Computer network cable processing and testing device
By designing a computer network cable processing and testing device for automatic docking detection and tension detection, the problems of low network cable testing efficiency and difficulty in automatic classification in the existing technology are solved, and efficient network cable detection and automated classification and collection are achieved.
Patent Information
- Application Number
- CN202411380024.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing computer network cable processing and testing devices are inefficient and cannot automatically detect the tension at the connection between the network cable and the crystal head. They need to manually classify defective products, which can easily lead to misclassification.
A computer network cable processing and testing device including placement module, conveying module and detection module is designed. Automatic docking detection is achieved through electric push rods and lifting frames, combined with tension detection components and laser detection, and automatically conducts network cable connectivity and tension detection, and Automatic classification and collection of good and bad products is achieved through the conveying module and the placement module.
It improves the network cable testing efficiency, avoids the problem of contact with poor defective products that are not tested, reduces the errors in manual classification, saves the number of tasks of staff, and improves the detection effect and equipment automation level.
Smart Images

Figure CN119104949A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of network cable testing, in particular to a computer network cable processing and testing device. Background Art
[0002] A network cable tester is a device used to detect the connectivity and performance of network cables.
[0003] The existing computer network cable processing and testing devices have the following defects: 1. When manually inserting the network cable into the network cable tester for testing, the network cable that has been tested on the previous test needs to be removed from the mesh before the next network cable can be checked, and the network cable testing efficiency is low; 2. It is impossible to perform tension testing on the connection between the network cable and the crystal head, and defective products with poor contact between some network cable ports and the crystal head cannot be detected; 3. When defective products appear, they need to be manually classified. If workers classify for a long time, they are very likely to be distracted and make classification errors, resulting in some defective products flowing into normal products.
[0004] Based on this, a computer network cable processing and testing device is now provided, which can eliminate the disadvantages of the existing devices. Summary of the invention
[0005] The object of the present invention is to provide a computer network cable processing and testing device to solve the shortcomings of the current products in the background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A computer network cable processing and testing device, comprising a placement module, a conveying module, and a detection module, wherein the detection module comprises a second bottom plate, a line detection component, and a tension detection component, wherein four support legs are arranged on the lower surface of the second bottom plate, a mounting frame is fixedly connected to the upper surface of the second bottom plate, the line detection component comprises a second electric push rod and a lifting frame, a second electric push rod is arranged on the upper surface of the mounting frame, an output end of the second electric push rod is fixedly connected to the lifting frame, a side wall of the lifting frame is fixedly connected to a tester, the tester is electrically connected to a controller, two guide posts are fixedly connected to the lower surface of the lifting frame, the guide posts are slidably connected to the second bottom plate, and the second electric push rod is electrically connected to the controller;
[0008] The tension detection component is arranged on the upper surface of the second bottom plate and is used for performing tension detection on the computer network cable;
[0009] The conveying module is arranged around the detection module and is used to convey untested network cables and tested network cables.
[0010] The placement module is arranged on the periphery of the detection module and is used for positioning the network cable.
[0011] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0012] In an optional scheme: the tension detection component includes a first rack and a second rack, the lifting frame side wall is fixedly connected with two symmetrical first racks, the second bottom plate is provided with two holes, the first rack passes through the holes, the lower surface of the second bottom plate is fixedly connected with two symmetrical guide sleeves, the first rack and the guide sleeve are slidably connected, the upper surface of the second bottom plate is slidably connected with a skateboard, the lower surface of the skateboard is fixedly connected with a guide block, the second bottom plate is provided with a guide block hole, the guide block is slidably connected to the guide block hole, the side wall of the skateboard is fixedly connected with two symmetrical second racks, the upper surface of the second bottom plate is fixedly connected with two symmetrical third rotating shaft mounting seats, the third rotating shaft mounting seat is connected with a third rotating shaft through a bearing, the third rotating shaft is fixedly connected to the first gear and the second gear, and the first gear is meshed with the first rack The second gear is meshed with the second rack, and the upper surface of the skateboard is connected to a vibration box through a plurality of lifting and contraction rods, and a plurality of damping springs are fixedly connected between the vibration box and the skateboard, and a vibration motor is arranged on the upper surface of the vibration box, and the side wall of the vibration box is provided with two symmetrical tension block grooves, and the inner side wall of the tension block groove is slidably connected with a tension block, and a spring is fixedly connected between the tension block and the inner side wall of the tension block groove, and the tension block is provided with an inclined surface, and the side wall of the vibration box is fixedly connected with two symmetrical fixed blocks, and the side wall of the fixed block is fixedly connected with a buffer rubber pad, and the side wall of the second bottom plate is fixedly connected with a screw box, and the top of the screw box is open, and the inner side wall of the screw box is slidably connected with two symmetrical inclined blocks, and the screw box is connected with a second bidirectional screw through a bearing, and the second bidirectional screw is threadedly connected to the two inclined blocks, and the vibration motor is electrically connected to the controller.
[0013] In an optional solution: the placement module includes a first base plate and a turntable, the first base plate is connected to the second rotating shaft through a bearing, a first motor is arranged below the first base plate, an output end of the first motor is connected to the second rotating shaft, a turntable is fixedly connected to the top of the second rotating shaft, the upper surface of the first base plate is fixedly connected to a support plate through a bracket, the second rotating shaft penetrates the support plate, the turntable is slidably connected to the upper surface of the support plate, eight unloading holes opposite to each other are provided on the turntable, sixteen slider grooves opposite to each other are provided on the upper surface of the turntable, a slider is slidably connected to the inner side wall of the slider groove, and two opposite side walls of the slider are respectively fixedly connected to left clamps Holding block and right clamping block, a limiting hole similar to the shape of a mesh cable is opened between the left clamping block and the right clamping block, eight two-way screw mounting seats opposite to each other are fixedly connected to the upper surface of the turntable, the two-way screw mounting seats are connected to the first two-way screw through a bearing, two adjacent first two-way screws are fixedly connected, four circumferentially distributed second motors are arranged on the upper surface of the turntable, the output end of the second motor is fixedly connected to the first two-way screw, four circumferentially distributed first electric push rods are connected to the upper surface of the turntable through a bracket, the output end of the first electric push rod is fixedly connected to an extrusion plate, and the first motor, the first electric push rod and the second motor are all electrically connected to the controller.
[0014] The top of the first rotating shaft is fixedly connected to the driving disk through a pin shaft, and the connecting rod is connected to a rotating block through a pin shaft, and the rotating block is connected to a non-self-locking screw through a bearing. The upper surface of the cleaning plate is fixedly connected to a threaded block, and the threaded block is provided with a threaded hole, and the non-self-locking screw is threadedly connected to the threaded block, and one end of the non-self-locking screw away from the rotating block is fixedly connected to a cleaning rod, and a brush is provided on the peripheral side of the cleaning rod, and the upper surface of the cleaning plate is fixedly connected to a guide frame, and the cleaning rod is connected to a guide rod frame through a bearing, and the guide rod frame is provided with a guide rod, and the guide rod is slidably connected to the guide frame.
[0015] In an optional solution: the conveying module includes a conveyor, a partition plate is arranged above the conveyor, and the conveyor is located below the discharge hole.
[0016] In an optional scheme: the upper surface of the turntable is provided with a first base plate and a first laser receiver evenly distributed in a circle, the tester is provided with a first laser emitter and a visual detector, the first laser emitter is opposite to the first laser receiver, the lower surface of the turntable is provided with four second laser receivers evenly distributed in a circle, the side wall of the conveyor is provided with a second laser emitter, the second laser emitter is opposite to the second laser receiver, the first laser emitter, the second laser emitter, the visual detector, the first laser receiver and the second laser receiver are all electrically connected to the controller, and a defective product box is placed on the upper surface of the first base plate.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. The present invention places modules so that the staff only needs to continuously load the materials, thereby reducing the workload of the staff, saving the time of unloading and then loading the materials, and improving the efficiency of network cable testing.
[0019] 2. The present invention can test the endurance of the connection between the network cable and the crystal head through the detection module while testing the connectivity of the network cable, so as to avoid the failure to detect defective products with poor contact and improve the detection effect of the network cable.
[0020] 3. The present invention realizes automatic classification and collection of good and bad network cables by the device through the cooperation of the placement module and the conveying module, thereby reducing the workload of the staff and avoiding screening errors caused by fatigue of the staff due to long-term work. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention.
[0022] Figure 2 This is a first viewing angle diagram of the present invention.
[0023] Figure 3 This is a first viewing angle diagram of the placement module of the present invention.
[0024] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.
[0025] Figure 5 For the present invention Figure 3 Enlarged view of point B in the middle.
[0026] Figure 6 It is a schematic diagram of the clamping block structure of the present invention.
[0027] Figure 7 This is a second viewing angle diagram of the placement module of the present invention.
[0028] Figure 8 For the present invention Figure 7 Enlarged view of center C.
[0029] Fig. 9 This is a first viewing angle diagram of the detection module of the present invention.
[0030] Fig.10 This is a second viewing angle diagram of the detection module of the present invention.
[0031] Fig.11 This is a third viewing angle diagram of the detection module of the present invention.
[0032] Fig.12 It is a schematic diagram of the structure of the tester of the present invention.
[0033] Fig.13 It is a schematic diagram of the structure of the tension detection component of the present invention.
[0034] Fig.14 It is a schematic diagram of the internal structure of the screw box of the present invention.
[0035] Fig.15 It is a schematic diagram of the structure of the conveying module of the present invention.
[0036] Figure numerals: 1 placement module, 2 conveying module, 3 detection module, 4 first base plate, 5 first motor, 6 first rotating shaft, 7 synchronous belt drive, 8 cleaning plate, 10 defective box, 11 second rotating shaft, 12 support plate, 13 turntable, 14 first electric push rod, 15 extrusion plate, 16 second motor, 17 first bidirectional screw, 18 first laser receiver, 19 left clamping block, 20 right clamping block, 21 bidirectional screw mounting seat, 22 slider, 23 driving plate, 24 connecting rod, 25 rotating block, 26 non-self-locking screw, 27 threaded block, 28 guide rod, 29 guide frame, 30 cleaning rod, 31 second base plate, 32 mounting frame, 33 second electric Push rod, 34 lifting frame, 35 tester, 36 guide column, 37 second bidirectional screw, 38 screw box, 39 oblique block, 40 first rack, 41 second rack, 42 slide plate, 43 third rotating shaft, 44 first gear, 45 second gear, 46 guide sleeve, 47 guide block, 48 vibration motor, 49 second laser receiver, 50 first laser transmitter, 51 second laser transmitter, 52 visual detector, 53 vibration box, 54 lifting and retracting rod, 55 tension block, 56 fixed block, 57 buffer rubber pad, 58 tension block slot, 59 fixed assembly, 60 cleaning assembly, 61 tension detection assembly, 62 line detection assembly, 63 partition plate, 64 unloading hole. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0038] In one embodiment, Figure 1-Figure 15 As shown, a computer network cable processing and testing device includes a placement module 1, a conveying module 2, and a detection module 3. The detection module 3 includes a second bottom plate 31, a line detection component 62, and a tension detection component 61. Four support legs are arranged on the lower surface of the second bottom plate 31. A mounting frame 32 is fixedly connected to the upper surface of the second bottom plate 31. The line detection component 62 includes a second electric push rod 33 and a lifting frame 34. The upper surface of the mounting frame 32 is provided with a second electric push rod 33. The output end of the second electric push rod 33 is fixedly connected to the lifting frame 34. A tester 35 is fixedly connected to the side wall of the lifting frame 34. The tester 35 is electrically connected to the controller. Two guide columns 36 are fixedly connected to the lower surface of the lifting frame 34. The guide columns 36 are slidably connected to the second bottom plate 31. The second electric push rod 33 is electrically connected to the controller.
[0039] The tension detection component 61 is disposed on the upper surface of the second bottom plate 31 and is used to perform tension detection on the computer network cable;
[0040] The conveying module 2 is arranged on the side of the detection module 3 and is used to convey untested network cables and tested network cables;
[0041] The placement module 1 is arranged on the side of the detection module 3 and is used for positioning the network cable.
[0042] When the network cable to be tested is transported to the bottom of the tester 35, the controller starts the second electric push rod 33, the second electric push rod 33 drives the lifting frame 34 to descend, the lifting frame 34 descends and drives the tester 35 to descend, the tester 35 descends and docks with the crystal head of the network cable to be tested, and after the docking is completed, the tester 35 automatically detects the connectivity of the network cable.
[0043] In one embodiment, Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14As shown, the tension detection component 61 includes a first rack 40 and a second rack 41, the side wall of the lifting frame 34 is fixedly connected with two symmetrical first racks 40, the second bottom plate 31 is provided with two holes, the first rack 40 passes through the holes, the lower surface of the second bottom plate 31 is fixedly connected with two symmetrical guide sleeves 46, the first rack 40 and the guide sleeve 46 are penetrated and slidably connected, the upper surface of the second bottom plate 31 is slidably connected with a slide plate 42, the lower surface of the slide plate 42 is fixedly connected with a guide block 47, the second bottom plate 31 is provided with a guide block hole, the guide block 47 is slidably connected with the guide block hole, the side wall of the slide plate 42 is fixedly connected with two symmetrical second racks 41, the upper surface of the second bottom plate 31 is fixedly connected with two symmetrical third rotating shaft mounting seats, the third rotating shaft mounting seat is connected with a third rotating shaft 43 through a bearing, the third rotating shaft 43 is fixedly connected with a first gear 44 and a second gear 45, the first gear 44 is meshed with the first rack 40, and the second gear 45 is meshed with the first rack 40. 5 is meshed with the second rack 41, the upper surface of the slide plate 42 is connected to a vibration box 53 through a plurality of lifting and contracting rods 54, a plurality of damping springs are fixedly connected between the vibration box 53 and the slide plate 42, a vibration motor 48 is arranged on the upper surface of the vibration box 53, two symmetrical tension block grooves 58 are provided on the side wall of the vibration box 53, a tension block 55 is slidably connected to the inner wall of the tension block groove 58, a spring is fixedly connected between the tension block 55 and the inner wall of the tension block groove 58, the tension block 55 is provided with an inclined surface, two symmetrical fixed blocks 56 are fixedly connected to the side wall of the vibration box 53, a buffer rubber pad 57 is fixedly connected to the side wall of the fixed block 56, a screw box 38 is fixedly connected to the side wall of the second bottom plate 31, the top of the screw box 38 is open, two symmetrical inclined blocks 39 are slidably connected to the inner wall of the screw box 38, the screw box 38 is connected to the second bidirectional screw 37 through a bearing, the second bidirectional screw 37 is threadedly connected to the two inclined blocks 39, and the vibration motor 48 is electrically connected to the controller.
[0044] While the second electric push rod 33 drives the lifting frame 34 and the tester 35 to descend, the lifting frame 34 drives the first rack 40 to descend, the first rack 40 drives the first gear 44 to rotate, the first gear 44 drives the third rotating shaft 43 and the second gear 45 to rotate, the second gear 45 drives the second rack 41 to move, the second rack 41 drives the slide plate 42 to move, the slide plate 42 drives the vibration box 53 to move forward, the vibration box 53 moves forward and drives the tension block 55 to move forward, the inclined surface of the tension block 55 cooperates with the inclined block 39 to open to both sides, the tension block 55 opens and moves toward the fixed block 56, the tension block 55 cooperates with the fixed block 56 to automatically clamp the network cable, the controller controls the vibration motor 48 to start, and drives the vibration box 53 to vibrate up and down. Because the tension block 55 and the fixed block 56 cooperate to clamp the network cable, the vibration box 53 vibrates up and down to pull the network cable, so as to realize the endurance detection of the connection between the network cable and the crystal head, avoid the defective products with poor contact from being detected, and improve the detection effect of the network cable;
[0045] The vibration box 53 can be vibrated up and down by controlling the speed of the vibration motor 48 to control the strength of pulling the network cable, thereby preventing the network cable from exceeding the limit value and being damaged;
[0046] The second bidirectional screw 37 can be rotated to adjust the distance between the two inclined blocks 39 to adjust the lateral movement distance of the tension block 55, which is convenient for the staff to debug the machine and control the clamping distance between the tension block 55 and the fixed block 56.
[0047] In one embodiment, Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 As shown, the placement module 1 includes a first base plate 4 and a turntable 13, the first base plate 4 is connected to the second rotating shaft 11 through a bearing, a first motor 5 is arranged below the first base plate 4, the output end of the first motor 5 is connected to the second rotating shaft 11, the top of the second rotating shaft 11 is fixedly connected to the turntable 13, the upper surface of the first base plate 4 is fixedly connected to the support plate 12 through a bracket, the second rotating shaft 11 passes through the support plate 12, the turntable 13 is slidably connected to the upper surface of the support plate 12, the turntable 13 is provided with eight unloading holes 64 opposite to each other, and sixteen slider grooves opposite to each other are provided on the upper surface of the turntable 13, the inner side wall of the slider groove is slidably connected to the slider 22, and the side walls of the two opposite sliders 22 are respectively fixedly connected to the left clamping block 19 and the right clamping block The holding block 20 is provided with a limiting hole similar to the shape of a mesh cable between the left clamping block 19 and the right clamping block 20. Eight two-way screw mounting seats 21 opposite to each other are fixedly connected to the upper surface of the turntable 13. The two-way screw mounting seats 21 are connected to the first two-way screw 17 through a bearing. Two adjacent first two-way screws 17 are fixedly connected. Four circumferentially distributed second motors 16 are arranged on the upper surface of the turntable 13. The output end of the second motor 16 is fixedly connected to the first two-way screw 17. Four circumferentially distributed first electric push rods 14 are connected to the upper surface of the turntable 13 through a bracket. The output end of the first electric push rod 14 is fixedly connected to the extrusion plate 15. The first motor 5, the first electric push rod 14 and the second motor 16 are all electrically connected to the controller.
[0048] The staff stands beside the placement module 1 and starts the conveying module 2. The conveyor drives the network cable to be tested to the staff's work place. The staff places the two ends of the network cable in the limit holes between the left clamping block 19 and the right clamping block 20 respectively. At this time, the controller controls the first motor 5 to rotate intermittently. The first motor 5 rotates intermittently through the second rotating shaft 11 to drive the turntable 13 to rotate intermittently. The rotation of the turntable 13 drives the network cable just placed to rotate away, and the staff continues to load the next network cable;
[0049] The line detection component 62 can block the network cable to be detected and continue to be transported forward;
[0050] The staff only needs to continuously load the materials, saving the time of unloading and then loading the materials, and improving the efficiency of network cable testing.
[0051] In one embodiment, Figure 3 and Figure 5 As shown, the upper surface of the first bottom plate 4 is fixedly connected to a cleaning plate 8 through a bracket, and a cleaning assembly 60 is arranged on the upper surface of the cleaning plate 8. The cleaning assembly 60 includes a driving disk 23 and a connecting rod 24. The cleaning plate 8 is connected to the first rotating shaft 6 through a bearing. The first rotating shaft 6 and the second rotating shaft 11 are connected through a synchronous belt driving member 7. The top of the first rotating shaft 6 is fixedly connected to the driving disk 23. The upper surface of the driving disk 23 is connected to the connecting rod 24 through a pin shaft. The connecting rod 24 is connected to a rotating block 25 through a pin shaft. The rotating block 25 is connected to the first rotating shaft 6 through a synchronous belt driving member 7. A non-self-locking screw 26 is connected through a bearing, a threaded block 27 is fixedly connected to the upper surface of the cleaning plate 8, the threaded block 27 is provided with a threaded hole, the non-self-locking screw 26 is threadedly connected to the threaded block 27, a cleaning rod 30 is fixedly connected to one end of the non-self-locking screw 26 away from the rotating block 25, a brush is arranged on the periphery of the cleaning rod 30, a guide frame 29 is fixedly connected to the upper surface of the cleaning plate 8, the cleaning rod 30 is connected to the guide rod frame through a bearing, the guide rod frame is provided with a guide rod 28, and the guide rod 28 is slidably connected to the guide frame 29.
[0052] While the second rotating shaft 11 rotates, the first rotating shaft 6 is driven to rotate through the synchronous belt driving part 7, the first rotating shaft 6 drives the driving disk 23 to rotate, the driving disk 23 drives the connecting rod 24 to rotate, the connecting rod 24 drives the rotating block 25 to reciprocate, the rotating block 25 drives the non-self-locking screw 26 to reciprocate, and the non-self-locking screw 26 rotates in cooperation with the threaded block 27 during the reciprocating movement. The threaded block 27 drives the cleaning rod 30 to rotate, and the brush on the cleaning rod 30 rotates while reciprocating horizontally to clean the network cable crystal head passing through the brush to avoid dirt at the crystal head joint to affect the test results.
[0053] In one embodiment, Figure 1 and Fig.15 As shown, the conveying module 2 includes a conveyor, a partition plate 63 is arranged above the conveyor, and the conveyor is located below the discharge hole 64.
[0054] The partition plate 63 can block the network cable to be inspected from continuing to be transported forward.
[0055] In one embodiment, Figure 4 , Figure 8 , Fig.12 , Fig.15As shown, the upper surface of the turntable 13 is provided with four first laser receivers 18 of the first base plate evenly distributed in a circle, the tester 35 is provided with a first laser emitter 50 and a visual detector 52, the first laser emitter 50 is opposite to the first laser receiver 18, the lower surface of the turntable 13 is provided with four second laser receivers 49 evenly distributed in a circle, a second laser emitter 51 is provided on the side wall of the conveyor, the second laser emitter 51 is opposite to the second laser receiver 49, the first laser emitter 50, the second laser emitter 51, the visual detector 52, the first laser receiver 18, and the second laser receiver 49 are all electrically connected to the controller, and a defective product box 10 is placed on the upper surface of the first base plate 4.
[0056] After the detection is completed, the controller starts the first electric push rod 14, the first electric push rod 14 drives the extrusion plate 15 to move forward, the extrusion plate 15 presses and unlocks the buckle of the network cable crystal head, the second electric push rod 33 drives the lifting frame 34 and the tester 35 to rise and reset, and the vibration box 53 moves horizontally and resets;
[0057] If the network cable detected by the tester 35 is a defective product, the tester 35 sends a signal to the first laser emitter 50. At this time, the first laser emitter 50 emits a laser. After receiving the laser, the first laser receiver 18 transmits the signal to the controller. The controller controls the second motor 16 to rotate forward and reversely for one circle. The second motor 16 drives the first bidirectional screw 17 to rotate. The rotation of the first bidirectional screw 17 drives the left clamping block 19 and the right clamping block 20 to move away from each other. At this time, the network cable falls into the defective product box 10 through the discharge hole 64, completing the automatic collection of defective products.
[0058] If the network cable detected by the tester 35 is good, the turntable 13 rotates to drive the network cable to leave the bottom of the tester 35 and be located directly above the conveying module 2. At this time, the laser emitted by the second laser emitter 51 is received by the second laser receiver 49. At this time, the second laser receiver 49 receives the signal and transmits it to the controller, which controls the second motor 16 to rotate forward and reverse once, so that the good network cable falls on the conveyor belt and is transported to the next processing station, thereby realizing automatic classification and collection of good and defective network cables, reducing the workload of staff and avoiding screening errors caused by fatigue of staff at long-term work.
[0059] The above embodiment discloses a computer network cable processing and testing device, and its specific working principle and process are as follows:
[0060] S1: The staff stands beside the placement module 1 and starts the conveying module 2. The conveyor drives the network cable to be tested to the staff's work place. The staff places the two ends of the network cable in the limit holes between the left clamping block 19 and the right clamping block 20 respectively. At this time, the controller controls the first motor 5 to rotate intermittently. The first motor 5 rotates intermittently through the second rotating shaft 11 to drive the turntable 13 to rotate intermittently. The rotation of the turntable 13 drives the network cable just placed to rotate away, and the staff continues to load the next network cable;
[0061] The partition plate 63 can block the network cable to be tested from continuing to be transported forward;
[0062] The staff only needs to continuously load the materials, saving the time of unloading and then loading the materials, thus improving the efficiency of network cable testing;
[0063] S2: While the second rotating shaft 11 rotates, the first rotating shaft 6 is driven to rotate through the synchronous belt driving member 7, the first rotating shaft 6 drives the driving disk 23 to rotate, the driving disk 23 rotates and drives the connecting rod 24 to rotate, the connecting rod 24 drives the rotating block 25 to reciprocate, the rotating block 25 drives the non-self-locking screw 26 to reciprocate, the non-self-locking screw 26 rotates in cooperation with the threaded block 27 during the reciprocating movement, the threaded block 27 drives the cleaning rod 30 to rotate, the brush on the cleaning rod 30 reciprocates horizontally and rotates at the same time, and cleans the network cable crystal head passing through the brush to avoid dirt at the crystal head joint, which affects the test results;
[0064] S3: When the network cable to be tested is transported to the bottom of the tester 35, the controller starts the second electric push rod 33, the second electric push rod 33 drives the lifting frame 34 to descend, the lifting frame 34 descends and drives the tester 35 to descend, the tester 35 descends and docks with the crystal head of the network cable to be tested, and after the docking is completed, the tester 35 automatically detects the connectivity of the network cable;
[0065] The visual detector 52 can assist in detecting whether the direction of the network cable crystal plug is consistent with the direction of the tester 35 socket. If it is inconsistent, a signal is sent back to the controller to stop the second electric push rod 33 from continuing to drive the tester 35 to descend, so as to avoid damage to the network cable crystal plug caused by the staff placing it in the wrong direction;
[0066] S4: When the second electric push rod 33 drives the lifting frame 34 and the tester 35 to descend, the lifting frame 34 drives the first rack 40 to descend, the first rack 40 drives the first gear 44 to rotate, the first gear 44 drives the third rotating shaft 43 and the second gear 45 to rotate, the second gear 45 drives the second rack 41 to move, the second rack 41 drives the slide plate 42 to move, the slide plate 42 drives the vibration box 53 to move forward, the vibration box 53 moves forward and drives the tension block 55 to move forward, the inclined surface of the tension block 55 Cooperating with the inclined block 39, the tension block 55 is stretched to both sides and moves toward the fixed block 56. The tension block 55 cooperates with the fixed block 56 to automatically clamp the network cable. The controller controls the vibration motor 48 to start, driving the vibration box 53 to vibrate up and down. Since the tension block 55 cooperates with the fixed block 56 to clamp the network cable, the vibration box 53 vibrates up and down to pull the network cable, thereby realizing the endurance detection of the connection between the network cable and the crystal head, avoiding the failure to detect defective products with poor contact, and improving the detection effect of the network cable;
[0067] The vibration amplitude of the vibration box 53 can be controlled by controlling the rotation speed of the vibration motor 48, so as to control the pulling force on the network cable to prevent the network cable from exceeding the limit value and being damaged;
[0068] The second bidirectional screw 37 can be rotated to adjust the distance between the two inclined blocks 39 to adjust the lateral movement distance of the tension block 55, which is convenient for the staff to debug the machine and control the clamping distance between the tension block 55 and the fixed block 56.
[0069] S5: After the detection is completed, the controller starts the first electric push rod 14, the first electric push rod 14 drives the extrusion plate 15 to move forward, the extrusion plate 15 presses and unlocks the buckle of the network cable crystal head, the second electric push rod 33 drives the lifting frame 34 and the tester 35 to rise and reset, and the vibration box 53 moves horizontally and resets;
[0070] If the network cable detected by the tester 35 is a defective product, the tester 35 sends a signal to the first laser emitter 50. At this time, the first laser emitter 50 emits a laser. After receiving the laser, the first laser receiver 18 transmits the signal to the controller. The controller controls the second motor 16 to rotate forward and reversely for one circle. The second motor 16 drives the first bidirectional screw 17 to rotate. The rotation of the first bidirectional screw 17 drives the left clamping block 19 and the right clamping block 20 to move away from each other. At this time, the network cable falls into the defective product box 10 through the discharge hole 64, completing the automatic collection of defective products.
[0071] If the network cable detected by the tester 35 is good, the turntable 13 rotates to drive the network cable to leave the bottom of the tester 35 and be located directly above the conveying module 2. At this time, the laser emitted by the second laser emitter 51 is received by the second laser receiver 49. At this time, the second laser receiver 49 receives the signal and transmits it to the controller, which controls the second motor 16 to rotate forward and reverse once, so that the good network cable falls on the conveyor belt and is transported to the next processing station, thereby realizing automatic classification and collection of good and defective network cables, reducing the workload of staff and avoiding screening errors caused by fatigue of staff at long-term work.
[0072] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A computer network cable processing and testing device, characterized in that: The invention comprises a placement module (1), a conveying module (2) and a detection module (3), wherein the detection module (3) comprises a second base plate (31), a line detection component (62) and a tension detection component (61), wherein the lower surface of the second base plate (31) is provided with four support legs, and the upper surface of the second base plate (31) is fixedly connected with a mounting frame (32), wherein the line detection component (62) comprises a second electric push rod (33) and a lifting frame (34), wherein the upper surface of the mounting frame (32) is provided with a second electric push rod (33), wherein the output end of the second electric push rod (33) is fixedly connected with the lifting frame (34), wherein the side wall of the lifting frame (34) is fixedly connected with a tester (35), wherein the tester (35) is electrically connected with a controller, wherein the lower surface of the lifting frame (34) is fixedly connected with two guide columns (36), wherein the guide columns (36) are slidably connected with the second base plate (31), and wherein the second electric push rod (33) is electrically connected with the controller; The tension detection component (61) is arranged on the upper surface of the second bottom plate (31) and is used to perform tension detection on the computer network cable; The conveying module (2) is arranged on the periphery of the detection module (3) and is used for conveying untested network cables and tested network cables; The placement module (1) is arranged on the periphery of the detection module (3) and is used to position the network cable.
2. A computer network cable processing and testing device according to claim 1, characterized in that: The tension detection assembly (61) comprises a first rack (40) and a second rack (41); the side wall of the lifting frame (34) is fixedly connected with two symmetrical first racks (40); the second bottom plate (31) is provided with two holes, the first rack (40) passes through the holes; the lower surface of the second bottom plate (31) is fixedly connected with two symmetrical guide sleeves (46); the first rack (40) and the guide sleeves (46) are slidably connected; the upper surface of the second bottom plate (31) is slidably connected with a slide plate (42); the lower surface of the slide plate (42) is fixedly connected with a guide block (47), the second bottom plate (31) is provided with a guide block hole, the guide block (47) is slidably connected to the guide block hole, the side wall of the slide plate (42) is fixedly connected to two symmetrical second racks (41), the upper surface of the second bottom plate (31) is fixedly connected to two symmetrical third rotating shaft mounting seats, the third rotating shaft mounting seats are connected to a third rotating shaft (43) through a bearing, the third rotating shaft (43) is fixedly connected to a first gear (44) and a second gear (45), the first gear (44) is meshed with the first rack (40), the second gear (45) is meshed with the The second rack (41) is meshed, the upper surface of the slide plate (42) is connected to a vibration box (53) through a plurality of lifting and retracting rods (54), a plurality of damping springs are fixedly connected between the vibration box (53) and the slide plate (42), a vibration motor (48) is arranged on the upper surface of the vibration box (53), two symmetrical tension block grooves (58) are arranged on the side wall of the vibration box (53), a tension block (55) is slidably connected to the inner wall of the tension block groove (58), a spring is fixedly connected between the tension block (55) and the inner wall of the tension block groove (58), and the tension block (55) is provided with an inclined The vibration box (53) is fixedly connected to the side wall with two symmetrical fixed blocks (56), and the side wall of the fixed block (56) is fixedly connected to the buffer rubber pad (57). The side wall of the second bottom plate (31) is fixedly connected to the screw box (38). The top of the screw box (38) is open. The inner wall of the screw box (38) is slidably connected to two symmetrical inclined blocks (39). The screw box (38) is connected to the second bidirectional screw (37) through a bearing. The second bidirectional screw (37) is threadedly connected to the two inclined blocks (39). The vibration motor (48) is electrically connected to the controller.
3. A computer network cable processing and testing device according to claim 1, characterized in that: The placement module (1) comprises a first base plate (4) and a turntable (13), wherein the first base plate (4) is connected to a second rotating shaft (11) via a bearing, a first motor (5) is arranged below the first base plate (4), an output end of the first motor (5) is connected to the second rotating shaft (11), a top end of the second rotating shaft (11) is fixedly connected to a turntable (13), an upper surface of the first base plate (4) is fixedly connected to a support plate (12) via a bracket, the second rotating shaft (11) passes through the support plate (12), the turntable (13) is slidably connected to the upper surface of the support plate (12), the turntable (13) is provided with eight discharge holes (64) which are opposite to each other, and sixteen slider grooves which are opposite to each other are provided on the upper surface of the turntable (13), a slider (22) is slidably connected to the inner side wall of the slider groove, and two opposite side walls of the slider (22) are respectively fixedly connected to a left clamping block (1 9) and a right clamping block (20), a limiting hole similar to the shape of a mesh cable is opened between the left clamping block (19) and the right clamping block (20), eight bidirectional screw mounting seats (21) opposite to each other are fixedly connected to the upper surface of the turntable (13), the bidirectional screw mounting seats (21) are connected to the first bidirectional screw (17) through a bearing, and two adjacent first bidirectional screws (17) are fixedly connected, four circumferentially distributed second motors (16) are arranged on the upper surface of the turntable (13), the output end of the second motor (16) is fixedly connected to the first bidirectional screw (17), the upper surface of the turntable (13) is connected to four circumferentially distributed first electric push rods (14) through a bracket, the output end of the first electric push rod (14) is fixedly connected to the extrusion plate (15), and the first motor (5), the first electric push rod (14) and the second motor (16) are all electrically connected to the controller.
4. A computer network cable processing and testing device according to claim 3, characterized in that: The upper surface of the first bottom plate (4) is fixedly connected to a cleaning plate (8) via a bracket, and a cleaning assembly (60) is arranged on the upper surface of the cleaning plate (8), and the cleaning assembly (60) comprises a driving disk (23) and a connecting rod (24), the cleaning plate (8) is connected to a first rotating shaft (6) via a bearing, the first rotating shaft (6) and the second rotating shaft (11) are connected in transmission via a synchronous belt driving member (7), the top end of the first rotating shaft (6) is fixedly connected to the driving disk (23), the upper surface of the driving disk (23) is connected to a connecting rod (24) via a pin shaft, the connecting rod (24) is connected to a rotating block (25) via a pin shaft, and the rotating block (25) ) is connected to a non-self-locking screw (26) through a bearing, a threaded block (27) is fixedly connected to the upper surface of the cleaning plate (8), a threaded hole is provided on the threaded block (27), the non-self-locking screw (26) is threadedly connected to the threaded block (27), the end of the non-self-locking screw (26) away from the rotating block (25) is fixedly connected to a cleaning rod (30), a brush is arranged on the peripheral side of the cleaning rod (30), the upper surface of the cleaning plate (8) is fixedly connected to a guide frame (29), the cleaning rod (30) is connected to a guide rod frame through a bearing, the guide rod frame is provided with a guide rod (28), and the guide rod (28) is slidably connected to the guide frame (29).
5. A computer network cable processing and testing device according to claim 4, characterized in that: The conveying module (2) comprises a conveyor, a partition plate (63) is arranged above the conveyor, and the conveyor is located below the discharge hole (64).
6. A computer network cable processing and testing device according to claim 5, characterized in that: The upper surface of the turntable (13) is provided with a first base plate (4) and first laser receivers (18) evenly distributed around the circumference; the tester (35) is provided with a first laser emitter (50) and a visual detector (52); the first laser emitter (50) and the first laser receiver (18) are positioned opposite to each other; the lower surface of the turntable (13) is provided with four second laser receivers (49) evenly distributed around the circumference; the side wall of the conveyor is provided with a second laser emitter (51); the second laser emitter (51) and the second laser receiver (49) are positioned opposite to each other; the first laser emitter (50), the second laser emitter (51), the visual detector (52), the first laser receiver (18), and the second laser receiver (49) are all electrically connected to a controller; and a defective product box (10) is placed on the upper surface of the first base plate (4).
