Efficient electric power telegraph pole cutting and grinding integrated equipment
By designing an integrated equipment for cutting and grinding of high-efficiency power pole, using components such as taper compensation part and linear motor, automatic positioning cutting and grinding is achieved, and the problem of cutting and grinding of pole is solved, improving processing efficiency and section Flatness reduces production time.
Patent Information
- Application Number
- CN202411407346.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the cutting and grinding of the electric pole are two independent processes, resulting in a prolonged processing time, low grinding efficiency, and poor cross-sectional flatness, resulting in a decrease in contact with the grinding sheet and the cross-sectional surface resistance.
Design an integrated equipment for cutting and grinding of high-efficiency power poles, using taper compensation part, linear motor, magnet bar and hydraulic rod to realize automatic positioning, cutting and grinding, automatic section flattening and cutting, integrated cutting and Grinding process to improve stability and efficiency.
It realizes efficient cutting and grinding integrated processing of telephone poles, improves cross-sectional flatness and grinding stability, reduces production time, improves processing efficiency, reduces safety hazards of manual cutting, and improves grinding quality.
Smart Images

Figure CN119098784A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric pole processing, and in particular to a highly efficient electric pole cutting and grinding integrated equipment. Background Art
[0002] Telegraph poles, as the name suggests, are poles for hanging electric wires. They are one of China's important infrastructures. Due to the development of steel and reinforced concrete, and technical requirements, telegraph poles made of steel bars and concrete need to first be cut and diced according to the height of the finished poles.
[0003] According to the Chinese patent publication number CN214977416U, the patent provides a steel bar cutting device for electric pole production, including: a workbench, a front baffle and a rear baffle are respectively provided at the front and rear ends of the bottom plate of the workbench, and a rotating member is provided between the front baffle and the rear baffle; the front end of the rotating member is rotatably connected to the front baffle, and the rear end of the rotating member is rotatably connected to the rear baffle; a accommodating window is also provided on the front baffle, and a first driving motor is provided on the rear baffle, and the steel bar is transmitted to the rotating member on the workbench through a conveyor belt. The steel bar passes through two limiting rings on the limiting frame in turn, which can avoid the steel bar from shaking left and right significantly during the cutting process. The front baffle on the workbench is provided with an accommodating window to facilitate the transmission of the steel bar from the conveyor belt to the workbench; the cutting assembly is arranged in the accommodating window, the second driving motor drives the cutting wheel to rotate, and the third driving motor drives the transmission screw to rotate and drives the slide seat to slide on the third slide rod, so as to facilitate the cutting of the steel bar.
[0004] In order to improve the stability of the electric poles, the electric poles usually adopt a certain taper structure design. Therefore, during the cutting process of the electric poles, there is a certain degree of inclination at the cross section of the electric poles, and later grinding is required to improve the flatness of the cross section. Cutting and grinding are two processes, which will extend the production time of the electric poles to the finished product, and the efficiency is not high. At the same time, the cross section grinding will cause the grinding surface to be continuously flat, which will lead to a decrease in the contact resistance between the grinding sheet and the cross section, reducing the grinding efficiency. Therefore, an efficient integrated cutting and grinding equipment for electric poles is proposed to solve the above problems. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the present invention provides an efficient integrated cutting and grinding equipment for electric poles, which solves the problem that cutting and grinding are two separate processes, which prolongs the production time of electric poles to finished products, reduces the contact resistance between the grinding sheet and the cross section, and reduces the grinding efficiency.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient integrated cutting and grinding equipment for electric power poles, comprising a base, a taper compensation part installed on the base, used to fix the pole and compensate and fix it according to the taper of the pole, and also comprising a linear motor, a magnet bar embedded in the base, an adjustment part installed on the linear motor, used to automatically locate the cutting and grinding positions and automatically compensate for the resistance of the cross-section, a dynamic grinding part installed on the adjustment part, used to automatically locate the cross-section position of the pole for grinding, a cutting part installed on the adjustment part, used to automatically cut the pole, and a cross-section unloading part installed on the cutting part, used to automatically unload the cross-section material.
[0009] Preferably, the taper compensation part includes an arc clamp seat 1, which is fixedly installed on one side of the base, and an arc clamp seat 2 is arranged on the top of the arc clamp seat 1. A stud is threadedly connected between the arc clamp seat 1 and the arc clamp seat 2, and the bottom end of the stud is rotatably connected to the arc clamp seat 1.
[0010] Preferably, a slide groove is provided on the top of the base, a hood is installed on the other side of the base, a motor 1 is installed on the inner wall of the hood, a screw is fixedly connected to the output shaft of the motor 1, a slider is threadedly sleeved on the screw, the slider is slidably connected to the inner wall of the slide groove, a rod groove 1 is provided on the top of the slider, an electric push rod is installed in the rod groove 1, and a wedge-shaped pad is fixedly connected to the top of the inner rod of the electric push rod.
[0011] Preferably, there are two linear motors, which are respectively installed on both sides of the top of the base, and there are two magnet bars, which are symmetrically distributed on both sides of the slide slot.
[0012] Preferably, the adjusting part includes two slides, and the two slides are respectively installed on the mover ends of the two linear motors, the tops of the two slides are fixedly connected with support arms, the tops of the two support arms are provided with rod grooves 2, the inner walls of the two rod grooves 2 are installed with hydraulic rods, the top ends of the inner rods of the two hydraulic rods are fixedly connected with support blocks, and the mounting arm 1 is fixedly connected between the two support blocks.
[0013] Preferably, the dynamic grinding part includes two sliding frames 1, the two sliding frames 1 are symmetrically installed on the side walls of the mounting arm 1, the inner walls of the two sliding frames 1 are slidably connected with sliding arms, the ends of the two sliding arms are fixedly connected with mounting frames, the mounting frame is fixedly connected with a frame, the frame is fitted with the outer walls of the two sliding frames 1, the inner wall of the frame is installed with a motor 2, the output shaft of the motor 2 is connected with a rotating shaft 1, and a grinding sheet is sleeved on the rotating shaft 1.
[0014] Preferably, the cutting portion includes a mounting arm 2, both ends of the mounting arm 2 are threadedly connected with screws between the two ends of the mounting arm 1, two limit blocks are symmetrically installed on the side wall of the mounting arm 2, the tops of the two slides are fixedly connected to limit rods, the two limit blocks are respectively slidably mounted on the two limit rods, a motor 3 is installed on the mounting arm 2, a rotating shaft 2 is connected to the output shaft of the motor 3, and the rotating shaft 2 movably passes through the mounting arm 2 and is mounted with a cutting blade, and the cutting blade is arranged between the mounting arm 1 and the mounting arm 2.
[0015] Preferably, the cross-section unloading part includes a sliding frame 2, and the sliding frame 2 is installed on the side of the mounting arm 2 away from the cutting blade. The inner wall of the sliding frame 2 is slidably connected with one end of a retaining spring, and a spring is elastically connected between the sliding end of the retaining spring and the top of the inner wall of the sliding frame 2. The inner wall of the sliding frame 2 is fixedly connected with a baffle, and the sliding end of the retaining spring is fitted between the baffle.
[0016] Preferably, there are two cross-section unloading parts, both of which are mounted on mounting arm two, and the two cross-section unloading parts are symmetrically arranged with the center of motor three as the midline.
[0017] Preferably, the tail end of the electric pole body is clamped between the arc clamp seat 1 and the arc clamp seat 2, the wedge-shaped pad abuts against the lower surface of the outer wall of the electric pole body, the bottom of the mounting frame fits against the upper surface of the outer wall of the electric pole body, and the bottom of the outer wall of the mounting frame and the two magnet bars are attracted to each other by opposite poles.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the present invention provides an efficient integrated equipment for cutting and grinding electric poles, which has the following beneficial effects:
[0020] 1. The high-efficiency integrated cutting and grinding equipment for electric poles inserts the pole body between the arc clamp seat 1 and the arc clamp seat 2 for fixing, uses the motor 1 to drive the screw to rotate and cooperate with the lifting and lowering of the electric push rod to adjust the height of the wedge-shaped pad, so as to match the surface taper of the pole body with different taper sizes, so that the wedge-shaped pad supports and compensates the gap between the pole body and the base, prevents the front end of the pole body from shaking and being unstable during processing, and thus improves the flatness of the cut section and the stability during grinding.
[0021] 2. This high-efficiency integrated equipment for cutting and grinding electric poles adopts the synchronous movement of the moving ends of the linear motors on both sides, thereby driving the cutting part on the slide to adjust the displacement, and is used to position the cutting blade to the part that needs to be cut during actual processing, and then the hydraulic rod is contracted to cause the cutting blade to descend to cut the pole body. Under the elastic force of the spring, the retaining spring uses its own elastic force to push the adjacent broken pole body away from the cross section from the broken gap, and uses mechanical energy to automatically unload the broken pole after the cutting is completed, which provides an effective working space for subsequent direct grinding operations, and also reduces the safety hazards of manual unloading close to the cutting blade.
[0022] 3. This high-efficiency integrated cutting and grinding equipment for electric poles adopts a CNC linear motor to drive the arm to move horizontally, so that the dynamic grinding part moves from the top of the pole body to the front side of the pole body section. The installation frame and the magnet bar produce opposite attraction to avoid the problem of grinding disc shaking caused by rotating centrifugal force. The grinding disc abuts the pole body section to achieve preliminary grinding and fitting. After cutting is completed in the same device, continuous grinding work is performed, achieving an integrated processing effect of cutting and grinding, integrating cutting and grinding processes, thereby reducing the production time of pole processing to finished products and improving processing efficiency.
[0023] 4. This high-efficiency integrated equipment for cutting and grinding electric poles uses the taper compensation part to limit the pole body, which can effectively improve the flatness of the rear end of the cross-section cutting and greatly reduce the cross-section slope after cutting. The CNC linear motor intermittently controls the displacement of the dynamic grinding part, which can keep the fit between the grinding sheet and the pole cross-section in real time during grinding, avoiding the problem of gradually increasing gap between the grinding surface and the grinding sheet due to fixed-point positioning grinding, and compensating the grinding gap in real time, thereby improving the grinding quality and efficiency.
[0024] 5. This high-efficiency integrated equipment for cutting and grinding electric poles uses a taper compensation part to perform installation compensation on the tapered pole body, avoiding the impact of the installation gap caused by the taper, and improving the stability of subsequent cutting and grinding. After freely positioning the cutting point, the cutting part is used for fast cutting, and after the cutting is completed, the section unloading part is used for automatic pushing and unloading. This is an efficient measure for the mutual cooperation of intelligence and mechanical energy. At the same time, the operation of the linear motor is continuously controlled through intelligent control to achieve timely grinding of the section. The dynamic grinding part will automatically locate to the cutting section position according to the movement of the linear motor, and realize precise grinding with a high degree of fit, further improving the grinding quality. The taper compensation part, the hydraulic rod and the linear motor are repeatedly adjusted to achieve continuous cutting and grinding processing effects at different positions of the same pole body, reducing the difficulty of operation, further improving the processing convenience of the pole body, and making the processing operation more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of a highly efficient integrated power pole cutting and grinding device proposed by the present invention;
[0026] Figure 2 This is a schematic diagram of the other end structure of a high-efficiency integrated power pole cutting and grinding device proposed by the present invention;
[0027] Figure 3 A connection diagram of a base and a taper compensation part of a high-efficiency integrated power pole cutting and grinding device proposed by the present invention;
[0028] Figure 4 This is a schematic diagram of the structure of a wedge-shaped pad for an efficient integrated power pole cutting and grinding device proposed by the present invention;
[0029] Figure 5 A connection diagram of an adjustment part and a dynamic grinding part of a high-efficiency integrated power pole cutting and grinding device proposed by the present invention;
[0030] Figure 6 This is a connection diagram of the adjustment part, the cutting part and the cross-section discharge part of a high-efficiency integrated cutting and grinding equipment for electric power poles proposed by the present invention;
[0031] Figure 7 This is a schematic structural diagram of a dynamic grinding unit of a high-efficiency integrated power pole cutting and grinding device proposed by the present invention;
[0032] Figure 8 This is a structural schematic diagram of the cross-section unloading part of a high-efficiency integrated power pole cutting and grinding equipment proposed by the present invention.
[0033] In the figure: 1, base; 2, taper compensation part; 21, arc clamp seat 1; 22, arc clamp seat 2; 23, stud; 24, slide; 25, machine cover; 26, motor 1; 27, screw; 28, slider; 29, electric push rod; 210, wedge pad; 3, linear motor; 4, magnet bar; 5, adjustment part; 51, slide plate; 52, support arm; 53, support block; 54, mounting arm 1; 6, Dynamic grinding unit; 61. Slide frame 1; 62. Slide arm; 63. Mounting frame; 64. Frame; 65. Motor 2; 66. Grinding disc; 7. Cutting unit; 71. Mounting arm 2; 72. Screw; 73. Limit block; 74. Limit rod; 75. Motor 3; 76. Cutting disc; 8. Section unloading unit; 81. Slide frame 2; 82. Retaining spring; 83. Spring; 84. Baffle; 9. Pole body. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-8 The present invention provides a technical solution: an efficient integrated cutting and grinding equipment for electric power poles, comprising a base 1, a taper compensation part 2 installed on the base 1, used to fix the electric pole and compensate and fix it according to the taper of the electric pole, and also comprising a linear motor 3, a magnet bar 4 embedded in the base 1, an adjustment part 5 installed on the linear motor 3, used to automatically locate the cutting and grinding position and automatically compensate the cross-section for resistance, a dynamic grinding part 6 installed on the adjustment part 5, used to automatically locate the cross-section position of the electric pole for grinding, a cutting part 7 installed on the adjustment part 5, used to automatically cut the electric pole, and a cross-section unloading part 8 installed on the cutting part 7, used to automatically unload the cross-section material.
[0036] In the present invention, in order to improve the flatness of the subsequent cutting section and the stability during grinding, the taper compensation part 2 of this case includes an arc clamp seat 21, the arc clamp seat 21 is fixedly installed on one side of the base 1, and an arc clamp seat 22 is arranged on the top of the arc clamp seat 21. A stud 23 is threadedly connected between the arc clamp seat 21 and the arc clamp seat 22, and the bottom end of the stud 23 is rotatably connected to the arc clamp seat 21. A slide groove 24 is provided on the top of the base 1, and a machine cover 25 is installed on the other side of the base 1. The side line of the top of the outer wall of the machine cover 25 close to the cutting part 7 adopts an arc surface structure to prevent the problem of strong resistance between the broken rod and the machine cover 25 when the section unloading part 8 pushes the broken rod part. The problem is that the broken rod can be safely and stably kept away from the cutting section. A motor 26 is installed on the inner wall of the hood 25. A screw 27 is fixedly connected to the output shaft of the motor 26. A slider 28 is threadedly sleeved on the screw 27. The slider 28 is slidably connected to the inner wall of the slide 24. A rod groove 1 is opened on the top of the slider 28. An electric push rod 29 is installed in the rod groove 1. A wedge-shaped pad 210 is fixedly connected to the top of the inner rod of the electric push rod 29. There are two linear motors 3, and the two linear motors 3 work synchronously with stability and balance. The two linear motors 3 are respectively installed on both sides of the top of the base 1. There are two magnet bars 4, and the two magnet bars 4 and the two linear motors 3 are symmetrically distributed on both sides of the slide 24.
[0037] In this embodiment, in order to achieve the integrated processing effect of cutting and grinding, the adjusting part 5 of this case includes two slide plates 51, and the two slide plates 51 are respectively installed on the moving ends of the two linear motors 3. The tops of the two slide plates 51 are fixedly connected with support arms 52, and the tops of the two support arms 52 are provided with rod grooves 2. The inner walls of the two rod grooves 2 are installed with hydraulic rods, and the top ends of the inner rods of the two hydraulic rods are fixedly connected with support blocks 53. A mounting arm 1 54 is fixedly connected between the two support blocks 53. The dynamic grinding part 6 includes two slide frames 1 61, and the two slide frames 1 61 are symmetrically installed on the side walls of the mounting arm 1 54. The inner walls of the two sliding frames 61 are slidably connected with sliding arms 62, and the ends of the two sliding arms 62 are fixedly connected with the mounting frame 63. The side edge line of the bottom of the outer wall of the mounting frame 63 close to the taper compensation part 2 adopts an arc surface structure to avoid the problem that the front end and the mounting frame 63 generate a strong resistance force when the pole body 9 is installed and the mounting frame 63 cannot slide and rise stably. The mounting frame 63 is fixedly connected with a frame 64, and the frame 64 is fitted with the outer walls of the two sliding frames 61. The inner wall of the frame 64 is installed with a motor 2 65, and the output shaft of the motor 2 65 is connected with a rotating shaft 1, and a grinding sheet 66 is sleeved on the rotating shaft 1.
[0038] In this solution, in order to freely position the cutting point and achieve continuous and precise cutting, the cutting portion 7 in this case includes a second mounting arm 71, and screws 72 are threadedly connected between the two ends of the second mounting arm 71 and the two ends of the first mounting arm 54. The second mounting arm 71 can be removed by threaded installation, so as to facilitate the maintenance and replacement of the various structures of the cutting portion 7. Two limit blocks 73 are symmetrically installed on the side wall of the second mounting arm 71, and the tops of the two slides 51 are fixedly connected to the limit rods 74. The two limit blocks 73 are respectively slidably mounted on the two limit rods 74. A motor 3 75 is installed on the second mounting arm 71, and a rotating shaft 2 is connected to the output shaft of the motor 3 75, and the rotating shaft 2 movably passes through the second mounting arm 71 and is sleeved with a cutting blade 76, and the cutting blade 76 is arranged between the first mounting arm 54 and the second mounting arm 71.
[0039] It is worth noting that in order to realize the integrated automatic pushing and unloading of intelligent machinery, the cross-section unloading part 8 in this case includes a sliding frame 81, which is installed on the side of the mounting arm 71 away from the cutting blade 76. The inner wall of the sliding frame 81 is slidably connected with one end of a retaining spring 82, and a spring 83 is elastically connected between the sliding end of the retaining spring 82 and the top of the inner wall of the sliding frame 81. The inner wall of the sliding frame 81 is fixedly connected with a baffle 84, and the sliding end of the retaining spring 82 is fitted with the baffle 84. There are two cross-section unloading parts 8, and both are installed on the mounting arm 71. The two cross-section unloading parts 8 are symmetrically arranged with the center of the motor 3 75 as the center line. The two cross-section unloading parts 8 can improve the stability of unloading the broken rod and prevent the broken rod from tilting to one side.
[0040] It is worth noting that in order to avoid the gap between the taper of the utility pole and the base and to provide support compensation, the tail end of the utility pole body 9 is clamped between the arc clamp seat 1 21 and the arc clamp seat 2 22, the wedge-shaped pad 210 abuts against the lower surface of the outer wall of the utility pole body 9, and the bottom of the mounting frame 63 fits against the upper surface of the outer wall of the utility pole body 9. In order to improve the stability of the grinding sheet 66 when grinding the cross section and avoid the problem of shaking of the grinding sheet 66 caused by the rotating centrifugal force, the bottom of the outer wall of the mounting frame 63 and the two magnet bars 4 are attracted to each other by opposite sex.
[0041] Working principle: the hydraulic rod drives the support block 53 to rise and fall, thereby realizing the rise and fall of the installation arm 1 54, and then realizing the rise and fall of the dynamic grinding part 6 and the cutting part 7. During processing, the electric pole body 9 needs to be inserted between the arc clamp seat 1 21 and the arc clamp seat 22, and the arc clamp seat 1 21 and the arc clamp seat 22 are rotated and tightened by the stud 23, so as to fix the tail end of the electric pole body 9. Since the electric pole body 9 is a structure with a certain taper, the diameter of the tail end of the electric pole body 9 is larger than the diameter of the front end. At this time, the front end of the electric pole body 9 after being fixed will be due to the taper. When a certain gap is created between the base 1, the motor 26 is used to drive the screw 27 to rotate, thereby driving the slider 28 to slide along the inner wall of the slide groove 24, and then the height of the wedge-shaped pad 210 is adjusted by the lifting and lowering of the electric push rod 29, so as to match the lower surface of the outer wall of the electric pole body 9 of different taper sizes, so that the top inclined surface of the wedge-shaped pad 210 abuts against the electric pole body 9, and the gap between the electric pole body 9 and the base 1 is supported and compensated, so as to prevent the front end of the electric pole body 9 from shaking during processing, thereby improving the flatness of the cutting section and the stability during grinding.
[0042] After the support block 53 is pushed up by the hydraulic rod, the dynamic grinding part 6 and the cutting part 7 are both located above the pole body 9, and there will be no obstruction when the pole body 9 is installed. When the front end of the pole body 9 passes through the two support arms 52, it will squeeze and push the bottom surface of the outer wall of the installation frame 63, causing the installation frame 63 to slide up through the sliding arm 62, and there will be no problem of the installation frame 63 hindering the installation of the pole body 9. After the pole body 9 is stably installed, the moving ends of the linear motors 3 on both sides are used to move synchronously, thereby driving the cutting part 7 on the slide plate 51 to adjust the displacement. During the adjustment process, the cutting blade 76 is positioned to the part that needs to be cut during actual processing. The cutting blade 76 is driven to rotate at a high speed by the motor three 75, and then the hydraulic rod is contracted to cause the cutting blade 76 to descend to cut the pole body 9. During the lifting and lowering of the cutting blade 76, the installation arm two 71 is The limit block 73 slides along the limit rod 74, which improves the lifting and lowering stability of the cutting blade 76 and avoids the problem of cutting blade 76 shaking during cutting, thereby improving the cutting quality. During the cutting process, the cross-sectional opening of the electric pole body 9 and the rod body that is not completely broken will produce a resistance force on the retaining spring 82, prompting the retaining spring 82 to rise along the inner wall of the sliding frame 81, thereby squeezing the spring 83 to contract. After the cutting is completed, the front end of the rod body breaks and loses the resistance to the retaining spring 82. At this time, under the elastic force of the spring 83, the retaining spring 82 is directly pushed to reset. At the same time, the retaining spring 82 uses its own elastic force to push the adjacent broken rod body away from the cross section from the broken gap. Mechanical energy is used to automatically realize the effect of unloading the broken rod after the cutting is completed, which provides an effective working space for the subsequent direct grinding operation, and also reduces the safety hazard of manual approach to the cutting blade 76 for unloading.
[0043] The numerically controlled linear motor 3 drives the support arm 52 to move laterally, so that the dynamic grinding part 6 moves from the top of the electric pole body 9 to the front side of the cross section of the electric pole body 9. At this time, the mounting frame 63 is far away from the upper surface of the electric pole body 9 and does not make contact. Then, it slides downward by its own weight and gravity. The frame 64 slides in contact with the sliding frame 61, which can ensure the stability of the descent of the mounting frame 63 and reduce the shaking amplitude of the mounting frame 63 when it descends, so that the mounting frame 63 drives the grinding sheet 66 to descend vertically. The mounting frame 63 is made of metal material, which can produce the effect of opposite attraction with the magnet bar 4 when it contacts the base 1, thereby ensuring the fall of the mounting frame 63 The stability of the polishing sheet 66 after polishing is improved, and the stability of the polishing sheet 66 when polishing the cross section is also improved, so as to avoid the problem of the polishing sheet 66 shaking caused by the rotating centrifugal force. The linear motor 3 is used to push the polishing sheet 66 to abut the cross section of the electric pole body 9 through the slide plate 51 to achieve preliminary polishing and fitting, and then the motor 2 65 drives the polishing sheet 66 to rotate at a high speed to polish the cross section of the electric pole body 9. After the cutting is completed in the same device, the polishing work is continuously performed, so as to achieve the processing effect of integrated cutting and polishing, integrate the cutting and polishing processes, thereby reducing the production time of the electric pole processing to the finished product, and improving the processing efficiency.
[0044] By intermittently controlling the displacement of the dynamic grinding part 6 through the CNC linear motor 3, the fit between the grinding sheet 66 and the cross-section of the pole body 9 can be maintained in real time during grinding, avoiding the problem of gradually increasing gap between the grinding surface and the grinding sheet 66 due to fixed-point positioning grinding, and compensating the grinding gap in real time. At the same time, based on the working principle of magnetic attraction, the mounting frame 63 and the magnet bar 4 are joined by suction generated from top to bottom, and the forward and backward movement will not be affected by the fixation, which still ensures that the mounting frame 63 will not separate from the magnet bar 4 and cause shaking and separation during grinding. At the same time, the debris and dust generated by cutting and grinding can be processed by conventional dust collection equipment. The dust collection equipment is a combination of waste treatment equipment commonly used in the field of CNC machine tools. Therefore, this case will not be described in detail. The dynamic grinding part 6, the cutting part 7 and the cross-section unloading part 8 can be controlled by a hydraulic rod to safely reset, which further improves the convenience of use of the device in this case and has a high degree of intelligent characteristics.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An efficient integrated equipment for cutting and grinding electric poles, characterized in that: include: Base (1); A taper compensation part (2) is installed on the base (1) and is used to fix the electric pole and perform compensation fixation according to the taper of the electric pole; Linear motor (3); A magnet strip (4) embedded on the base (1); An adjustment unit (5) is mounted on the linear motor (3) and is used to automatically locate the cutting and grinding positions and automatically compensate the cross section for resistance; A dynamic grinding unit (6) is installed on the adjusting unit (5) and is used to automatically locate the cross-section of the electric pole for grinding; A cutting part (7), mounted on the adjusting part (5), and used for automatically cutting the electric pole; The cross-section unloading part (8) is installed on the cutting part (7) and is used for automatically unloading the cross-sectioned materials.
2. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 1 is characterized in that: The taper compensation part (2) includes an arc-shaped clamp seat (21), the arc-shaped clamp seat (21) is fixedly mounted on one side of the base (1), an arc-shaped clamp seat (22) is arranged on the top of the arc-shaped clamp seat (21), a stud (23) is threadedly connected between the arc-shaped clamp seat (21) and the arc-shaped clamp seat (22), and the bottom end of the stud (23) is rotatably connected to the arc-shaped clamp seat (21).
3. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 2 is characterized by: A slide groove (24) is provided on the top of the base (1), a hood (25) is installed on the other side of the base (1), a motor (26) is installed on the inner wall of the hood (25), a screw (27) is fixedly connected to the output shaft of the motor (26), a slider (28) is threadedly sleeved on the screw (27), the slider (28) is slidably connected to the inner wall of the slide groove (24), a rod groove (1) is provided on the top of the slider (28), an electric push rod (29) is installed in the rod groove (1), and a wedge-shaped pad (210) is fixedly connected to the top of the inner rod of the electric push rod (29).
4. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 3 is characterized by: There are two linear motors (3), which are respectively mounted on two sides of the top of the base (1); there are two magnet bars (4), which are symmetrically distributed on both sides of the slide groove (24).
5. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 4 is characterized in that: The adjusting part (5) comprises two slide plates (51), the two slide plates (51) are respectively mounted on the moving ends of the two linear motors (3), the tops of the two slide plates (51) are fixedly connected with support arms (52), the tops of the two support arms (52) are provided with rod grooves 2, the inner walls of the two rod grooves 2 are installed with hydraulic rods, the inner rod tops of the two hydraulic rods are fixedly connected with support blocks (53), and the two support blocks (53) are fixedly connected with mounting arm 1 (54).
6. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 5 is characterized by: The dynamic grinding part (6) includes two sliding frames (61), the two sliding frames (61) are symmetrically mounted on the side walls of the mounting arm (54), the inner walls of the two sliding frames (61) are slidably connected with sliding arms (62), the ends of the two sliding arms (62) are fixedly connected with mounting frames (63), the mounting frames (63) are fixedly connected with a frame (64), the frame (64) is fitted with the outer walls of the two sliding frames (61), the inner wall of the frame (64) is mounted with a motor (65), the output shaft of the motor (65) is connected with a rotating shaft (1), and a grinding sheet (66) is sleeved on the rotating shaft (1).
7. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 6 is characterized by: The cutting part (7) comprises a second mounting arm (71), and screws (72) are threadedly connected between the two ends of the second mounting arm (71) and the two ends of the first mounting arm (54). Two limit blocks (73) are symmetrically installed on the side wall of the second mounting arm (71), and the tops of the two slide plates (51) are fixedly connected to limit rods (74). The two limit blocks (73) are respectively slidably mounted on the two limit rods (74). The second mounting arm (71) is equipped with a third motor (75), and the output shaft of the third motor (75) is connected with a second rotating shaft, and the second rotating shaft movably passes through the second mounting arm (71) and is sleeved with a cutting blade (76), and the cutting blade (76) is arranged between the first mounting arm (54) and the second mounting arm (71).
8. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 7 is characterized by: The cross-section unloading part (8) includes a second slide frame (81), and the second slide frame (81) is installed on the side of the second mounting arm (71) away from the cutting blade (76). The inner wall of the second slide frame (81) is slidably connected to one end of a retaining spring (82), and a spring (83) is elastically connected between the sliding end of the retaining spring (82) and the top of the inner wall of the second slide frame (81). The inner wall of the second slide frame (81) is fixedly connected to a baffle (84), and the sliding end of the retaining spring (82) is in contact with the baffle (84).
9. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 8, characterized in that: There are two cross-section unloading parts (8), both of which are mounted on the second mounting arm (71), and the two cross-section unloading parts (8) are symmetrically arranged with the center of the third motor (75) as the center line.
10. The high-efficiency integrated cutting and grinding equipment for electric power poles according to claim 9, characterized in that: The tail end of the electric pole body (9) is clamped between the arc-shaped clamp seat 1 (21) and the arc-shaped clamp seat 2 (22), the wedge-shaped pad (210) abuts against the lower surface of the outer wall of the electric pole body (9), the bottom of the installation frame (63) fits with the upper surface of the outer wall of the electric pole body (9), and the bottom of the outer wall of the installation frame (63) and the two magnet bars (4) are attracted to each other by opposite charges.
Citation Information
Patent Citations
Steel bar cutting device for telegraph pole production
CN214977416U
Cited By
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