Flexible sorting system for multi-standard cigarette cartons

By designing a flexible sorting system for multi-grade plaque cigarettes, the adjustable channel and baffle structure are used to adapt to different types of plaque cigarettes, the problem of insufficient sorting efficiency of the existing system is solved, and efficient multi-grade plaque cigarettes are achieved Picking and replenishing goods improves the tolerance and efficiency of the system.

CN119099973AActive Publication Date: 2024-12-10BLUESWORD INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411447294.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-10
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

The existing cigarette sorting system can only sort one type of cigarette, and cannot adapt to the large number of order changes in different regions and seasons, resulting in large fluctuations in sorting efficiency and cannot meet the sorting of multiple cigarettes. need.

Method used

A flexible sorting system for multi-grade cigarettes is designed, including cigarette box unboxing machine, replenishment truck and horizontal sorting machine. Through adjustable passage and baffle structure, it can adapt to standard cigarettes and fine cigarettes. Different types of cigarettes such as medium cigarettes can achieve flexible sorting and replenishment, and improve sorting efficiency.

Benefits of technology

The system can adjust the sorting channel according to order changes, improve sorting efficiency, enhance tolerance for sorting equipment failures, reduce main line downtime, and improve the efficiency of the overall sorting system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a multi-specification cigarette carton flexible sorting system, which belongs to the technical field of cigarette carton sorting, and comprises: at least one delivery conveyor line; the cigarette box unpacking machine is arranged at the tail end of the warehouse-out conveying line and used for unpacking the cigarette boxes and pushing cigarette cartons in the cigarette boxes to the transition cigarette arranging temporary storage equipment, and centering mechanisms are arranged on the two sides of a conveying unit of the cigarette box unpacking machine; the transition caching equipment is used for caching the cigarette cartons and conveying the cigarette cartons to the replenishment vehicle; the replenishment vehicle is used for receiving the cigarette cartons conveyed by the elevator and conveying the cigarette cartons to the horizontal sorting machine according to the cartons; and the horizontal sorting machine is used for receiving the supplemented cigarettes from the replenishment vehicle and conveying the cigarettes to the next station, and is provided with a horizontal temporary storage channel and a vertical shaft channel, and the outlet width of the horizontal temporary storage channel can be adjusted.
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Description

Technical Field

[0001] The invention belongs to the technical field of cigarette carton sorting, and in particular relates to a flexible sorting system for multi-standard cigarette carton. Background Art

[0002] The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.

[0003] With the continuous advancement of the market-oriented reform of tobacco and the continuous development and changes in the market situation, the specifications of special-shaped cigarettes have continued to increase in recent years, and the sales volume of special-shaped cigarettes has shown a trend of increasing year by year, especially the growth of slim cigarettes and medium cigarettes. According to the current survey on the changes in the sales structure of cigarettes, the proportion of standard cigarettes, slim cigarettes, and medium cigarettes involved in the orders has the following two characteristics:

[0004] Regional differences: During the same period, the proportion of slim cigarettes in orders from different regions varied greatly;

[0005] Seasonal differences: In the same region, the proportion of each product specification in orders during off-season and peak season varies greatly.

[0006] The existing cigarette sorting systems can only sort one type of cigarettes, but due to the above differences, the sorting efficiency of the existing cigarette sorting systems fluctuates greatly, and the sorting efficiency is insufficient due to order fluctuations. Summary of the invention

[0007] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a flexible sorting system for multi-standard cigarette cartons. The device can be used to sort various types of cigarette cartons, such as standard cigarettes, slim cigarettes, medium cigarettes, etc., to solve the problem of insufficient sorting efficiency caused by changes in cigarette carton types.

[0008] In order to achieve the above object, the present invention is implemented through the following technical solutions:

[0009] The present invention provides a flexible sorting system for multi-standard cigarette cartons, comprising:

[0010] There is at least one outbound conveyor line;

[0011] The cigarette box opener is located at the end of the outbound conveyor line and is used to open the cigarette box and push the cigarettes in the box to the transition cigarette buffer. The conveying unit of the cigarette box opener is provided with a centering mechanism on both sides;

[0012] Transition buffer equipment, which is used to buffer cigarette pieces and transport them to the replenishment truck;

[0013] The replenishment truck is used to receive the cigarettes transported by the elevator and transfer them to the horizontal sorter by carton;

[0014] A horizontal sorting machine receives cigarettes from a replenishment truck and transports the cigarette cartons to the next workstation. It has a horizontal buffer channel with adjustable outlet width and a vertical shaft channel.

[0015] Optionally, the transition buffer device is a buffer conveyor line, and a clamping type cigarette sorting component is provided at the end of the buffer conveyor line;

[0016] Optionally, the transition buffer device is a hoist, which lifts the cigarette pieces to the replenishment truck, including a lifting mechanism and a mold box, the mold box is provided with a fixed baffle and a movable baffle with adjustable distance, and a cigarette piece conveying channel is formed between the fixed baffle and the movable baffle.

[0017] Optionally, the cigarette box opening machine includes a center seam cutting mechanism, an upper cover opening mechanism, a lower cover opening mechanism, an upper and lower cover flipping mechanism, and a cigarette pushing mechanism arranged in sequence along the cigarette box conveying direction, which sequentially aligns the cigarette box, cuts the center seam, opens the upper box cover, opens the lower box cover, flips open the upper and lower box covers, and pushes out the cigarettes.

[0018] Optionally, the center-slit mechanism includes a first conveying unit, and a centering unit and a center-slit unit are correspondingly arranged on both sides of the first conveying unit; the centering unit includes a movable centering base to center and clamp the side of the cigarette box with the box cover to form a centering mechanism; the center-slit unit includes a telescopic member, one end of the telescopic member is connected to the centering base, and the other end of the telescopic member is hinged to the parallelogram linkage mechanism.

[0019] Optionally, the parallelogram linkage mechanism includes two vertical links arranged in parallel, one of which is hingedly connected to the telescopic member, and a transverse link is hingedly connected between the upper and lower ends of the two vertical links; a middle link is hingedly connected between the midpoints of the two vertical links, and a retractable blade is fixedly arranged on the middle link.

[0020] Optionally, the horizontal connecting rod at the top is fixed with a cigarette pressing plate, which is arranged horizontally; a cigarette moving plate is correspondingly arranged above the first conveying unit, and the cigarette moving plate can move along the conveying direction of the cigarette box.

[0021] Optionally, the upper cover opening mechanism includes a second conveying unit, and a pressing unit is arranged above the second conveying unit to press down the cigarette box; upper cover opening units are arranged on both sides of the second conveying unit, and the upper cover opening unit includes a movable base, and the movable base is provided with a first suction cup to contact the upper box cover of the cigarette box and suck up the gap, and the movable base is provided with a first cutter, and the first cutter enters the upper box cover of the cigarette box through the gap to cut the tape at the flange of the upper box cover.

[0022] Optionally, a first cigarette sorting plate is arranged below the movable base corresponding to the first suction cup, and the movable base and the first cigarette sorting plate constitute a centering mechanism. The first cigarette sorting plate is arranged vertically, and the first cigarette sorting plate can be contacted and clamped with the lower box cover of the cigarette box.

[0023] Optionally, the lower cover opening mechanism includes a third conveying unit, and lower cover opening units are arranged on both sides of the third conveying unit; the lower cover opening unit includes a sliding base, and the sliding base is provided with a second suction cup to contact the lower cover of the cigarette box and suck up the gap, and the sliding base is provided with a second cutter, and the second cutter enters the lower cover of the cigarette box through the gap to cut the tape at the flange of the lower cover.

[0024] Optionally, a second cigarette sorting plate is arranged below the sliding base corresponding to the second suction cup, the sliding base and the second cigarette sorting plate constitute a centering mechanism, the second cigarette sorting plate is arranged vertically, and the second cigarette sorting plate can be contacted and clamped with the upper box cover of the cigarette box.

[0025] Optionally, the upper and lower cover flipping mechanism includes a fourth conveying unit, a pressure plate is arranged above the fourth conveying unit to press the cigarette box, and a first flip unit is arranged on both sides of the fourth conveying unit; the first flip unit includes a flip plate and a push plate arranged opposite to each other, the push plate pushes the cigarette box toward the flip plate so that the cigarette box and the flip plate contact, the flip plate and the push plate constitute a centering mechanism, and the flip plate can move horizontally and up and down to flip open the upper and lower covers of the cigarette box on the cigarette pushing side.

[0026] Optionally, the cigarette pushing mechanism includes a fifth conveying unit, a clamping unit is arranged above the fifth conveying unit, and a cigarette pushing unit is arranged on one side of the fifth conveying unit; the clamping unit includes two centering plates that move toward or away from each other to clamp the two sides of the cigarette box where no box cover is arranged to form a centering mechanism; the clamping unit is provided with a second flip cover unit, and the second flip cover unit includes a rotatable flip plate, and the flip plate is fixedly provided with a third suction cup to contact the middle cover of the cigarette box and drive the middle cover of the cigarette box to flip open; the cigarette pushing unit includes a movable cigarette pushing plate to push the cigarettes in the cigarette box to the elevator.

[0027] Optionally, the elevator includes a frame, the frame is provided with a lifting mechanism, the lifting mechanism is connected to the mold box to drive the mold box to move between the smoke inlet station and the smoke outlet station of the frame; the mold box includes a conveying assembly, a fixed baffle is fixed on one side of the conveying assembly, and a movable baffle is provided on the other side of the conveying assembly, and the movement direction of the movable baffle is perpendicular to the output movement direction of the conveying assembly to adjust the distance between the movable baffle and the fixed baffle.

[0028] Optionally, one side of the frame smoke inlet station serves as the smoke inlet side, and a smoke sorting mechanism installed on the frame is provided on the opposite side of the smoke inlet side. The smoke sorting mechanism includes a push plate that can move horizontally back and forth. The push plate is vertically arranged, and the movement direction of the push plate is the same as the output movement direction of the conveying component.

[0029] Optionally, the replenishment truck includes a traveling mechanism, the traveling mechanism is provided with a support frame, a conveying mechanism is provided at the bottom of the support frame, one end of the conveying mechanism is used as a feeding end, and the other end is provided with a smoke baffle fixed to the support frame, one side of the smoke baffle is a smoke outlet, one side of the conveying mechanism is provided with a movable push plate, the movement direction of the movable push plate is perpendicular to the conveying direction of the conveying mechanism, and the other side of the conveying mechanism is provided with a smoke removing mechanism installed on the support frame.

[0030] Optionally, along the direction from the push plate to the cigarette removing mechanism, the surface of the smoke shielding plate in contact with the cigarette rods is provided with a plurality of first protrusion structures, each first protrusion structure corresponds to a row of cigarette rods, and along the direction from the push plate to the cigarette removing mechanism, the thickness of the plurality of first protrusion structures decreases successively.

[0031] Optionally, along the direction from the smoke baffle to the feeding end of the conveying mechanism, the surface of the movable push plate for contacting with the cigarette strips is provided with at least one second protruding structure.

[0032] Optionally, a fixed push plate fixed to the support frame is provided on the opposite side of the movable push plate, and the surface of the fixed push plate for contacting the cigarette rods is provided with at least one third protrusion structure cooperating with the second protrusion structure to achieve staggered layers of two adjacent rows of cigarette rods.

[0033] Optionally, the cigarette moving mechanism comprises a cigarette moving plate, and from bottom to top, the surface of the cigarette moving plate for contacting the cigarette rods is inclined in a direction away from the smoke baffle plate so that the cigarette moving plate contacts the cigarette rods at the bottom layer first.

[0034] Optionally, the horizontal sorting machine includes a cache component, a shaft component and a cigarette removing component, the cache component includes a cache channel, a conveying unit is arranged at the bottom of the cache channel, and a straight push plate is arranged at the end of the cache channel to push the cigarette strips to the shaft component; the shaft component includes a shaft channel docked with the cache channel, and extendable or retractable pulling plates are arranged on both sides of the shaft channel; the cigarette removing component includes a cigarette removing support plate located below the shaft channel, and a removing block is correspondingly arranged on the cigarette removing support plate, and the removing block can be rotated to knock the cigarette strips out of the cigarette removing component.

[0035] Optionally, cache side plates are arranged on both sides of the cache channel, a first rotating shaft is arranged on the outer side of the front end of the cache side plate, and a linear moving mechanism is arranged on the outer side of the rear end of the cache side plate. The linear moving mechanism can drive the cache side plate to rotate around the first rotating shaft to change the outlet width of the cache channel.

[0036] Optionally, shaft side plates are arranged on both sides of the shaft channel, a second rotating shaft is arranged on the outer side of the shaft side plates, and a linear driving mechanism is arranged on the outer side of the end of the shaft side plates, which can drive the shaft side plates to rotate around the second rotating shaft to change the bottom width of the shaft side plates.

[0037] Optionally, it also includes a buffer conveying device; the buffer conveying device is arranged between the horizontal sorting machine and the main conveying line, and is used to buffer the cigarette cartons conveyed by the horizontal sorting machine and convey the cigarette cartons to the main conveying line.

[0038] Optionally, the cache conveying device includes at least one level of cache slide.

[0039] Optionally, the cache conveying device includes a spiral cache channel arranged in a vertical direction, a dispenser is provided at the end of the spiral cache channel, an outlet of the dispenser is used to receive cigarette cartons, and the cigarette cart conveying line is provided at the outlet of the dispenser.

[0040] The beneficial effects of the present invention are as follows:

[0041] The flexible sorting system for multiple specifications of cigarette cartons of the present invention can flexibly adjust the cigarette box unpacking machine, replenishment truck, and horizontal sorting machine according to the type of cigarette cartons, and can simultaneously meet the unpacking, replenishment, and sorting of standard cigarettes, slim cigarettes, medium cigarettes, and other specifications of cigarettes. The sorting channels can be adjusted according to changes in orders, thereby improving the sorting efficiency when cigarette orders are transferred.

[0042] The flexible sorting system for multiple types and specifications of cigarette cartons of the present invention adopts multi-layer / multi-level cache, so that the entire flexible sorting system has higher tolerance to short-term failures of the sorting equipment. When the horizontal sorting machine stops due to a failure, the main conveyor line can continue to operate without stopping, thereby comprehensively reducing the main line downtime and significantly improving the overall efficiency of the entire sorting system.

[0043] In the flexible sorting system for multiple specifications of cigarette cartons of the present invention, the elevator adjusts the distance between the movable baffle and the fixed baffle, so that the smoke inlet and outlet channels between the movable baffle and the fixed baffle can be adaptively adjusted according to the type and size of the cigarette cartons. The same mold box meets the lifting requirements of different types of cigarette cartons, thereby improving the versatility of the mold box.

[0044] The flexible sorting system for multiple specifications of cigarette cartons of the present invention is provided with a cigarette sorting mechanism on one side of the cigarette feeding station of the elevator. After the cigarette sorting plate is extended, the cigarette cartons can contact the cigarette sorting plate after entering the mold box. The cigarette sorting plate is used to align the end faces of multiple cigarette cartons, thereby realizing the cigarette sorting function and avoiding the risk of cigarette stacks being scattered.

[0045] In the flexible sorting system for multiple specifications of cigarette carts of the present invention, the replenishment truck moves from bottom to top, and the plane of the cigarette prying plate that contacts the cigarette carts is inclined in a direction away from the cigarette sorting plate. When the cigarette prying plate is working, it first contacts the cigarette carts on the ground layer, thus avoiding the problem of loose stacking caused by the top layer of cigarettes tilting forward when all the cigarette cartons contact the cigarette prying plate at the same time.

[0046] The flexible sorting system for multiple specifications of cigarette cartons of the present invention has a plurality of first protrusion structures on the surface of the smoke shield of the replenishing truck that is in contact with the cigarette cartons, a second protrusion structure on the surface of the movable push plate that is in contact with the cigarette cartons, and a third protrusion structure on the fixed push plate. The first protrusion structure realizes the staggered layers of two adjacent columns of cigarette cartons along the direction in which the cigarette cartons are conveyed, and the second and third protrusion structures realize the staggered layers of two adjacent rows of cigarette cartons perpendicular to the direction in which the cigarette cartons are conveyed, thereby avoiding the cigarette jamming phenomenon during cigarette picking and ensuring the smooth cigarette picking. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0048] Figure 1 The flexible sorting system for multi-standard cigarettes according to one or more embodiments of the present invention is schematically shown. Figure 1 ;

[0049] Figure 2 is a schematic diagram of a cigarette box opening machine according to one or more embodiments of the present invention;

[0050] Figure 3 is a front view of a center seam scoring mechanism according to one or more embodiments of the present invention;

[0051] Figure 4 is a side view of a center seam scoring mechanism according to one or more embodiments of the present invention;

[0052] Figure 5 is a perspective view of a center seam scoring mechanism according to one or more embodiments of the present invention;

[0053] Figure 6 is a schematic diagram of a conveying unit of a center seam scoring mechanism according to one or more embodiments of the present invention;

[0054] Figure 7 is a schematic diagram of a conveying unit of an upper cover opening mechanism according to one or more embodiments of the present invention;

[0055] Figure 8 is a side view of an upper cover opening mechanism according to one or more embodiments of the present invention;

[0056] Fig. 9 is a three-dimensional diagram of an upper cover opening mechanism according to one or more embodiments of the present invention;

[0057] Fig.10 is a side view of a lower cover opening mechanism according to one or more embodiments of the present invention;

[0058] Fig.11is a three-dimensional diagram of a lower cover opening mechanism according to one or more embodiments of the present invention;

[0059] Fig.12 is a three-dimensional diagram of a flip-up and down cover mechanism according to one or more embodiments of the present invention;

[0060] Fig.13 is a schematic diagram of a flip cover plate of a flip cover mechanism according to one or more embodiments of the present invention;

[0061] Fig.14 is a schematic diagram of a conveying unit of a flip cover mechanism according to one or more embodiments of the present invention;

[0062] Fig.15 is a schematic diagram of a cigarette pushing mechanism according to one or more embodiments of the present invention;

[0063] Fig.16 is a schematic diagram of a clamping unit of a cigarette pushing mechanism according to one or more embodiments of the present invention;

[0064] Fig.17 is a schematic diagram of a hoist according to one or more embodiments of the present invention;

[0065] Fig.18 is a schematic diagram of a mold box of a hoist according to one or more embodiments of the present invention;

[0066] Fig.19 is a schematic diagram of a smoke handling mechanism of an elevator according to one or more embodiments of the present invention;

[0067] Fig. 20 is a schematic diagram of a replenishment truck according to one or more embodiments of the present invention;

[0068] Fig.21 is a schematic diagram of staggered layers of cigarette cartons according to one or more embodiments of the present invention;

[0069] Fig. 22 is a schematic diagram of the cooperation between the cigarette removing plate and the cigarette rod according to one or more embodiments of the present invention;

[0070] Fig.23 is a schematic diagram of a horizontal sorting machine according to one or more embodiments of the present invention;

[0071] Fig.24 is a front view of a buffer assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0072] Fig.25 is a top view of a buffer assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0073] Fig.26is a top view of a buffer assembly width adjustment of a horizontal sorting machine according to one or more embodiments of the present invention;

[0074] Fig. 27 is a front view of a buffer assembly width adjustment of a horizontal sorting machine according to one or more embodiments of the present invention;

[0075] Fig.28 is a front view of a shaft assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0076] Fig.29 is a top view of a shaft assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0077] Fig.30 is a front view of a cigarette sorting assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0078] Fig.31 is a top view of a cigarette sorting assembly of a horizontal sorting machine according to one or more embodiments of the present invention;

[0079] Fig.32 The flexible sorting system for multi-standard cigarettes according to one or more embodiments of the present invention is schematically shown. Figure 2 ;

[0080] Fig.33 is a schematic diagram of the structure of a transition cache device according to one or more embodiments of the present invention;

[0081] In the figure:

[0082] 1. Outbound conveyor line, 2. Cigarette box unpacking machine, 3. Elevator, 4. Horizontal sorting machine, 5. Replenishment truck, 6. Cache mechanism, 7. Main conveyor line, 8. Laser coding machine, 9. Automatic packaging machine, 10. Automatic labeling machine, 11. Electronic label shelf, 12. Adjustable cabinet sorting machine, 13. Fixed baffle, 14. Mobile baffle;

[0083] 201. Middle seam cutting mechanism, 202. Upper cover opening mechanism, 203. Lower cover opening mechanism, 204. Upper and lower cover flipping mechanism, 205. Cigarette pushing mechanism;

[0084] 20101. first conveying unit, 20102. blocking plate, 20103. photoelectric sensor, 20104. centering base, 20105. slide rail, 20106. centering cylinder, 20107. vertical connecting rod, 20108. horizontal connecting rod, 20109. middle connecting rod, 20110. blade cylinder, 20111. blade fixing seat, 20112. blade, 20113. smoke pressing plate, 20114. smoke removing plate, 20115. smoke pressing cylinder, 20116. blocking cylinder, 20117. synchronous belt mechanism, 20118. bottom frame, 20119. vertical frame, 20120. Y-type joint;

[0085] 20201. second conveying unit, 20202. lower pressing plate, 20203. movable base, 20204. first suction cup, 20205. suction cup cylinder, 20206. first cigarette sorting plate, 20207. first cutter, 20208. bracket, 20209. spring telescopic rod, 20210. first cutter lifting cylinder, 20211. first cutter forward and backward moving cylinder;

[0086] 20301. third conveying unit, 20302. sliding base, 20303. second suction cup, 20304. suction cup cylinder, 20305. second cigarette sorting plate, 20306. second cutter, 20307. second cutter lifting cylinder, 20308. second cutter forward and backward moving cylinder;

[0087] 20401. fourth conveying unit, 20402. pressing plate, 20403. flip plate, 20404. push plate, 20405. lifting cylinder, 20406. push plate cylinder, 20407. horizontal cylinder, 20408. vertical cylinder;

[0088] 20501. The fifth conveying unit, 20502. The centering plate, 20503. The bracket, 20504. The flip plate, 20505. The third suction cup, 20506. The cigarette pushing plate, 20507. The flip cylinder, 20508. The horizontal telescopic driving mechanism, 20509. The downward driving cylinder, 20510. The lifting cylinder;

[0089] 301. frame, 302. lifting mechanism, 303. mold box, 304. cigarette sorting mechanism;

[0090] 30301. Transmission assembly, 30302. Fixed baffle, 30303. Moving baffle, 30304. Belt transmission mechanism, 30305. Grating sensor,;

[0091] 30401. Push plate, 30402. Push plate cylinder, 30403. Cylinder seat;

[0092] 401. Cache component, 402. Shaft component, 403. Smoke removal component;

[0093] 40101. Cache channel, 40102. Transmission unit, 40103. Push plate, 40104. Push plate cylinder, 40105. Front push plate, 40106. Linear moving mechanism, 40107. Side baffle, 40108. Rotating shaft;

[0094] 40201. vertical shaft passage, 40202. drawer plate, 40203. drawer plate cylinder, 40204. vertical baffle plate, 40205. rotating shaft, 40206. linear drive mechanism;

[0095] 40301. Cigarette tray, 40302. Cigarette block, 40303. Chain transmission mechanism;

[0096] 501. Horizontal moving mechanism, 502. Support frame, 503. Conveying mechanism, 504. Smoke shield, 505. Moving push plate, 506. Fixed push plate, 507. Smoke outlet, 508. Cigarette strip, 509. Cigarette removing plate, 510. First protruding structure, 511. Second protruding structure, 512. Third protruding structure, 513. Motor.

[0097] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION

[0098] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0099] In a typical embodiment of the present invention, Figure 1 As shown, a flexible sorting system for multi-type regular cigarettes is proposed, which includes a warehouse-out conveyor line 1, a cigarette box unpacking machine 2, a transition buffer device, a horizontal sorting machine 4, a replenishment truck 5, a buffer mechanism 6, a laser coding machine 8, an automatic packaging machine 9, an automatic labeling machine 10, etc.

[0100] Among them, at least one outbound conveyor line 1 is set, and the number of outbound conveyor lines 1 corresponds to the number of cigarette box openers 2, transition buffer equipment, and replenishment trucks 5.

[0101] A cigarette box opener 2 is provided at the conveying end of the outbound conveyor line 1. The cigarette box opener 2 opens the cigarette box and pushes the cigarette pieces in the cigarette box to the transition buffer device. The transition buffer device conveys the cigarette pieces to the replenishment truck 5. The replenishment truck 5 replenishes the cigarettes to the horizontal sorting machine 4. The horizontal sorting machine 4 conveys the cigarette cartons to the buffer mechanism 6. The cigarette cartons are then coded by the laser coding machine 8 during the transportation process via the main conveyor line 7. The cigarette cartons are then packaged into cigarette packages by the automatic packaging machine 9 and then labeled by the automatic labeling machine 10.

[0102] Among them, the cigarette box opener 2 can be flexibly configured according to order requirements. Only standard cigarette box openers can be used, or several types of openers such as standard cigarette box openers, standard cigarette box openers, medium cigarette box openers, and slim cigarette box openers can be mixed and used according to actual requirements.

[0103] When the standard and thin cigarette box opening machine is used, the cigarette box opening machine 2 can simultaneously meet the needs of opening cigarette boxes of multiple specifications such as standard cigarettes, slim cigarettes, and medium cigarettes; Figure 2 As shown, it includes a center seam cutting mechanism 201, an upper cover opening mechanism 202, a lower cover opening mechanism 203, an upper and lower cover flipping mechanism 204, and a cigarette pushing mechanism 205 which are sequentially arranged along the conveying direction of the cigarette box. Among them, the center seam cutting mechanism automatically centers the center seam of the cigarette box and cuts the tape pasted on the cigarette box from the middle; the upper cover opening mechanism 202 automatically adjusts the suction cup position according to the height of the cigarette box, and after the suction cup sucks up a gap in the upper cover of the cigarette box, the first cutter is inserted into the inside of the upper cover of the cigarette box from the gap, and the first cutter cuts the tape pasted on the flange of the cigarette box cover, so that the upper cover of the cigarette box is completely separated from the tape; after the suction cup sucks up a gap in the lower cover of the cigarette box by the suction cup, the second cutter is inserted into the inside of the lower cover of the cigarette box from the gap, and the second cutter cuts the tape pasted on the flange of the cigarette box cover, so that the lower cover of the cigarette box is completely separated from the tape; the upper and lower cover flipping mechanism 204 first pushes the cigarette box to the flip plate, and then the flip plate flips up the upper and lower covers of the cigarette box on the cigarette pushing side to an open state; after the suction cup flips up the left and right covers of the cigarette box, the cigarette pushing mechanism 205 pushes the cigarette pieces in the cigarette box into the elevator 3.

[0104] Specifically, Figure 3-Figure 7 As shown, the center-slit mechanism 201 includes a first conveying unit 20101, which is installed on a frame composed of a bottom frame 20118 and a vertical frame 20119. A centering unit and a center-slit unit are correspondingly arranged on both sides of the conveying unit 20101, and the centering unit and the center-slit unit are installed on the frame. The first conveying unit 20101 conveys the cigarette box, and the centering unit centers both sides of the box cover of the cigarette box, serving as a centering mechanism of the center-slit mechanism, and the center-slit unit cuts the center seam of the cigarette box.

[0105] The first conveying unit 20101 is arranged horizontally, and two blocking plates 20102 with a set distance between them are arranged along the conveying direction of the first conveying unit 20101. The blocking plates 20102 can be raised and lowered. The blocking plates 20102 can be raised above the conveying surface of the conveying unit 20101 to stop the cigarette box, and the blocking plates 20102 can also be lowered below the conveying surface of the conveying unit 20101 to ensure smooth conveyance of the cigarette box.

[0106] It is understandable that the first conveying unit 20101 includes but is not limited to the use of an electric roller; the lifting and lowering of the blocking plate 20102 includes but is not limited to the use of a cylinder, and the present invention does not impose any limitation on this. Preferably, the blocking cylinder 20116 is used to drive it.

[0107] The first conveying unit 20101 is provided with a photoelectric sensor 20103, which detects the position of the cigarette box. The photoelectric sensor 20103 communicates with the controller, and the controller communicates with the conveying unit 20101. After the photoelectric sensor 20103 detects that the cigarette box is in place, the controller controls the conveying unit 20101 to stop conveying.

[0108] Among them, the centering unit includes a centering base 20104 arranged on the left and right sides of the conveying unit 20101 along the conveying direction, and the centering base 20104 is slidably connected to the slide rail 20105. The centering base 20104 on one side is connected to the centering cylinder 20106, and the centering base 20104 is driven to move by the centering cylinder 20106, and the centering base 20104 on the other side is connected to the synchronous belt of the synchronous belt mechanism. The two centering bases are respectively connected to two parts with opposite movement directions in the synchronous belt of the synchronous belt mechanism. The synchronous movement of the two pairs of centering bases toward or away from each other is realized through the synchronous belt mechanism 20117. The two pairs of centering bases 20104 on the left and right sides of the conveying unit 20101 move synchronously, so that the left and right sides of the cigarette box with the box cover can be centered and clamped.

[0109] Among them, the center seam unit includes a smoke suppressor cylinder 20115 arranged on the left and right sides of the conveying unit 20101 along the conveying direction. The smoke suppressor cylinder is a telescopic component. One end of the smoke suppressor cylinder 20115 is connected to the centering base 20104, and the other end of the smoke suppressor cylinder 20115 is hinged to the parallelogram linkage mechanism.

[0110] The smoke suppressor cylinder 20115 is a form of a telescopic component. In other possible implementation schemes, the telescopic component may also be in the form of an electric push rod, etc., which is not limited here.

[0111] Specifically, the parallelogram linkage mechanism includes two parallel and spaced vertical links 20107, one of which is hingedly connected to the smoke compression cylinder 20115 via a Y-shaped joint 20120, and the upper and lower ends of the two vertical links 20107 are hingedly connected to a horizontal link 20108, and the two horizontal links 20108 are connected to the two vertical links 20107 to form a parallelogram; the middle link 20109 is hingedly connected between the midpoints of the two vertical links 20107, and the middle link 20109 is fixedly provided with a blade cylinder 20110, and the blade cylinder 20110 is connected to the blade 20112 via a blade fixing seat 20111. The horizontal link 20108 at the top is fixedly provided with a smoke compression plate 20113, which is horizontally provided and extends to a certain length.

[0112] A cigarette moving plate 20114 is correspondingly arranged above the first conveying unit 20101. The cigarette moving plate 20114 can move forward and backward along the conveying direction of the cigarette box to move the cigarette box forward. The forward and backward movement of the cigarette moving plate 20114 can be driven by a cylinder, and no excessive restrictions are made here.

[0113] In this embodiment, the cigarette paddle 20114 is a one-way rotating plate. When the cigarette box moves forward, the cigarette paddle can be driven to rotate, but in the reverse direction, the cigarette paddle cannot be driven to rotate. This can be achieved by setting a baffle at the rear side of the cigarette paddle.

[0114] The working principle of the center seam marking mechanism 201 is as follows:

[0115] After the cigarette box is transported to the right place by the transport unit 20101, the photoelectric sensor 20103 sends a signal to the controller, and the controller controls the transport unit 20101 to stop transporting;

[0116] The centering cylinder 20106 drives the centering base 20104 to move and clamp on the left and right sides of the smoke box.

[0117] The smoke pressing cylinder 20115 is actuated, causing the parallelogram linkage mechanism to deform, and the smoke pressing plate 20113 connected to the top horizontal connecting rod 20108 is pressed against the top surface of the cigarette box. Since the middle connecting rod 20109 is located at the center of the vertical connecting rod 20107, the blade 20112 connected by the blade fixing seat 20111, the blade cylinder 20110 and the middle connecting rod 20109 is aligned with the middle seam of the cigarette box. The blade cylinder 20110 is actuated, the blade 20112 is extended, and the conveying unit 20101 and the cigarette pushing plate 20114 are actuated at the same time to push the cigarette box to the next workstation. At the same time, the blade cuts the tape in the middle seam of the cigarette box.

[0118] Among them, Figure 8-Figure 9As shown, the upper cover opening mechanism 202 includes a second conveying unit 20201, a pressing unit is arranged above the second conveying unit 20201, and upper cover opening units are arranged on both sides of the second conveying unit 20201. The second conveying unit 20201 conveys the cigarette box, the pressing unit presses down the cigarette box, and the upper cover opening unit cuts the tape at the flange of the upper box cover of the cigarette box.

[0119] The second conveying unit 20201 is horizontally arranged, and is connected to the first conveying unit 20101 of the center-seam mechanism 201; it can be understood that the second conveying unit 20201 includes but is not limited to the use of an electric roller.

[0120] The second conveying unit 20201 is provided with a photoelectric sensor to detect the position of the cigarette box. The photoelectric sensor communicates with the controller, and the controller communicates with the second conveying unit 20201. After the photoelectric sensor detects that the cigarette box is in place, the controller controls the second conveying unit 20201 to stop conveying.

[0121] The pressing unit includes a pressing plate 20202, which is horizontally arranged and can move up and down. After the smoke box is moved into place, the pressing plate moves down and presses on the top surface of the smoke box. A spring telescopic rod 20209 is arranged on the pressing plate, which passes through the pressing plate 20202. A detection sheet is arranged on the top of the pressing plate. The pressing plate is provided with a bracket 20208. The bracket is provided with a smoke compression deceleration photoelectric sensor and a smoke compression stop photoelectric sensor distributed up and down. The smoke compression stop photoelectric sensor is located above the smoke compression deceleration photoelectric sensor. After the smoke compression deceleration photoelectric sensor detects the detection sheet, the pressing plate is controlled to decelerate. When the smoke compression stop photoelectric sensor detects the detection sheet, the pressing plate stops moving.

[0122] The spring telescopic rod comprises a fixed rod fixed to the lower pressing plate, a telescopic rod passes through the interior of the fixed rod and is slidably connected thereto, and a spring is arranged between the telescopic rod and the fixed rod.

[0123] Among them, the upper cover opening unit includes a movable base 20203 arranged on the left and right sides of the conveying unit 20201 along the conveying direction of the cigarette box. The movable base 20203 can perform synchronous movements toward or away from each other horizontally, and can also perform lifting movements. The manner in which the movable base 20203 performs synchronous movements toward or away from each other is the same as the manner in which the centering base performs synchronous movements toward or away from each other, and will not be repeated here. The driving mechanism that drives the movable base 20203 to perform synchronous movements toward or away from each other is connected to the lifting mechanism to drive the movable base 20203 to perform lifting movements.

[0124] A first suction cup 20204 is disposed on the mobile base 20203. The first suction cup 20204 can move horizontally. The first suction cup 20204 can be connected to a suction cup cylinder 20205. The suction cup cylinder 20205 drives the first suction cup 20204 to move so as to contact the upper cover of the cigarette box. The suction cup cylinder 20205 can be fixed to the mobile base 20203. The first suction cup 20204 is connected to a vacuum generator 20212, and the vacuum generator 20212 controls the operation of the first suction cup.

[0125] The first cigarette sorting plate 20206 is arranged below the movable base 20203 corresponding to the first suction cup 20204. The first cigarette sorting plate 20206 is arranged vertically. Driven by the movable base 20203, the first cigarette sorting plate 20206 can move horizontally left and right to contact and clamp with the lower box cover of the cigarette box, thereby forming a centering mechanism for opening the upper cover unit.

[0126] Two first cutters 20207 are arranged on the mobile base 20203. The first cutters 20207 can move forward, backward, left, and right, and can move up and down. The first cutter 20207 can be fixed on a cutter holder, and the cutter holder can be connected to the slide rails arranged in front and back to realize forward and backward movement. The slide rails are fixed on the mobile base 20203, and the left and right movement of the mobile base 20203 can drive the first cutter 20207 to move left and right; the first cutter lifting cylinder 20210 can be fixedly arranged on the cutter holder, and the first cutter lifting cylinder 20210 is connected to the first cutter to drive the first cutter 20207 to move up and down. One of the cutter holders is connected to the first cutter forward and backward moving cylinder 20211, and the other cutter holder is connected to the synchronous belt mechanism. The two cutter holders are respectively connected to the two parts of the synchronous belt mechanism with opposite movement directions, so as to drive the two first cutters to move synchronously toward or away from each other along the conveying direction of the cigarette box.

[0127] The working principle of the cover opening mechanism 202 is as follows:

[0128] After the cigarette box is transported to the right place by the transport unit 20201, the photoelectric sensor sends a signal to the controller, and the controller controls the transport unit 20201 to stop transporting;

[0129] The lower pressing plate 20202 of the lower pressing unit moves downward to press the top surface of the cigarette box; the lower pressing driving mechanism that drives the lower pressing plate to move downward can adopt the existing structure, which will not be described in detail here.

[0130] The movable base 20203 moves close to the cigarette box, the first cigarette sorting plate 20206 contacts and clamps the lower box cover of the cigarette box, the suction cup cylinder 20205 drives the first suction cup 20204 to extend, contact and suck the upper box cover of the cigarette box, and the suction cup cylinder 20205 retracts to suck open a gap in the upper box cover of the cigarette box;

[0131] The first cutter 20207 moves upward and moves back and forth in a direction parallel to the movement of the cigarette box. The first cutter 20207 cuts the tape attached to the flange of the upper cover of the cigarette box, and then each unit returns to its original position, and the conveying unit 20201 conveys the cigarette box to the next workstation.

[0132] Among them, Figure 10-11 As shown, the lower cover opening mechanism 203 is partially identical in structure to the upper cover opening mechanism 202, and the difference lies in the positions of the first cutter, the suction cup and the first cigarette sorting plate.

[0133] Specifically, the lower cover opening mechanism 203 includes a third conveying unit 20301. Lower cover opening units are arranged on both sides of the third conveying unit 20201. The third conveying unit 20301 conveys the cigarette box, and the lower cover opening unit cuts the tape at the flange of the lower box cover of the cigarette box.

[0134] The third conveying unit 20301 is horizontally disposed, and is connected to the second conveying unit 20201 of the upper cover opening mechanism 202; it is understandable that the third conveying unit 20301 includes but is not limited to the use of an electric roller.

[0135] The third conveying unit 20301 is provided with a photoelectric sensor to detect the position of the cigarette box. The photoelectric sensor communicates with the controller, and the controller communicates with the conveying unit 20301. After the photoelectric sensor detects that the cigarette box is in place, the controller controls the third conveying unit 20301 to stop conveying.

[0136] Among them, the lower cover opening unit includes a sliding base 20302 arranged on the left and right sides of the third conveying unit 20301 along the cigarette box conveying direction. The sliding base 20302 can move horizontally left and right. The left and right movement method of the sliding base 20302 is the same as the left and right movement method of the moving base of the upper cover opening unit, which will not be repeated here.

[0137] A second suction cup 20303 is provided on the sliding base 20302 . The second suction cup 20303 can move horizontally. The second suction cup 20303 can be connected to the suction cup cylinder 20304 . The suction cup cylinder 20304 drives the second suction cup 20303 to contact the lower box cover of the smoke box. The suction cup cylinder 20304 can be fixed to the sliding base 20302 .

[0138] A second cigarette sorting plate 20305 is arranged above the sliding base 20302 corresponding to the second suction cup 20303. The second cigarette sorting plate 20305 is arranged vertically. Driven by the sliding base 20302, the second cigarette sorting plate 20305 can move horizontally left and right to contact and clamp with the upper box cover of the cigarette box, thereby forming a centering mechanism for the lower cover opening mechanism.

[0139] The second cutter 20306 is arranged on the sliding base 20302. The second cutter 20306 can move forward, backward, left, and right, and can be lifted and lowered. The second cutter 20306 can be fixed to a cutter holder, and the cutter holder can be connected to the slide rails arranged in front and back to realize forward and backward movement. The slide rails are fixed to the sliding base 20302, and the left and right movement of the sliding base 20302 can drive the second cutter 20306 to move left and right; the second cutter lifting cylinder 20307 can be fixedly arranged on the cutter holder, and the second cutter lifting cylinder is connected to the second cutter to drive the second cutter to lift. One of the cutter holders is connected to the second cutter forward and backward moving cylinder 20308, and the other cutter holder is connected to the belt transmission mechanism. The two cutter holders are respectively connected to the two parts of the belt of the belt transmission mechanism with opposite movement directions to realize the synchronous movement of the two second cutters toward or away from each other along the conveying direction of the cigarette box.

[0140] The working principle of the lower cover opening mechanism 203 is:

[0141] After the cigarette box is transported to the right place by the third transport unit 20301, the photoelectric sensor sends a signal to the controller, and the controller controls the transport unit 20301 to stop transporting;

[0142] The sliding base 20302 moves close to the cigarette box, the second cigarette sorting plate 20305 contacts and clamps the upper box cover of the cigarette box, the suction cup cylinder 20304 drives the second suction cup 20303 to extend, contact and suck the lower box cover of the cigarette box, and the suction cup cylinder 20304 retracts to suck open a gap in the lower box cover of the cigarette box;

[0143] The second cutter 20306 moves downward and forward and backward, and the second cutter 20306 cuts the tape pasted on the flange of the lower cover of the cigarette box, and then each unit returns to its original position, and the conveying unit 20301 conveys the cigarette box to the next workstation.

[0144] Among them, Figure 12-14 As shown, the upper and lower cover flipping mechanism 204 includes a fourth conveying unit 20401, the fourth conveying unit 20401 is provided with two blocking mechanisms 20404 which are arranged at a set distance and can be lifted and lowered, and first flipping units are arranged on both sides of the fourth conveying unit 20401. The conveying unit 20401 conveys the cigarette box, and the first flipping unit flips the upper and lower box covers on the side of the cigarette box corresponding to the cigarette pushing mechanism.

[0145] The fourth conveying unit 20401 is horizontally arranged, and is connected to the conveying unit 20301 of the lower cover opening mechanism 203; it can be understood that the fourth conveying unit 20401 includes but is not limited to the use of a motorized roller.

[0146] The fourth conveying unit 20401 is provided with a photoelectric sensor to detect the position of the cigarette box. The photoelectric sensor communicates with the controller, and the controller communicates with the fourth conveying unit 20401. After the photoelectric sensor detects that the cigarette box is in place, the controller controls the fourth conveying unit 20401 to stop conveying.

[0147] A pressing plate 20402 is arranged above the fourth conveying unit 20401, and the pressing plate is connected to the lifting cylinder 20405. The pressing plate 20402 can move up and down to press on the top surface of the cigarette box, so that the cigarette box will not move during the flipping process.

[0148] The first flip cover unit includes a flip cover plate 20403 and a push plate 20404. The flip cover plate 20403 and the push plate 20404 are relatively arranged on the left and right sides of the conveying unit 20401. The flip cover plate 20403 and the cigarette pushing mechanism 205 are arranged on the same side.

[0149] The push plate 20404 is connected to the push plate cylinder 20406 and can move horizontally left and right to push the cigarette box toward the flip plate 20403 so that the cigarette box and the flip plate 20403 are in contact. The push plate and the flip plate together constitute a centering mechanism for the flip upper and lower cover mechanism.

[0150] The flap plate 20403 is connected to the horizontal cylinder 20407 and can move horizontally left and right. The horizontal cylinder is fixed on the cylinder seat. The cylinder seat is connected to the vertical cylinder 20408 and can also move up and down. When the push plate 20404 pushes the cigarette box to contact the flap plate 20403, and then the pressure plate 20402 presses down the top of the cigarette box, the flap plate 20403 moves up and down to flip the lower box cover downward and flip the upper box cover upward.

[0151] It should be noted that in order not to cause damage to the cigarette box, when the flap plate 20403 moves up and down, it does not move straight up and down, but during the up and down movement, the flap plate 20403 will move backward near the flange of the box cover to avoid tearing the cigarette box cover by moving straight up and down.

[0152] The working principle of the cover-up and cover-down mechanism 204 is as follows:

[0153] After the cigarette box is transported to the right place by the transport unit 20401, the photoelectric sensor sends a signal to the controller, and the controller controls the transport unit 20401 to stop transporting;

[0154] The flip cover plate 20403 descends and extends, the push plate 20404 moves horizontally to push the cigarette box toward the flip cover plate 20403 so that the cigarette box contacts the flip cover plate 20403, and the pressing plate 20402 moves downward to press the cigarette box;

[0155] The flip cover plate 20403 moves downward to open the lower cover of the cigarette box, and then the flip cover plate 20403 moves upward to open the upper cover of the cigarette box;

[0156] Each unit returns to its original position, and the conveying unit 20401 conveys the cigarette box to the next workstation.

[0157] Among them, Figure 15-16 As shown, the cigarette pushing mechanism 205 includes a fifth conveying unit 20501, a clamping unit is arranged above the fifth conveying unit 20501, and a cigarette pushing unit is arranged on one side of the conveying unit 20501. The fifth conveying unit 20501 conveys the cigarette box, the clamping unit clamps the two sides of the cigarette box where the box cover is not arranged, and the cigarette pushing unit pushes the cigarettes in the cigarette box out.

[0158] The fifth conveying unit 20501 is horizontally arranged, and is connected to the fourth conveying unit 20401 of the flip cover mechanism 204; it can be understood that the conveying unit 20501 includes but is not limited to the use of a motorized roller.

[0159] The fifth conveying unit 20501 is provided with a photoelectric sensor to detect the position of the cigarette box. The photoelectric sensor communicates with the controller, and the controller communicates with the conveying unit 20501. After the photoelectric sensor detects that the cigarette box is in place, the controller controls the conveying unit 20501 to stop conveying.

[0160] Among them, the clamping unit as the centering mechanism of the cigarette pushing mechanism includes two oppositely arranged centering plates 20502, the centering plates 20502 are arranged vertically, and the two pairs of centering plates 20502 are connected to a two-way driving mechanism, which is connected by a two-way screw transmission mechanism or connected to an oppositely arranged telescopic driving member or a two-way centering cylinder to achieve movement toward or away from each other, and clamp the two sides of the cigarette box when the two pairs of centering plates move toward each other. The two-way driving mechanism is connected to a lifting mechanism, and the lifting mechanism adopts a lifting cylinder 20510. Both pairs of centering plates 20502 can move up and down, and can give the cigarette box movement avoidance space when moving up, and can clamp the cigarette box in the center when moving down.

[0161] The top of the centering plate 20502 is fixedly connected to the bracket 20503, and the bracket 20503 is fixedly provided with a second flip cover unit, and the second flip cover unit includes a rotatable flip plate 20504, and the flip plate 20504 is connected to a flip cylinder 20507 fixed on the bracket. The flip plate 20504 is vertically arranged, and the flip plate 20504 is fixedly provided with a third suction cup 20505. The flip cylinder can drive the third suction cup 20505 to rotate through the flip plate 20504 until it contacts with the middle cover of the cigarette box, and drive the middle cover of the cigarette box to flip open.

[0162] Among them, the cigarette pushing unit includes a cigarette pushing plate 20506, which is connected to a horizontal telescopic driving mechanism 20508 and can be horizontally telescopic. The horizontal telescopic driving mechanism can adopt existing technology and will not be described in detail here. After the cover in the cigarette box is opened, the cigarette pushing plate 20506 moves to push out the cigarettes in the cigarette box.

[0163] It also includes a lower pressing plate, which is connected to the lower pressing driving cylinder 20509, and the lower pressing plate can press the top surface of the pressing box.

[0164] The working principle of the cigarette pushing mechanism 205 is:

[0165] After the cigarette box is transported to the right place by the transport unit 20501, the photoelectric sensor sends a signal to the controller, and the controller controls the transport unit 20501 to stop transporting;

[0166] The two pairs of middle plates 20502 of the clamping unit move downward and toward each other to clamp the two sides of the smoke box where no box cover is provided; the lower pressure plate presses the smoke box.

[0167] The flip plate 20504 of the second flip cover unit drives the third suction cup 20505 to rotate until it contacts the middle cover of the cigarette box, and then rotates in the opposite direction to drive the middle cover of the cigarette box to flip open;

[0168] The cigarette pushing plate 20506 of the cigarette pushing unit moves horizontally to push the cigarette pieces in the cigarette box to the elevator 3.

[0169] Among them, Figure 17-Figure 19 As shown, the transition buffer device adopts an elevator 3, which includes a frame 301. The frame 301 is provided with a lifting mechanism 302. The lifting mechanism 302 is connected to the mold box 303. The lower part of the frame 301 is set as a smoke inlet station, and the position above the smoke inlet station is set as a smoke outlet station. The lifting mechanism 302 can drive the mold box to do lifting movement, thereby realizing movement between the smoke inlet station and the smoke outlet station. The mold box receives the stack of cigarette strips after unpacking at the smoke inlet station, and then drives the stack of cigarette strips to be lifted to the smoke outlet station under the action of the lifting mechanism, and then delivers the cigarette strips to the replenishment truck 5.

[0170] The lifting mechanism 302 is placed in the frame 301. The lifting mechanism can be a synchronous belt lifting mechanism, a screw lifting mechanism, a gear rack lifting mechanism, etc., and there is no limitation on this.

[0171] In order to prevent the smoke stack from being scattered, one side of the frame smoke inlet station is used as the smoke inlet side, and a smoke sorting mechanism 304 is installed on the frame opposite to the smoke inlet side for sorting the smoke.

[0172] Specifically, the cigarette sorting mechanism includes a push plate 30401, which is vertically arranged and connected to a push plate cylinder 30402, which is fixed to the frame through a cylinder seat 30403. The push plate can move horizontally back and forth, and one end of the cigarette stack in the mold box can contact the push plate, so that the ends of all cigarette rods in the cigarette stack are aligned, thereby realizing the cigarette sorting function. The movement direction of the push plate is the same as the output movement direction of the transmission component.

[0173] Among them, the mold box 303 is used to receive the cigarette rods opened by the cigarette box opening machine, and after lifting, the received cigarette rods are sent to the replenishment truck; the mold box includes a conveying component 30301, one end of the conveying component serves as both the feeding end and the discharging end of the cigarette rods, one side of the conveying component is provided with a fixed baffle 30302, and the other side is provided with a movable baffle 30303, the movable baffle is connected to the belt transmission mechanism 30304, the movable baffle can move horizontally, and the movement direction of the movable baffle is perpendicular to the movement direction of the conveying component. In this way, the movable baffle can move toward or away from the fixed baffle, thereby adjusting the width of the cigarette conveying channel formed between the movable baffle and the fixed baffle, thereby meeting the use requirements of different types of cigarette rods.

[0174] The transmission component includes but is not limited to a belt drive transmission form, which is not limited here. The transmission component can run in forward and reverse directions to feed and discharge materials.

[0175] In order to detect the presence of cigarette rods or cigarette stacks, a detection element is provided on one side of the feed and discharge end of the conveying assembly. The detection element is a grating sensor 30305, and the grating sensor is fixed on the side of the feed and discharge end on that side.

[0176] The working principle of the elevator is:

[0177] At the cigarette inlet position, the push plate 30401 is extended, and the unpacked cigarette strips enter the conveying assembly 30301 in the mold box. The cigarette stack contacts the push plate, and the ends of all cigarette strips in the stack are aligned. At this time, the movable baffle 30303 works toward the fixed baffle 30302, cooperates with the fixed baffle to clamp the cigarette strips, and realizes the clamping and sorting of cigarettes. Then the push plate is retracted, the lifting mechanism works, and the mold box is lifted to the smoke outlet position. The conveying assembly works to send the cigarette strips in the mold box into the replenishment truck.

[0178] Among them, Figure 20-22 As shown, the replenishment truck 5 includes a running mechanism, which is used to run along the guide rails, and the running mechanism is equipped with a cigarette stack transfer mechanism. The replenishment truck 5 can simultaneously meet the replenishment of multiple types of standard cigarettes such as standard cigarettes, slim cigarettes, and medium cigarettes.

[0179] The walking mechanism is fixed with a support frame 502, and a conveying mechanism 503 is installed at the bottom of the support frame. The conveying mechanism is used to transport cigarette cartons. One end of the conveying mechanism is used to receive cigarette cartons as a feeding end, and the other end is used as a discharging end.

[0180] A smoke baffle 504 is provided at one side of the discharging end of the conveying mechanism 501. The smoke baffle is fixedly connected to the support frame and is used to contact the end surface of the cigarette strips, thereby achieving the smoke sorting of the cigarette strips.

[0181] Along the conveying direction perpendicular to the conveying mechanism, a movable push plate 505 is provided on one side of the conveying mechanism 503, and a fixed push plate 506 is provided on the other side. The width of the smoke baffle 504 is smaller than the width of the conveying mechanism, and a smoke outlet is formed on the side of the smoke baffle close to the fixed push plate for delivering cigarettes. The movable push plate 505 is connected to the horizontal moving mechanism 501 and can move horizontally. Its movement direction is perpendicular to the conveying direction of the cigarettes of the conveying mechanism, so that the movable push plate can move toward or away from the fixed push plate. When the movable push plate pushes the corresponding cigarette to the position corresponding to the smoke outlet, the cigarette can be delivered.

[0182] The outer side of the fixed push plate 506 is provided with a cigarette moving mechanism installed on the support frame. The cigarette moving plate is connected to a belt transmission mechanism driven by a motor and is used to move a row of cigarettes 508 corresponding to the cigarette outlet 507 and send the row of cigarettes out through the cigarette outlet. After the cigarette stack is transferred to the conveying mechanism, the cigarette stack is pushed by the mobile push plate to push the row of cigarettes to be sent out to the position corresponding to the cigarette outlet. At the same time, the row of cigarettes contacts the fixed push plate, which guides the cigarettes to prevent the movement direction of the cigarettes from tilting when the cigarettes are moved.

[0183] The cigarette-pulling mechanism includes a cigarette-pulling plate 509, which is located on the inner side of the fixed push plate and is used to send the cigarettes out of the cigarette outlet. The surface of the traditional cigarette-pulling plate used to cooperate with the cigarettes is a plane perpendicular to the conveying mechanism. When the cigarette-pulling plate contacts the cigarettes, it contacts the end faces of multiple layers of cigarettes in the cigarette stack at the same time. Since the friction between adjacent layers of cigarettes gradually decreases from the bottom layer to the top layer in the vertical direction, when the cigarettes are pulled out, the cigarette-pulling plate of the cigarette-pulling mechanism contacts the end faces of all layers of cigarettes. When the cigarettes are pulled out, the problem of loose stacks caused by the top layer of cigarettes tilting forward often occurs. Therefore, in this embodiment, the surface of the cigarette-pulling plate 509 used to cooperate with the cigarettes 508 is set to be set at an acute angle with the vertical plane perpendicular to the conveying mechanism, and in the direction from bottom to top, the plane of the cigarette-pulling plate used to contact the cigarettes is inclined in the direction away from the smoke baffle plate so that the cigarette-pulling plate first contacts the cigarettes of the bottom layer. Since the cigarette-pulling plate first contacts the cigarettes of the bottom layer, the problem of loose stacks caused by the top layer of cigarettes tilting forward is avoided.

[0184] In order to achieve front-to-back staggering of adjacent rows of cigarette stacks, a plurality of first protrusion structures 510 are provided on the surface of the smoke baffle 504 that contacts the end face of the cigarette rods along the direction from the moving push plate 505 to the cigarette pushing mechanism. When in use, each first protrusion structure 510 corresponds to a row of cigarette rods, and the thickness of the plurality of first protrusion structures decreases successively along the direction from the moving push plate to the cigarette pushing mechanism, and further, the width of the plurality of first protrusion structures decreases successively.

[0185] When the conveying mechanism drives the end of the cigarette stack to cooperate with the smoke baffle, the end of the cigarette comes into contact with the corresponding first protruding structure. Since the thickness of the first protruding structure decreases successively, the front and back staggering of two adjacent rows of cigarettes is achieved.

[0186] Furthermore, in order to stagger the two adjacent rows of cigarette cartons 508, the surface of the movable push plate 505 used to push the cigarette cartons is provided with at least one second protruding structure 511. In the present embodiment, the conveying mechanism 503 is used to receive two rows of cigarette cartons, and therefore a second protruding structure 511 is provided. The second protruding structure is arranged near the feeding end of the conveying mechanism, and is used to cooperate with the rear row of cigarette cartons. When the movable push plate contacts the cigarette stack, the front and rear rows of cigarette cartons can be staggered.

[0187] A third protruding structure 512 is also provided on the fixed push plate 506. The third protruding structure is provided close to the smoke baffle plate and corresponds to a row of cigarettes in front. The third protruding structure cooperates with the second protruding structure to achieve staggered layers of two adjacent rows of cigarettes.

[0188] It can be understood that a plurality of second protrusion structures can be provided, each second protrusion structure corresponds to a row of cigarettes, and the plurality of second protrusion structures are distributed along the conveying direction of the conveying mechanism, and the thickness of the second protrusion structures increases successively from the discharge end to the feed end of the conveying mechanism. Correspondingly, a plurality of third protrusion structures are provided, and the thickness of the third protrusion structures decreases successively from the discharge end to the feed end of the conveying mechanism.

[0189] Through the cooperation of the smoke baffle and the movable push plate, the adjacent rows of cigarettes in the cigarette stack can be staggered front and back, that is, staggered along the direction of cigarette conveying, and the adjacent rows of cigarettes can be staggered perpendicular to the direction of cigarette conveying, avoiding cigarette jamming when removing cigarettes and ensuring smooth cigarette removing.

[0190] The working principle of the replenishment truck 5 is as follows:

[0191] The conveying mechanism receives the stack of cigarette cartons delivered by the elevator 3, and the conveying mechanism 503 transports the stack of cigarette cartons so that the cigarette cartons contact the first protruding structure 510 of the smoke baffle 504, thereby achieving the staggered layers of two adjacent rows of cigarette cartons 508. The moving push plate 505 works until a row of cigarette cartons corresponds to the smoke outlet, and the staggered layers of two adjacent rows of cigarette cartons are achieved through the second protruding structure 511 and the third protruding structure 512. The walking mechanism moves to the smoke outlet position, and the cigarette prying plate 509 moves, which pushes the row of cigarette cartons corresponding to the smoke outlet to the horizontal sorting machine 4.

[0192] Among them, Figure 23-Figure 31 As shown, the horizontal sorting machine 4 includes a cache component 401, a shaft component 402, and a cigarette shifting component 403; the cache component 401 caches cigarette cartons, receives cigarette cartons delivered by replenishment trucks and delivers them to the front end in preparation for replenishment of cigarettes in the shaft; the shaft component 402 is used for cigarette carton cache, and cooperates with the cache component to continuously provide cigarette cartons for the cigarette shifting component; the cigarette shifting component 403 accurately shifts the cigarette cartons onto the conveyor belt, and the conveyor belt delivers the cigarette cartons to the cache mechanism 6.

[0193] The cache assembly 401 includes a plurality of cache channels 40101, which are arranged horizontally. A conveying unit 40102 is arranged at the bottom of the cache channel 40101, and the conveying unit 40102 conveys the cigarette strips. The cache channel is formed by two side baffles 40107. A straight push plate 40103 is arranged at the end of the cache channel 40101. The straight push plate 40103 is connected to a straight push plate cylinder 40104 and is used to push the cigarette strips to the corresponding position of the shaft assembly inlet. A front push plate 40105 is arranged at the inlet position of the shaft assembly, and the front push plate is connected to a front push plate cylinder 40106. The front push plate is used to push the cigarette strips into the shaft assembly. The conveying unit 40102 can be in the form of a conveyor belt or the like.

[0194] The vertical shaft assembly 402 includes a vertical shaft channel 40201, which is connected to the cache channel 40101. The vertical shaft channel is formed by two vertical baffles 40204. Drawing plates 40202 are arranged on both sides of the vertical shaft channel 40201. The drawing plates 40202 are connected to the drawing plate cylinders 40203 and can be extended or retracted to receive the cigarettes transported by the cache assembly 401 or to allow the cigarettes to fall into the vertical shaft channel 40201.

[0195] In order to meet the needs of the cache channel for conveying cigarette strips of different widths and accurately connect with the vertical shaft channel, a rotating shaft 40108 is set on the outer side of the front end of the side baffles 40107 on both sides of the cache channel 40101, and a linear moving mechanism 40106 is set on the outer side of the end of the cache side plate 40104; after determining the width of the cigarette strips according to the type of cigarette strips sorted by the system, it is determined whether the channel width meets the cigarette strip sorting conditions. If not, the linear moving mechanisms on both sides of the cache channel simultaneously drive the cache side plates to rotate around the rotating shaft, reducing the exit width of the cache channel so that it is accurately aligned with the vertical shaft channel without misalignment, thereby ensuring the smooth transition of the cigarette strips.

[0196] The linear motion mechanism may adopt a cylinder, an electric push rod, a mechanical clamping mechanism, etc., and there is no limitation here.

[0197] In order to effectively restrict the cigarette strips of different widths at the outlet of the vertical shaft channel, a rotating shaft 40205 is set on the outer side of the vertical baffle 40204 on both sides of the vertical shaft channel, and a linear drive mechanism 40206 is set on the outer side of the end of the vertical baffle 40204. After the width of the cigarette strips is determined according to the type of cigarette strips sorted by the system, the vertical shaft side plate rotates around the rotating shaft under the action of the linear drive mechanism, and the bottom width of the vertical shaft side plate can be adjusted, thereby achieving the purpose of adjusting the width of the smoke outlet.

[0198] The cigarette removing assembly 403 includes a cigarette removing support plate 40301, which is located below the vertical shaft passage 40201 and is used to hold the cigarettes; a removing block 40302 is correspondingly arranged on the cigarette removing support plate 40301, and the removing block 40302 is connected to the chain transmission mechanism 40303, and the removing block 40302 can be rotated to knock the cigarettes out of the cigarette removing assembly.

[0199] This horizontal sorting machine has flexible and adjustable channel widths, and can simultaneously meet the sorting needs of standard cigarettes, slim cigarettes, medium cigarettes, special-shaped cigarettes and other cigarettes of different widths. It can adjust and allocate channels of corresponding widths according to changes in orders.

[0200] The working principle of the horizontal sorting machine 4 is:

[0201] The conveying unit 40102 of the buffer assembly 401 drives the cigarette cartons to be transported and buffered in the buffer channel 40101. After reaching the position point, the straight push plate 40103 and the front push plate push the cigarette cartons to the shaft assembly 402, so as to realize the smooth replenishment of the cigarette cartons;

[0202] When the straight push plate 40103 pushes the cigarette carton, the drawer plate 40202 of the shaft assembly 402 extends, and after the straight push plate pushes the cigarette carton onto the drawer plate, the straight push plate returns and the drawer plate retracts, and the cigarette carton falls into the shaft passage 40201;

[0203] The cigarette strips in the shaft channel 40201 fall onto the cigarette puller plate 40301 and are restricted by the shaft side plates to prevent the cigarettes from scattering. The puller block rotates to knock the cigarette strips out of the cigarette puller assembly to the conveyor belt, and then the conveyor belt conveyor transports the cigarette strips to the cache mechanism 6.

[0204] Among them, the cache mechanism 6 can be in the form of a waterfall slide, including at least one level of cache slide, or in the form of a cache and a dispenser. The cache conveying device includes a spiral cache channel arranged in the vertical direction, and a dispenser is arranged at the end of the spiral cache channel. The outlet of the dispenser is used to receive cigarettes, and the outlet of the dispenser is provided with the cigarette conveyor line. The cigarette conveyor line is connected to the main conveyor line, so that the entire flexible sorting system is more tolerant to short-term failures of the sorting equipment. The waterfall slide can adopt the existing technology, which will not be described in detail here. The dispenser can also adopt the existing technology. When the horizontal sorter stops due to a fault, the main belt line can continue to run without stopping, which comprehensively reduces the downtime of the main line and significantly improves the overall efficiency of the entire sorting system.

[0205] Among them, the laser coding machine 8, the automatic packaging machine 9, and the automatic labeling machine 10 all adopt existing equipment, which will not be described in detail here.

[0206] In a further embodiment, Fig.32 As shown, the flexible sorting system is provided with an electronic label shelf 11, which is located on one side of the auxiliary conveyor line. The auxiliary conveyor line is connected to the main conveyor line 7. Special cigarettes pass through the electronic label shelf 11 and are manually sorted to the main conveyor line 7, and then go through coding, packaging, labeling and other links.

[0207] In a further solution, the flexible sorting system is provided with an adjustable cabinet sorting machine 12, which is located on one side of the secondary conveyor line, and the secondary conveyor line is connected to the main conveyor line 7. Small-sized standard cigarettes, slim cigarettes, short cigarettes, medium cigarettes, special-shaped cigarettes, etc. are sorted to the main conveyor line 7 through the adjustable cabinet sorting machine 12, and then go through coding, packaging, labeling, etc. The adjustable cabinet sorting machine 12 can use existing equipment, which will not be described in detail here.

[0208] Example 2

[0209] This embodiment provides a flexible sorting system for multi-standard cigarette cartons. Compared with the first embodiment, Fig.33 As shown, the transition buffer device adopts a buffer conveyor line, and the buffer conveyor line adopts a belt drive mechanism or a powered roller conveyor line. The buffer conveyor line is provided with a clamping mechanism to center the cigarette stack, and the clamping mechanism includes a fixed baffle 13 and a movable baffle 14. The movable baffle is connected to a movable driving mechanism to drive the movable baffle to move toward or away from the fixed baffle. The movable driving mechanism adopts a screw drive mechanism or a belt drive mechanism, etc., and technical personnel in this field can set it according to actual needs.

[0210] Compared with Example 1, the transition buffer device of this embodiment omits the lifting mechanism, and the buffer conveyor line is located at the same height as the smoke outlet side of the cigarette box opener and the smoke inlet side of the replenishment truck, so that the cigarette pieces can be directly transferred from the cigarette box opener to the replenishment truck.

[0211] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flexible sorting system for multi-type and regular cigarettes, characterized by: include: There is at least one outbound conveyor line; The cigarette box opener is located at the end of the outbound conveyor line and is used to open the cigarette box and push the cigarettes in the box to the transition cigarette buffer. The conveying unit of the cigarette box opener is provided with a centering mechanism on both sides; Transition buffer equipment, which is used to buffer cigarette pieces and transport them to the replenishment truck; The replenishment truck is used to receive the cigarettes transported by the elevator and transfer them to the horizontal sorter by carton; A horizontal sorting machine receives cigarettes from a replenishment truck and transports the cigarette cartons to the next workstation. It has a horizontal buffer channel with adjustable outlet width and a vertical shaft channel.

2. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 1, characterized in that: The transition buffer device is a buffer conveyor line, and a clamping type cigarette sorting component is arranged at the end of the buffer conveyor line.

3. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 1, characterized in that: The transition buffer device is a hoist, which lifts the cigarette pieces to the replenishment truck, including a lifting mechanism and a mold box. The mold box is provided with a fixed baffle and a movable baffle with adjustable distance, and a cigarette piece conveying channel is formed between the fixed baffle and the movable baffle.

4. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 1, characterized in that: The cigarette box opening machine comprises a center seam scoring mechanism, an upper cover opening mechanism, a lower cover opening mechanism, an upper and lower cover flipping mechanism, and a cigarette pushing mechanism which are sequentially arranged along the cigarette box conveying direction, and sequentially align the cigarette box, score the center seam, open the upper box cover, open the lower box cover, flip the upper and lower box covers, and push out the cigarettes.

5. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 4 is characterized in that: The center-slit mechanism includes a first conveying unit, and a centering unit and a center-slit unit are correspondingly arranged on both sides of the first conveying unit; the centering unit includes a movable centering base to center and clamp the side of the cigarette box with the box cover to form a centering mechanism; the center-slit unit includes a telescopic member, one end of the telescopic member is connected to the centering base, and the other end of the telescopic member is hinged to the parallelogram linkage mechanism.

6. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 5, characterized in that: The parallelogram linkage mechanism includes two parallel vertical links, one of which is hingedly connected to the telescopic member, and a transverse link is hingedly connected between the upper and lower ends of the two vertical links; a middle link is hingedly connected between the midpoints of the two vertical links, and a telescopic blade is fixedly arranged on the middle link.

7. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 6, characterized in that: The horizontal connecting rod at the top is fixed with a cigarette pressing plate, which is arranged horizontally; a cigarette moving plate is correspondingly arranged above the first conveying unit, and the cigarette moving plate can move along the conveying direction of the cigarette box.

8. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 2, characterized in that: The upper cover opening mechanism includes a second conveying unit, and a pressing unit is arranged above the second conveying unit to press down the cigarette box; upper cover opening units are arranged on both sides of the second conveying unit, and the upper cover opening unit includes a movable base, and the movable base is provided with a first suction cup to contact with the upper box cover of the cigarette box and suck up the gap, and the movable base is provided with a first cutter, and the first cutter enters the upper box cover of the cigarette box through the gap to cut the tape at the flange of the upper box cover.

9. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 8, characterized in that: The movable base is provided with a first cigarette sorting plate below the first suction cup, and the movable base and the first cigarette sorting plate constitute a centering mechanism. The first cigarette sorting plate is vertically arranged, and the first cigarette sorting plate can be contacted and clamped with the lower box cover of the cigarette box.

10. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 2, characterized in that: The lower cover opening mechanism comprises a third conveying unit, and lower cover opening units are arranged on both sides of the third conveying unit; The lower cover opening unit includes a sliding base, the sliding base is provided with a second suction cup to contact the lower cover of the cigarette box and suck up the gap, and the sliding base is provided with a second cutter, the second cutter enters the lower cover of the cigarette box through the gap to cut the tape at the flange of the lower cover.

11. The flexible sorting system for multi-standard cigarette cartons according to claim 10, characterized in that: A second cigarette sorting plate is arranged below the sliding base corresponding to the second suction cup, and the sliding base and the second cigarette sorting plate constitute a centering mechanism. The second cigarette sorting plate is arranged vertically, and the second cigarette sorting plate can contact and clamp with the upper box cover of the cigarette box.

12. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 2, characterized in that: The flip cover mechanism includes a fourth conveying unit, a pressure plate is arranged above the fourth conveying unit to press the cigarette box, and first flip cover units are arranged on both sides of the fourth conveying unit; the first flip cover unit includes a flip cover plate and a push plate arranged opposite to each other, the push plate pushes the cigarette box toward the flip cover plate so that the cigarette box and the flip cover plate contact, the flip cover plate and the push plate constitute a centering mechanism, and the flip cover plate can move horizontally and up and down to flip open the upper and lower covers of the cigarette box on the cigarette pushing side.

13. The flexible sorting system for multi-standard cigarette cartons as claimed in claim 2, characterized in that: The cigarette pushing mechanism includes a fifth conveying unit, a clamping unit is arranged above the fifth conveying unit, and a cigarette pushing unit is arranged on one side of the fifth conveying unit; the clamping unit includes two centering plates that move toward or away from each other to clamp the two sides of the cigarette box where no box cover is arranged to form a centering mechanism; the clamping unit is provided with a second flip cover unit, and the second flip cover unit includes a rotatable flip plate, and the flip plate is fixedly provided with a third suction cup to contact with the middle cover of the cigarette box and drive the middle cover of the cigarette box to flip open; the cigarette pushing unit includes a movable cigarette pushing plate to push the cigarettes in the cigarette box to the elevator.

14. The flexible sorting system for multi-standard cigarette cartons according to claim 1, characterized in that: The lifting machine includes a frame, the frame is provided with a lifting mechanism, the lifting mechanism is connected to the mold box to drive the mold box to move between the smoke inlet station and the smoke outlet station of the frame; the mold box includes a conveying assembly, a fixed baffle is fixed on one side of the conveying assembly, and a movable baffle is provided on the other side of the conveying assembly, and the movement direction of the movable baffle is perpendicular to the output movement direction of the conveying assembly to adjust the distance between the movable baffle and the fixed baffle.

15. The flexible sorting system for multi-standard cigarette cartons according to claim 14, characterized in that: One side of the frame smoke inlet station serves as the smoke inlet side, and a smoke sorting mechanism installed on the frame is provided on the opposite side of the smoke inlet side. The smoke sorting mechanism includes a push plate that can move horizontally back and forth. The push plate is vertically arranged, and the movement direction of the push plate is the same as the output movement direction of the conveying component.

16. The flexible sorting system for multi-standard cigarette cartons according to claim 1, characterized in that: The replenishment truck includes a traveling mechanism, which is provided with a support frame, a conveying mechanism is provided at the bottom of the support frame, one end of the conveying mechanism serves as a feeding end, and the other end is provided with a smoke baffle fixed to the support frame, one side of the smoke baffle is a smoke outlet, one side of the conveying mechanism is provided with a movable push plate, the movement direction of the movable push plate is perpendicular to the conveying direction of the conveying mechanism, and the other side of the conveying mechanism is provided with a smoke removing mechanism installed on the support frame.

17. The flexible sorting system for multi-standard cigarette cartons according to claim 16, characterized in that: Along the direction from the push plate to the cigarette removing mechanism, the surface of the smoke shielding plate in contact with the cigarettes is provided with a plurality of first protrusion structures, each of which corresponds to a row of cigarettes, and along the direction from the push plate to the cigarette removing mechanism, the thickness of the plurality of first protrusion structures decreases successively.

18. The flexible sorting system for multi-standard cigarette cartons according to claim 16, characterized in that: Along the direction from the smoke baffle to the feeding end of the conveying mechanism, the surface of the movable push plate for contacting with the cigarette strips is provided with at least one second protruding structure.

19. The flexible sorting system for multi-standard cigarette cartons according to claim 16, characterized in that: A fixed push plate fixed to the support frame is provided on the opposite side of the movable push plate, and a surface of the fixed push plate for contacting with the cigarettes is provided with at least one third protrusion structure cooperating with the second protrusion structure to achieve staggered layers of two adjacent rows of cigarettes.

20. The flexible sorting system for multi-standard cigarette cartons according to claim 16, characterized in that: The cigarette moving mechanism comprises a cigarette moving plate. From bottom to top, the surface of the cigarette moving plate for contacting the cigarette rods is inclined away from the smoke baffle so that the cigarette moving plate contacts the cigarette rods at the bottom layer first.

21. The flexible sorting system for multi-standard cigarette cartons according to claim 1, characterized in that: The horizontal sorting machine includes a cache assembly, a shaft assembly and a cigarette removing assembly. The cache assembly includes a cache channel, a conveying unit is arranged at the bottom of the cache channel, and a straight push plate is arranged at the end of the cache channel to push the cigarette strips to the shaft assembly; the shaft assembly includes a shaft channel docked with the cache channel, and drawers that can be extended or retracted are arranged on both sides of the shaft channel; the cigarette removing assembly includes a cigarette removing support plate located below the shaft channel, and a removing block is correspondingly arranged on the cigarette removing support plate, and the removing block can be rotated to knock the cigarette strips out of the cigarette removing assembly.

22. The flexible sorting system for multi-standard cigarette cartons according to claim 21, characterized in that: Cache side plates are arranged on both sides of the cache channel, a first rotating shaft is arranged on the outer side of the front end of the cache side plate, and a linear moving mechanism is arranged on the outer side of the rear end of the cache side plate. The linear moving mechanism can drive the cache side plate to rotate around the first rotating shaft to change the outlet width of the cache channel.

23. The flexible sorting system for multi-standard cigarette cartons according to claim 21, characterized in that: A shaft side plate is arranged on both sides of the shaft passage, a second rotating shaft is arranged outside the shaft side plate, and a linear driving mechanism is arranged outside the end of the shaft side plate, which can drive the shaft side plate to rotate around the second rotating shaft to change the bottom width of the shaft side plate.

24. The flexible sorting system for multi-standard cigarette cartons according to claim 1, characterized in that: It also includes a buffer conveying device; the buffer conveying device is arranged between the horizontal sorting machine and the main conveying line, and is used to buffer the cigarette cartons conveyed by the horizontal sorting machine and convey the cigarette cartons to the main conveying line.

25. The flexible sorting system for multi-standard cigarette cartons according to claim 24, characterized in that: The cache conveying device includes at least one level of cache slide.

26. The flexible sorting system for multi-standard cigarette cartons according to claim 24, characterized in that: The buffer conveying device comprises a spiral buffer channel arranged in a vertical direction, a dispenser is arranged at the end of the spiral buffer channel, an outlet of the dispenser is used to receive cigarette cartons, and the outlet of the dispenser is arranged with the cigarette carton conveying line.

Citation Information

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