High-performance phosphor bronze belt production system
By using multi-stage pickling components and splash-proof platform in the copper tape pickling system, the incomplete pickling problem caused by the concentration of a single pickling solution is solved, the copper tape pickling effect and output accuracy are improved, and the acid is achieved The recycling of the washing liquid avoids liquid mixing.
Patent Information
- Application Number
- CN202411244276.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-10
AI Technical Summary
The existing copper belt pickling tank can only accommodate one concentration of pickling liquid, resulting in incomplete pickling of the copper belt, affecting the output quality.
A high-performance phosphor bronze belt production system was designed, using multi-stage pickling components, including an external protective tank and an internal pickling tank. The inner pickling tank was divided into multiple grading chambers, and each grading chamber was filled with different concentrations of pickling. and set up partitions with filtering effect and splash-proof platform to ensure that the copper tape does not mix when moving in different concentrations of liquid.
The copper tape pickling effect is improved, the output accuracy is enhanced, and the pickling liquid is recycled and utilized through the filter plate, avoiding liquid mixing and improving resource utilization.
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Figure CN119101907A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper strip production, and in particular to a high-performance phosphor bronze strip production system. Background Art
[0002] During the production process of high-performance phosphor bronze strips, pickling is required. The existing copper strip pickling tank is relatively common, such as a new type of copper strip pickling tank with patent number 201721148796.0. For details, please refer to Figure 1 ,like Figure 1 As shown, the pickling tank includes a double-layer pickling tank, which is divided into an upper pickling tank 1 and a lower pickling tank 2. A connecting column 3 is arranged between the upper pickling tank 1 and the lower pickling tank 2. A pressing roller 4 is arranged in the upper pickling tank 1. A clamping plate 5 is arranged in the lower pickling tank 2. The clamping plate 5 is located in the middle of the lower pickling tank 2. A gap is arranged in the middle of the clamping plate 5. A guide roller 8 is arranged in the middle of the upper pickling tank 1 and the lower pickling tank 2. The pressing roller 4 is a cylindrical structure, in the middle of which a guide shaft 9 is arranged, the guide shaft 9 is connected to both sides of the upper pickling tank 1, the guide roller 8 is penetrated by a roller 10, the roller 10 is mounted on the connecting column 3, the roller 10 rolls to drive the guide roller 8 to rotate, and the guide roller 8 rotates to drive the copper strip to move. In the above pickling equipment, only one concentration of pickling solution can be accommodated. In the pickling process of the copper strip, a single concentration may cause incomplete pickling of the copper strip, affecting the output quality of the copper strip.
[0003] Therefore, it is necessary to provide a multi-stage pickling high-performance phosphor bronze strip production system. Summary of the invention
[0004] The present invention provides a high-performance phosphor bronze strip production system to solve the above technical problems.
[0005] In order to achieve the above-mentioned purpose, an embodiment of the present invention provides a high-performance phosphor bronze strip production system, including: a pickling component, the pickling component including an outer protective tank and an inner pickling tank installed in the outer protective tank, a plurality of partitions are arranged inside the inner pickling tank, a baffle is arranged inside the partition, the baffle extends to the outside of the partition, the partition divides the inner pickling tank into a plurality of grading chambers, each of the grading chambers is filled with pickling liquid, and the concentration of the pickling liquid increases from one side of the inner pickling tank to the other side.
[0006] Furthermore, a heat preservation cavity is formed between the inner wall of the outer protection tank and the outer wall of the inner pickling tank, and a heat preservation structure is arranged in the heat preservation cavity.
[0007] Furthermore, each of the partitions includes two filter plates, and the baffle is arranged between the two filter plates.
[0008] Furthermore, the baffle includes a pull-out plate, which is arranged between the two filter plates, the thickness of the pull-out plate is equal to the distance between the two filter plates, and the width of the pull-out plate is consistent with the length of the filter plates.
[0009] Furthermore, grooves are provided on both sides of the bottom surface of the pull-out plate, and brushes are provided in the grooves, and the brushes are suitable for cleaning the filter plate.
[0010] Furthermore, a splash guard is installed on the top of the pull-out plate.
[0011] Furthermore, the top of the splash-proof platform is two arc-shaped convex surfaces, and the arc-shaped convex surfaces extend above the two grading chambers respectively.
[0012] Furthermore, the side edge of the arc-shaped convex surface facing the grading cavity is a guide edge, and the guide edge is suitable for abutting against the bottom surface of the copper belt.
[0013] Furthermore, the bottom of the splash guard is formed of two arc-shaped concave surfaces corresponding to the arc-shaped convex surfaces.
[0014] Furthermore, a drain port is provided on the bottom surface of one end of the internal pickling tank.
[0015] Compared with the prior art, the beneficial effects of the present invention are: By setting up multiple grading chambers, the grading chambers can be filled with pickling solutions of different concentrations to improve the pickling effect of the copper strip and enhance the output accuracy of the copper strip; By setting up a partition with a filtering effect, the pickling liquid can be recycled after being discharged, thereby enhancing resource utilization without adding additional steps; By setting up a splash-proof table, the pickling solutions from different concentrations can be prevented from mixing when the copper strip passes through the grading chambers with different concentrations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is a structural schematic diagram of a pickling tank in the prior art; Figure 2 A three-dimensional diagram of a preferred embodiment of a high-performance phosphor bronze strip production system of the present invention; Figure 3 A cross-sectional view of a preferred embodiment of a high-performance phosphor bronze strip production system of the present invention; Figure 4 It is a three-dimensional cross-sectional view of the best embodiment of the baffle of the present invention.
[0018] Among them, 100, outer protection tank; 200, inner pickling tank; 300, partition; 400, grading chamber; 500, baffle; 501, pull-out plate; 502, groove; 503, brush; 504, splashproof table; 505, arc-shaped convex surface; 506, arc-shaped concave surface; 507, guide edge. DETAILED DESCRIPTION
[0019] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0020] See also Figure 2 , Figure 2 This is a stereogram of the optimal embodiment of a high-performance phosphor bronze strip production system of the present invention. Figure 2 As shown, at least one embodiment provides a high-performance phosphor bronze strip production system, including: a pickling component, the copper strip production system also includes a horizontal continuous casting component, a roller hearth furnace homogenization annealing component, a roughing mill blanking rolling component, a roller hearth furnace coarse strip annealing component, a double-sided face cutting component, a roughing mill rough rolling component, a trimming component, an air cushion furnace intermediate annealing component, a medium rolling mill intermediate rolling component, an air cushion furnace intermediate secondary annealing component, a finishing mill semi-finished material rolling component, an air cushion furnace semi-finished material annealing component, a semi-finished material pickling and polishing component, a finishing mill finishing rolling component, a degreasing and leveling component, an air cushion furnace low-temperature annealing component, a degreasing and rust-proofing component, a finished product stripping component and a bundling component. Specifically, the pickling component includes an outer protective tank 100 and an inner pickling tank 200 installed in the outer protective tank 100, and a drain port is provided on the bottom surface of one end of the inner pickling tank 200. A heat preservation cavity is formed between the inner wall of the outer protection tank 100 and the outer wall of the inner pickling tank 200, and a heat preservation structure is arranged in the heat preservation cavity.
[0021] Please continue reading Figure 2 Combined with Figure 3 , Figure 3 FIG. 2 is a cross-sectional view of a preferred embodiment of a high-performance phosphor bronze strip production system of the present invention. Figures 2 to 3 As shown, in order to improve the pickling accuracy of the copper strip, a pickling component with a multi-stage pickling effect is designed. Specifically, a plurality of partitions 300 are arranged inside the inner pickling tank 200, and a baffle 500 is arranged inside the partition 300. The baffle 500 extends to the outside of the partition 300. The partition 300 divides the inner pickling tank 200 into a plurality of grading chambers 400. Each grading chamber 400 is filled with pickling liquid, and the concentration of the pickling liquid increases successively from one side of the inner pickling tank 200 to the other side. Specifically, a unwinding device is arranged on one side of the pickling component, and a winding device is arranged on the other side. The copper strip extends from the unwinding device and first enters a pickling solution with a lower concentration, and then passes through pickling solutions with increasing concentrations in turn, and is finally collected into a disc by the winding device.
[0022] Please continue reading Figure 2 Combined with Figure 4 , Figure 4 2 is a three-dimensional cross-sectional view of the best embodiment of the baffle of the present invention. Figure 2 and Figure 4 As shown, in order to allow the pickling solution to be used directly after the concentration is increased or decreased, the partition 300 is designed to be a plate with a filtering effect. Specifically, each partition 300 includes two filter plates, and the baffle 500 is arranged between the two filter plates. The baffle 500 includes a pull-out plate 501, and the pull-out plate 501 is arranged between the two filter plates. The thickness of the pull-out plate 501 is equal to the distance between the two filter plates, and the width of the pull-out plate 501 is consistent with the length of the filter plate. Grooves 502 are provided on both sides of the bottom surface of the pull-out plate 501, and a brush 503 is provided in the groove 502. The brush 503 is suitable for cleaning the filter plate.
[0023] Please continue reading Figure 4 .like Figure 4 As shown, in order to avoid mixing of two pickling solutions of different concentrations during the movement of the copper strip, a splash guard 504 is installed on the top of the pull-out plate 501. The splash guard 504 not only has a heightening effect, but its convex surface can scrape off the liquid against the copper strip, and its concave surface can block the splashed liquid. Specifically, the top of the splash guard 504 is two arcuate convex surfaces 505, and the arcuate convex surfaces 505 extend above the two classification chambers 400 respectively. The side of the arcuate convex surface 505 facing the classification chamber 400 is a guide edge 507, and the guide edge 507 is suitable for abutting against the bottom surface of the copper strip. The bottom of the splash guard 504 is two arcuate concave surfaces 506 corresponding to the arcuate convex surface 505.
[0024] In summary, by setting up multiple grading chambers 400, the grading chambers 400 are filled with pickling solutions of different concentrations, thereby improving the pickling effect of the copper strip and enhancing the output accuracy of the copper strip; by setting up a partition 300 with a filtering effect, the pickling solution can be recycled after being discharged, thereby enhancing resource utilization without adding additional steps; by setting up a splash guard 504, when the copper strip shuttles through the grading chambers 400 with different concentrations, the mixing of pickling solutions from different concentrations can be avoided.
[0025] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A high-performance phosphor bronze strip production system, characterized in that: include: A pickling component, the pickling component comprising an outer protection tank (100) and an inner pickling tank (200) installed in the outer protection tank (100), a plurality of partitions (300) are arranged inside the inner pickling tank (200), a baffle (500) is arranged inside the partition (300), the baffle (500) extends to the outside of the partition (300), the partition (300) divides the inner pickling tank (200) into a plurality of grading chambers (400), each of the grading chambers (400) is filled with pickling liquid, and the concentration of the pickling liquid increases from one side of the inner pickling tank (200) to the other side.
2. A high performance phosphor bronze strip production system as claimed in claim 1, characterized in that: A heat preservation cavity is formed between the inner wall of the outer protection tank (100) and the outer wall of the inner pickling tank (200), and a heat preservation structure is arranged in the heat preservation cavity.
3. A high performance phosphor bronze strip production system as claimed in claim 1, characterized in that: Each of the partitions (300) comprises two filter plates, and the baffle (500) is arranged between the two filter plates.
4. A high performance phosphor bronze strip production system as claimed in claim 3, characterized in that: The baffle (500) comprises a pull-out plate (501), wherein the pull-out plate (501) is arranged between the two filter plates, the thickness of the pull-out plate (501) is equal to the distance between the two filter plates, and the width of the pull-out plate (501) is consistent with the length of the filter plates.
5. A high performance phosphor bronze strip production system as claimed in claim 4, characterized in that: Grooves (502) are provided on both sides of the bottom surface of the pull-out plate (501), and brushes (503) are arranged in the grooves (502). The brushes (503) are suitable for cleaning the filter plate.
6. A high performance phosphor bronze strip production system as claimed in claim 4, characterized in that: A splash guard (504) is installed on the top of the pull-out plate (501).
7. A high performance phosphor bronze strip production system as claimed in claim 6, characterized in that: The top of the splash-proof platform (504) is formed of two arc-shaped convex surfaces (505), and the arc-shaped convex surfaces (505) extend above the two classification chambers (400) respectively.
8. A high performance phosphor bronze strip production system as claimed in claim 7, characterized in that: The side edge of the arc-shaped convex surface (505) facing the classification chamber (400) is a guide edge (507), and the guide edge (507) is suitable for abutting against the bottom surface of the copper belt.
9. A high performance phosphor bronze strip production system as claimed in claim 8, characterized in that: The bottom of the splash-proof platform (504) is formed of two arc-shaped concave surfaces (506) corresponding to the arc-shaped convex surface (505).
10. A high performance phosphor bronze strip production system as claimed in claim 1, characterized in that: A liquid discharge port is provided on the bottom surface of one end of the internal pickling tank (200).
