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape.
[0018] As a preferred solution of the industrial waste gas dust removal device described in the present invention, wherein: the positioning mechanism is a fixed sleeve fixedly connected to the inner wall of the dust removal box, the end of the fixed sleeve facing the filter element is an open end, a moving rod is slidably passed through the port of the fixed sleeve, a second spring is fixedly connected between the inner end of the moving rod and the inner bottom wall of the fixed sleeve, the upper and lower surfaces of the outer end of the moving rod are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape, the top inclined surface of the moving rod is parallel to the bottom inclined surface of the protrusion and corresponds to each other up and down, the bottom inclined surface of the moving rod is parallel to the top inclined surface of the protrusion and corresponds to each other up and down, and the outer end of the moving rod is staggered with the fixed block up and down.
[0019] As a preferred solution of the industrial waste gas dust removal device described in the present invention, wherein: the spray mechanism includes an annular water pipe movably mounted on the outside of the filter element, a pair of connecting blocks are symmetrically fixedly connected to the outside of the annular water pipe, a pair of the connecting blocks are respectively fixedly connected to a pair of telescopic rods, the inner side of the annular water pipe is fixedly connected to a plurality of nozzles in an annular array, the top of the annular water pipe is fixedly connected to a lifting water pipe, the lifting water pipe slides through the top of the dust removal box, and the top of the lifting water pipe is connected to the water supply mechanism.
[0020] As a preferred embodiment of the industrial waste gas dust removal device described in the present invention, the water supply mechanism includes a water supply tank, the top of the water supply tank is fixedly connected to a water supply pipe, the bottom end of the water supply pipe extends to the bottom of the water supply tank, a water pump is installed on the water supply pipe and the top of the water supply tank, the top of the water supply pipe is fixedly connected to a hose, and the end of the hose away from the water supply pipe is fixedly connected to the top of the lifting water pipe.
[0021] The dust removal method using the above industrial waste gas dust removal device comprises the following steps:
[0022] Step 1: When performing exhaust gas dust removal, the exhaust gas is introduced into the dust removal box through the air inlet pipe, and then filtered through the filter element and discharged through the exhaust pipe;
[0023] Step 2: When the filter element needs to be cleaned, start the water pump and the drive motor; when the water pump is running, the cleaning liquid in the water supply tank can be introduced into the water supply pipe, and then enters the hose from the water supply pipe, enters the lifting water pipe from the hose, enters the annular water pipe from the lifting water pipe, and finally sprays to the filter element from a plurality of nozzles to flush the filter element; when the drive motor is running, it drives the double-groove pulley to rotate, and the double-groove pulley drives the first single-groove pulley and the second single-groove pulley to rotate synchronously through the belt, and the first single-groove pulley and the second single-groove pulley drive a pair of screws to rotate at the same time, so that the lifting pipe moves downward along the top of the dust removal box and the screw, and the lifting pipe drives the telescopic mechanism to move downward, and the telescopic mechanism drives the annular water pipe and a plurality of nozzles to move downward through the connecting block, which can be moved for flushing, and the flushing range is wide;
[0024] Step 3: In the process of driving the telescopic mechanism downward through the lifting tube, when the lower surface of the protrusion in the telescopic mechanism contacts the upper surface of the outer end of the moving rod for the first time, it indicates that the nozzle has entered the area where more impurities have accumulated in the filter element. At this time, when the fixed block in the telescopic mechanism continues to move downward through the lifting tube, due to the contact between the lower surface of the bottom protrusion and the upper surface of the outer end of the moving rod and the elastic force of the second spring, the telescopic rod and the limit plate will not move downward with the fixed block. When the fixed block moves downward, the first spring is gradually compressed, thereby extending the flushing time of the nozzle in the area where more impurities have accumulated. When the limit plate and the bottom of the positioning plate When the contact is made, at this time, when the fixed block continues to move downward through the lifting tube, the limit plate applies a pressing force to the telescopic rod under the push of the positioning plate, and the telescopic rod applies a pressing force to the protrusion through the vertical rod. The protrusion pushes the moving rod to squeeze the second spring and move toward the inside of the fixed sleeve through the inclined surface of the lower surface and the inclined surface of the upper surface of the moving rod. The lowermost protrusion can move downward through the outer end of the moving rod. When the lowest end protrusion passes through the moving rod, the limit plate moves downward and resets under the action of the rebound force of the first spring and its own gravity. In the process of the lowest end protrusion being reset through the moving rod and the limit plate, the sprinkler moves downward accordingly to change the spraying position.
[0025] After the limit plate is reset, the moving rod also moves and resets under the action of the rebound force of the second spring. After the moving rod is reset, the upper surface slope of the outer end of the moving rod fits with the lower surface slope of the second to last protrusion, and then the fixed block is driven downward by the lifting tube. The above process is repeated. When the top protrusion passes through the moving rod, the nozzle leaves the area where more impurities accumulate in the filter element, and then the fixed block is driven downward by the lifting tube. The fixed block drives the annular water pipe and the nozzle to move downward synchronously through the limit plate and the telescopic rod for flushing. The waste water generated during the flushing process is discharged through the drain pipe.
[0026] Step 4: After the flushing is completed and the spray mechanism needs to be moved up and reset, the driving motor drives the double-groove pulley to rotate in the opposite direction to the previous direction, so that the lifting tube drives the fixed block to move upward, and the fixed block drives the limit plate, the telescopic rod spray mechanism, the vertical rod, and the protrusion to move upward. When the inclined surface of the upper surface of the protrusion contacts the inclined surface of the lower surface of the outer end of the moving rod, the fixed block continues to be pulled upward by the lifting tube, and the fixed block pulls the telescopic rod, the vertical rod, and the protrusion to move upward. Under the action of the pulling force, the protrusion squeezes the moving rod and moves the moving rod toward the inside of the fixed sleeve, so that the protrusion can move upward through the moving rod until the spray mechanism is reset, and the driving motor is turned off to complete the entire cleaning process.
[0027] Beneficial effects of the present invention:
[0028] 1. The present invention can flush the filter element through the coordinated use of the spray mechanism and the water supply mechanism. Through the coordinated use of the driving motor, the double-groove pulley, the first single-groove pulley, the second single-groove pulley, the belt, the screw, the lifting tube, the fixed block, the telescopic rod, etc., the spray mechanism can be moved for flushing, and the flushing range is wide, so the filter element can be better cleaned.
[0029] 2. The present invention can extend the flushing time of the nozzle for the area with more impurities accumulated in the filter element when the lifting tube drives the fixed block to move downward by cooperating the inclined surfaces on the upper and lower sides of the protrusion with the inclined surfaces on the upper and lower sides of the outer end of the moving rod, thereby further improving the cleaning effect of the filter element and not easily affecting the dust removal efficiency of the filter element. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0031] Figure 1 It is a schematic diagram of the overall structure of an industrial waste gas dust removal device of the present invention.
[0032] Figure 2 It is a schematic structural diagram of a main unit of an industrial waste gas dust removal device of the present invention.
[0033] Figure 3 It is a structural schematic diagram of a dust removal unit of an industrial waste gas dust removal device of the present invention.
[0034] Figure 4 It is a structural schematic diagram of a lifting unit of an industrial waste gas dust removal device of the present invention.
[0035] Figure 5The present invention is a schematic structural diagram of a spray unit of an industrial waste gas dust removal device.
[0036] Figure 6 It is a schematic cross-sectional structure diagram of an industrial waste gas dust removal device of the present invention.
[0037] Figure 7 It is a schematic cross-sectional structure diagram of an industrial waste gas dust removal device of the present invention when the lower surface inclined surface of the bottommost protrusion just fits with the upper surface inclined surface of the moving rod.
[0038] Figure 8 It is a schematic cross-sectional structure diagram of an industrial waste gas dust removal device of the present invention when a limit plate contacts the bottom of a positioning plate.
[0039] Fig. 9 The present invention is a cross-sectional structural schematic diagram of the reset of the limit plate when the bottom end protrusion of an industrial waste gas dust removal device passes through the moving rod.
[0040] Fig.10 It is a cross-sectional enlarged structural schematic diagram of a spray extension unit of an industrial waste gas dust removal device of the present invention when the lower surface inclined surface of the bottommost protrusion just fits with the upper surface inclined surface of the moving rod.
[0041] Fig.11 It is a cross-sectional enlarged structural schematic diagram of a spray extension unit when a limit plate of an industrial waste gas dust removal device of the present invention contacts the bottom of a positioning plate.
[0042] Fig.12 It is a cross-sectional enlarged structural schematic diagram of a spray extension unit when a protrusion of an industrial waste gas dust removal device of the present invention passes through a moving rod.
[0043] In the figure: 100, main unit; 101, dust removal box; 102, drain pipe; 103, air intake pipe; 104, support leg; 200, dust removal unit; 201, filter element; 201-1, filter mesh tube; 201-2, lower sealing plate; 201-3, upper sealing plate; 202, exhaust pipe; 300, lifting unit; 301, gantry; 302, drive motor; 303, double-groove pulley; 304, screw rod; 305, first single-groove pulley; 306, second single-groove pulley; 307, belt; 308, lifting pipe; 400, spray extension unit; 401, telescopic mechanism; 401-1, fixed block; 40 1-2, positioning plate; 401-3, avoidance groove; 401-4, limit plate; 401-5, first spring; 401-6, telescopic rod; 401-7, vertical rod; 401-8, protrusion; 402, positioning mechanism; 402-1, fixing sleeve; 402-2, moving rod; 402-3, second spring; 500, spray unit; 501, spray mechanism; 501-1, annular water pipe; 501-2, connecting block; 501-3, nozzle; 501-4, lifting water pipe; 502, water supply mechanism; 502-1, water supply tank; 502-2, water supply pipe; 502-3, water pump; 502-4, hose. DETAILED DESCRIPTION
[0044] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0045] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0046] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0047] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0048] Reference Figure 1-12, as an embodiment of the present invention, provides an industrial waste gas dust removal device, mainly comprising:
[0049] The main unit 100, such as Figure 1-2 The main unit 100 includes a dust removal box 101, a drain pipe 102 fixedly connected to the bottom of the dust removal box 101, and an air intake pipe 103 fixedly connected to the side of the dust removal box 101, wherein the drain pipe 102 is used to discharge the waste water generated during flushing, and a valve is installed on the drain pipe 102 to prevent the waste gas from overflowing during dust removal. The air intake pipe 103 is used to introduce the waste gas into the dust removal box 101. Three supporting legs 104 are fixed in a circular array at the bottom of the dust removal box 101 for supporting the device.
[0050] The dust removal unit 200, such as Figure 3 and Figure 6 The dust removal unit 200 includes a filter element 201 movably arranged inside the dust removal box 101 and an exhaust pipe 202 fixedly connected to the top of the filter element 201. The exhaust pipe 202 is fixedly arranged to penetrate the top of the dust removal box 101. The filter element 201 includes a filter mesh tube 201-1, a lower sealing plate 201-2 sealed and fixed to the bottom of the filter mesh tube 201-1, and an upper sealing plate 201-3 sealed and fixed to the top of the filter mesh tube 201-1. The bottom of the exhaust pipe 202 is fixedly connected to the upper sealing plate 201-3 and is connected to the filter mesh tube 201-1. When performing exhaust dust removal, the exhaust gas is introduced into the dust removal box 101 through the air inlet pipe 103, and then filtered through the filter mesh tube 201-1 and discharged through the exhaust pipe 202.
[0051] The lifting unit 300, such as Figure 1 , the lifting unit 300 is located at the bottom of the dust removal box 101 and is fixedly connected to the top of the dust removal box 101;
[0052] Spray extension unit 400, such as Figure 6 , a pair of spray extension units 400 are provided and symmetrically arranged in the dust removal box 101 and fixedly connected to the bottom end of the lifting unit 300;
[0053] Spray unit 500, such as Figure 5 The spray unit 500 includes a spray mechanism 501 located inside the dust removal box 101 and a water supply mechanism 502 located outside the dust removal box 101 . The spray mechanism 501 is movably mounted outside the filter element 201 and is fixedly connected to the spray extension unit 400 .
[0054] Specifically, Figure 4The lifting unit 300 includes a gantry 301 fixedly connected to the top of the dust removal box 101 by bolts, a driving motor 302 fixedly connected to the center of the bottom of the gantry 301 by bolts, a double-groove pulley 303 fixedly connected to the output shaft of the top of the driving motor 302 by bolts, a pair of screw rods 304 rotatably connected to the top of the gantry 301 by bearings, and a first single-groove pulley 305 and a second single-groove pulley 306 respectively fixedly connected to the top of the pair of screw rods 304 by bolts;
[0055] The output shaft of the driving motor 302 is rotatably connected to the gantry 301 through a bearing, and the first single-groove pulley 305 and the second single-groove pulley 306 are both connected to the double-groove pulley 303 through a belt 307. The outer parts of a pair of screw rods 304 are threadedly connected with a lifting tube 308, and the lifting tube 308 slides through the top of the dust removal box 101. The bottom end of the lifting tube 308 is fixedly connected to the top of the spray extension unit 400, and the lifting tube 308 is in a rectangular shape. The purpose of this arrangement is to prevent the lifting tube 308 from rotating with the screw rod 304, and then when the screw rod 304 rotates, the lifting tube 308 can move up or down along the screw rod 304.
[0056] During use, when it is necessary to drive the spray extension unit 400 to rise and fall, the drive motor 302 is started, and the output shaft of the drive motor 302 drives the double-groove pulley 303 to rotate clockwise or counterclockwise, and the double-groove pulley 303 drives the first single-groove pulley 305 and the second single-groove pulley 306 to rotate synchronously through the belt 307, and the first single-groove pulley 305 and the second single-groove pulley 306 respectively drive a pair of screw rods 304 to rotate synchronously. When the screw rod 304 rotates, the lifting tube 308 moves downward or upward along the screw rod 304 under the guidance of the top of the dust removal box 101. When moving downward, the spray unit 500 can be driven to move and rinse through the spray extension unit 400. When moving upward, the spray unit 500 can be driven to move upward and reset through the spray extension unit 400.
[0057] Specifically, Figure 6 A pair of spray extension units 400 are respectively fixedly connected to the bottom ends of a pair of lifting tubes 308. The spray extension unit 400 includes a telescopic mechanism 401 fixedly connected to the bottom ends of the lifting tubes 308 and a positioning mechanism 402 fixedly connected to the inner wall of the dust removal box 101. When the bottom end of the telescopic mechanism 401 contacts the positioning mechanism 402, the telescopic mechanism 401 can be telescoped. The spray unit 500 is fixedly connected to the telescopic mechanism 401.
[0058] Furthermore, Fig.10The telescopic mechanism 401 includes a fixed block 401-1 fixedly connected to the bottom end of the lifting tube 308, the fixed block 401-1 is hollow inside, the bottom of the fixed block 401-1 is provided with a notch connected to the inside of the fixed block 401-1, a positioning plate 401-2 is fixedly connected inside the fixed block 401-1, and a avoiding groove 401-3 connected up and down is provided in the middle of the positioning plate 401-2, and a limiting plate 401-4 is slidably connected inside the fixed block 401-1, and a first spring 401-5 is fixedly connected between the limiting plate 401-4 and the inner top wall of the fixed block 401-1, and the first spring 401-5 A movable through avoidance groove 401-3 is set, and a telescopic rod 401-6 is fixedly connected to the bottom of the limit plate 401-4. The telescopic rod 401-6 slides through the slot setting, and the spray unit 500 is fixedly connected to the telescopic rod 401-6. The side of the telescopic rod 401-6 away from the filter element 201 is fixedly connected to the vertical rod 401-7, and the side of the vertical rod 401-7 away from the filter element 201 is fixedly connected with a protrusion 401-8 in a linear array. The upper and lower surfaces of the protrusion 401-8 are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape, which is convenient for the protrusion 401-8 to move downward or upward through the moving rod 402-2.
[0059] Furthermore, Fig.10 The positioning mechanism 402 is fixedly connected to a fixed sleeve 402-1 on the inner wall of the dust removal box 101, and the end of the fixed sleeve 402-1 facing the filter element 201 is an open end. A moving rod 402-2 is slidably penetrated at the port of the fixed sleeve 402-1, and a second spring 403-3 is fixedly connected between the inner end of the moving rod 402-2 and the inner bottom wall of the fixed sleeve 402-1. The upper and lower surfaces of the outer end of the moving rod 402-2 are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape, which is convenient for the convex block 401-8 to move upward or downward through the moving rod 402-2, and the top inclined surface of the moving rod 402-2 is aligned with the convex block 401-8. The bottom inclined surfaces of block 401-8 are parallel and correspond to each other up and down, and the bottom inclined surface of moving rod 402-2 is parallel to the top inclined surface of protrusion 401-8 and corresponds to each other up and down. The purpose of this arrangement is that when protrusion 401-8 applies force downward or upward, it can squeeze moving rod 402-2 to move, so that protrusion 401-8 can move downward or upward through moving rod 402-2. The outer end of moving rod 402-2 is staggered with fixed block 401-1 up and down. The purpose of this arrangement is that during the up and down movement of fixed block 401-1, it will not collide with moving rod 402-2.
[0060] Specifically, Figure 5The spray mechanism 501 includes an annular water pipe 501-1 movably mounted on the outside of the filter element 201, a pair of connecting blocks 501-2 are symmetrically fixedly connected to the outside of the annular water pipe 501-1, and the pair of connecting blocks 501-2 are respectively fixedly connected to a pair of telescopic rods 401-6. The inner side of the annular water pipe 501-1 is fixedly connected with a plurality of nozzles 501-3 in an annular array. Through the fixing action of the connecting blocks 501-2 and the telescopic rod 401-6, the annular water pipe 501-1, the nozzles 501-3, etc. can be raised and lowered synchronously with the telescopic rod 401-6. The top of the annular water pipe 501-1 is fixedly connected with a lifting water pipe 501-4, and the lifting water pipe 501-4 is sealed and slidably arranged to penetrate the top of the dust removal box 101, so that the lifting water pipe 501-4 can be raised and lowered following the annular water pipe 501-1.
[0061] like Figure 5 The top of the lifting water pipe 501-4 is connected to the water supply mechanism 502, and the water supply mechanism 502 includes a water supply tank 502-1. The top of the water supply tank 502-1 is fixedly connected with a water supply pipe 502-2, and the bottom end of the water supply pipe 502-2 extends to the bottom of the water supply tank 502-1. A water pump 502-3 is installed on the water supply pipe 502-2 and the top of the water supply tank 502-1. The top of the water supply pipe 502-2 is fixedly connected with a hose 502-4, and the end of the hose 502-4 away from the water supply pipe 502-1 is fixedly connected to the top of the lifting water pipe 501-4. When the water pump 502-3 is running, the cleaning liquid in the water supply tank 502-1 can be introduced into the water supply pipe 502-2, and then enters the hose 502-4 from the water supply pipe 502-2, enters the lifting water pipe 501-4 from the hose 502-4, enters the annular water pipe 501-1 from the lifting water pipe 501-4, and finally is sprayed toward the filter element 201 by a plurality of nozzles 501-3 to rinse the filter element 201.
[0062] The dust removal method using the above industrial waste gas dust removal device comprises the following steps:
[0063] Step 1: When performing exhaust gas dust removal, the exhaust gas is introduced into the dust removal box 101 through the air inlet pipe 103, and then filtered through the filter element 201 and discharged through the exhaust pipe 202;
[0064] Step 2: When the filter element 201 needs to be cleaned, start the water pump 502-3 and the drive motor 302; when the water pump 502-3 is running, the cleaning liquid in the water supply tank 502-1 can be introduced into the water supply pipe 502-2, and then enters the hose 502-4 from the water supply pipe 502-2, enters the lifting water pipe 501-4 from the hose 502-4, enters the annular water pipe 501-1 from the lifting water pipe 501-4, and finally sprays toward the filter element 201 by a plurality of nozzles 501-3 to rinse the filter element 201; when the drive motor 302 is running, it drives the double groove pulley 30 3 rotates, the double-groove pulley 303 drives the first single-groove pulley 305 and the second single-groove pulley 306 to rotate synchronously through the belt 307, and the first single-groove pulley 305 and the second single-groove pulley 306 drive a pair of screw rods 304 to rotate at the same time, so that the lifting tube 308 moves downward along the top of the dust removal box 101 and the screw rod 304, and the lifting tube 308 drives the telescopic mechanism 401 to move downward, and the telescopic mechanism 401 drives the annular water pipe 501-1 and a plurality of nozzles 501-3 to move downward through the connecting block 501-2, which can be moved for flushing, and the flushing range is wide;
[0065] Step 3: When the lower surface of the protrusion 401-8 in the telescopic mechanism 401 first contacts the upper surface of the outer end of the moving rod 402-2 (such as Figure 7 and Fig.10 ), indicating that the nozzle 501-3 enters the area of the filter element 201 where impurities are accumulated more. At this time, when the fixed block 401-1 in the telescopic mechanism 401 continues to move downward through the lifting tube 308, due to the contact between the lower surface of the bottommost protrusion 401-8 and the upper surface of the outer end of the moving rod 402-2, and the elastic force of the second spring 402-3, the telescopic rod 401-6 and the limiting plate 401-4 will not move downward with the fixed block 401-1. When the fixed block 401-1 moves downward, the first spring 401-5 is gradually compressed, thereby extending the flushing time of the nozzle 501-3 in the area where impurities are accumulated more, improving the cleaning effect of the filter element 201, and not easily affecting the dust removal efficiency of the filter element 201. When the limiting plate 401-4 contacts the bottom of the positioning plate 401-2 (such as Figure 8 and Fig.11), at this time, when the fixed block 401-1 continues to move downward through the lifting tube 308, the limit plate 401-4 applies a pressing force to the telescopic rod 401-6 under the push of the positioning plate 401-2, and the telescopic rod 401-6 applies a pressing force to the protrusion 401-8 through the vertical rod 401-7. The protrusion 401-8 pushes the moving rod 402-2 to squeeze the second spring 402-3 through the inclined surface of the lower surface and the inclined surface of the upper surface of the moving rod 402-2, and moves toward the inside of the fixed sleeve 402-1, so that the bottom end protrusion 401-8 can move downward through the outer end of the moving rod 402-2. When the lowest end protrusion 401-8 passes through the moving rod 402-2, the limit plate 401-4 moves downward and resets under the rebound force of the first spring 401-5 and its own gravity (such as Fig. 9 and Fig.12 ), when the lowest end protrusion 401-8 is reset by the moving rod 402-2 and the limiting plate 402-2, the nozzle 501-3 moves downward to change the spraying position;
[0066] After the limit plate 401-4 is reset, the moving rod 402-2 is also moved and reset under the action of the rebound force of the second spring 402-3. After the moving rod 402-2 is reset, the upper surface of the outer end of the moving rod 402-2 is in contact with the lower surface of the penultimate protrusion 401-8 (such as Fig.12 ), and then continue to drive the fixed block 401-1 to move downward through the lifting tube 308, repeat the above process, when the topmost protrusion 401-8 passes through the moving rod 402-2, the nozzle 501-3 leaves the area where more impurities accumulate in the filter element 201, and then continue to drive the fixed block 401-1 to move downward through the lifting tube 308, and the fixed block 401-1 drives the annular water pipe 501-1 and the nozzle 501-3 to move downward for flushing through the limit plate 401-4 and the telescopic rod 401-6, and the waste water generated during the flushing process is discharged through the drain pipe 102;
[0067] Step 4: After the flushing is finished, when the spray mechanism 501 needs to be moved up and reset, the double-groove pulley 303 is driven by the driving motor 302 to rotate in the opposite direction to the previous direction, so that the lifting tube 308 drives the fixed block 401-1 to move upward, and the fixed block 401-1 drives the limit plate 401-4, the telescopic rod 401-6, the spray mechanism 501, the vertical rod 401-7, and the protrusion 401-8 to move upward. When the upper surface of the protrusion 401-8 contacts the lower surface of the outer end of the moving rod 402-2, the lifting tube 308 drives the fixed block 401-1 to move upward. The fixed block 401-1 is then pulled upward by the lifting tube 308, and the fixed block 401-1 pulls the telescopic rod 401-6, the vertical rod 401-7, and the protrusion 401-8 upward. Under the action of the pulling force, the protrusion 401-8 squeezes the moving rod 402-2 and moves the moving rod 402-2 toward the inside of the fixed sleeve 402-1, so that the protrusion 401-8 can move upward through the moving rod 402-2 until the spray mechanism 501 is reset, the drive motor 302 is turned off, and the entire cleaning process is completed.
[0068] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0069] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An industrial waste gas dust removal device, characterized in that: include: A main unit (100), the main unit (100) comprising a dust removal box (101), a drainage pipe (102) fixedly connected to the bottom of the dust removal box (101), and an air intake pipe (103) fixedly connected to the side of the dust removal box (101); A dust removal unit (200), the dust removal unit (200) comprising a filter element (201) movably arranged inside the dust removal box (101) and an exhaust pipe (202) fixedly connected to the top of the filter element (201), the exhaust pipe (202) fixedly penetrating the top of the dust removal box (101); A lifting unit (300), the lifting unit (300) is located at the bottom of the dust removal box (101) and is fixedly connected to the top of the dust removal box (101); A spray extension unit (400), wherein a pair of the spray extension units (400) are provided and symmetrically arranged in the dust removal box (101), and are fixedly connected to the bottom end of the lifting unit (300); A spray unit (500), the spray unit (500) comprising a spray mechanism (501) located inside the dust removal box (101) and a water supply mechanism (502) located outside the dust removal box (101), the spray mechanism (501) being movably sleeved outside the filter element (201) and fixedly connected to the spray extension unit (400).
2. The industrial waste gas dust removal device according to claim 1, characterized in that: A plurality of supporting legs (104) are fixed to the bottom of the dust removal box (101) in a circular array.
3. The industrial waste gas dust removal device according to claim 1, characterized in that: The filter element (201) comprises a filter mesh tube (201-1), a lower sealing plate (201-2) sealed and fixed to the bottom end of the filter mesh tube (201-1), and an upper sealing plate (201-3) sealed and fixed to the top end of the filter mesh tube (201-1); the bottom end of the exhaust pipe (202) is fixedly connected to the upper sealing plate (201-3) and communicates with the filter mesh tube (201-1).
4. The industrial waste gas dust removal device according to claim 1, characterized in that: The lifting unit (300) comprises a gantry (301) fixedly connected to the top of the dust removal box (101), a driving motor (302) fixedly connected to the center of the bottom of the gantry (301), a double-groove pulley (303) fixedly connected to the output shaft at the top of the driving motor (302), a pair of screw rods (304) rotatably connected to the top of the gantry (301), and a first single-groove pulley (305) and a second single-groove pulley (306) respectively fixedly connected to the tops of the pair of screw rods (304); The output shaft of the driving motor (302) is rotationally connected to the gantry (301); the first single-groove pulley (305) and the second single-groove pulley (306) are both transmission-connected to the double-groove pulley (303) via a belt (307); the outer parts of a pair of screw rods (304) are both threadedly connected to a lifting tube (308); the lifting tube (308) is slidably penetrated and arranged at the top of the dust removal box (101); the bottom end of the lifting tube (308) is fixedly connected to the top of the spray extension unit (400), and the lifting tube (308) is in a rectangular shape.
5. The industrial waste gas dust removal device according to claim 1, characterized in that: A pair of the spray extension units (400) are respectively fixedly connected to the bottom ends of a pair of lifting tubes (308), and the spray extension unit (400) comprises a telescopic mechanism (401) fixedly connected to the bottom ends of the lifting tubes (308) and a positioning mechanism (402) fixedly connected to the inner wall of the dust removal box (101). When the bottom end of the telescopic mechanism (401) contacts the positioning mechanism (402), the telescopic mechanism (401) can be telescoped, and the spray unit (500) is fixedly connected to the telescopic mechanism (401).
6. The industrial waste gas dust removal device according to claim 5, characterized in that: The telescopic mechanism (401) comprises a fixed block (401-1) fixedly connected to the bottom end of the lifting tube (308); the interior of the fixed block (401-1) is a hollow structure; the bottom end of the fixed block (401-1) is provided with a notch connected to the interior of the fixed block (401-1); the interior of the fixed block (401-1) is fixedly connected to a positioning plate (401-2); and the middle of the positioning plate (401-2) is provided with an avoidance groove (401-3) connected to the upper and lower parts; The fixed block (401-1) is internally slidably connected to a limiting plate (401-4), a first spring (401-5) is fixedly connected between the limiting plate (401-4) and the inner top wall of the fixed block (401-1), the first spring (401-5) movably penetrates the avoidance groove (401-3), a telescopic rod (401-6) is fixedly connected to the bottom of the limiting plate (401-4), and the telescopic rod (401-6) slides through the limiting plate (401-4). The spray unit (500) is fixedly connected to the telescopic rod (401-6), the side of the telescopic rod (401-6) away from the filter element (201) is fixedly connected to a vertical rod (401-7), the side of the vertical rod (401-7) away from the filter element (201) is fixedly connected to a convex block (401-8) in a linear array, and the upper and lower surfaces of the convex block (401-8) are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape.
7. The industrial waste gas dust removal device according to claim 5, characterized in that: The positioning mechanism (402) is fixedly connected to a fixed sleeve (402-1) on the inner wall of the dust removal box (101); the end of the fixed sleeve (402-1) facing the filter element (201) is an open end; a moving rod (402-2) is slidably penetrated through the port of the fixed sleeve (402-1); a second spring (403-3) is fixedly connected between the inner end of the moving rod (402-2) and the inner bottom wall of the fixed sleeve (402-1); the upper and lower surfaces of the outer end of the moving rod (402-2) are two symmetrical and intersecting inclined surfaces, and the intersection is polished into an arc shape; the top inclined surface of the moving rod (402-2) is parallel to and corresponds to the bottom inclined surface of the protrusion (401-8) in the upper and lower directions; the bottom inclined surface of the moving rod (402-2) is parallel to and corresponds to the top inclined surface of the protrusion (401-8) in the upper and lower directions; the outer end of the moving rod (402-2) is staggered with the fixed block (401-1) in the upper and lower directions.
8. The industrial waste gas dust removal device according to claim 1, characterized in that: The spray mechanism (501) comprises an annular water pipe (501-1) movably sleeved on the outside of the filter element (201); a pair of connection blocks (501-2) are symmetrically fixedly connected to the outside of the annular water pipe (501-1); the pair of connection blocks (501-2) are respectively fixedly connected to a pair of telescopic rods (401-6); a plurality of spray heads (501-3) are fixedly connected to the inside of the annular water pipe (501-1) in an annular array; a lifting water pipe (501-4) is fixedly connected to the top of the annular water pipe (501-1); the lifting water pipe (501-4) is slidably penetrated through the top of the dust removal box (101); and the top of the lifting water pipe (501-4) is connected to the water supply mechanism (502).
9. The industrial waste gas dust removal device according to claim 8, characterized in that: The water supply mechanism (502) comprises a water supply box (502-1), the top of the water supply box (502-1) is fixedly connected to a water supply pipe (502-2), the bottom end of the water supply pipe (502-2) extends to the bottom of the water supply box (502-1), a water pump (502-3) is installed on the water supply pipe (502-2) and the top of the water supply box (502-1), the top of the water supply pipe (502-2) is fixedly connected to a hose (502-4), and one end of the hose (502-4) away from the water supply pipe (502-1) is fixedly connected to the top of the lifting water pipe (501-4).
10. The dust removal method for an industrial waste gas dust removal device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: When performing waste gas dust removal, the waste gas is introduced into the dust removal box (101) through the air inlet pipe (103), then filtered through the filter element (201), and then discharged through the exhaust pipe (202); Step 2: When the filter element (201) needs to be cleaned, the water pump (502-3) and the drive motor (302) are started; when the water pump (502-3) is in operation, the cleaning liquid in the water supply tank (502-1) can be introduced into the water supply pipe (502-2), and then enters the hose (502-4) from the water supply pipe (502-2), enters the lifting water pipe (501-4) from the hose (502-4), enters the annular water pipe (501-1) from the lifting water pipe (501-4), and finally sprays toward the filter element (201) through a plurality of nozzles (501-3) to wash the filter element (201); when the drive motor (302) is in operation, it drives the double groove pulley (30 3) rotate, the double-groove pulley (303) drives the first single-groove pulley (305) and the second single-groove pulley (306) to rotate synchronously through the belt (307), the first single-groove pulley (305) and the second single-groove pulley (306) drive a pair of screw rods (304) to rotate at the same time, so that the lifting tube (308) moves downward along the top of the dust removal box (101) and the screw rod (304), the lifting tube (308) drives the telescopic mechanism (401) to move downward, the telescopic mechanism (401) drives the annular water pipe (501-1) and a plurality of nozzles (501-3) to move downward through the connecting block (501-2), and the flushing can be moved and the flushing range is wide; Step 3: When the lower surface of the protrusion (401-8) in the telescopic mechanism (401) contacts the upper surface of the outer end of the moving rod (402-2) for the first time while the telescopic mechanism (401) is driven to move downward by the lifting tube (308), it indicates that the nozzle (501-3) has entered the area of the filter element (201) where more impurities are accumulated. At this time, when the fixed block (401-1) in the telescopic mechanism (401) is further driven to move downward by the lifting tube (308), the lower surface of the protrusion (401-8) at the bottom end contacts the upper surface of the moving rod (402-2). 2-2) and the elastic force of the second spring (402-3) prevent the telescopic rod (401-6) and the limiting plate (401-4) from moving downward with the fixed block (401-1). When the fixed block (401-1) moves downward, the first spring (401-5) is gradually compressed, thereby extending the flushing time of the nozzle (501-3) in the area where more impurities are accumulated. When the limiting plate (401-4) contacts the bottom of the positioning plate (401-2), the lifting mechanism continues to be lifted. When the descending tube (308) drives the fixed block (401-1) to move downward, the limiting plate (401-4) applies a pressing force to the telescopic rod (401-6) under the push of the positioning plate (401-2), and the telescopic rod (401-6) applies a pressing force to the protrusion (401-8) through the vertical rod (401-7). The protrusion (401-8) pushes the moving rod (402-2) to squeeze the second spring (402-3) and move toward the fixed sleeve (402- 1) internal movement, so that the bottom end protrusion (401-8) can move downward through the outer end of the moving rod (402-2), when the bottom end protrusion (401-8) passes through the moving rod (402-2), the limit plate (401-4) moves downward and resets under the action of the rebound force of the first spring (401-5) and its own gravity, and in the process of the bottom end protrusion (401-8) passing through the moving rod (402-2) and the limit plate (402-2) to reset, the spray head (501-3) follows and moves downward to change the spraying position; After the limit plate (401-4) is reset, the moving rod (402-2) is also moved and reset under the action of the rebound force of the second spring (402-3). After the moving rod (402-2) is reset, the upper surface slope of the outer end of the moving rod (402-2) fits with the lower surface slope of the penultimate protrusion (401-8), and then continues to drive the fixed block (401-1) to move downward through the lifting tube (308). Repeat the above process. When the top protrusion (401-8) passes After the rod (402-2) is moved, the nozzle (501-3) leaves the area of the filter element (201) where more impurities are accumulated, and then continues to drive the fixed block (401-1) to move downward through the lifting tube (308), and the fixed block (401-1) synchronously drives the annular water pipe (501-1) and the nozzle (501-3) to move downward for flushing through the limit plate (401-4) and the telescopic rod (401-6), and the waste water generated during the flushing process is discharged through the drain pipe (102); Step 4: After the flushing is finished, when the spray mechanism (501) needs to be moved up and reset, the double groove pulley (303) is driven by the driving motor (302) to rotate in the opposite direction to the previous direction, so that the lifting tube (308) drives the fixed block (401-1) to move upward, and the fixed block (401-1) drives the limit plate (401-4), the telescopic rod (401-6), the spray mechanism (501), the vertical rod (401-7), and the protrusion (401-8) to move upward. When the upper surface of the protrusion (401-8) contacts the lower surface of the outer end of the moving rod (402-2), the lifting tube (308) drives the fixed block (401-1) to move upward. The fixed block (401-1) is pulled upward by the lifting tube (308), and the fixed block (401-1) pulls the telescopic rod (401-6), the vertical rod (401-7), and the protrusion (401-8) upward. Under the action of the pulling force, the protrusion (401-8) squeezes the moving rod (402-2) and moves the moving rod (402-2) toward the inside of the fixed sleeve (402-1), so that the protrusion (401-8) can move upward through the moving rod (402-2) until the spray mechanism (501) is reset and the drive motor (302) is turned off, completing the entire cleaning process.