Automatic compensation system for polishing grinding head
The automatic compensation system for polishing grinding heads addresses the inefficiencies of manual wheel wear adjustment by implementing a carriage-based system with a proportional valve and V-shaped guide rail, enhancing accuracy and reducing labor costs and equipment downtime.
Patent Information
- Application Number
- CN202310671864.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2024-12-10
AI Technical Summary
Manual adjustment of compensation for grinding wheel wear in glass edge grinding machines is labor-intensive and often unsatisfactory, leading to increased labor costs and reduced equipment efficiency.
An automatic compensation system for a polishing grinding head that includes a carriage base with guide rail assemblies, a cylinder with a proportional valve, and a pushing mechanism, which automatically adjusts for grinding wheel wear based on glass thickness and speed, using a V-shaped guide rail for enhanced stability and a rubber pad system for protection.
The system improves edge grinding accuracy, reduces labor costs, and enhances equipment start-up rate by automatically compensating for grinding wheel wear, while maintaining consistent grinding pressure and minimizing wear and damage to glass.
Smart Images

Figure CN119098898A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass edge grinding machines, in particular to an automatic compensation system for a polishing grinding head. Background Art
[0002] The front grinding wheel feed is adjusted manually. When the grinding wheel is worn and fails to meet the edge grinding requirements, an experienced craftsman is required to manually adjust the compensation for the wear of the grinding head according to the edge grinding effect. However, the compensation effect is often not satisfactory, and a lot of time is spent on manually adjusting the compensation amount, resulting in a lot of labor costs. Therefore, it is necessary to design an automatic compensation system for the polishing grinding head. Summary of the invention
[0003] In view of the above technical deficiencies, the present invention provides an automatic compensation system for a polishing grinding head that can replace the original manual adjustment of compensation amount, improve edge grinding accuracy, save time and labor costs for manual compensation of grinding wheel wear, and improve equipment start-up rate.
[0004] To achieve the above object, the present invention is implemented through the following technical solutions: The automatic compensation system for a polishing grinding head comprises a carriage base, guide rail assemblies are arranged on the surfaces of both sides of the carriage base, a carriage is matched with the guide rail assembly, a bearing mounting plate is arranged on the rear end of the carriage base, a cylinder with a proportional valve is arranged on the rear end of the bearing mounting plate, a cavity is opened in the rear end of the carriage base, a through hole is opened in the middle of the bearing mounting plate, a pushing mechanism is arranged on the driving end of the cylinder, the pushing mechanism is connected to the rear end of the carriage, a motor pad is arranged on the surface of the carriage, a grinding head motor is arranged on the surface of the motor pad, a grinding wheel is arranged on the driving end of the grinding head motor, a clamp is arranged on the front end of the carriage base, a guide rail groove is opened on the carriage base in front of the cavity, a linear guide rail is arranged on the middle part of the bottom surface of the carriage base, and the linear guide rail is matched in the guide rail groove.
[0005] Furthermore, the guide rail assembly is a V-shaped guide rail.
[0006] Furthermore, the pushing mechanism includes a push sleeve and a push block, the push sleeve is arranged on the driving end of the cylinder, a clamping groove is opened on the bottom end of the push block, the push sleeve is clamped on the clamping groove, and the top end of the push block is fixed to the rear end of the drag plate base by a fixing screw.
[0007] Furthermore, the clamp includes a caliper seat, a drive joint, a connecting column and a caliper block. The caliper seat is arranged on the front end of the drag plate base, and a groove is opened on it. The linear guide rail extends into the groove. The caliper seat on both sides of the groove is opened with matching holes, and the connecting column is matched in the matching holes. The caliper block is arranged on the end of the connecting column on the side close to the groove, and the drive joint is arranged on the other end of the connecting column.
[0008] Furthermore, a first rubber pad is arranged on the front wall surface on both sides of the caliper seat, a support plate is arranged on the caliper seat in front of the first rubber pad, a slide groove is opened on the caliper seat below the support plate, a stud that fits in the slide groove is arranged on the bottom end of the support plate, a locking nut is fitted on the stud located below the slide groove, and a second rubber pad is arranged on the surface of the support plate.
[0009] The beneficial effects of the present invention are: When glass is delivered, the automatic compensation system of the polishing grinding head controls the proportional valve according to the thickness of the glass and the grinding speed, allowing the cylinder to push the slide assembly with a certain pressure, thereby controlling the grinding pressure of the grinding head; when the glass leaves the polishing grinding wheel, the clamp at the front end will clamp the slide assembly to fix it in place, waiting for the next piece of glass to be polished; even if the grinding wheel is worn, the cylinder will automatically compensate for its wear and tear, and the grinding pressure of the grinding wheel remains unchanged; the V-shaped guide rail has excellent seismic resistance, very little wear, and low requirements for the lubrication system; the support plate can support the glass cylinder to a certain extent, and the first rubber pad and the second rubber pad can prevent the wall glass from colliding with the caliper seat and being damaged.
[0010] The system can replace the original manual adjustment of compensation amount, improve edge grinding accuracy, save time and labor costs for manual compensation of grinding wheel wear, and improve equipment start-up rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a side view of the present invention.
[0012] Figure 2 It is a top view of the carriage fitted on the carriage base.
[0013] Figure 3 This is the front view of the carriage fitted on the carriage base.
[0014] Figure 4 It is a structural schematic diagram of the carriage base.
[0015] Figure 5 This is the structural front view of the clamp.
[0016] Figure 6 Schematic diagram of the structure of the propulsion mechanism.
[0017] Figure 7It is a structural schematic diagram of the bearing mounting plate.
[0018] Figure 8 A schematic diagram of the structure of the guide rail assembly.
[0019] In the figure, the carriage base 1, the guide rail assembly 2, the carriage 3, the bearing mounting plate 4, the cylinder 5, the cavity 6, the through hole 7, the motor pad 8, the grinding head motor 9, the grinding wheel 10, the clamp 11, the guide rail groove 12, the linear guide 13, the push sleeve 14, the push block 15, the clamping groove 16, the fixing screw 17, the caliper seat 18, the drive joint 19, the connecting column 20, the caliper block 21, the groove 22, the first rubber pad 23, the support plate 24, the slide groove 25, the locking nut 26, the second rubber pad 27, and the stud 28. Implementation
[0020] like Figures 1 to 8 As shown in combination, the automatic compensation system for the polishing grinding head includes a carriage base 1, guide rail assemblies 2 are arranged on the surfaces of both sides of the carriage base 1, a carriage 3 is matched on the guide rail assembly 2, a bearing mounting plate 4 is arranged on the rear end of the carriage base 1, a cylinder 5 with a proportional valve is arranged on the rear end of the bearing mounting plate 4, a cavity 6 is opened in the rear end of the carriage base 1, a through hole 7 is opened in the middle of the bearing mounting plate 4, a pushing mechanism is arranged on the driving end of the cylinder 5, and the pushing mechanism is connected to the rear end of the carriage 3, a motor pad 8 is arranged on the surface of the carriage 3, a grinding head motor 9 is arranged on the surface of the motor pad 8, a grinding wheel 10 is arranged on the driving end of the grinding head motor 9, a clamp 11 is arranged on the front end of the carriage base 1, a guide rail groove 12 is opened on the carriage base 1 in front of the cavity 6, a linear guide 13 is arranged on the middle part of the bottom surface of the carriage base 1, and the linear guide 13 is matched in the guide rail groove 12.
[0021] The guide rail assembly 2 is a V-shaped guide rail.
[0022] The pushing mechanism includes a pushing sleeve 14 and a pushing block 15. The pushing sleeve 14 is arranged on the driving end of the cylinder 5. A clamping groove 16 is opened on the bottom end of the pushing block 15. The pushing sleeve 14 is clamped on the clamping groove 16. The top end of the pushing block 15 is fixed to the rear end of the carriage base 1 by a fixing screw 17.
[0023] The clamp 11 includes a caliper seat 18, a drive joint 19, a connecting column 20 and a caliper block 21. The caliper seat 18 is arranged on the front end of the carriage base 1, and a groove 22 is opened on it. The linear guide rail 13 extends into the groove 22. The caliper seat 18 on both sides of the groove 22 is opened with matching holes, and the connecting column 20 is matched in the matching holes. The caliper block 21 is arranged on the end of the connecting column 20 on the side close to the groove 22, and the drive joint 19 is arranged on the other end of the connecting column 20.
[0024] A first rubber pad 23 is arranged on the front wall surface on both sides of the caliper seat 18, a support plate 24 is arranged on the caliper seat 18 in front of the first rubber pad 23, a slide groove 25 is opened on the caliper seat 18 below the support plate 24, a stud 28 matched in the slide groove 25 is arranged on the bottom end of the support plate 24, a locking nut 26 is matched on the stud 28 located below the slide groove 25, and a second rubber pad 27 is arranged on the surface of the support plate 24.
[0025] The working principle of the present invention is: The present invention needs to be used with a PLC system when in use, and the drive connector 19 needs to be connected and driven by an external drive device (not shown in the figure); when glass is delivered, the polishing grinding head automatic compensation system controls the proportional valve according to the thickness of the glass and the grinding speed, so that the cylinder 5 pushes the carriage 3 assembly with a certain pressure, thereby controlling the grinding pressure of the grinding head; when the glass leaves the polishing grinding wheel 10, the external drive device drives the caliper block 21 to move inward, and the linear guide rail 13 at the bottom end of the carriage 3 assembly is clamped by the caliper block 21, so that the carriage 3 assembly is fixed in place, waiting for the next piece of glass to be polished; even if the grinding wheel 10 is worn, the cylinder 5 will automatically compensate for its wear, and the grinding pressure of the grinding wheel 10 remains unchanged; the V-shaped guide rail has excellent seismic resistance, very little wear, and low requirements for the lubrication system; the support plate 24 can support the glass cylinder 5 to a certain extent, and the first rubber pad 23 and the second rubber pad 27 can prevent the wall glass from colliding with the caliper seat 18 and being damaged.
[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. The automatic compensation system for the polishing grinding head includes a carriage base, characterized in that: Guide rail assemblies are provided on the surfaces of both sides of the carriage base, and a carriage is matched with the guide rail assembly, a bearing mounting plate is provided on the rear end of the carriage base, a cylinder with a proportional valve is provided on the rear end of the bearing mounting plate, a cavity is provided in the rear end of the carriage base, a through hole is provided in the middle of the bearing mounting plate, a pushing mechanism is provided on the driving end of the cylinder, and the pushing mechanism is connected to the rear end of the carriage, a motor pad is provided on the surface of the carriage, a grinding head motor is provided on the surface of the motor pad, a grinding wheel is provided on the driving end of the grinding head motor, a clamp is provided on the front end of the carriage base, a guide rail groove is provided on the carriage base in front of the cavity, a linear guide rail is provided on the middle part of the bottom surface of the carriage base, and the linear guide rail is matched in the guide rail groove.
2. The automatic compensation system for polishing grinding head according to claim 1, characterized in that: The guide rail assembly is a V-shaped guide rail.
3. The automatic compensation system for polishing grinding head according to claim 1, characterized in that: The pushing mechanism includes a pushing sleeve and a pushing block. The pushing sleeve is arranged on the driving end of the cylinder. A clamping groove is opened on the bottom end of the pushing block. The pushing sleeve is clamped on the clamping groove. The top end of the pushing block is fixed to the rear end of the carriage base by a fixing screw.
4. The automatic compensation system for polishing grinding head according to claim 1, characterized in that: The clamp includes a caliper seat, a drive joint, a connecting column and a caliper block. The caliper seat is arranged on the front end of the carriage base, and a groove is formed on the upper surface. The linear guide rail extends into the groove. Matching holes are formed on the caliper seat on both sides of the groove. The connecting column is matched in the matching holes. The caliper block is arranged on the end of the connecting column on the side close to the groove, and the drive joint is arranged on the other end of the connecting column.
5. The automatic compensation system for polishing grinding head according to claim 4, characterized in that: A first rubber pad is arranged on the front wall surface on both sides of the caliper seat, a support plate is arranged on the caliper seat in front of the first rubber pad, a slide groove is opened on the caliper seat below the support plate, a stud matched in the slide groove is arranged on the bottom end of the support plate, a locking nut is matched on the stud located below the slide groove, and a second rubber pad is arranged on the surface of the support plate.
