Ship high-pressure air system filter

By introducing auxiliary filter units and rotating units into the filter of the ship's high-pressure air system, the filter grid is cleaned by rotating blades and spiral blades, and combining the driving gear and internal tooth ring to drive the filter grid to rotate in reverse, the problem of easy breakage and blockage of the filter grid is solved. , improves the filtration effect and service life.

CN119113650AInactive Publication Date: 2024-12-13NANTONG DONGFANG BOAT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411276223.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The filter mesh of existing ship high-pressure air system filters is easily crushed by large particulate matter, which affects the service life. It is easy to cause impurities to be blocked during the filtration process, affecting the filtration effect and poor practicality.

Method used

A high-pressure air system filter for ships including a filter body and a filter installation tube is designed. The auxiliary filter unit and a rotating unit are installed inside. The filter net is cleaned by rotating blades and spiral blades, and the driving gear and the internal gear ring are driven in conjunction with each other. The filter is rotated in reverse, reducing impurity residue and improving filtration effect.

Benefits of technology

By assisting the rotation of the filter unit, the blockage of the filter structure is reduced, the filtering effect and service life are improved, the air filter area is increased, the impact of air flow on the filter net, and the service life of the filter net is extended.

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Abstract

The invention discloses a ship high-pressure air system filter, and relates to the technical field of ship high-pressure air systems, the ship high-pressure air system filter comprises a filter body and a filter mounting pipe fixedly connected to one side of the filter body, and the filter body is communicated with the filter mounting pipe. Air is filtered through the filtering structure along with circulation of air flow, the auxiliary filtering unit is driven to rotate along with flowing of the air flow, the filtering structure is cleaned through the auxiliary filtering unit, blockage of the filtering structure is reduced, filtered and intercepted impurities can be guided to the bottom end of the filtering mounting pipe, later treatment is facilitated, and the service life of the air purifier is prolonged. And along with rotation of the auxiliary filtering unit, the rotating unit is driven to rotate, the filtering structure is driven to rotate reversely through the rotating unit, then different parts of the filtering structure are used for filtering air, the service life of the filtering structure is prolonged, and the practicability is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ship high-pressure air systems, in particular to a ship high-pressure air system filter. Background Art

[0002] At present, in the construction of ships, the compressed air system needs to filter the compressed air through a filter when in use. The filter screen in the existing compressed air filter is easily broken and broken by large particles after reaching the accuracy standard, affecting the operation of the entire system, and even destroying the starting air system of the equipment, affecting the service life of the filter structure, and with the continuous filtering of the compressed air, it is easy to cause too many impurities to block the filter structure, affecting the filtering effect of the filter structure, and the practicality is poor. Therefore, this application provides a ship high-pressure air system filter to meet the needs. Summary of the invention

[0003] The main purpose of the present invention is to provide a ship high-pressure air system filter, which can effectively solve the problems in the background technology.

[0004] To achieve the above object, the technical solution adopted by the present invention is: a ship high-pressure air system filter, comprising a filter body and a filter installation pipe fixedly connected to one side of the filter body, and the filter body is communicated with the filter installation pipe, an auxiliary filter unit for cleaning a filter structure is arranged inside the filter installation pipe, a rotating unit for driving the filter structure to rotate is arranged on one side of the auxiliary filter unit, and the rotating unit is arranged inside the filter installation pipe;

[0005] Preferably, the auxiliary filter unit comprises a filter screen arranged inside the filter installation tube, and the filter screen is adapted to the inner diameter of the filter installation tube, a section of the filter installation tube is fixedly connected with a sealing flange, a rotating shaft is rotatably connected to the sealing flange, and the rotating shaft is plugged into the inside of the filter screen, a rotating blade is fixedly connected to the rotating shaft, and the rotating blade is plugged into the inside of the filter body, a spiral blade is arranged on one side of the rotating blade, the spiral blade is plugged into the inside of the filter screen, and the spiral blade is adapted to the filter screen;

[0006] Preferably, the rotating unit includes a driving gear fixedly connected to one end of the rotating shaft, a plurality of driven gears are rotatably connected to the sealing flange, and the driving gear is meshingly connected to the driven gears, an internal gear ring is fixedly connected to the filter screen, and a plurality of the driven gears are meshingly connected to the internal gear ring.

[0007] Preferably, the sealing flange is connected to the end of the filter mounting tube by bolts.

[0008] Preferably, the number of the driven gears is three.

[0009] Preferably, the rotating blade is an arc-shaped structure with one side bent.

[0010] Preferably, the filter screen is a cylindrical filter structure.

[0011] Preferably, both ends of the filter body are fixedly connected with flanges, and both flanges are provided with mounting holes.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. During the use of the ship's high-pressure air system filter, as the air flows, the air is filtered through the filter structure. As the air flows, the auxiliary filter unit is driven to rotate, and the filter structure is cleaned by the auxiliary filter unit to reduce blockage of the filter structure. The impurities trapped by the filter can be guided to the bottom end of the filter installation tube, which is convenient for later processing and improves practicality. As the auxiliary filter unit rotates, the rotating unit is driven to rotate, and the filter structure is driven to rotate in the opposite direction through the rotating unit, thereby using different parts of the filter structure to filter the air, thereby improving the service life of the filter structure and improving practicality.

[0014] 2. By setting rotating blades and spiral blades, when air passes through the filter, the air first enters the filter body, is guided by the rotating blades, and then is filtered through the filter. As the air flows in, the rotating blades are driven to rotate, and the spiral blades are driven to rotate with the cooperation of the rotating shaft. The inner wall of the filter is cleaned by the spiral blades to reduce residual impurities and improve the filtering effect of the filter. The rotation of the spiral blades pushes the impurities in the filter toward the filter mounting tube to collect the impurities and facilitate subsequent processing. The use of the auxiliary filter unit improves the filtering effect of the filter, and the filter is inclined to increase the filtering area of ​​the air and reduce the impact of the air flow on the filter, thereby increasing the service life of the filter and improving practicality.

[0015] 3. By setting a driving gear and an inner gear ring, as the rotating shaft rotates, the driving gear is driven to rotate, and the driving gear drives multiple driven gears to rotate in the opposite direction, and the driven gear drives the inner gear ring to rotate, and then the inner gear ring drives the filter to rotate, so that the filter rotates in the opposite direction relative to the spiral blade. The reverse rotation of the filter improves the cleaning effect of the spiral blade on the inner wall of the filter, which is convenient to use. At the same time, the rotation of the filter can prevent the air from continuously impacting one part of the filter when passing through the filter, thereby increasing the service life of the filter and having good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural diagram of a filter of a ship's high-pressure air system;

[0017] Figure 2 It is a partially cutaway three-dimensional structural schematic diagram of a filter of a ship's high-pressure air system;

[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of the middle A area;

[0019] Figure 4 This is an enlarged schematic diagram of the three-dimensional structure of the rotating blade.

[0020] In the figure: 1. filter body; 2. auxiliary filter unit; 3. rotating unit; 4. filter mounting tube; 5. filter screen; 6. sealing flange; 7. rotating shaft; 8. rotating blades; 9. spiral blades; 10. driving gear; 11. driven gear; 12. inner gear ring. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example: Reference Figure 1-2The ship high-pressure air system filter shown includes a filter body 1 and a filter mounting pipe 4 fixedly connected to one side of the filter body 1, and the filter body 1 is connected to the filter mounting pipe 4, both ends of the filter body 1 are fixedly connected with flanges, and mounting holes are provided on the two flanges, and an auxiliary filter unit 2 for cleaning the filter structure is arranged inside the filter mounting pipe 4, and a rotating unit 3 for driving the filter structure to rotate is arranged on one side of the auxiliary filter unit 2, and the rotating unit 3 is arranged inside the filter mounting pipe 4. During the use of the ship high-pressure air system filter, as the airflow flows, the air is filtered through the filter structure, and as the airflow flows, the auxiliary filter unit 2 is driven to rotate, and the filter structure is cleaned by the auxiliary filter unit 2, thereby reducing the blockage of the filter structure, and the impurities trapped by the filtration can be guided to the bottom end of the filter mounting pipe 4, which is convenient for later processing and improves practicality. As the auxiliary filter unit 2 rotates, the rotating unit 3 is driven to rotate, and the filter structure is driven to rotate in the opposite direction through the rotating unit 3, thereby realizing the use of different parts of the filter structure to filter the air, improving the service life of the filter structure, and improving practicality.

[0025] like Figure 1 and Figure 4 As shown, the auxiliary filter unit 2 includes a filter screen 5 arranged inside the filter mounting tube 4, and the filter screen 5 is adapted to the inner diameter of the filter mounting tube 4, the filter screen 5 is a cylindrical filter structure, a section of the filter mounting tube 4 is fixedly connected with a sealing flange 6, the sealing flange 6 is connected to the end of the filter mounting tube 4 by bolts, a rotating shaft 7 is rotatably connected to the sealing flange 6, and the rotating shaft 7 is inserted into the inside of the filter screen 5, a rotating blade 8 is fixedly connected to the rotating shaft 7, and the rotating blade 8 is inserted into the inside of the filter body 1, the rotating blade 8 is an arc-shaped structure with one side bent, a spiral blade 9 is arranged on one side of the rotating blade 8, the spiral blade 9 is inserted into the inside of the filter screen 5, and the spiral blade 9 is adapted to the filter screen 5.

[0026] When air passes through the filter, the air first enters the filter body 1, is guided by the rotating blades 8, and then is filtered through the filter screen 5. As the air flows in, the rotating blades 8 are driven to rotate. With the cooperation of the rotating shaft 7, the spiral blades 9 are driven to rotate. The inner wall of the filter screen 5 is cleaned by the spiral blades 9 to reduce residual impurities and improve the filtering effect of the filter screen 5. The rotation of the spiral blades 9 pushes the impurities in the filter screen 5 to move toward the filter mounting tube 4, so that the impurities are collected and convenient for later processing. The use of the auxiliary filter unit 2 improves the filtering effect of the filter screen 5, and the filter screen 5 is inclined to increase the filtering area of ​​the air and reduce the impact of the air flow on the filter screen 5, thereby increasing the service life of the filter screen 5 and improving practicality.

[0027] like Figure 1-3 As shown, the rotating unit 3 includes a driving gear 10 fixedly connected to one end of the rotating shaft 7, a plurality of driven gears 11 are rotatably connected to the sealing flange 6, and the driving gear 10 is meshingly connected with the driven gears 11, the number of the driven gears 11 is three, an inner gear ring 12 is fixedly connected to the filter screen 5, and the plurality of driven gears 11 are meshingly connected with the inner gear ring 12.

[0028] As the rotating shaft 7 rotates, the driving gear 10 is driven to rotate, and the driving gear 10 drives multiple driven gears 11 to rotate in the opposite direction, and the driven gear 11 drives the inner gear ring 12 to rotate, and then the inner gear ring 12 drives the filter 5 to rotate, so that the filter 5 rotates in the opposite direction relative to the spiral blade 9. The reverse rotation of the filter 5 improves the cleaning effect of the spiral blade 9 on the inner wall of the filter 5, which is convenient for use. At the same time, the rotation of the filter 5 can prevent the air from continuously impacting a part of the filter 5 when the air passes through the filter 5, thereby increasing the service life of the filter 5 and having good practicality.

[0029] Working principle of the present invention:

[0030] When air passes through the filter, the air first enters the filter body 1, is guided by the rotating blades 8, and then is filtered through the filter screen 5. As the air flows in, the rotating blades 8 are driven to rotate. With the cooperation of the rotating shaft 7, the spiral blades 9 are driven to rotate. The inner wall of the filter screen 5 is cleaned by the spiral blades 9 to reduce residual impurities and improve the filtering effect of the filter screen 5. The rotation of the spiral blades 9 pushes the impurities in the filter screen 5 to move toward the filter mounting tube 4, so that the impurities are collected and convenient for later processing. The use of the auxiliary filter unit 2 improves the filtering effect of the filter screen 5, and the filter screen 5 is inclined to increase the filtering area of ​​the air and reduce the impact of the air flow on the filter screen 5, thereby increasing the service life of the filter screen 5 and improving practicality.

[0031] As the rotating shaft 7 rotates, the driving gear 10 is driven to rotate, and the driving gear 10 drives multiple driven gears 11 to rotate in the opposite direction, and the driven gear 11 drives the inner gear ring 12 to rotate, and then the inner gear ring 12 drives the filter 5 to rotate, so that the filter 5 rotates in the opposite direction relative to the spiral blade 9. The reverse rotation of the filter 5 improves the cleaning effect of the spiral blade 9 on the inner wall of the filter 5, which is convenient for use. At the same time, the rotation of the filter 5 can prevent the air from continuously impacting a part of the filter 5 when the air passes through the filter 5, thereby increasing the service life of the filter 5 and having good practicality.

[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A ship high-pressure air system filter, comprising a filter body (1) and a filter installation pipe (4) fixedly connected to one side of the filter body (1), wherein the filter body (1) is in communication with the filter installation pipe (4), characterized in that: An auxiliary filter unit (2) for cleaning the filter structure is arranged inside the filter installation tube (4); a rotating unit (3) for driving the filter structure to rotate is arranged on one side of the auxiliary filter unit (2); the rotating unit (3) is arranged inside the filter installation tube (4); The auxiliary filter unit (2) comprises a filter screen (5) arranged inside the filter installation tube (4), and the filter screen (5) is adapted to the inner diameter of the filter installation tube (4); a section of the filter installation tube (4) is fixedly connected to a sealing flange (6); a rotating shaft (7) is rotatably connected to the sealing flange (6), and the rotating shaft (7) is plugged into the inside of the filter screen (5); a rotating blade (8) is fixedly connected to the rotating shaft (7), and the rotating blade (8) is plugged into the inside of the filter body (1); a spiral blade (9) is arranged on one side of the rotating blade (8), and the spiral blade (9) is plugged into the inside of the filter screen (5), and the spiral blade (9) is adapted to the filter screen (5); The rotating unit (3) comprises a driving gear (10) fixedly connected to one end of the rotating shaft (7); a plurality of driven gears (11) are rotatably connected to the sealing flange (6), and the driving gear (10) is meshingly connected to the driven gears (11); an internal gear ring (12) is fixedly connected to the filter screen (5), and the plurality of driven gears (11) are meshingly connected to the internal gear ring (12).

2. The ship high pressure air system filter according to claim 1, characterized in that: The sealing flange (6) is connected to the end of the filter installation pipe (4) via bolts.

3. The ship high pressure air system filter according to claim 1, characterized in that: The number of the driven gears (11) is three.

4. The ship high pressure air system filter according to claim 1, characterized in that: The rotating blade (8) is an arc-shaped structure with one side bent.

5. The ship high pressure air system filter according to claim 1, characterized in that: The filter screen (5) is a cylindrical filter structure.

6. The ship high pressure air system filter according to claim 1, characterized in that: Both ends of the filter body (1) are fixedly connected with flanges, and both flanges are provided with mounting holes.

Citation Information

Patent Citations

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    CN107530601A

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