Automatic rotating welding nozzle device

Through the design of the automatic rotating welding nozzle device, the worm gear and worm system and cooling components are driven by the motor, the problems of welding nozzle wear and installation efficiency are solved, and the service life of the welding nozzle and the installation efficiency are increased.

CN119098722APending Publication Date: 2024-12-10SHENZHEN HOTTECH ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411279061.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing welding nozzle device causes serious wear and short life after one-side and one-way bonding, and poor combination of installation and cooling structure, resulting in waste of welding nozzles and low installation efficiency.

Method used

An automatic rotating welding nozzle device is designed, including a mounting base, adjustment components, cooling components and prompt structure. The worm gear and worm system is driven by the motor to achieve rapid installation and angle adjustment of the welding nozzle body, and the cooling tube and annular tube are used for welding nozzles. Cooling and limiting, combining microprocessors and 4G modules to achieve intelligent control and installation efficiency improvement.

Benefits of technology

It extends the service life of the welding nozzle, improves the installation efficiency and accuracy of the welding nozzle, reduces wear, simplifies the operation process, and ensures the correct installation of the welding nozzle body through the prompt structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic rotating welding nozzle device, and relates to the technical field of welding nozzle devices. The mounting seat is fixed on the semiconductor bonding equipment, a plugging pipe is rotatably arranged on the mounting seat, the plugging pipe is made of a metal material, a worm gear is welded on the plugging pipe, two connecting blocks are welded on the top end surface of the mounting seat, and a worm is rotatably arranged on the two connecting blocks. According to the welding nozzle, through the arrangement of the cooling assembly, on one hand, after a cooling medium enters the annular pipe, the annular pipe can cool the welding nozzle body, and the abrasion degree of the welding nozzle body in the using process is reduced; and on the other hand, when the welding nozzle body is installed, the height of the welding nozzle body does not need to be repeatedly adjusted through limiting of the annular pipe on the welding nozzle body, the installation efficiency of the welding nozzle body is improved, in summary, cooling of the welding nozzle can be achieved through the cooling assembly, the service life of the welding nozzle is guaranteed, and limiting of the welding nozzle body during installation can be achieved; the mounting efficiency of the welding nozzle body is improved, and the structure is flexible.
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Description

Technical Field

[0001] The invention relates to the technical field of welding nozzle devices, and in particular to an automatic rotating welding nozzle device. Background Art

[0002] The soldering nozzle is one of the most commonly used consumables for semiconductor bonding equipment. The service life of the soldering nozzle is related to the control of consumables cost.

[0003] The existing welding nozzle has a life value far lower than the life points of the welding nozzle itself when it is bonded in multiple directions due to unilateral wear caused by unilateral unidirectional bonding of the welding nozzle to the base island, which directly leads to the waste of the welding nozzle; the existing device cannot realize the combination of welding nozzle installation and welding nozzle cooling structure, and has poor structural performance.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic rotating welding nozzle device is provided to achieve a more practical purpose. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides an automatic rotating welding nozzle device to solve the welding nozzle. The service life of the welding nozzle is related to the cost control of consumables.

[0006] The existing welding nozzle has a life value far lower than the life points of the welding nozzle itself being bonded in multiple directions after unilateral wear caused by unilateral unidirectional bonding of the welding nozzle to the base island, which directly leads to the waste of the welding nozzle; the existing device cannot realize the combination of welding nozzle installation and welding nozzle cooling structure, and has poor structural properties.

[0007] The invention provides an automatic rotating welding nozzle device, which specifically comprises: a mounting seat; the mounting seat is fixed on a semiconductor bonding device, and an adjustment component is installed on the mounting seat.

[0008] Furthermore, the adjustment assembly is composed of a plug-in tube, a worm gear, a connecting block, a worm and an electric motor. A plug-in tube is rotated on the mounting seat, the plug-in tube is made of metal, a worm gear is welded on the plug-in tube, two connecting blocks are welded on the top surface of the mounting seat, a worm gear rotates on the two connecting blocks, the worm gear is meshed with the worm gear, and an electric motor is fixed to the front end surface of a connecting block on the front side, and the output shaft of the motor is fixed on the worm gear.

[0009] Furthermore, a welding nozzle assembly is plugged into the plug-in tube, and the welding nozzle assembly consists of a welding nozzle body, a connecting seat, a handle and a blocking rod, and the welding nozzle body is plugged into the plug-in tube.

[0010] Furthermore, a connecting seat is welded on the outer wall of the welding nozzle body, the connecting seat is an annular structure, and a handle is welded on the left side and the right side of the outer wall of the connecting seat.

[0011] Furthermore, the two handles are both L-shaped structures, and when the welding nozzle body is inserted into the mounting seat, the bottom end surfaces of the two handles are in contact with the top end surface of the mounting seat.

[0012] Furthermore, a cylindrical rod-shaped blocking rod is welded on the top surface of the mounting seat. When the welding nozzle body is inserted into the mounting seat, the rear end surface of a handle on the right side contacts the front end surface of the outer wall of the blocking rod.

[0013] Furthermore, a prompt structure is installed on the plug-in tube, and the prompt structure is composed of a contact rod, a mounting block, a contact switch and an indicator light. A contact rod with a cylindrical rod-shaped structure is welded on the right end face of the outer wall of the plug-in tube, and the right end of the contact rod is polished. After polishing, the right end of the contact rod is an arc-shaped structure; a mounting block is welded on the top surface of the mounting seat, and the mounting block is located on the right side of the plug-in tube. A contact switch is fixed on the right end face of the mounting block.

[0014] Furthermore, an indicator light is fixed on the top surface of the mounting seat, and the indicator light is electrically connected to the contact switch. When the contact switch is squeezed, the indicator light is energized. The contact switch is located to the left of the contact rod. When the plug-in tube rotates 180 degrees, the contact rod contacts the contact switch, and the contact switch is in a squeezed state.

[0015] Furthermore, a cooling component is installed on the mounting seat, and the cooling component is composed of a fixed block, a cooling tube and a ring tube. Two fixed blocks are welded on the bottom end surface of the mounting seat, and a metal cooling tube is fixed on the two fixed blocks. The cooling tube is connected to the external cooling medium supply pump.

[0016] Furthermore, an annular tube is welded in the middle of the cooling tube, the annular tube is connected to the cooling tube, the outer wall of the annular tube contacts the outer wall of the conical part below the welding nozzle body, and the annular tube is a cooling part and a limiting part of the welding nozzle body.

[0017] Furthermore, a control box is fixed on the top surface of the mounting seat, in which a microprocessor and a 4G module are installed, the microprocessor is electrically connected to the 4G module, a 3-second timing parameter is set in the microprocessor, and the microprocessor is electrically connected to the motor.

[0018] Compared with the prior art, the present invention has the following beneficial effects: In the present application, by setting a cooling component, on the one hand, after the cooling medium enters the annular tube, the annular tube can cool the welding nozzle body, thereby reducing the degree of wear of the welding nozzle body during use; on the other hand, when installing the welding nozzle body, the annular tube can limit the welding nozzle body and there is no need to repeatedly adjust the height of the welding nozzle body, thereby improving the installation efficiency of the welding nozzle body. In summary, in the present application, the cooling component can not only realize the cooling of the welding nozzle and ensure the service life of the welding nozzle, but also realize the limitation of the welding nozzle body during installation, thereby improving the installation efficiency of the welding nozzle body and having a flexible structure.

[0019] In the present application, through the setting of a microprocessor, a 4G module and an adjustment component, on the one hand, the staff operates the mobile terminal and sends a signal to the microprocessor through the 4G module. The microprocessor controls the motor to rotate for 3 seconds, and the motor drives the plug-in tube to rotate 180 degrees during 3 seconds; on the other hand, the motor drives the worm to rotate, and the worm wheel, the plug-in tube and the welding nozzle body rotate under the drive of the worm, and the angle adjustment of the welding nozzle body is completed at this time. In summary, the present application can be adjusted through intelligent control, and the adjustment is precise and efficient. In addition, the present application performs transmission adjustment through a worm gear, and there is no need to lock it separately after adjustment, which simplifies the operation.

[0020] In the present application, through the arrangement of the welding nozzle assembly, on the one hand, the welding nozzle body is inserted into the plug-in tube by pinching the two handles with both hands, and the welding nozzle body is quickly installed at this time; on the other hand, because the bottom end surfaces of the two handles are in contact with the top end surface of the mounting seat after the welding nozzle body is inserted into the mounting seat, the installation of the welding nozzle body can be completed when the bottom end surfaces of the two handles are in contact with the top end surface of the mounting seat. In summary, the handles can facilitate installation and achieve depth limitation during installation of the welding nozzle body, thereby improving installation efficiency and accuracy.

[0021] In the present application, through the setting of the prompt structure, when the welding nozzle body follows the rotation of the plug-in tube, the contact rod squeezes the contact switch, and the indicator light comes on. The staff can observe the indicator light to understand that the welding nozzle body is adjusted into place. If the indicator light is not on, the staff can find out in time and can adjust it manually after finding out, thus avoiding the phenomenon that the welding nozzle body cannot rotate into place. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0023] In the attached picture: Figure 1 It shows a schematic diagram of the axial structure of the automatic rotating welding nozzle device according to the present invention; Figure 2 It shows a schematic diagram of the front view structure of the automatic rotating welding nozzle device according to the present invention; Figure 3 It is shown that according to the present invention Figure 2 A schematic diagram of the enlarged structure at point A; Figure 4 The schematic diagram of the axial structure of the automatic rotating welding nozzle device according to the present invention after partial sectioning is shown; Figure 5 It is shown that according to the present invention Figure 4 A schematic diagram of the enlarged structure at B; Figure 6 It is shown that according to the present invention Figure 4 Schematic diagram of the main structure; Figure 7 It shows an axial structural schematic diagram of an adjustment assembly and a welding nozzle assembly according to the present invention; Figure 8 It is shown that according to the present invention Figure 7 Schematic diagram of the axis view split structure.

[0024] Fig. 9 A schematic diagram of the system composition according to the present invention is shown.

[0025] Reference numerals list 1. Mounting seat; 2. Adjustment assembly; 201. Plug-in pipe; 202. Worm gear; 203. Connecting block; 204. Worm; 205. Motor; 3. Welding nozzle assembly; 301. Welding nozzle body; 302. Connecting seat; 303. Handle; 304. Stop lever; 4. Prompt structure; 401. Contact rod; 402. Mounting block; 403. Contact switch; 404. Indicator light; 5. Cooling assembly; 501. Fixing block; 502. Cooling pipe; 503. Ring pipe; 6. Control box; 601. Microprocessor; 602. 4G module. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the present invention have the same meanings as commonly understood by those skilled in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless the embodiments of the present invention clearly define such meanings.

[0028] The words "first", "second" and similar words used in the embodiments of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The words "one", "one" or "the" and similar words do not indicate a quantity limitation, but indicate the existence of at least one. Similarly, the words "include" or "comprise" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. In the following description, the spatial and directional terms such as "upper", "lower", "front", "back", "top", "bottom", "vertical" and "horizontal" may be used to describe the embodiments of the present invention, but it should be understood that these terms are only for the convenience of describing the embodiments shown in the figures, and do not require the actual device to be constructed or operated in a specific orientation. In the following description, the use of terms such as "connect", "couple", "fix" and "attach" may refer to the direct connection between two elements or structures without other elements or structures, or may refer to the indirect connection between two elements or structures through an intermediate element or structure, unless otherwise clearly stated in this article.

[0029] Embodiment 1: As attached Figure 1 To Attachment Fig. 9 As shown: The present invention provides an automatic rotating welding nozzle device, comprising: a mounting seat 1; the mounting seat 1 is fixed on a semiconductor bonding device, and an adjustment component 2 is installed on the mounting seat 1.

[0030] Among them, the adjustment component 2 is composed of a plug-in tube 201, a worm gear 202, a connecting block 203, a worm 204 and a motor 205. A plug-in tube 201 is rotated on the mounting seat 1, and the plug-in tube 201 is made of metal. A worm gear 202 is welded on the plug-in tube 201. Two connecting blocks 203 are welded on the top surface of the mounting seat 1. A worm 204 is rotated on the two connecting blocks 203, and the worm 204 is engaged with the worm gear 202. A motor 205 is fixed to the front end surface of a connecting block 203 on the front side, and the output shaft of the motor 205 is fixed on the worm 204. When adjusting the angle of the welding nozzle body 301, the motor 205 is controlled to rotate, and the motor 205 drives the worm 204 to rotate. Under the drive of the worm 204, the worm wheel 202, the plug-in tube 201 and the welding nozzle body 301 rotate, and the angle adjustment of the welding nozzle body 301 is completed.

[0031] The welding nozzle assembly 3 is inserted into the plug-in tube 201 . The welding nozzle assembly 3 is composed of a welding nozzle body 301 , a connecting seat 302 , a handle 303 and a blocking rod 304 . The welding nozzle body 301 is inserted into the plug-in tube 201 .

[0032] A connection seat 302 is welded on the outer wall of the welding nozzle body 301 . The connection seat 302 is an annular structure. A handle 303 is welded on the left and right sides of the outer wall of the connection seat 302 .

[0033] Among them, both handles 303 are L-shaped structures. When the welding nozzle body 301 is inserted into the mounting seat 1, the bottom end surfaces of the two handles 303 are in contact with the top surface of the mounting seat 1. When the welding nozzle body 301 is inserted into the plug-in tube 201, pinch the two handles 303 with both hands to insert the welding nozzle body 301 into the plug-in tube 201. When the bottom end surfaces of the two handles 303 are in contact with the top surface of the mounting seat 1, the installation of the welding nozzle body 301 is completed; when the welding nozzle body 301 is pulled out of the plug-in tube 201, hook the two handles 303 with two fingers and pull upwards.

[0034] Among them, a cylindrical rod-shaped structured baffle 304 is welded on the top surface of the mounting seat 1. When the welding nozzle body 301 is inserted into the mounting seat 1, the rear end face of a handle 303 on the right side contacts with the front end face of the outer wall of the baffle 304. After the welding nozzle body 301 is inserted and installed in the plug-in tube 201, the rear end face of a handle 303 on the right side contacts with the rear end face of the baffle 304, ensuring the correct installation of the welding nozzle body 301 and facilitating the subsequent accurate angle adjustment of the welding nozzle body 301.

[0035] Among them, a prompt structure 4 is installed on the plug-in tube 201, and the prompt structure 4 is composed of a contact rod 401, a mounting block 402, a contact switch 403 and an indicator light 404. A contact rod 401 with a cylindrical rod-shaped structure is welded on the right end face of the outer wall of the plug-in tube 201, and the right end of the contact rod 401 is polished. After polishing, the right end of the contact rod 401 is an arc-shaped structure; a mounting block 402 is welded on the top surface of the mounting seat 1, and the mounting block 402 is located on the right side of the plug-in tube 201. A contact switch 403 is fixed on the right end face of the mounting block 402.

[0036] Among them, an indicator light 404 is fixed on the top surface of the mounting base 1, and the indicator light 404 is electrically connected to the contact switch 403. When the contact switch 403 is squeezed, the indicator light 404 is powered on; the contact switch 403 is located at the left side of the contact rod 401. When the plug-in tube 201 rotates 180 degrees, the contact rod 401 contacts the contact switch 403. At this time, the contact switch 403 is in a squeezed state. When the welding nozzle body 301 rotates 180 degrees following the plug-in tube 201, the contact rod 401 squeezes the contact switch 403. At this time, the indicator light 404 lights up, and the staff can observe the indicator light 404 to understand that the welding nozzle body 301 is adjusted in place.

[0037] Among them, a cooling component 5 is installed on the mounting base 1, and the cooling component 5 is composed of a fixed block 501, a cooling tube 502 and a ring tube 503. Two fixed blocks 501 are welded on the bottom end surface of the mounting base 1, and a metal cooling tube 502 is fixed on the two fixed blocks 501. The cooling tube 502 is connected to the external cooling medium supply pump.

[0038] Among them, an annular tube 503 is welded in the middle position of the cooling tube 502, the annular tube 503 is connected to the cooling tube 502, the outer wall of the annular tube 503 is in contact with the outer wall of the tapered part below the welding nozzle body 301, the annular tube 503 is a cooling component and a limiting component of the welding nozzle body 301. During use, after the cooling medium enters the annular tube 503, the annular tube 503 can cool the welding nozzle body 301, thereby reducing the degree of wear of the welding nozzle body 301 during use. When installing the welding nozzle body 301, the annular tube 503 limits the welding nozzle body 301 and there is no need to repeatedly adjust the height of the welding nozzle body 301, thereby improving the installation efficiency of the welding nozzle body 301.

[0039] Embodiment 2: On the basis of the first embodiment, it also includes: a control box 6 is fixed on the top surface of the mounting seat 1, a microprocessor 601 and a 4G module 602 are installed in the control box 6, the microprocessor 601 is electrically connected to the 4G module 602, a 3-second timing parameter is set in the microprocessor 601, the microprocessor 601 is electrically connected to the motor 205, when adjusting the angle of the welding nozzle body 301, the staff operates the mobile terminal, sends a signal to the microprocessor 601 through the 4G module 602, the microprocessor 601 controls the motor 205 to rotate for 3 seconds, and the motor 205 drives the plug-in tube 201 to rotate 180 degrees during 3 seconds.

[0040] The specific usage and function of this embodiment are as follows: When inserting the welding nozzle body 301 into the plug-in tube 201, pinch the two handles 303 with both hands to insert the welding nozzle body 301 into the plug-in tube 201, and the installation of the welding nozzle body 301 is completed when the bottom end surfaces of the two handles 303 are in contact with the top end surface of the mounting seat 1; at the same time, the position of the welding nozzle body 301 is limited by the annular tube 503, and there is no need to repeatedly adjust the height of the welding nozzle body 301, thereby improving the installation efficiency of the welding nozzle body 301; when pulling the welding nozzle body 301 out of the plug-in tube 201, hook the two handles 303 with two fingers and pull them upwards; when adjusting the angle of the welding nozzle body 301, the staff operates the mobile terminal to send a signal to the microprocessor 601 through the 4G module 602, and the microprocessor 601 controls the electrical The motor 205 rotates for 3 seconds, and the motor 205 drives the worm 204 to rotate. Under the drive of the worm 204, the worm wheel 202, the plug-in tube 201 and the welding nozzle body 301 rotate, and the angle adjustment of the welding nozzle body 301 is completed; the motor 205 drives the plug-in tube 201 to rotate 180 degrees in 3 seconds; at the same time, when the welding nozzle body 301 rotates 180 degrees following the plug-in tube 201, the contact rod 401 squeezes the contact switch 403, and the indicator light 404 lights up. The staff can understand that the welding nozzle body 301 is adjusted in place by observing the indicator light 404; when the welding nozzle body 301 is cooled down, the external supply pump is started. At this time, after the cooling medium enters the annular tube 503, the annular tube 503 can cool down the welding nozzle body 301.

[0041] The above are only specific implementations of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present disclosure shall be based on the protection scope of the claims.

Claims

1. An automatic rotating welding nozzle device, characterized in that: include: A mounting base (1); the mounting base (1) is fixed on a semiconductor bonding device, and an adjustment component (2) is installed on the mounting base (1); the adjustment component (2) is composed of a plug-in tube (201), a worm wheel (202), a connecting block (203), a worm (204) and a motor (205); a plug-in tube (201) is rotatable on the mounting base (1), the plug-in tube (201) is made of metal, a worm wheel (202) is welded to the plug-in tube (201), two connecting blocks (203) are welded to the top end surface of the mounting base (1), a worm (204) is rotatable on the two connecting blocks (203), the worm (204) is meshed with the worm wheel (202), a motor (205) is fixed to the front end surface of a front connecting block (203), and the output shaft of the motor (205) is fixed to the worm (204).

2. An automatic rotating welding nozzle device as claimed in claim 1, characterized in that: A welding nozzle assembly (3) is plugged into the plug-in tube (201); the welding nozzle assembly (3) is composed of a welding nozzle body (301), a connecting seat (302), a handle (303) and a blocking rod (304); the welding nozzle body (301) is plugged into the plug-in tube (201).

3. An automatic rotating welding nozzle device as claimed in claim 2, characterized in that: A connecting seat (302) is welded to the outer wall of the welding nozzle body (301); the connecting seat (302) is an annular structure; a handle (303) is welded to the left side and the right side of the outer wall of the connecting seat (302).

4. An automatic rotating welding nozzle device as claimed in claim 3, characterized in that: The two handles (303) are both L-shaped structures, and when the welding nozzle body (301) is inserted into the mounting seat (1), the bottom end surfaces of the two handles (303) are in contact with the top end surface of the mounting seat (1).

5. An automatic rotating welding nozzle device as claimed in claim 4, characterized in that: A cylindrical rod-shaped stopper (304) is welded to the top end of the mounting seat (1); when the welding nozzle body (301) is inserted into the mounting seat (1), the rear end face of a handle (303) on the right side contacts the front end face of the outer wall of the stopper (304).

6. An automatic rotating welding nozzle device as claimed in claim 5, characterized in that: The plug-in tube (201) is provided with a prompt structure (4), which is composed of a contact rod (401), a mounting block (402), a contact switch (403) and an indicator light (404). A contact rod (401) with a cylindrical rod-shaped structure is welded to the right end face of the outer wall of the plug-in tube (201), and the right end of the contact rod (401) is polished. After the polishing, the right end of the contact rod (401) is an arc-shaped structure. A mounting block (402) is welded to the top end face of the mounting seat (1), and the mounting block (402) is located on the right side of the plug-in tube (201). A contact switch (403) is fixed to the right end face of the mounting block (402).

7. An automatic rotating welding nozzle device as claimed in claim 6, characterized in that: An indicator light (404) is fixed to the top surface of the mounting seat (1). The indicator light (404) is electrically connected to the contact switch (403). When the contact switch (403) is squeezed, the indicator light (404) is in an energized state. The contact switch (403) is located at the left side of the contact rod (401). When the plug-in tube (201) rotates 180 degrees, the contact rod (401) contacts the contact switch (403). At this time, the contact switch (403) is in a squeezed state.

8. An automatic rotating welding nozzle device as claimed in claim 7, characterized in that: A cooling component (5) is mounted on the mounting seat (1), the cooling component (5) comprising a fixed block (501), a cooling tube (502) and an annular tube (503), two fixed blocks (501) are welded to the bottom end surface of the mounting seat (1), a cooling tube (502) made of a metal material is fixed to the two fixed blocks (501), and the cooling tube (502) is connected to an external cooling medium supply pump.

9. An automatic rotating welding nozzle device as claimed in claim 8, characterized in that: An annular tube (503) is welded in the middle of the cooling tube (502); the annular tube (503) is connected to the cooling tube (502); the outer wall of the annular tube (503) contacts the outer wall of the conical portion below the welding nozzle body (301); the annular tube (503) is a cooling component and a limiting component of the welding nozzle body (301).

10. An automatic rotating welding nozzle device as claimed in claim 9, characterized in that: A control box (6) is fixed on the top surface of the mounting seat (1), a microprocessor (601) and a 4G module (602) are installed in the control box (6), the microprocessor (601) and the 4G module (602) are electrically connected, a 3-second timing parameter is set in the microprocessor (601), and the microprocessor (601) is electrically connected to the motor (205).