Capacitor winding device

By using a cleaning roller and control system designed with spiral grooves in the capacitor winding device, the problem of aluminum powder residue on the surface of the aluminum foil is solved, efficient cleaning of the aluminum foil is achieved, and the quality and production efficiency of the capacitor are improved.

CN119108219APending Publication Date: 2024-12-10STATE GRID SHANDONG ELECTRIC POWER CO LAIXI CITY POWER SUPPLY CO

Patent Information

Application Number
CN202411570915.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

During the winding process of existing capacitors, it is difficult to effectively remove the aluminum powder particles on the surface of the aluminum foil, resulting in the recession and damage of the aluminum foil, affecting the quality of the capacitor.

Method used

A capacitor winding device is designed, including a cleaning roller and a mounting shaft. The outer wall of the cleaning roller is equipped with a spiral groove. Through the relative sliding of the cleaning roller and aluminum foil, the aluminum powder particles are sucked in by the spiral groove and transported to the shaft end to be discharged. Control the motor and reciprocating screws to achieve effective cleaning of aluminum powder, and recoil cleaning is achieved through elastic blocks and one-way valves.

Benefits of technology

Effectively prevent aluminum powder residue, reduce the risk of aluminum foil scratches, improve the quality of winding and cleaning efficiency, ensure the surface of the aluminum foil is clean, and avoid damage during subsequent use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of capacitor production, and particularly relates to a capacitor winding device which comprises a mounting part, a storage mechanism, a supporting mechanism and a cleaning mechanism. The mounting mechanism comprises a mounting plate and a winding disc, and the winding disc is used for winding aluminum foil and is rotationally mounted on the side wall of the mounting plate; the storage part comprises a storage box and a filter box, the storage box and the filter box are fixedly mounted on the side wall of the mounting plate, the storage box is used for storing a cleaning solution, and the cleaning solution discharged from the storage box is filtered in the filter box; the supporting mechanism comprises a supporting frame and a control motor, the supporting frame is fixedly installed on the inner wall of the storage box, and the control motor is fixedly installed on the upper end face of the supporting frame; the cleaning mechanism comprises a cleaning roller and a mounting shaft, and the mounting shaft is rotationally mounted on the side wall of the supporting frame; through cooperation of the structure, aluminum powder particles are prevented from remaining on the contact portion of the cleaning roller and the aluminum foil, the risk that the aluminum foil is scratched is reduced, and the cleaning quality can be effectively improved during cleaning.
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Description

Technical Field

[0001] The invention belongs to the technical field of capacitor production, in particular to a capacitor winding device. Background Art

[0002] Capacitor winding is a key step in capacitor manufacturing, especially for wound capacitors. In this process, insulating materials and electrode materials are wound into cylindrical or other shapes according to a specific design to form the basic structure of the capacitor. Capacitor winding usually uses insulating materials and conductive materials. The materials are precisely wound together according to design specifications. Aluminum foil is a common conductive material. During the processing of aluminum foil, aluminum powder particles will remain on its surface.

[0003] For example, Chinese patent CN216911552U discloses a rapid cooling device for the production of non-ferrous metal smelting rolled products, wherein the cooling pool is filled with coolant, the aluminum foil is immersed in the coolant in the cooling pool, a pair of L-shaped plates are symmetrically arranged on both sides of the cooling pool, the bottom surface of the L-shaped plate is driven by a cylinder, and the movable end of the cylinder passes through the bottom surface of the cooling pool, the L-shaped plate and the movable end of the cylinder are fixed, and a row of fixing holes are provided in the side wall of the L-shaped plate through the array, two rotating shafts are rotatably connected in the fixing holes through bearings, and conveying steel rollers are embedded and fixed on the surfaces of the two rotating shafts, the aluminum foil passes through the gap between the two conveying steel rollers and is tightly attached to the conveying steel rollers, the rotating shaft is driven by a servo motor, and the servo motor is fixed to the side of the L-shaped plate.

[0004] Relying only on coolant to separate aluminum powder from aluminum foil will result in the persistent problem of residual aluminum powder. When the aluminum foil with residual aluminum powder is rolled up, the aluminum powder will further squeeze the aluminum foil, thereby causing a depression on the surface of the aluminum foil. This depression not only affects the appearance of the aluminum foil, but more importantly, it may cause the aluminum foil to break during subsequent use, thereby directly affecting the overall quality of the capacitor produced by aluminum foil winding. To this end, the present invention provides a capacitor winding device. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve its technical problem is: a capacitor winding device described in the present invention includes a mounting portion, a storage mechanism, a supporting mechanism and a cleaning mechanism.

[0007] The mounting mechanism comprises a mounting plate and a winding reel. The winding reel is used for winding the aluminum foil and is rotatably mounted on the side wall of the mounting plate.

[0008] The storage part includes a storage box and a filter box, both of which are fixedly mounted on the side wall of the mounting plate. The storage box is used to store cleaning liquid, and the cleaning liquid discharged from the storage box is filtered inside the filter box.

[0009] The supporting mechanism comprises a supporting frame and a control motor. The supporting frame is fixedly mounted on the inner wall of the storage box, and the control motor is fixedly mounted on the upper end surface of the supporting frame.

[0010] The cleaning mechanism comprises a cleaning roller and a mounting shaft. The mounting shaft is rotatably mounted on the side wall of the supporting frame, and the rotation of the mounting shaft is controlled by a control motor.

[0011] Two installation shafts are provided, the two installation shafts are parallel to each other and are located at the upper and lower sides of the aluminum foil, and the cleaning roller is arranged on the outer wall of the installation shaft.

[0012] The radial outer wall of the cleaning roller is provided with a spiral groove.

[0013] Preferably, a reciprocating screw is rotatably mounted on the side wall of the support frame, and a cleaning plate is connected to the outer wall of the reciprocating screw by threaded engagement. The outer wall of the cleaning plate is inclined, and the bottom surface of the cleaning plate is tightly fitted with the radial outer wall of the cleaning roller.

[0014] The output shaft of the control motor is connected to the reciprocating screw through a right-angle gear commutator.

[0015] The reciprocating screw is connected to the mounting shaft through a belt drive.

[0016] The two installation shafts are connected through gear meshing, and the spiral grooves on the outer walls of the two cleaning rollers rotate in opposite directions.

[0017] Preferably, a connecting plate is fixedly mounted on the side wall of the support frame, a supporting plate is fixedly mounted on the outer wall of the mounting shaft, a mounting cylinder is fixedly mounted on the outer wall of the supporting plate, and the inner wall of the cleaning roller fits with the inner wall of the mounting cylinder.

[0018] One end of the connecting plate extends to the inner cavity of the mounting tube and is fixedly mounted with an elastic block.

[0019] A cavity is arranged inside the elastic block, and an exhaust hole is opened on the outer wall of the installation tube.

[0020] Preferably, a one-way valve for communicating with the exhaust hole is fixedly installed on the outer wall of the elastic block, an arc-shaped piece is fixedly installed on the inner wall of the elastic block, the arc-shaped piece is made of elastic material, and an extrusion protrusion for extruding the elastic block is fixedly installed on the radial outer wall of the mounting shaft.

[0021] An air inlet pipe communicating with the inner cavity of the elastic block is fixedly mounted on the side wall of the connecting plate. The other end of the air inlet pipe extends above the liquid level of the cleaning liquid and an electronic valve for gas entry is arranged inside the air inlet pipe.

[0022] Preferably, a liquid inlet pump and a liquid discharge pump are fixedly mounted on the inner wall of the filter box, the input end of the liquid inlet pump is connected to the external cleaning liquid storage chamber, and the input end of the liquid inlet pump is communicated with the inner cavity of the storage box.

[0023] The input end of the drainage pump is communicated with the inner cavity of the storage box, and the output end of the drainage pump extends to the inner cavity of the filter box and is fixedly installed with a filter layer.

[0024] Preferably, a support frame is fixedly mounted on the upper end of the storage box, a sliding plate is slidably mounted on the inner wall of the support frame, and an upper scraper plate is fixedly mounted on the bottom surface of the sliding plate.

[0025] A lower scraping plate is fixedly installed on the inner wall of the storage box, and both the upper scraping plate and the lower scraping plate are inclined toward the traveling direction of the aluminum foil.

[0026] A control shaft is rotatably mounted on the upper end surface of the sliding plate. The control shaft penetrates the bearing frame and is connected to the bearing frame through internal and external thread matching.

[0027] A support roller for supporting the aluminum foil is rotatably mounted on the upper end surface of the storage box.

[0028] Preferably, a supporting plate is fixedly installed on the side wall of the mounting plate, two supporting plates are provided and are respectively located on both sides of the aluminum foil, an exhaust pump is fixedly installed on the upper end surface of the supporting plate, an exhaust pipe is fixedly installed on the output end of the exhaust pump, a discharge hole is opened on the inner wall of the supporting plate, the inner cavity of the discharge hole is connected with the inner cavity of the exhaust pipe, and the discharge hole is arranged at an angle.

[0029] Preferably, a fixing plate is fixedly mounted on the side wall of the mounting plate, a mounting block is elastically mounted on the bottom surface of the fixing plate, a wiping layer is fixedly mounted on the bottom surface of the mounting block, and an outer wall of the wiping layer is in contact with the surface of the aluminum foil.

[0030] Preferably, a guide rod is fixedly mounted on the upper end surface of the mounting block, at least two guide rods are provided, the guide rods penetrate the fixing plate, and the outer wall of the guide rod is slidably fitted with the inner wall of the fixing plate; A cavity is arranged inside the mounting block, and an air guide pipe is fixedly mounted on the outer wall of the mounting block. A hard pipe connected with the air guide pipe is fixedly mounted on the input end of the exhaust pump, and the hard pipe and the air guide pipe are perpendicular to each other.

[0031] The beneficial effects of the present invention are as follows: 1. The present invention provides a cleaning roller and two mounting shafts on the outer wall of the support frame. The cleaning roller is located on the outer wall of the mounting shaft. The cleaning roller is made of elastic material and fits the outer wall of the aluminum foil. During the winding process of the aluminum foil, the cleaning roller wipes the aluminum foil to clean the aluminum foil. During the winding process, aluminum powder and particles on the surface of the aluminum foil are prevented from affecting the winding quality. The radial outer wall of the cleaning roller is provided with a spiral groove. During the wiping process of the aluminum foil by the cleaning roller, aluminum powder particles remain in the spiral groove. At this time, the cleaning roller is controlled to rotate and the aluminum powder particles are controlled to be transported to one axial end of the cleaning roller to discharge the aluminum powder particles, thereby preventing the aluminum powder particles from remaining in the contact portion between the cleaning roller and the aluminum foil, reducing the risk of scratching the aluminum foil, and effectively improving the cleaning quality during cleaning. 2. The present invention arranges a connecting plate on the side wall of the support plate, and an elastic block is arranged on one side of the connecting plate. The elastic block is made of a central control material, and a one-way valve is arranged to achieve communication between the elastic block and the mounting tube. An air intake pipe connected to the inner cavity of the elastic block is fixedly installed on the side wall of the connecting plate, and the other end of the air intake pipe extends above the liquid level of the cleaning liquid. During the resetting process of the elastic block, air is taken in through the air intake pipe, so as to control the discharge of gas inside the elastic block when the elastic block is squeezed again, thereby achieving recoil cleaning of the cleaning roller and improving the cleaning efficiency of the cleaning roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention will be further described below in conjunction with the accompanying drawings.

[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the storage box in the present invention; Figure 3 It is a schematic diagram of the installation of the sliding plate in the present invention; Figure 4 It is a schematic diagram of the installation of the cleaning roller in the present invention; Figure 5 It is a schematic diagram of the structure of the extrusion convex block in the present invention; Figure 6 It is a schematic diagram of the internal structure of the elastic block in the present invention; Figure 7 It is a schematic diagram of the internal structure of the filter box in the present invention; Figure 8 It is a structural schematic diagram of the load-bearing plate in the present invention; Fig. 9 is a schematic diagram of the discharge hole in the present invention; Fig.10 It is a schematic diagram of the installation of the wiping layer in the present invention.

[0034] In the figure: 1. winding reel; 2. mounting plate; 3. filter box; 4. storage box; 5. support frame; 6. bearing frame; 7. reciprocating screw; 8. mounting shaft; 9. connecting plate; 10. cleaning roller; 11. supporting roller; 12. control motor; 13. sliding plate; 14. control shaft; 15. upper scraping plate; 16. lower scraping plate; 17. cleaning plate; 18. exhaust pipe; 19. exhaust pump; 20. bearing plate; 21. extrusion convex block; 22. elastic block; 23. support plate; 24. mounting cylinder; 25. one-way valve; 26. arc sheet; 27. discharge pump; 28. inlet pump; 29. ​​filter layer; 30. mounting block; 31. fixing plate; 32. wiping layer; 33. discharge hole; 34. guide rod. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0036] Embodiment 1: Figures 1 to 7 As shown, a capacitor winding device according to an embodiment of the present invention includes a mounting portion, a storage mechanism, a supporting mechanism and a cleaning mechanism.

[0037] The mounting mechanism includes a mounting plate 2 and a winding reel 1. The winding reel 1 is used to wind aluminum foil and is rotatably mounted on the side wall of the mounting plate 2. When making a capacitor, the aluminum foil needs to be wound. At this time, one end of the aluminum foil is fixed to the winding reel 1. The winding of the aluminum foil plate is achieved by rotating the winding reel 1. The winding reel 1 is driven by a motor, and the motor is arranged on the back of the mounting plate 2, which is not shown in the figure.

[0038] The storage part includes a storage box 4 and a filter box 3, both of which are fixedly mounted on the side wall of the mounting plate 2. The inner cavity of the storage box 4 is used to store cleaning liquid. During the transportation of the aluminum foil, the aluminum foil is immersed below the liquid level of the cleaning liquid inside the storage box 4, so that the oil stains and aluminum powder on the surface of the aluminum foil are decomposed by the cleaning liquid.

[0039] The cleaning liquid discharged from the storage box 4 is filtered inside the filter box 3. After the aluminum powder enters the cleaning liquid, it is filtered inside the filter box 3 to facilitate the separation and subsequent recovery of the aluminum powder and the cleaning liquid.

[0040] The supporting mechanism comprises a supporting frame 5 and a control motor 12 , and the control motor 12 is a common servo motor.

[0041] The support frame 5 is fixedly mounted on the inner wall of the storage box 4 , and the control motor 12 is fixedly mounted on the upper end surface of the support frame 5 . The support frame 5 is a U-shaped structure.

[0042] The cleaning mechanism includes a cleaning roller 10 and a mounting shaft 8 . The mounting shaft 8 is rotatably mounted on the side wall of the support frame 5 , and the rotation of the mounting shaft 8 is controlled by a control motor 12 . The support frame 5 provides mounting and support for the mounting shaft 8 and is driven by the control motor 12 .

[0043] Two mounting shafts 8 are provided, the two mounting shafts 8 are parallel to each other and are located at the upper and lower sides of the aluminum foil, and the cleaning roller 10 is arranged on the outer wall of the mounting shaft 8. When the mounting shaft 8 rotates, the cleaning roller 10 is driven to rotate.

[0044] The cleaning roller 10 is made of elastic material. In this embodiment, a common sponge material is selected, and the cleaning roller 10 is in contact with the outer wall of the aluminum foil. During the winding process of the aluminum foil, the cleaning roller 10 and the aluminum foil slide relative to each other, thereby wiping the aluminum foil to clean the aluminum foil. During the winding process, the aluminum powder and particles on the surface of the aluminum foil are prevented from affecting the winding quality.

[0045] A spiral groove is provided on the radial outer wall of the cleaning roller 10, and the spiral groove is concave inward. When the cleaning roller 10 wipes the aluminum foil, aluminum powder particles remain in the spiral groove. At this time, the cleaning roller 10 is controlled to rotate and the aluminum powder particles are controlled to be transported to one axial end of the cleaning roller 10 to discharge the aluminum powder particles, thereby preventing the aluminum powder particles from remaining in the contact area between the cleaning roller 10 and the aluminum foil, reducing the risk of scratching the aluminum foil, and effectively improving the cleaning quality during cleaning.

[0046] During the cleaning process, the lower cleaning roller 10 of the two cleaning rollers 10 is completely immersed in the cleaning liquid, and half of the upper cleaning roller 10 is immersed in the cleaning liquid.

[0047] A reciprocating screw 7 is rotatably mounted on the side wall of the support frame 5 , and a cleaning plate 17 is connected to the outer wall of the reciprocating screw 7 through threaded engagement. The reciprocating screw 7 is rotated to control the sliding of the cleaning plate 17 .

[0048] The outer wall of the cleaning plate 17 is inclined, and the bottom surface of the cleaning plate 17 is tightly fitted with the radial outer wall of the cleaning roller 10. The cleaning plate 17 is fitted with the outer wall of the cleaning roller 10 located above, and the cleaning roller 10 located above is cleaned by the reciprocating sliding of the cleaning plate 17.

[0049] The cleaning plate 17 slides along the axial direction of the cleaning roller 10 , thereby scraping off aluminum powder particles toward one axial end of the cleaning roller 10 , thereby reducing the risk of aluminum powder remaining in the depressions of the aluminum foil.

[0050] The output shaft of the control motor 12 is connected to the reciprocating screw 7 via a right-angle gear commutator, so that the reciprocating screw 7 is controlled to rotate by the control motor 12 .

[0051] The reciprocating screw 7 is connected to the mounting shaft 8 via a belt drive. The outer walls of the reciprocating screw 7 and the mounting shaft 8 are both provided with pulleys, and the two pulleys are connected by a belt, so that the mounting shaft 8 located above is driven to rotate by rotating the reciprocating screw 7.

[0052] The two installation shafts 8 are connected by gear meshing. Gears are arranged on the outer walls of the two installation shafts 8. The two gears mesh with each other. Rotating one of the installation shafts 8 controls the rotation of the other installation shaft 8.

[0053] Since the two installation shafts 8 are driven by gear meshing, the two installation shafts 8 rotate in opposite directions, and the spiral grooves on the outer walls of the two cleaning rollers 10 rotate in opposite directions, thereby controlling the two cleaning rollers 10 to discharge aluminum powder particles in one direction.

[0054] A support plate 23 is fixedly installed on the outer wall of the mounting shaft 8, and a mounting cylinder 24 is fixedly installed on the outer wall of the support plate 23. The inner wall of the cleaning roller 10 is in contact with the inner wall of the mounting cylinder 24. The mounting cylinder 24 and the cleaning roller 10 are driven to rotate synchronously by rotating the support plate 23. By controlling the rotation of the cleaning roller 10, the speed difference between the conveying speed of the aluminum foil and the rotation speed of the cleaning roller 10 is achieved, thereby maintaining the efficiency of wiping cleaning.

[0055] A connecting plate 9 is fixedly mounted on the side wall of the support frame 5 . One end of the connecting plate 9 extends to the inner cavity of the mounting tube 24 and is fixedly mounted with an elastic block 22 . The connecting plate 9 provides mounting and support for the elastic block 22 .

[0056] A cavity is provided inside the elastic block 22, and an exhaust hole is opened on the outer wall of the mounting tube 24. The elastic block 22 is made of rubber. The elastic block 22 is squeezed to discharge the air inside the elastic block 22 through the exhaust hole, and then discharged from the inside of the cleaning roller 10 to the outside, and the aluminum powder particles attached to the inside of the cleaning roller 10 are blown out, so that the aluminum powder particles in the cleaning roller 10 are discharged into the cleaning liquid, thereby improving the cleaning efficiency of the cleaning roller 10 itself, and maintaining the efficiency of wiping and cleaning the aluminum foil.

[0057] A one-way valve 25 for communicating with the exhaust hole is fixedly mounted on the outer wall of the elastic block 22 . The one-way valve 25 flows from the inside of the elastic block 22 to the outside, thereby preventing the cleaning liquid from entering the inner cavity of the elastic block 22 .

[0058] An arc-shaped piece 26 is fixedly mounted on the inner wall of the elastic block 22 . The arc-shaped piece 26 is made of elastic material and supports the inner cavity of the elastic block 22 . After squeezing the elastic block 22 , the arc-shaped piece 26 is used to assist the elastic block 22 in resetting, thereby improving the efficiency of resetting the elastic block 22 .

[0059] The radial outer wall of the mounting shaft 8 is fixedly mounted with an extrusion protrusion 21 for extruding the elastic block 22. The mounting shaft 8 rotates to control the extrusion protrusion 21 to rotate, thereby extruding the outer wall of the elastic block 22 until the extrusion protrusion 21 and the elastic block 22 are separated, at which time the elastic block 22 is reset.

[0060] An air inlet pipe connected to the inner cavity of the elastic block 22 is fixedly installed on the side wall of the connecting plate 9. The other end of the air inlet pipe extends above the liquid level of the cleaning liquid, and an electronic valve for gas entry is arranged inside. During the resetting process of the elastic block 22, air is introduced through the air inlet pipe so as to control the discharge of the gas inside the elastic block 22 when the elastic block 22 is squeezed again, thereby realizing recoil cleaning of the cleaning roller 10.

[0061] A liquid inlet pump 28 and a liquid discharge pump 27 are fixedly mounted on the inner wall of the filter box 3. The liquid inlet pump 28 and the liquid discharge pump 27 are common micro water pumps.

[0062] The input end of the liquid inlet pump 28 is connected to the external cleaning liquid storage chamber, and the input end of the liquid inlet pump 28 is communicated with the inner cavity of the storage box 4 to control the cleaning liquid to enter the storage box 4.

[0063] The input end of the drainage pump 27 is connected to the inner cavity of the storage box 4, and the output end of the drainage pump 27 extends to the inner cavity of the filter box 3 and is fixedly installed with a filter layer 29. The cleaning liquid containing aluminum powder in the storage box 4 is discharged by the drainage pump 27. During the discharge, the aluminum powder is filtered through the filter layer 29.

[0064] The liquid level balance inside the storage box 4 is maintained by the cooperation of the liquid inlet pump 28 and the liquid discharge pump 27, while the aluminum powder content in the cleaning liquid in the storage box 4 is reduced. In addition, the bubbles generated by the exhaust through the elastic block 22 disturb the cleaning liquid, thereby controlling the stirring of the aluminum powder, so as to facilitate the uniform discharge of the aluminum powder mixed with the cleaning liquid and prevent the precipitation of the aluminum powder.

[0065] A support frame 6 is fixedly mounted on the upper end of the storage box 4 , and a sliding plate 13 is slidably mounted on the inner wall of the support frame 6 . The sliding plate 13 can be lifted and slid along the inner wall of the support frame 6 .

[0066] An upper scraper plate 15 is fixedly installed on the bottom surface of the sliding plate 13, and a lower scraper plate 16 is fixedly installed on the inner wall of the storage box 4. The upper scraper plate 15 and the lower scraper plate 16 are both made of rubber. The bottom surface of the aluminum foil fits with the lower scraper plate 16. The sliding plate 13 is slid and adjusted until the upper scraper plate 15 fits with the aluminum foil, so that water stains on the surface of the aluminum foil can be scraped off when the aluminum foil is transported.

[0067] The upper scraper plate 15 and the lower scraper plate 16 are both arranged to be inclined toward the traveling direction of the aluminum foil, so as to prevent the upper scraper plate 15 and the lower scraper plate 16 from hindering the conveyance of the aluminum foil.

[0068] The upper end surface of the sliding plate 13 is rotatably mounted with a control shaft 14 , which penetrates the carrier frame 6 and is connected to the carrier frame 6 by means of internal and external threads. The control shaft 14 is rotated to control the sliding of the sliding plate 13 , thereby achieving sliding adjustment of the upper scraper plate 15 .

[0069] A support roller 11 for supporting the aluminum foil is rotatably mounted on the upper end surface of the storage box 4 so that the aluminum foil can extend below the level of the cleaning liquid inside the storage box 4 .

[0070] Embodiment 2: Figures 8 to 10 As shown in Comparative Example 1, another embodiment of the present invention is: A carrying plate 20 is fixedly mounted on the side wall of the mounting plate 2 . Two carrying plates 20 are provided and are respectively located on both sides of the aluminum foil. During the transportation process of the aluminum foil, the aluminum foil passes between the two carrying plates 20 .

[0071] An exhaust pump 19 is fixedly mounted on the upper end surface of the carrier plate 20 , and an exhaust pipe 18 is fixedly mounted on the output end of the exhaust pump 19 . When the exhaust pump 19 discharges gas, the gas is discharged through the exhaust pipe 18 .

[0072] The inner wall of the carrier plate 20 is provided with a discharge hole 33, the inner cavity of the discharge hole 33 is connected with the inner cavity of the exhaust pipe 18, and a plurality of discharge holes 33 are evenly arranged along the outer wall of the carrier plate 20. When the exhaust pipe 18 is exhausted, the discharge holes 33 spray air, thereby increasing the air flow speed on the surface of the aluminum foil, thereby achieving further drying of the aluminum foil after wiping.

[0073] The discharge hole 33 is arranged obliquely, and the inclination direction of the discharge hole 33 is opposite to the conveying direction of the aluminum foil, so that air can be blown toward the rear of the aluminum foil to prevent residual water stains from splashing in the direction of the winding part.

[0074] A fixing plate 31 is fixedly mounted on the side wall of the mounting plate 2 , a mounting block 30 is elastically mounted on the bottom surface of the fixing plate 31 , a spring is provided on the bottom surface of the fixing plate 31 , and the other end of the spring is fixedly connected to the outer wall of the mounting block 30 .

[0075] A wiping layer 32 is fixedly installed on the bottom surface of the mounting block 30. The outer wall of the wiping layer 32 fits with the surface of the aluminum foil. The wiping layer 32 is a breathable non-woven fabric. The elastic force of the spring pushes the wiping layer 32 to have a real-time tendency to fit with the outer wall of the aluminum foil. After blowing and cleaning, the outer wall of the aluminum foil is wiped again to maintain cleaning efficiency.

[0076] A guide rod 34 is fixedly installed on the upper end surface of the mounting block 30. At least two guide rods 34 are provided. The guide rods 34 penetrate the fixed plate 31, and the outer wall of the guide rod 34 slides in contact with the inner wall of the fixed plate 31 to achieve a sliding connection between the mounting block 30 and the fixed plate 31, thereby limiting the sliding trajectory of the mounting block 30.

[0077] The mounting block 30 is provided with a cavity inside, and an air guide pipe is fixedly installed on the outer wall of the mounting block 30 . A hard pipe connected with the air guide pipe is fixedly installed on the input end of the exhaust pump 19 , and the hard pipe is a common copper pipe.

[0078] The hard tube and the air duct are perpendicular to each other. When air is taken in at the input end of the exhaust pump 19, the air flow speed at the connection between the air duct and the hard tube is increased, thereby controlling the air suction on the bottom surface of the mounting block 30, and cooperating with the wiping layer 32 to wipe, further improving the cleaning efficiency.

[0079] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0080] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0081] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A capacitor winding device, characterized in that: It includes a mounting part, a storage mechanism, a supporting mechanism and a cleaning mechanism; The mounting mechanism comprises a mounting plate (2) and a winding reel (1), wherein the winding reel (1) is used to wind aluminum foil and is rotatably mounted on a side wall of the mounting plate (2); The storage portion comprises a storage box (4) and a filter box (3), wherein the storage box (4) and the filter box (3) are both fixedly mounted on the side wall of the mounting plate (2), the storage box (4) is used to store cleaning liquid, and the cleaning liquid discharged from the storage box (4) is filtered inside the filter box (3); The support mechanism comprises a support frame (5) and a control motor (12), wherein the support frame (5) is fixedly mounted on the inner wall of the storage box (4), and the control motor (12) is fixedly mounted on the upper end surface of the support frame (5); The cleaning mechanism comprises a cleaning roller (10) and a mounting shaft (8); the mounting shaft (8) is rotatably mounted on a side wall of the support frame (5), and the rotation of the mounting shaft (8) is controlled by the control motor (12); Two mounting shafts (8) are provided, the two mounting shafts (8) are parallel to each other and are located at the upper and lower sides of the aluminum foil, and the cleaning roller (10) is provided on the outer wall of the mounting shaft (8); The radial outer wall of the cleaning roller (10) is provided with a spiral groove.

2. A capacitor winding device according to claim 1, characterized in that: A reciprocating screw (7) is rotatably mounted on the side wall of the support frame (5); a cleaning plate (17) is connected to the outer wall of the reciprocating screw (7) via a threaded fit; the outer wall of the cleaning plate (17) is arranged obliquely, and the bottom surface of the cleaning plate (17) is tightly fitted with the radial outer wall of the cleaning roller (10); The output shaft of the control motor (12) is connected to the reciprocating screw (7) via a right-angle gear commutator; The reciprocating screw (7) is connected to the mounting shaft (8) via a belt drive; The two installation shafts (8) are connected by gear meshing, and the spiral grooves on the outer walls of the two cleaning rollers (10) rotate in opposite directions.

3. A capacitor winding device according to claim 2, characterized in that: A connecting plate (9) is fixedly mounted on the side wall of the support frame (5), a supporting plate (23) is fixedly mounted on the outer wall of the mounting shaft (8), a mounting cylinder (24) is fixedly mounted on the outer wall of the supporting plate (23), and the inner wall of the cleaning roller (10) is in contact with the inner wall of the mounting cylinder (24); One end of the connecting plate (9) extends to the inner cavity of the mounting tube (24) and is fixedly mounted with an elastic block (22); The elastic block (22) is provided with a cavity inside, and the outer wall of the mounting tube (24) is provided with an exhaust hole.

4. A capacitor winding device according to claim 3, characterized in that: A one-way valve (25) for communicating with the exhaust hole is fixedly mounted on the outer wall of the elastic block (22); an arc-shaped piece (26) is fixedly mounted on the inner wall of the elastic block (22); the arc-shaped piece (26) is made of elastic material; and an extrusion protrusion (21) for extruding the elastic block (22) is fixedly mounted on the radial outer wall of the installation shaft (8); An air intake pipe communicating with the inner cavity of the elastic block (22) is fixedly mounted on the side wall of the connecting plate (9); the other end of the air intake pipe extends above the level of the cleaning liquid and an electronic valve for gas entry is arranged inside the air intake pipe.

5. A capacitor winding device according to claim 4, characterized in that: A liquid inlet pump (28) and a liquid discharge pump (27) are fixedly mounted on the inner wall of the filter box (3); the input end of the liquid inlet pump (28) is connected to an external cleaning liquid storage chamber, and the input end of the liquid inlet pump (28) is in communication with the inner cavity of the storage box (4); The input end of the drainage pump (27) is in communication with the inner cavity of the storage box (4), and the output end of the drainage pump (27) extends to the inner cavity of the filter box (3) and is fixedly provided with a filter layer (29).

6. A capacitor winding device according to claim 5, characterized in that: A carrier frame (6) is fixedly mounted on the upper end of the storage box (4); a sliding plate (13) is slidably mounted on the inner wall of the carrier frame (6); and an upper scraper plate (15) is fixedly mounted on the bottom surface of the sliding plate (13); A lower scraper plate (16) is fixedly mounted on the inner wall of the storage box (4), and both the upper scraper plate (15) and the lower scraper plate (16) are arranged to be inclined toward the direction in which the aluminum foil travels; A control shaft (14) is rotatably mounted on the upper end surface of the sliding plate (13); the control shaft (14) passes through the supporting frame (6) and is connected to the supporting frame (6) through internal and external thread engagement; A support roller (11) for supporting the aluminum foil is rotatably mounted on the upper end surface of the storage box (4).

7. A capacitor winding device according to claim 6, characterized in that: A carrying plate (20) is fixedly mounted on the side wall of the mounting plate (2), two carrying plates (20) are provided and are respectively located on both sides of the aluminum foil, an exhaust pump (19) is fixedly mounted on the upper end surface of the carrying plate (20), an exhaust pipe (18) is fixedly mounted on the output end of the exhaust pump (19), an exhaust hole (33) is opened on the inner wall of the carrying plate (20), the inner cavity of the exhaust hole (33) is communicated with the inner cavity of the exhaust pipe (18), and the exhaust hole (33) is arranged obliquely.

8. A capacitor winding device according to claim 7, characterized in that: A fixing plate (31) is fixedly mounted on the side wall of the mounting plate (2), a mounting block (30) is elastically mounted on the bottom surface of the fixing plate (31), a wiping layer (32) is fixedly mounted on the bottom surface of the mounting block (30), and an outer wall of the wiping layer (32) is in contact with the surface of the aluminum foil.

9. A capacitor winding device according to claim 8, characterized in that: A guide rod (34) is fixedly mounted on the upper end surface of the mounting block (30), at least two guide rods (34) are provided, the guide rods (34) penetrate the fixing plate (31), and the outer wall of the guide rod (34) is slidably fitted with the inner wall of the fixing plate (31); A cavity is provided inside the mounting block (30), and an air guide pipe is fixedly mounted on the outer wall of the mounting block (30); a hard pipe connected to the air guide pipe is fixedly mounted on the input end of the exhaust pump (19), and the hard pipe and the air guide pipe are perpendicular to each other.

Citation Information

Patent Citations

  • Rapid cooling device for non-ferrous metal smelting rolled product production

    CN216911552U

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