Disc pelletizer for rotary hearth furnace for treating metallurgical solid waste

By designing a ball barrel clamping structure that is easy to disassemble in the disc ball machine and a water spraying system driven by servo motor, the problems of difficulty in installing the ball barrel and uneven water spraying are solved, and the efficiency and coverage of the equipment are improved. Effect.

CN119101794APending Publication Date: 2024-12-10BAOWU HUANKE MAANSHAN RESOURCE UTILIZATION CO LTD
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Patent Information

Application Number
CN202410978134.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The internal ball cylinder of the existing disc ball machine is not convenient for disassembly and installation. The water spray pipe is unevenly added and requires manual pulling and heating, resulting in high labor costs.

Method used

A structure including a base, a support disc, a rotating disc, a toothed ring, a guide column, a spring and a clamping plate is designed. The guide column is driven to push the clamping plate to clamp the ball cylinder through the rotation of the toothed ring, which is convenient for installation and disassembly; , the sliding sleeve and wave groove drive the push column and rocker arm through the servo motor to achieve reciprocating swing of the nozzle, expanding and uniform water spraying range.

Benefits of technology

It realizes convenient installation and disassembly of ball-making cylinders, improves the uniformity and coverage of water spraying, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a disc pelletizer for a rotary hearth furnace for treating metallurgical solid waste, and relates to the technical field, the disc pelletizer comprises a base, a supporting disc is movably connected to the base, a rotating disc is rotatably connected to the interior of the supporting disc, a first gear ring is rotatably connected to the rotating disc, and a plurality of arc-shaped grooves are formed in the first gear ring in an array mode; an inner ring is fixedly installed in the first gear ring, and a plurality of guide columns are arranged on the inner ring in an array mode. The pelletizing cylinder is placed in the inner ring, the arc-shaped grooves are matched with the guide columns, when the first gear ring rotates, the arc-shaped grooves can push the multiple guide columns to move synchronously, and then the holding plates are driven to clamp the pelletizing cylinder; on the contrary, the holding plate is driven to reset under the action of the spring II, so that the pelletizing cylinder is loosened; through the arrangement of the structure, mounting and dismounting are convenient, and replacement is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of disc pelletizing machines, and in particular to a disc pelletizing machine used in a rotary hearth furnace for treating metallurgical solid waste. Background Art

[0002] The disc ball making machine is a device for making raw balls in the pellet production process. Its structure consists of a rotating spindle structure. The disc of the ball making machine is supported on the main shaft. The main shaft is hinged to the supporting shaft of the equipment base at the two front fulcrums. The end of the spindle box is connected to the base through an inclination adjuster. Its working principle is that the peripheral disc on the machine body is inclined at an angle of 30-55 degrees to the horizontal, which can be adjusted arbitrarily within the specified range. The motor drives the disc to rotate through a gear reducer and a pair of bevel gears. The disc is equipped with a water spray pipe and a scraper plate. After the powder is added into the disc and moistened by water, it rolls continuously to form particles-small balls-large balls. When the small balls continue to roll larger toward the middle of the disc, they roll to the edge of the disc and are discharged.

[0003] However, the existing disc pelletizing machine has a pelletizing barrel which is not easy to disassemble and install, and the existing water spray pipe can only be heated locally or by manual pulling, which has poor uniformity and high labor cost. Summary of the invention

[0004] The purpose of the present invention is to provide a disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste, so as to solve the following technical problems: the existing disc pelletizing machine has a pelletizing cylinder inside which is not easy to disassemble and install, and the existing water spray pipe can only be locally filled with water or heated by manual pulling, and its uniformity is poor and the labor cost is high.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A disc pelletizing machine for a rotary furnace for treating metallurgical solid waste, comprising a base, a support disc movably connected to the base, a rotating disc rotatably connected inside the support disc, a gear ring 1 rotatably connected to the rotating disc, and a plurality of arc grooves arranged in an array on the gear ring 1;

[0007] An inner ring is fixedly installed inside the gear ring one, a plurality of guide posts are arranged in an array on the inner ring, and the guide posts pass through the inner ring, a spring two is sleeved on the guide posts, one end of the spring two is connected to an arc groove, and a clamping plate is fixedly installed on the other end of the arc groove, and a ball-making cylinder is placed in the inner ring.

[0008] As a further solution of the present invention: one side of the rotating disk is rotatably connected with a driving gear, and the driving gear is meshingly connected with a gear ring.

[0009] As a further solution of the present invention: a fixed disk is fixedly installed on the bottom of the support disk, a rotating motor is fixedly installed on one side of the bottom of the fixed disk, and an output shaft of the rotating motor passes through the support disk and is meshedly connected with two gear rings arranged at the bottom of the rotating disk through gears.

[0010] As a further solution of the present invention: a telescopic support frame is arranged on the fixed plate, a slide rail is fixedly installed on the telescopic support frame, a servo motor 2 is fixedly installed on one side of the slide rail, a screw rod is fixedly installed on the output shaft of the servo motor 2, a sliding sleeve is sleeved on the screw rod, the bottom of the sliding sleeve is connected to a central plate through cross-arranged connecting plates, the internal rotation of the central plate is connected to a driving shaft, a nozzle is fixedly installed on the driving shaft, and the nozzle is connected to the water tank through a hose.

[0011] As a further solution of the present invention: one side of the sliding sleeve is connected to the guide sleeve through a connecting rod, a push column is provided in the guide sleeve, a spring 1 is sleeved on the push column, a seesaw is movably connected to the bottom of the push column, a rocker arm is movably connected to the end of the seesaw, and the rocker arm is connected to the driving shaft;

[0012] A guide rod is arranged inside the guide sleeve, and a wave groove is formed at the bottom of the guide rod, and the wave groove is adapted to the push column.

[0013] As a further solution of the present invention: a servo motor is fixedly installed on the top of the base, a screw rod is installed on the output shaft of the servo motor, a threaded sleeve is threadedly connected to the screw rod, an inclined support rod is movably connected to the threaded sleeve, and the end of the support rod is connected to the fixed disk.

[0014] As a further solution of the present invention: a scraper mechanism is arranged inside the pelletizing cylinder.

[0015] Beneficial effects of the present invention:

[0016] The present invention places the ball-making cylinder in the inner ring and cooperates with the guide column through the arc groove. When the gear ring rotates, the arc groove will push multiple guide columns to move synchronously, thereby driving the holding plate to clamp the ball-making cylinder; conversely, under the action of spring 2, the holding plate will be driven to reset, thereby loosening the ball-making cylinder; through the setting of this structure, it is easy to install and disassemble, and it is convenient to replace it.

[0017] The present invention continuously squeezes the push column through the arrangement of the wave groove and the push column, and under the action of the spring, continuously drives the seesaw to rise and fall, and then drives the drive shaft to reciprocate through the rocker arm, and the drive shaft drives the nozzle to swing back and forth, thereby spraying water in the pelletizing cylinder; the arrangement of this structure can swing at the same time during the reciprocating motion of the nozzle, so that the spraying range is wider, more uniform, and the effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a front structural schematic diagram of the rotating disk of the present invention;

[0021] Figure 3 It is a schematic diagram of the bottom structure of the rotating disk of the present invention;

[0022] Figure 4 is a front view structural schematic diagram of the sliding sleeve of the present invention;

[0023] Figure 5 It is a schematic diagram of the internal structure of the guide rod of the present invention.

[0024] In the figure: 1. base; 11. servo motor 1; 12. screw rod 1; 13. support rod; 14. fixed plate; 15. rotating motor; 16. support plate; 2. ball making cylinder; 3. scraper mechanism; 4. telescopic support frame; 41. slide rail; 42. servo motor 2; 43. guide rod; 44. sliding sleeve; 45. center plate; 46. push column; 47. spring 1; 48. seesaw; 49. rocker arm; 410. drive shaft; 411. nozzle; 412. wave groove; 5. rotating plate; 51. gear ring 1; 52. arc groove; 53. drive gear; 54. guide column; 55. spring 2; 56. clamping plate; 57. inner ring; 58. gear ring 2. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example 1

[0027] See also Figure 1-2 As shown, the present invention is a disc pelletizing machine for a rotary furnace for treating metallurgical solid waste, comprising a base 1, a support disc 16 is movably connected to the base 1, a rotating disc 5 is rotatably connected inside the support disc 16, a gear ring 51 is rotatably connected to the rotating disc 5, and a plurality of arc grooves 52 are arranged in an array on the gear ring 51;

[0028] An inner ring 57 is fixedly installed inside the gear ring 1 51, and a plurality of guide posts 54 are arranged in an array on the inner ring 57, and the guide posts 54 pass through the inner ring 57, and a spring 2 55 is sleeved on the guide posts 54, and one end of the spring 2 55 is connected to the arc groove 52, and a clamping plate 56 is fixedly installed on the other end of the arc groove 52, and a pelletizing cylinder 2 is placed in the inner ring 57.

[0029] Specifically, the pelletizing cylinder 2 is placed in the inner ring 57, and then the gear ring 51 is driven to rotate, and the arc groove 52 cooperates with the guide column 54. When the gear ring 51 rotates, the arc groove 52 will push the multiple guide columns 54 to move synchronously, compress the spring 2 55, and then drive the holding plate 56 to clamp the pelletizing cylinder 2; when the pelletizing cylinder 2 needs to be replaced, the gear ring 51 is driven to rotate in the reverse direction, and the holding plate 56 is driven to reset under the action of the spring 2 55, thereby loosening the pelletizing cylinder 2; through the setting of this structure, it is easy to install and disassemble, and it is convenient to replace it.

[0030] One side of the rotating disk 5 is rotatably connected to a driving gear 53, and the driving gear 53 is meshedly connected with the gear ring 1 51, and the driving gear 53 can be manually driven to rotate.

[0031] In this embodiment, see Figure 3 As shown, a fixed plate 14 is fixedly installed at the bottom of the support plate 16, and a rotating motor 15 is fixedly installed at one side of the bottom of the fixed plate 14. The output shaft of the rotating motor 15 penetrates the support plate 16 and is meshed with the gear ring 2 58 provided at the bottom of the rotating plate 5 through a gear. The rotating motor 15 is started to drive the gear to rotate, and the gear drives the gear ring 2 58 to rotate, thereby driving the rotating plate 5 to rotate.

[0032] In this embodiment, a servo motor 11 is fixedly installed on the top of the base 1, a screw rod 12 is installed on the output shaft of the servo motor 11, a threaded sleeve is threadedly connected to the screw rod 12, and a support rod 13 arranged obliquely is movably connected to the threaded sleeve, and the end of the support rod 13 is connected to the fixed disk 14. The servo motor 11 is started to drive the screw rod 12 to rotate, and the screw rod 12 drives the support rod 13 to move through the threaded sleeve, thereby pushing the fixed disk 14 to flip, and the drive is driven by the screw rod 12, and its stability is better.

[0033] A scraper mechanism 3 is provided inside the pelletizing cylinder 2. The scraper mechanism 3 is existing and its two sides are mounted on a fixed plate 14 through telescopic rods in order to adjust its height and avoid interference when the pelletizing cylinder 2 is replaced.

[0034] Example 2

[0035] Based on Example 1, please refer to Figure 4-5As shown, a telescopic support frame 4 is provided on the fixed plate 14. The setting of the telescopic support frame 4 is to facilitate the adjustment of its height. On the one hand, it is the height of spraying and drying, and on the other hand, it is to avoid interference when disassembling and assembling the pelletizing cylinder 2. A slide rail 41 is fixedly installed on the telescopic support frame 4, and a servo motor 42 is fixedly installed on one side of the slide rail 41. A screw is fixedly installed on the output shaft of the servo motor 42, and a sliding sleeve 44 is sleeved on the screw. The bottom of the sliding sleeve 44 is connected to a middle plate 45 through a cross-arranged connecting plate, and the internal rotation of the middle plate 45 is connected to a driving shaft 410. A nozzle 411 is fixedly installed on the driving shaft 410, and the nozzle 411 is connected to the water tank through a hose. The setting of the hose is to facilitate its pulling.

[0036] One side of the sliding sleeve 44 is connected to the guide sleeve through a connecting rod, a push column 46 is provided in the guide sleeve, a spring 47 is sleeved on the push column 46, a seesaw 48 is movably connected to the bottom of the push column 46, the seesaw 48 passes through the connecting plate to ensure its rotation stability, and a rocker arm 49 is movably connected to the end of the seesaw 48, which is movably connected to the rocker arm 49, which is connected to the drive shaft 410;

[0037] A guide rod 43 is disposed inside the guide sleeve. A wave groove 412 is formed at the bottom of the guide rod 43 . The wave groove 412 is adapted to fit the push column 46 .

[0038] Start the servo motor 2 42 to drive the screw to rotate, and then drive the sliding sleeve 44 to move. The sliding sleeve 44 will drive the guide sleeve to move during its movement. During the movement of the guide sleeve on the guide rod 43, the wave groove 412 and the pushing column 46 will continuously squeeze the pushing column 46, and under the action of the spring 1 47, the seesaw 48 will be continuously driven to rise and fall, and then the driving shaft 410 will be driven to reciprocate through the rocker arm 49, and the driving shaft 410 will drive the nozzle 411 to swing back and forth, so as to spray water in the pelletizing barrel 2. The setting of this structure can make the nozzle 411 swing at the same time during its reciprocating motion, so that the spraying range is wider, more uniform, and the effect is better.

[0039] The working principle of the present invention is as follows: the pelletizing cylinder 2 is placed in the inner ring 57, and then the gear ring 1 51 is driven to rotate, and the arc groove 52 cooperates with the guide column 54. When the gear ring 1 51 rotates, the arc groove 52 will push the multiple guide columns 54 to move synchronously, compress the spring 2 55, and then drive the holding plate 56 to clamp the pelletizing cylinder 2; when the pelletizing cylinder 2 needs to be replaced, the gear ring 1 51 is driven to rotate in the reverse direction, and the holding plate 56 is driven to reset under the action of the spring 2 55, thereby loosening the pelletizing cylinder 2; the arrangement of this structure is convenient for installation and disassembly, and it is convenient to replace it;

[0040] Then start the servo motor 11 to drive the screw rod 12 to rotate, and the screw rod 12 drives the support rod 13 to move through the threaded sleeve, thereby pushing the fixed plate 14 to flip, and the screw rod 12 drives it, so that its stability is better;

[0041] The material is added into the pelletizing barrel 2, and the rotating motor 15 is started to drive the gear to rotate, and the gear drives the gear ring 2 58 to rotate, thereby driving the rotating disk 5 to rotate. During the pelletizing process, the servo motor 2 42 is started to drive the screw to rotate, thereby driving the sliding sleeve 44 to move. The sliding sleeve 44 will drive the guide sleeve to move during its movement. During the movement of the guide sleeve on the guide rod 43, the push column 46 will be continuously squeezed by the setting of the wave groove 412 and the push column 46, and the seesaw 48 will be continuously driven to rise and fall under the action of the spring 1 47, thereby driving the drive shaft 410 to rotate back and forth through the rocker arm 49, and the drive shaft 410 drives the nozzle 411 to swing back and forth, thereby spraying water into the pelletizing barrel 2.

[0042] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste, characterized in that: The invention comprises a base (1), wherein a support disk (16) is movably connected to the base (1), a rotating disk (5) is rotatably connected to the inside of the support disk (16), a gear ring (51) is rotatably connected to the rotating disk (5), and a plurality of arc grooves (52) are arranged in an array on the gear ring (51); An inner ring (57) is fixedly installed inside the gear ring (51), and a plurality of guide posts (54) are arranged in an array on the inner ring (57), and the guide posts (54) pass through the inner ring (57), and a spring (55) is sleeved on the guide posts (54), one end of the spring (55) is connected to the arc groove (52), and a clamping plate (56) is fixedly installed on the other end of the arc groove (52), and a ball-making cylinder (2) is placed in the inner ring (57).

2. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 1, characterized in that: One side of the rotating disk (5) is rotatably connected to a driving gear (53), and the driving gear (53) is meshingly connected to a gear ring (51).

3. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 1, characterized in that: A fixed disk (14) is fixedly mounted on the bottom of the support disk (16), a rotating motor (15) is fixedly mounted on one side of the bottom of the fixed disk (14), and an output shaft of the rotating motor (15) passes through the support disk (16) and is meshedly connected with a second gear ring (58) provided at the bottom of the rotating disk (5) through a gear.

4. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 3, characterized in that: A telescopic support frame (4) is arranged on the fixed plate (14), a slide rail (41) is fixedly mounted on the telescopic support frame (4), a servo motor (42) is fixedly mounted on one side of the slide rail (41), a screw rod is fixedly mounted on the output shaft of the servo motor (42), a sliding sleeve (44) is sleeved on the screw rod, the bottom of the sliding sleeve (44) is connected to a central plate (45) through a cross-arranged connecting plate, the interior of the central plate (45) is rotatably connected to a driving shaft (410), a nozzle (411) is fixedly mounted on the driving shaft (410), and the nozzle (411) is connected to a water tank through a hose.

5. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 4, characterized in that: One side of the sliding sleeve (44) is connected to the guide sleeve via a connecting rod, a pushing column (46) is provided in the guide sleeve, a spring (47) is sleeved on the pushing column (46), a seesaw (48) arranged obliquely is movably connected to the bottom of the pushing column (46), a rocker arm (49) arranged obliquely is movably connected to the end of the seesaw (48), and the rocker arm (49) is connected to the driving shaft (410); A guide rod (43) is arranged inside the guide sleeve, and a wave groove (412) is provided at the bottom of the guide rod (43), and the wave groove (412) is adapted to the push column (46).

6. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 1, characterized in that: A servo motor (11) is fixedly mounted on the top of the base (1); a screw rod (12) is mounted on the output shaft of the servo motor (11); a threaded sleeve is threadedly connected to the screw rod (12); a support rod (13) is movably connected to the threaded sleeve and is arranged obliquely; the end of the support rod (13) is connected to a fixed plate (14).

7. The disc pelletizing machine for a rotary hearth furnace for treating metallurgical solid waste according to claim 1, characterized in that: A scraper mechanism (3) is arranged inside the pelletizing cylinder (2).