Automatic pattern and arc bending equipment production line

Abstract

The invention relates to the technical field of bending devices, and discloses an automatic pattern and arc bending equipment production line which comprises a straightening and feeding assembly, the straightening and feeding assembly is arranged on the ground, a high-frequency heater is arranged at the discharging end of the straightening and feeding assembly, and a punching machine is arranged at the discharging end of the high-frequency heater. Workpieces are automatically produced and conveyed through the production line, all the discharging procedure, the feeding procedure and the machining procedure are automatically completed through the device, manual control is not needed, the working efficiency is improved, and the production efficiency is greatly improved during batch production.

Description

Technical Field

[0001] The invention relates to the technical field of bending devices, and in particular to an automatic bending and arc bending equipment production line. Background Art

[0002] The arc bending equipment production line is a production line used to process metal, plastic and other materials, mainly used to make various curved and bent parts. This equipment is widely used in many industries, such as: automotive industry: used to manufacture car bodies, chassis and other parts; construction industry: used to make metal frames, railings, etc.; home appliance industry: used to produce various curved home appliance parts.

[0003] The existing equipment is semi-automatic production equipment, and can only be manually loaded and produced on site. It is impossible to carry out automated production and transportation of products. In addition, the unloading process and the stamping process require manual operation. There are too many manual operation process steps, and the manual work efficiency is slow, which greatly reduces the production efficiency in mass production. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automatic flower bending and arc bending equipment production line.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A production line for automatic flower bending and arc bending equipment comprises a straightening and feeding component, wherein the straightening and feeding component is arranged on the ground, a high-frequency heater is arranged at the discharge end of the straightening and feeding component, a punch is arranged at the discharge end of the high-frequency heater, a punch is arranged at the stamping end of the punch is provided with a stamping flattening head, a stepping feeding component is arranged at the bottom end of the punch, the stepping feeding component is arranged below the stamping flattening head, a buffer bin is arranged at the discharge end of the stepping feeding component, a plate pusher loading component is arranged at the discharge end of the buffer bin, and a forming and stacking component is arranged at the discharge end of the plate pusher loading component.

[0006] As a further solution of the present invention, a plurality of groups of straightening wheels are arranged in pairs inside the straightening and feeding assembly, and a workpiece is arranged between two of the straightening wheels in a group.

[0007] As a further solution of the present invention, a heating head is provided on the high-frequency heater, the heating head is provided in a spiral ring shape, and the workpiece is inserted inside the heating head.

[0008] As a further solution of the present invention, a plurality of clamping heads are arranged at the bottom of the step feeding assembly.

[0009] As a further solution of the present invention, a sensor is provided on the top of the cache silo, and a conveyor belt is provided inside the cache silo.

[0010] As a further solution of the present invention, a first transfer clamping bracket is provided on the upper surface of the forming and stacking assembly, and a second transfer clamping bracket is provided on the upper surface of the forming and stacking assembly.

[0011] As a further solution of the present invention, a first forming mechanism is provided on the upper surface of the forming and stacking assembly, a second forming mechanism is provided on the upper surface of the forming and stacking assembly, a stacking mechanism is provided on the upper surface of the forming and stacking assembly, and a storage mechanism is provided on the upper surface of the forming and stacking assembly.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. Through this production line, workpieces are automatically produced and transported. All unloading, loading and processing procedures are automatically completed by the device without manual control, which improves work efficiency and greatly improves production efficiency in batch production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 2 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 3 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 4 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 5 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 6 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 7 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Figure 8 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Fig. 9 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Fig.10 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Fig.11 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Fig.12This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention; Fig.13 This is a structural schematic diagram of an automatic flower bending and arc bending equipment production line proposed by the present invention.

[0014] In the figure: 1. Straightening and feeding assembly; 2. High-frequency heater; 3. Punching and flattening head; 4. Stepping feeding assembly; 5. Buffer silo; 6. Push plate machine loading assembly; 7. Forming and stacking assembly; 701. First transfer clamping bracket; 702. First forming mechanism; 703. Second transfer clamping bracket; 704. Second forming mechanism; 705. Stacking mechanism; 706. Storage mechanism. DETAILED DESCRIPTION

[0015] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0016] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] Reference Figure 1-Figure 13 A production line of automatic flower bending and arc bending equipment includes a straightening and feeding component 1, the straightening and feeding component 1 is arranged on the ground, the discharging end of the straightening and feeding component 1 is provided with a high-frequency heater 2, the discharging end of the high-frequency heater 2 is provided with a punch, the punching end of the punch is provided with a punching flattening head 3, the bottom end of the punch is provided with a stepping feeding component 4, the stepping feeding component 4 is arranged below the punching flattening head 3, the discharging end of the stepping feeding component 4 is provided with a buffer bin 5, the discharging end of the buffer bin 5 is provided with a push plate machine feeding component 6, and the discharging end of the push plate machine feeding component 6 is provided with a forming and stacking component 7.

[0019] This production line can automate the production and transportation of workpieces. Some unloading, loading and processing procedures are automatically completed by the device without manual control, which improves work efficiency and greatly improves production efficiency during batch production.

[0020] In this embodiment, a plurality of groups of straightening wheels are arranged in pairs inside the straightening and feeding assembly 1, and a workpiece is arranged between two straightening wheels in a group. When in use, the operator first inserts the workpiece into the straightening wheels on the straightening and feeding assembly 1, and straightens the workpiece by the straightening wheels.

[0021] In this embodiment, a heating head is provided on the high-frequency heater 2. The heating head is arranged in a spiral ring shape. The workpiece is inserted into the inside of the heating head. After the workpiece is straightened, the straightening wheel is rotated to transfer the workpiece to the inside of the heating head of the high-frequency heater 2. The workpiece is heated by the heating head. The purpose of heating is to soften the workpiece for stamping and flattening. After the workpiece is heated, it is sent to the bottom of the stamping and flattening head 3 of the punch press for stamping and flattening. The stamping pressure of the punch press is 100 tons. A special flattening mold for the workpiece is installed on the workbench of the punch press. The mold is arranged directly below the stamping and flattening head 3, and the flattening mold can be customized according to customer needs.

[0022] In this embodiment, a plurality of clamping heads are arranged at the bottom of the stepping feeding assembly 4. After the workpiece is flattened, the stepping feeding assembly 4 clamps the workpiece through the clamping head below it and transports the flattened workpiece. The transporting method and distance are realized by the cylinder installed inside the stepping feeding assembly 4, and the power of the clamping head is provided by the clamping cylinder.

[0023] In this embodiment, a sensor is provided on the top of the cache silo 5, and a conveyor belt is provided inside the cache silo 5. The stepping feeding component 4 sends the flattened workpiece into the cache silo 5 for temporary storage. A sensor is installed inside the cache silo 5. The front-end equipment automatically stops when the silo is full. There is a conveyor belt inside the cache silo 5, which can lift the flattened workpiece and transport it to the inside of the push plate machine loading component 6.

[0024] In this embodiment, a first transfer clamping bracket 701 is provided on the upper surface of the forming and stacking assembly 7 , and a second transfer clamping bracket 703 is provided on the upper surface of the forming and stacking assembly 7 .

[0025] In this embodiment, the upper surface of the forming and stacking component 7 is provided with a first forming mechanism 702, the upper surface of the forming and stacking component 7 is provided with a second forming mechanism 704, the upper surface of the forming and stacking component 7 is provided with a stacking mechanism 705, and the upper surface of the forming and stacking component 7 is provided with a storage mechanism 706. The push plate feeding component 6 straightens the flattened workpiece and sends it to the inside of the forming and stacking component 7. The forming and stacking component 7 conveys, forms, and stacks the semi-finished workpiece through various mechanisms. The first transport clamping bracket 701 clamps the semi-finished workpiece from the push plate feeding component 6 and places it on the first forming mechanism 702 The first molding mechanism 702 is driven by a servo motor and can be adjusted to any angle. After the first molding mechanism 702 is completed, it is clamped by the second transfer clamping bracket 703 and placed on the second molding mechanism 704 for the last molding. The second molding mechanism 704 is driven by a servo motor and can be adjusted to any angle. After the workpiece is formed, it is clamped by the stacking mechanism 705 and placed in the storage mechanism 706 for stacking. During stacking, the desiccant is put into the slide through the vacuum suction cup provided on the storage mechanism 706. The desiccant enters the packaging bag through gravity, and the desiccant prevents the workpiece from oxidation.

[0026] It should be noted that when the present invention is used, the operator first passes the workpiece through the straightening wheel on the straightening and feeding assembly 1, and straightens the workpiece through the straightening wheel. After the workpiece is straightened, the straightening wheel rotates to transfer the workpiece to the heating head of the high-frequency heater 2, and the heating head heats the workpiece. The purpose of heating is to soften the workpiece to facilitate punching and flattening. After the workpiece is heated, it is sent to the punch press directly below the flattening head 3 for punching and flattening. The punching pressure of the punch press is 100 tons. A flattening die dedicated to the workpiece is installed on the workbench of the punch press. The die is set directly below the flattening head 3, and the flattening die can be customized according to customer needs. After the workpiece is flattened, the stepping feeding assembly 4 picks up the workpiece through the clamping head below it and transports the flattened workpiece. The conveying method and distance are realized by the cylinder installed inside the stepping feeding assembly 4. The power of the clamping head is provided by the clamping cylinder. The stepping feeding assembly 4 sends the flattened workpiece into the buffer bin 5 for temporary storage. The buffer bin 5 is equipped with a sensor. When the bin is full, the front-end equipment stops automatically. The buffer bin 5 is equipped with a conveyor belt, which can lift the flattened workpiece and transport it to the push plate loading assembly 6. The push plate loading assembly 6 straightens the flattened workpiece and sends it to the forming and stacking assembly 7. The forming and stacking component 7 transports, forms, and stacks the semi-finished workpieces through various mechanisms. The first transport clamping bracket 701 clamps the semi-finished workpiece from the push plate machine feeding component 6 and places it on the first forming mechanism 702 for forming. The first forming mechanism 702 is driven by a servo motor and can be adjusted to any angle. After the first forming mechanism 702 is completed, it is clamped by the second transport clamping bracket 703 and placed on the second forming mechanism 704 for the last forming. The second forming mechanism 704 is driven by a servo motor and can be adjusted to any angle. After the workpiece is formed, it is clamped by the stacking mechanism 705 and placed in the storage mechanism 706 for stacking. During palletizing, the desiccant is put into the slideway through the vacuum suction cup provided on the storage mechanism 706, and the desiccant enters the packaging bag through the action of gravity, thereby preventing the workpiece from being oxidized.

[0027] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic flower bending and arc bending equipment production line, comprising a straightening and feeding assembly (1), wherein the straightening and feeding assembly (1) is arranged on the ground, and is characterized in that: The discharge end of the straightening and feeding component (1) is provided with a high-frequency heater (2), the discharge end of the high-frequency heater (2) is provided with a punch, the punching end of the punch is provided with a punching flattening head (3), the bottom end of the punch is provided with a stepping feeding component (4), the stepping feeding component (4) is arranged below the punching flattening head (3), the discharge end of the stepping feeding component (4) is provided with a buffer bin (5), the discharge end of the buffer bin (5) is provided with a push plate machine loading component (6), and the discharge end of the push plate machine loading component (6) is provided with a forming and stacking component (7).

2. The automatic flower bending and arc bending equipment production line according to claim 1 is characterized in that: A plurality of groups of straightening wheels are arranged in pairs inside the straightening and feeding assembly (1), and a workpiece is arranged between two of the straightening wheels in a group.

3. The automatic flower bending and arc bending equipment production line according to claim 2 is characterized in that: The high-frequency heater (2) is provided with a heating head, the heating head is arranged in a spiral ring shape, and the workpiece is inserted into the interior of the heating head.

4. The automatic flower bending and arc bending equipment production line according to claim 1 is characterized in that: A plurality of clamping heads are arranged at the bottom of the step-by-step feeding assembly (4).

5. The automatic flower bending and arc bending equipment production line according to claim 1 is characterized in that: A sensor is arranged on the top of the buffer silo (5), and a conveyor belt is arranged inside the buffer silo (5).

6. The automatic flower bending and arc bending equipment production line according to claim 1 is characterized in that: A first transport clamping bracket (701) is provided on the upper surface of the forming and stacking assembly (7), and a second transport clamping bracket (703) is provided on the upper surface of the forming and stacking assembly (7).

7. The automatic flower bending and arc bending equipment production line according to claim 1 is characterized in that: The upper surface of the forming and stacking assembly (7) is provided with a first forming mechanism (702), the upper surface of the forming and stacking assembly (7) is provided with a second forming mechanism (704), the upper surface of the forming and stacking assembly (7) is provided with a stacking mechanism (705), and the upper surface of the forming and stacking assembly (7) is provided with a storage mechanism (706).

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