High-wear-resistance antibacterial ceramic tile and preparation method thereof
By reasonably proportioning high-wear-resistant raw materials and antibacterial glaze, the problems of insufficient wear resistance and uneven antibacterial effect of existing wear-resistant and antibacterial tiles have been solved, and the balanced improvement of the hardness, antibacterial properties and other properties of the tiles have been achieved. , forming a strong, wear-resistant ceramic tiles with significant antibacterial function.
Patent Information
- Application Number
- CN202411193692.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Due to the unreasonable selection and proportion of raw materials, existing wear-resistant and antibacterial tiles have insufficient wear resistance, uneven distribution of antibacterial agents, and reduced antibacterial effects. In pursuit of wear resistance and antibacterial properties, other properties such as anti-slip and water absorption rate. , environmental protection is unbalanced, making it difficult to achieve good balance.
High-wear resistance raw materials such as kaolin, quartz sand, feldspar powder, waste crushed ceramic powder, wollastonite and alumina are prepared by combining nano zinc oxide, nano silver ion solution, aqueous acrylic emulsion and sodium silicate. The molding, drying, sintering and other processes form a strong, wear-resistant and antibacterial tile surface.
It improves the hardness, wear resistance and antibacterial properties of the tiles, while taking into account anti-slip, water absorption and environmental protection, ensuring the overall performance of the tiles, and enhancing the mechanical strength, fire resistance, acid and alkali resistance and aesthetics of the tiles.
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Figure CN119100746A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic tiles, and in particular to a highly wear-resistant and antibacterial ceramic tile and a preparation method thereof. Background Art
[0002] Wear-resistant and antibacterial tiles are tiles with excellent wear resistance and antibacterial properties. They are suitable for places that require high durability and good hygiene. This type of tile is designed through raw material formula and preparation process, and is made of wear-resistant materials. It can withstand the wear and tear in daily use. Adding ingredients with antibacterial properties to the glaze layer or raw materials of the tiles can inhibit the growth of bacteria and provide continuous antibacterial protection.
[0003] However, the existing wear-resistant and antibacterial ceramic tiles still have the problem of insufficient wear resistance due to unreasonable raw material selection and ratio, and the antibacterial effect is reduced due to improper application during the addition of antibacterial agents. At the same time, in order to pursue wear resistance and antibacterial properties, other important properties (such as anti-slip properties, water absorption rate, environmental protection, etc.) will also be unbalanced, and a good balance cannot be achieved. Therefore, the present invention provides a high wear-resistant and antibacterial ceramic tile and a preparation method thereof to solve the above problems. Summary of the invention
[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a highly wear-resistant and antibacterial tile and a preparation method thereof.
[0005] A highly wear-resistant and antibacterial ceramic tile, comprising the following raw materials in parts by weight: 35-45 parts of kaolin, 15-25 parts of quartz sand, 10-20 parts of feldspar powder, 8-12 parts of waste and broken ceramic powder, 3-7 parts of wollastonite, 2-4 parts of alumina and 5-8 parts of antibacterial glaze; The antibacterial glaze comprises, by weight, 1-3 parts of nano zinc oxide, 1-3 parts of nano silver ion solution, 4-6 parts of water-based acrylic emulsion and 2-4 parts of sodium silicate.
[0006] Preferably, the particle size of the waste ceramic powder is 50-300 μm.
[0007] Preferably, the concentration of the nano silver ion solution is 5-10 mg / L.
[0008] Preferably, the antibacterial glaze further comprises 0.5-1 part of nano titanium dioxide as a photocatalytic aid.
[0009] Kaolin has high hardness and toughness, which can improve the mechanical strength and compressive resistance of tiles, making them harder and more durable. Secondly, the stability and excellent chemical properties of kaolin can improve the wear resistance and chemical corrosion resistance of tiles. In addition, kaolin, as a filler and coagulant, can promote the crystal growth of tiles, making them more uniform and transparent, reducing the generation of bubbles and defects, and improving the quality and color of tiles. The high hardness of quartz sand can improve the hardness and wear resistance of tiles, making them more durable. At the same time, its low thermal expansion coefficient helps to improve the thermal stability of tiles. Feldspar powder contains rich alkali metal oxides, which can improve the fire resistance and acid and alkali resistance of tiles, making them less susceptible to corrosion. In the process of firing tiles, feldspar powder can be used as a flux to promote the melting and sintering of tiles. Using waste ceramic powder as part of the raw material can reduce production costs. Waste ceramic powder contains a certain amount of aluminum oxide and other oxides, which help to improve the hardness and wear resistance of tiles; Wollastonite has good mechanical properties and thermal stability, and can enhance the strength and hardness of tiles. Adding wollastonite to the raw materials can adjust the glossiness and hardness of tiles, making them more beautiful and durable. The high hardness of alumina is used to improve the hardness and wear resistance of tiles. At the same time, the addition of alumina can also improve the color and gloss of tiles. These raw materials work synergistically in the production of highly wear-resistant and antibacterial tiles, comprehensively improving the performance of the tiles. The respective advantages of kaolin, quartz sand, feldspar powder, wollastonite, alumina and other raw materials are superimposed and enhanced after mixing, jointly improving the mechanical strength, wear resistance, fire resistance, acid and alkali resistance, brightness, thermal stability and aesthetics of the tiles. Waste and broken ceramic powder can reduce the use of high-cost raw materials while ensuring the performance of the tiles, thereby reducing costs.
[0010] In antibacterial glazes, nano zinc oxide is used as the antibacterial ingredient, and nano silver ion solution is added to enhance the antibacterial effect, water-based acrylic emulsion is used to improve the adhesion of the glaze, and sodium silicate is used to enhance the glaze strength.
[0011] A method for preparing highly wear-resistant antibacterial ceramic tiles comprises the following steps: (1) Mixed ball milling: kaolin, quartz sand, feldspar powder, waste ceramic powder, wollastonite and alumina are mixed evenly in proportion, ground to 80-200 mesh by a ball mill, 5-20% of water is added to the total amount of raw materials, and stirred to form a plastic mud; (2) Body forming: The clay is pressed into a ceramic tile body by a mold at 20-50 MPa, and necessary finishing is performed; the formed body is placed in a drying room for natural drying or forced drying, and the residual moisture content is controlled to be 2-4%. The dried body is corrected to ensure a smooth surface without defects; (3) Glazing and drying: Mix nano zinc oxide, nano silver ion solution, water-based acrylic emulsion and sodium silicate in proportion, add 1.5-2 times the total mass of water, stir and disperse evenly to form an antibacterial glaze; apply the antibacterial glaze evenly on the surface of the tile body to form a glaze layer; place the glazed tiles in a drying room and dry them at 60-100°C for 1-5 hours to solidify the glaze layer; (4) High-temperature sintering: The dried ceramic tile body is placed in a high-temperature kiln for sintering. The sintering temperature is 1200-1250°C and the insulation time is 1-2 hours. During the sintering process, the glaze layer is tightly combined with the body to form a strong, wear-resistant and antibacterial ceramic tile surface. (5) Post-processing: After sintering, the tiles are cleaned and polished to obtain highly wear-resistant and antibacterial tiles.
[0012] Preferably, in the (1) mixing and ball milling, 0.1-0.5 parts by mass of a dispersant is added during the mixing and ball milling process.
[0013] Preferably, in the (2) green body forming, the forced drying adopts a hot air circulation drying method, and the drying temperature is controlled not to exceed 80°C.
[0014] Preferably, during the (3) glazing and drying, the antibacterial glaze is evenly sprayed on the surface of the tile body by using a glazing spraying technique.
[0015] Preferably, during the (4) high temperature sintering, a nitrogen protective atmosphere is introduced into the sintering process.
[0016] Preferably, the post-treatment (5) further comprises anti-fouling treatment of the ceramic tiles, that is, after polishing, the ceramic tiles are immersed in a solution containing an anti-fouling agent.
[0017] After the clay is formed into a body, it is dried and a certain degree of roughness and porosity is formed on the surface of the body, which is conducive to the penetration and adhesion of the glaze. After glazing, the glaze can better penetrate into the surface of the body and tightly combine with the body. The glaze layer solidifies synchronously with the body during the sintering process. The antibacterial components in the glaze layer can be evenly distributed in the glaze layer to form a solid glaze protective layer. This combination method is more solid than directly glazing on the smooth surface after sintering, and reduces the risk of glaze falling off.
[0018] The beneficial effects achieved by the present invention are as follows: 1. The present invention can improve the hardness and wear resistance of ceramic tiles by selecting highly wear-resistant and hard raw materials and by reasonably matching the raw materials. Antibacterial glaze is prepared using antibacterial components, acrylic emulsion and sodium silicate. During the preparation process, a green body is formed by pressing mud materials, and glazing is performed after drying so that the antibacterial glaze is evenly and firmly attached to the green body. After drying and curing, sintering is performed so that the glaze layer is closely combined with the green body to form a strong, wear-resistant and antibacterial ceramic tile surface, while taking into account other properties such as anti-slip properties, water absorption rate and environmental protection.
[0019] 2. The present invention selects highly wear-resistant raw materials such as kaolin and quartz sand as matrix materials to ensure the firmness and stability of the basic structure of the tile, introduces hard phase materials such as alumina as reinforcing agents to make the internal structure of the tile denser and harder, and utilizes the unique particle morphology and hardness characteristics of waste broken ceramic powder to further enhance the bonding force between particles, thereby further improving the hardness and wear resistance of the tile.
[0020] 3. The present invention utilizes acrylic emulsion as an additive for antibacterial glaze, which can improve the bonding strength between ceramic tiles and glaze layers, and at the same time utilizes the waterproofness and weather resistance of acrylic acid to effectively resist the erosion of ceramic tiles by the external environment.
[0021] 4. The present invention combines the use of sodium silicate to further enhance the chemical stability of the ceramic tile. As an inorganic adhesive and hardener, sodium silicate can form a dense protective film on the surface of the ceramic tile, effectively isolating the penetration of harmful substances such as moisture, acid and alkali, preventing the ceramic tile from being damaged by corrosion, and at the same time improving the stain resistance and easy cleaning of the ceramic tile. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The present invention is a schematic flow chart of a method for preparing highly wear-resistant and antibacterial ceramic tiles according to an embodiment of the present invention. DETAILED DESCRIPTION
[0023] The present invention is further described in detail below in conjunction with specific embodiments.
[0024] Example 1: A highly wear-resistant antibacterial ceramic tile, composed of the following raw materials in parts by mass: 40 parts of kaolin, 20 parts of quartz sand, 15 parts of feldspar powder, 10 parts of waste broken ceramic powder (particle size of 200 μm), 5 parts of wollastonite, 3 parts of alumina and 7 parts of antibacterial glaze; The antibacterial glaze includes, by mass, 2 parts of nano zinc oxide, 2 parts of nano silver ion solution (with a concentration of 8 mg / L), 5 parts of water-based acrylic emulsion, 3 parts of sodium silicate and 0.8 parts of photocatalytic additive (nano titanium dioxide).
[0025] A method for preparing highly wear-resistant and antibacterial ceramic tiles, such as Figure 1 As shown, the following steps are included: (1) Mixed ball milling: kaolin, quartz sand, feldspar powder, waste ceramic powder, wollastonite and alumina are mixed evenly in proportion, and ground to 200 meshes by a ball mill. During the mixed ball milling process, 0.3 parts by mass of dispersant (sodium silicate) is added, and 10% of water of the total amount of raw materials is added, and stirred to form a plastic mud; (2) Body forming: The clay is pressed into a ceramic tile body by a mold at 35 MPa, and necessary finishing is performed; the formed body is placed in a drying room for natural drying, and the residual moisture content is controlled to be 3%. The dried body is trimmed to ensure that the surface is flat and free of defects; (3) Glazing and drying: Mix nano zinc oxide, nano silver ion solution, water-based acrylic emulsion and sodium silicate in proportion, add 1.8 times the total mass of water, stir and disperse evenly to form an antibacterial glaze; use spray glaze technology to evenly spray the antibacterial glaze on the surface of the tile body to form a 0.3 mm glaze layer; place the glazed tiles in a drying room and dry them at 80°C for 3 hours to solidify the glaze layer; (4) High-temperature sintering: The dried ceramic tile body is placed in a high-temperature kiln for sintering. The sintering temperature is 1230°C and the holding time is 1.5 hours. A nitrogen protective atmosphere is introduced during the sintering process. During the sintering process, the glaze layer is tightly combined with the body to form a strong, wear-resistant and antibacterial ceramic tile surface. (5) Post-treatment: After sintering, the tiles are cleaned and polished, and anti-fouling treatment is performed on the tiles. That is, after polishing, the tiles are immersed in a solution containing an anti-fouling agent (silicone anti-fouling agent) and treated at 60°C for 20 minutes to obtain highly wear-resistant and antibacterial tiles.
[0026] Example 2: A highly wear-resistant antibacterial ceramic tile, composed of the following raw materials in parts by mass: 35 parts of kaolin, 25 parts of quartz sand, 12 parts of feldspar powder, 8 parts of waste broken ceramic powder (particle size of 300 μm), 7 parts of wollastonite, 4 parts of alumina and 8 parts of antibacterial glaze; The antibacterial glaze includes, by mass, 3 parts of nano zinc oxide, 3 parts of nano silver ion solution (with a concentration of 5 mg / L), 4 parts of water-based acrylic emulsion, 2 parts of sodium silicate and 1 part of photocatalytic additive (nano titanium dioxide).
[0027] A method for preparing highly wear-resistant and antibacterial ceramic tiles, such as Figure 1 As shown, the following steps are included: (1) Mixed ball milling: kaolin, quartz sand, feldspar powder, waste ceramic powder, wollastonite and alumina are mixed evenly in proportion, and ground to 150 mesh by a ball mill. During the mixed ball milling process, 0.5 parts by weight of dispersant (sodium silicate) is added, and 5% of water of the total amount of raw materials is added, and stirred to form a plastic mud; (2) Body forming: The clay is pressed into a ceramic tile body by a mold at 50 MPa, and necessary finishing is performed; the formed body is placed in a drying room for natural drying, and the residual moisture content is controlled to be 2%. The dried body is trimmed to ensure that the surface is flat and free of defects; (3) Glazing and drying: Mix nano zinc oxide, nano silver ion solution, water-based acrylic emulsion and sodium silicate in proportion, add water twice the total mass of the mixture, stir and disperse evenly to form an antibacterial glaze; use the spray glaze technology to evenly spray the antibacterial glaze on the surface of the tile body to form a 0.3 mm glaze layer; place the glazed tiles in a drying room and dry them at 60°C for 4 hours to solidify the glaze layer; (4) High-temperature sintering: The dried ceramic tile body is placed in a high-temperature kiln for sintering. The sintering temperature is 1200°C and the holding time is 2 hours. A nitrogen protective atmosphere is introduced during the sintering process. During the sintering process, the glaze layer is tightly combined with the body to form a strong, wear-resistant and antibacterial ceramic tile surface. (5) Post-treatment: After sintering, the tiles are cleaned and polished, and anti-fouling treatment is performed on the tiles. That is, after polishing, the tiles are immersed in a solution containing an anti-fouling agent (silicone anti-fouling agent) and treated at 60°C for 20 minutes to obtain highly wear-resistant and antibacterial tiles.
[0028] Example 3: A highly wear-resistant antibacterial tile, composed of the following raw materials in parts by mass: 45 parts of kaolin, 15 parts of quartz sand, 18 parts of feldspar powder, 12 parts of waste broken ceramic powder (particle size of 100 μm), 3 parts of wollastonite, 2 parts of alumina and 5 parts of antibacterial glaze; The antibacterial glaze includes, by mass, 1 part of nano zinc oxide, 1 part of nano silver ion solution (with a concentration of 10 mg / L), 6 parts of water-based acrylic emulsion, 4 parts of sodium silicate and 0.5 parts of photocatalytic additive (nano titanium dioxide).
[0029] A method for preparing highly wear-resistant and antibacterial ceramic tiles, such as Figure 1 As shown, the following steps are included: (1) Mixed ball milling: kaolin, quartz sand, feldspar powder, waste ceramic powder, wollastonite and alumina are mixed evenly in proportion, and ground to 100 mesh by a ball mill. During the mixed ball milling process, 0.1 parts by mass of dispersant (sodium silicate) is added, and 15% of water of the total amount of raw materials is added, and stirred to form a plastic mud; (2) Body forming: The clay is pressed into a ceramic tile body by a mold at 20 MPa, and necessary finishing is performed; the formed body is placed in a drying room for natural drying, and the residual moisture content is controlled to be 4%. The dried body is trimmed to ensure that the surface is flat and free of defects; (3) Glazing and drying: Mix nano zinc oxide, nano silver ion solution, water-based acrylic emulsion and sodium silicate in proportion, add 1.5 times the total mass of water, stir and disperse evenly to form an antibacterial glaze; use spray glaze technology to evenly spray the antibacterial glaze on the surface of the tile body to form a 0.3 mm glaze layer; place the glazed tiles in a drying room and dry them at 100°C for 1.5 hours to solidify the glaze layer; (4) High-temperature sintering: The dried ceramic tile body is placed in a high-temperature kiln for sintering. The sintering temperature is 1250°C and the holding time is 1 hour. A nitrogen protective atmosphere is introduced during the sintering process. During the sintering process, the glaze layer is tightly combined with the body to form a strong, wear-resistant and antibacterial ceramic tile surface. (5) Post-treatment: After sintering, the tiles are cleaned and polished, and anti-fouling treatment is performed on the tiles. That is, after polishing, the tiles are immersed in a solution containing an anti-fouling agent (silicone anti-fouling agent) and treated at 60°C for 20 minutes to obtain highly wear-resistant and antibacterial tiles.
[0030] Comparative Example 1: No kaolin was used, and the remaining preparation steps were the same as in Example 1.
[0031] Comparative Example 2: Quartz sand is not used, and the remaining preparation steps are the same as those in Example 1.
[0032] Comparative Example 3: Feldspar powder is not used, and the remaining preparation steps are the same as those in Example 1.
[0033] Comparative Example 4: No waste ceramic powder was used, and the remaining preparation steps were the same as in Example 1.
[0034] Comparative Example 5: Wollastonite was not used, and the remaining preparation steps were the same as those in Example 1.
[0035] Comparative Example 6: No alumina was used, and the remaining preparation steps were the same as in Example 1.
[0036] Comparative Example 7: The antibacterial glaze does not contain acrylic emulsion, and the remaining preparation steps are the same as those in Example 1.
[0037] Comparative Example 8: The antibacterial glaze does not contain sodium silicate, and the remaining preparation steps are the same as those in Example 1.
[0038] Performance test: strength, wear resistance and antibacterial effect tests were performed on each embodiment and comparative example; 1. Strength test: The high wear-resistant antibacterial ceramic tiles obtained in Examples 1 to 3 and Comparative Examples 1 to 8 were selected respectively, with a size of 30×30 cm, and the strength of the high wear-resistant antibacterial ceramic tiles was tested according to GB / T 4100-2006 "Ceramic Tiles". The test results are shown in Table 1; 2. Wear resistance test: The high wear-resistant antibacterial ceramic tiles obtained in Examples 1 to 3 and Comparative Examples 1 to 8 were selected respectively, with a size of 30×30 cm, and the wear resistance of the ceramic tiles was tested on an MMS-1G high-speed pin-disc friction and wear testing machine according to GB / T1768-2006 "Determination of Wear Resistance of Paints and Varnishes - Rotating Rubber Grinding Wheel Method". After rotating 500 revolutions, the wear amount (g) was recorded. The test results are shown in Table 1; 3. Antibacterial effect test: According to GB15979-2002 standard, a bactericidal experiment was carried out on Escherichia coli. The high wear-resistant antibacterial tiles prepared in Examples 1 to 3 and Comparative Examples 1 to 8 were cleaned with sterile deionized water and then dried. Then 100 mL of sterile deionized water was added to the tiles, and then 1 mL of 1×10 3 CFU / g of Escherichia coli, after being placed at room temperature for 4 hours, the content of Escherichia coli in deionized water in Examples 1 to 3 and Comparative Examples 1 to 8 was determined, and then the antibacterial rate was determined. The test results are shown in Table 1; Table 1 Test results of strength, wear resistance and antibacterial effect of examples and comparative examples Test items Strength (MPa) Wear amount (g) Antibacterial rate (%) Example 1 42.1 0.10 98.4 Example 2 41.7 0.12 96.9 Example 3 41.3 0.11 97.3 Comparative Example 1 38.2 0.21 86.5 Comparative Example 2 35.6 0.25 85.2 Comparative Example 3 36.3 0.24 86.3 Comparative Example 4 39.0 0.15 87.5 Comparative Example 5 37.1 0.23 86.1 Comparative Example 6 35.6 0.25 85.7 Comparative Example 7 40.2 0.15 80.6 Comparative Example 8 38.5 0.22 80.3 It can be seen from Table 1 that the high wear-resistant antibacterial ceramic tile and its preparation method used in the embodiment of the present invention, the obtained high wear-resistant antibacterial ceramic tile has excellent strength, wear resistance and antibacterial effect, which is mainly due to the reasonable ratio of various components in the raw materials and the fine process control in the preparation process; kaolin, quartz sand, feldspar powder, etc. as the main aggregates not only provide the basic strength of the ceramic tile, but also enhance the wear resistance of the ceramic tile through chemical reaction and physical combination with each other; the reuse of waste and broken ceramic powder not only reduces the waste of resources, but also further improves the performance of the ceramic tile through its unique particle morphology and properties; the introduction of antibacterial glaze gives the ceramic tile a significant antibacterial function, effectively inhibiting the growth of microorganisms; In contrast, the comparative examples showed varying degrees of decline in strength, wear and antibacterial rate of the tiles due to the removal of certain key ingredients or changes in the glaze formula. This fully demonstrates the importance of various raw material selection and formula design to the performance of tiles. At the same time, it also verifies that the formula and preparation method adopted in the embodiment have high feasibility and application value.
[0039] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A highly wear-resistant and antibacterial tile, characterized in that: The invention is composed of the following raw materials in parts by weight: 35-45 parts of kaolin, 15-25 parts of quartz sand, 10-20 parts of feldspar powder, 8-12 parts of waste and broken ceramic powder, 3-7 parts of wollastonite, 2-4 parts of alumina and 5-8 parts of antibacterial glaze; The antibacterial glaze comprises, by weight, 1-3 parts of nano zinc oxide, 1-3 parts of nano silver ion solution, 4-6 parts of water-based acrylic emulsion and 2-4 parts of sodium silicate.
2. A highly wear-resistant antibacterial tile according to claim 1, characterized in that: The particle size of the waste ceramic powder is 50-300 μm.
3. The highly wear-resistant antibacterial ceramic tile according to claim 1, characterized in that: The concentration of the nano silver ion solution is 5-10 mg / L.
4. The highly wear-resistant antibacterial ceramic tile according to claim 1, characterized in that: The antibacterial glaze also includes 0.5-1 part of nano titanium dioxide as a photocatalytic aid.
5. A method for preparing highly wear-resistant and antibacterial ceramic tiles, characterized in that: The following steps are involved: (1) Mixed ball milling: kaolin, quartz sand, feldspar powder, waste ceramic powder, wollastonite and alumina are mixed evenly in proportion, ground to 80-200 mesh by a ball mill, 5-20% of water is added to the total amount of raw materials, and stirred to form a plastic mud; (2) Body forming: The clay is pressed into a ceramic tile body by a mold at 20-50 MPa, and necessary finishing is performed; the formed body is placed in a drying room for natural drying or forced drying, and the residual moisture content is controlled to be 2-4%. The dried body is corrected to ensure a smooth surface without defects; (3) Glazing and drying: Mix nano zinc oxide, nano silver ion solution, water-based acrylic emulsion and sodium silicate in proportion, add 1.5-2 times the total mass of water, stir and disperse evenly to form an antibacterial glaze; apply the antibacterial glaze evenly on the surface of the tile body to form a glaze layer; place the glazed tiles in a drying room and dry them at 60-100°C for 1-5 hours to solidify the glaze layer; (4) High temperature sintering: The dried ceramic tile body is placed in a high temperature kiln for sintering. The sintering temperature is 1200-1250°C and the insulation time is 1-2 hours. During the sintering process, the glaze layer is tightly combined with the body to form a strong, wear-resistant and antibacterial ceramic tile surface. (5) Post-processing: After sintering, the tiles are cleaned and polished to obtain highly wear-resistant and antibacterial tiles.
6. The method for preparing a highly wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: In the mixing ball milling (1), 0.1-0.5 parts by weight of a dispersant is added during the mixing ball milling process.
7. The method for preparing a highly wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: In the (2) green body forming, the forced drying adopts a hot air circulation drying method, and the drying temperature is controlled not to exceed 80°C.
8. The method for preparing a highly wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: During the (3) glazing and drying, the antibacterial glaze is evenly sprayed on the surface of the tile body by using the glazing spraying technology.
9. The method for preparing a highly wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: During the (4) high temperature sintering, a nitrogen protective atmosphere is introduced into the sintering process.
10. The method for preparing a highly wear-resistant and antibacterial ceramic tile according to claim 5, characterized in that: The post-treatment (5) also includes anti-fouling treatment of the tiles, that is, after polishing, the tiles are immersed in a solution containing an anti-fouling agent.
Citation Information
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