Automatic dispensing, magnetic bead penetrating, resistance measuring and withstand voltage measuring all-in-one machine
By designing an integrated machine for automatic dispensing and magnetic bead resistance measurement, voltage measurement and withstand voltage, it integrates multifunctional testing and clamping treatment, solving the problem of inefficiency of existing equipment, realizing automated operation and cost reduction.
Patent Information
- Application Number
- CN202411250957.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-13
AI Technical Summary
The existing magnetic bead-passing equipment cannot complete the bead-passing, resistance test and voltage withstand test at the same time, resulting in inefficient equipment, high cost, and low efficiency of the wire feeding mechanism, so it is impossible to adjust the clamping force of the roller assembly according to needs.
An automatic dispensing magnetic bead resistance measurement and voltage measurement integrated machine is designed, integrating a discharge mechanism, a test resistance mechanism, a test pressure resistance mechanism, a dispensing rotary mechanism, a magnetic bead mechanism and a length adjustment mechanism, through the cylinder and Motor drives enable automated operation, integrating multifunctional testing and clamp handling.
It realizes automatic operation of beading, resistance and voltage resistance testing, improves production efficiency, reduces labor costs, and meets the needs of multifunctional equipment.
Smart Images

Figure CN119114364A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a magnetic bead threading device, in particular to an automatic glue dispensing, magnetic bead threading, resistance measurement and withstand voltage measurement integrated machine. Background Art
[0002] Magnetic beads are specially used to suppress high-frequency noise and spike interference on signal lines and power lines. They also have the ability to absorb electrostatic pulses and belong to the inductor category. It is usually necessary to insert a wire into the magnetic beads, bend the two ends of the wire to form pins, and the pins are attached to the bottom of the magnetic beads for easy welding on the circuit board. However, in order to facilitate transportation and storage, the wires used as raw materials are generally rolled up, so that the wires are bent during threading, which affects the efficiency of threading. At the same time, the existing wire feeding mechanism has low wire feeding efficiency and cannot adjust the force of the roller assembly to clamp the wire according to demand, which makes its use effect poor and cannot meet production needs. In addition, the current magnetic bead threading equipment often only has the function of threading beads, but the magnetic beads also need to be tested for resistance and withstand voltage, which requires the use of multiple different devices, which is inefficient and costly. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides an all-in-one machine for automatic glue dispensing, magnetic bead threading, resistance measurement and withstand voltage measurement.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] The invention discloses an automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measuring integrated machine, comprising a frame, on which a control terminal, a material dispensing mechanism, a test resistance mechanism, a withstand voltage test mechanism, a glue dispensing rotating mechanism, a magnetic bead threading mechanism, a material clamping mechanism, a vibration plate and a length adjustment mechanism are arranged. The test resistance mechanism is arranged above the withstand voltage test mechanism, and the test resistance mechanism and the withstand voltage test mechanism are arranged on both sides of the material dispensing mechanism respectively. The material dispensing mechanism, the test resistance mechanism, the withstand voltage test mechanism, the glue dispensing rotating mechanism, the magnetic bead threading mechanism and the vibration plate are all arranged on the length adjustment mechanism, a defective product channel is arranged below the withstand voltage test mechanism, and a material dispensing guide rod is arranged on the frame.
[0006] As a further improvement, the discharge mechanism includes two discharge support frames, an adjusting motor, a feed chute and a screening cylinder, the output shaft of the adjusting motor is equipped with a screw rod, the screw rod passes through the two discharge support frames and is installed and connected to the discharge support frames through bearings, the adjusting motor is installed on the side of one of the discharge support frames, the feed chute is arranged on the upper part of the discharge support frame, the unqualified product chute is arranged on the lower part of the discharge support frame, a falling channel is arranged in the discharge support frame, the screening cylinder is installed on the side of the discharge support frame, the driving shaft of the screening cylinder is connected with a receiving rod inclined toward the unqualified product chute, the receiving rod is located below the falling channel, the receiving rod is used to carry the heating tube that falls from the falling channel and transfer it to the unqualified product chute, and an induction switch is provided on the discharge support frame.
[0007] As a further improvement, a material-blocking cylinder is provided on the material-discharging support frame, a material-blocking rod is mounted on the driving shaft of the material-blocking cylinder, and the material-blocking rod extends into the falling channel.
[0008] As a further improvement, a positioning cylinder is provided on the material discharge support frame, a driving shaft of the positioning cylinder is connected to a positioning block, and the positioning block extends to the falling channel.
[0009] As a further improvement, the test resistance mechanism includes a test resistance cylinder and a resistance testing device. The test resistance cylinder is installed on the side of the material discharge support frame, and the driving shaft of the test resistance cylinder is connected to the resistance testing device.
[0010] As a further improvement, the pressure-resistant testing mechanism comprises a pressure-resistant testing cylinder, which is mounted on a side of the material discharge support frame, and a driving shaft of the pressure-resistant testing cylinder is connected to a pressure-resistant testing rod.
[0011] As a further improvement, the material clamping mechanism includes a material clamping base plate, a fixed block with a V-groove, a material clamping push-out cylinder, a material clamping lifting cylinder and a material clamping pneumatic clamping claw. The material clamping base plate and the fixed block are respectively connected to the length adjustment mechanism. A guide rail is provided on the material clamping base plate, and a slider is provided on the guide rail. The material clamping push-out cylinder is mounted on the material clamping base plate, and the material clamping lifting cylinder is mounted on the slider. The driving shaft of the material clamping push-out cylinder is connected to the slider, and the driving shaft of the material clamping lifting cylinder is installed with a bearing plate, and the material clamping pneumatic clamping claw is mounted on the side of the bearing plate.
[0012] As a further improvement, the glue dispensing rotating mechanism includes a glue dispensing pressure wheel assembly, a glue tank, a glue dispenser, a rotating wheel and a rotating motor. A rotating wheel bracket is installed on the length adjustment mechanism. The rotating wheel is installed on the rotating wheel bracket through a rotating shaft. The rotating shaft is connected to the driving shaft of the rotating motor through a belt assembly. The rotating wheel is driven to rotate by the rotating motor. A glue dispensing bracket and a clamping bracket are installed on the length adjustment mechanism. The glue dispenser is installed on the glue dispensing bracket. The glue dispensing pressure wheel assembly includes a glue dispensing pressure wheel and a glue dispensing clamping cylinder. The driving shaft of the glue dispensing clamping cylinder is connected to a glue dispensing block. The glue dispensing pressure wheel is installed in the glue dispensing block through a shaft. The glue dispensing clamping cylinder and the glue tank are installed on the clamping bracket. The glue dispensing pressure wheel is located directly above the rotating wheel.
[0013] As a further improvement, the magnetic bead threading mechanism includes a magnetic bead pneumatic clamp, a magnetic bead threading stroke adjustment cylinder, a magnetic bead threading clamping wheel and a magnetic bead threading clamping cylinder. The driving shaft of the magnetic bead threading stroke adjustment cylinder is equipped with a stroke block, and the magnetic bead pneumatic clamp is installed on the stroke block. The vibration plate has a conveying groove, which extends to the side where the magnetic bead cylinder clamp is connected. A clamping plate is provided on one side of the conveying groove, and the clamping plate is connected to the clamping cylinder. The magnetic bead threading clamping wheel is installed on the clamping bracket through an axis.
[0014] As a further improvement, the length adjustment mechanism includes an adjustment guide shaft and an adjustment plate. The adjustment guide shaft is fixedly mounted on the frame, an adjustment slider is movably mounted on the adjustment guide shaft, and the adjustment plate is mounted on the adjustment slider. Two adjustment plates are provided, and a material discharge support frame is mounted on one adjustment plate.
[0015] Compared with the prior art, the present invention has the following beneficial technical effects:
[0016] The functions of threading magnetic beads, testing resistance, and testing withstand voltage are integrated together to form a multifunctional device with automated operation. There is no need for multiple devices to process separately, which improves production efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the material discharging mechanism in the present invention;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the clamping mechanism in the present invention;
[0020] Figure 4 for Figure 1 A is an enlarged schematic diagram;
[0021] Reference numerals:
[0022] On the frame 1, control terminal 2, discharge mechanism 3, discharge support frame 301, adjustment motor 302, feed chute 303, screening cylinder 304, screw 305, drop channel 306, receiving rod 307, induction switch 308, blocking cylinder 309, blocking rod 310, positioning cylinder 311, positioning block 312, test resistance mechanism 4, test resistance cylinder 41, resistance testing device 42, test pressure resistance mechanism 5, test pressure resistance cylinder 51, pressure resistance testing rod 52, dispensing rotating mechanism 6, glue tank 61, dispensing device 62, rotating wheel 63, rotating motor 64, dispensing bracket 65, pressing Bracket 66, glue dispensing pressing wheel 67, glue dispensing pressing cylinder 68, glue dispensing block 69, magnetic bead threading mechanism 7, magnetic bead pneumatic clamping jaw 71, magnetic bead threading stroke adjustment cylinder 72, magnetic bead threading pressing wheel 73, magnetic bead threading pressing cylinder 74, stroke block 75, material clamping mechanism 8, material clamping bottom plate 81, fixed block 82, material clamping pushing cylinder 83, material clamping lifting cylinder 84, material clamping pneumatic clamping jaw 85, bearing plate 86, guide rail 87, slider 88, vibration plate 9, adjustment guide shaft 10, adjustment plate 11, heating tube 12, defective product trough 13, unloading guide rod 14, conveying trough 15, clamping plate 16, clamping cylinder 17. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like are involved, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] like Figure 1-4 As shown, the present invention mainly processes the heating tube, and puts on the magnetic beads at the connecting end of the heating tube. An automatic glue dispensing, magnetic bead insertion, resistance and withstand voltage measurement integrated machine comprises a frame 1, on which a control terminal 2, a material discharge mechanism 3, a test resistance mechanism 4, a withstand voltage test mechanism 5, a glue dispensing rotation mechanism 6, a magnetic bead insertion mechanism 7, a material clamping mechanism 8, a vibration plate 9 and a length adjustment mechanism are arranged. The test resistance mechanism 4 is arranged above the withstand voltage test mechanism 5, and the test resistance mechanism 4 and the withstand voltage test mechanism 5 are arranged on both sides of the dispensing mechanism 3, respectively. The dispensing mechanism 3, the test resistance mechanism 4, the withstand voltage test mechanism 5, the glue dispensing rotation mechanism 6, the magnetic bead insertion mechanism 7 and the vibration plate 9 are all arranged on the length adjustment mechanism, and a defective product slot 13 is arranged below the withstand voltage test mechanism 5, and a material discharge guide rod 14 is arranged on the frame 1. The heating tubes are placed into the discharge mechanism one by one manually or by a robot, and the resistance and withstand voltage tests are carried out in turn by the resistance test mechanism and the withstand voltage test mechanism. Unqualified products are directly transported to the unqualified product channel; qualified heating tubes enter the glue dispensing rotating mechanism for gluing, and finally enter the magnetic bead threading mechanism to thread the magnetic beads transported from the vibration plate onto the heating tubes. After the processing is completed, the heating tubes can be transported to the designated position from the unloading guide rod 14. For example, a storage box is set at the position corresponding to the unloading guide rod, and the processed heating tubes can be directly transported to the storage box. Similarly, the processed heating tubes can be taken out from the clamping mechanism manually or by a robot. Of course, an electric box can be set in the frame to provide the necessary power supply for each mechanism. The control terminal is a computer, and the processing parameters can be input and the working status can be observed through the display.
[0027] The length adjustment mechanism includes an adjustment guide shaft 10 and an adjustment plate 11. The adjustment guide shaft 10 is fixedly mounted on the frame 1. An adjustment slider is movably mounted on the adjustment guide shaft 10. The adjustment plate 11 is mounted on the adjustment slider. Two adjustment plates are provided, which are respectively located on both sides of the frame. The adjustment plates can move along the adjustment guide shaft so that the two adjustment plates are close to or away from each other, so as to meet the processing requirements of heating tubes of different lengths.
[0028] Focus on reference Figure 2As shown, the discharge mechanism 3 includes two discharge support frames 301, an adjusting motor 302, a feeding chute 303 and a screening cylinder 304. One discharge support frame 301 is installed on an adjusting plate 11. The output shaft of the adjusting motor 302 is equipped with a screw rod 305. The screw rod 305 passes through the two discharge support frames 301 and is installed and connected to the discharge support frames 301 through bearings. The adjusting motor 302 is installed on the side of one of the discharge support frames 301. The feeding chute 303 is arranged on the upper part of the discharge support frame 301. The unqualified product trough 13 is arranged at the lower part of the material discharging support frame 301, and a falling channel 306 is arranged in the material discharging support frame 301. The screening cylinder 304 is installed on the side of the material discharging support frame 301. The driving shaft of the screening cylinder 304 is connected with a receiving rod 307 inclined toward the unqualified product trough 13. The receiving rod 307 is located below the falling channel 306. The receiving rod 307 is used to carry the heating tube 12 dropped from the falling channel 306 and transfer it to the unqualified product trough 13. The material discharging support frame 301 is provided with an induction switch 308. When the adjustment motor 302 is set to rotate forward, the two material discharging support frames 301 are close to each other, and when the adjustment motor is reversed, the two material discharging support frames are far away from each other. When the adjustment motor drives the screw rod to rotate forward, it will drive the two material discharging support frames to approach each other, and the material discharging support frame is connected to the adjustment plate, and the adjustment plate 11 will move along the adjustment guide shaft 10, so as to realize the smooth approach of the two material discharging support frames 301. By adjusting the distance between the two material discharging support frames, the processing requirements of heating tubes of different lengths can be met. The feeding chute 303 is tilted from top to bottom from the upper part of the material discharging support frame 301 and is connected to the falling channel 306. The heating tube 12 placed in the feeding chute 303 will automatically slide into the falling channel 306. The screening cylinder 304 drives the receiving rod 307 to move forward and backward. When the heating tube 12 is detected as a defective product, the screening cylinder 304 drives the receiving rod 307 to move to the bottom of the falling channel 306. The heating tube 12 falling from the falling channel 306 will fall onto the receiving rod 307, and the receiving rod 307 is tilted toward the defective product chute 13. Therefore, the heating tube on the receiving rod will automatically slide into the defective product chute. When the qualified heating tube needs to fall from the falling channel, the screening cylinder drives the receiving rod to move outward, which will not block the falling channel, so that the heating tube enters the next process.
[0029] The material discharging support frame 301 is provided with a material blocking cylinder 309, and the driving shaft of the material blocking cylinder 309 is equipped with a material blocking rod 310, which extends into the falling channel 306. The material blocking cylinder 309 drives the material blocking rod 310 to extend into the falling channel 306 or to detach from the falling channel 306. The material blocking rod 310 is located above the test resistor mechanism 4. When the heating tube in the feeding channel needs to fall, the material blocking rod is retracted from the falling channel. At this time, a heating tube falls downward, and then the material blocking cylinder drives the material blocking rod to extend into the falling channel. Other heating tubes in the feeding channel are blocked by the material blocking rod and will not fall, thereby avoiding the problem of heating tubes being piled up and unable to be handled in time.
[0030] The unloading support frame 301 is provided with a positioning cylinder 311, and the driving shaft of the positioning cylinder 311 is connected with a positioning block 312, and the positioning block 312 extends to the falling channel 306. The positioning block can be provided with an arc groove surface to better contact the heating pipe. Two positioning cylinders can be provided, one positioning cylinder corresponds to the test resistance mechanism, and the other positioning cylinder corresponds to the test pressure resistance mechanism, so that the heating pipe is kept fixed at the corresponding position.
[0031] The resistance testing mechanism 4 includes a resistance testing cylinder 41 and a resistance testing device 42. The resistance testing cylinder 41 is mounted on the side of the material discharging support frame 301, and the driving shaft of the resistance testing cylinder 41 is connected to the resistance testing device 42. The resistance testing cylinder drives the resistance testing device to move so as to contact the electrode end on the heating tube, thereby testing the resistance.
[0032] The pressure-resistant testing mechanism 5 comprises a pressure-resistant testing cylinder 51, which is mounted on the side of the material discharging support frame 301, and a driving shaft of the pressure-resistant testing cylinder 51 is connected to a pressure-resistant testing rod 52. The pressure-resistant testing cylinder drives the pressure-resistant testing rod to move so as to abut against the electrode end of the heating tube, thereby performing a pressure-resistant testing of the heating tube.
[0033] Multiple induction switches are provided, at least one of which is provided at the corresponding test resistance mechanism to detect whether there is a heating tube at the test resistance position; at least one is provided at the corresponding test withstand voltage mechanism to detect whether there is a heating tube at the test withstand voltage position, thereby achieving accurate control.
[0034] Focus on reference Figure 3As shown, the clamping mechanism 8 includes a clamping bottom plate 81, a fixing block 82 with a V-shaped groove, a clamping push-out cylinder 83, a clamping lifting cylinder 84 and a clamping pneumatic clamp 85. A guide rail 87 is provided on the clamping bottom plate 81, a slider 88 is provided on the guide rail 87, the clamping push-out cylinder 83 is mounted on the clamping bottom plate 86, the clamping lifting cylinder 84 is mounted on the slider 88, the driving shaft of the clamping push-out cylinder 83 is connected to the slider 88, the driving shaft of the clamping lifting cylinder 84 is mounted with a bearing plate 86, and the clamping pneumatic clamp 85 is mounted on the side of the bearing plate 86. The clamping bottom plate 81 is installed between the two adjustment plates 11, the bottom surface of the clamping bottom plate is movably sleeved on the adjustment guide shaft, the fixing block is installed on the adjustment plate, the same number of fixing blocks are symmetrically arranged on the two adjustment plates, and the two ends of the heating pipe are placed on the corresponding fixing blocks. The clamping and pushing cylinder, guide rail and adjusting guide shaft are arranged in a vertical direction. The clamping and pushing cylinder drives the carrier plate to move along the guide rail, and then drives the heating tube to reach each processing station in turn to complete the gluing and magnetic bead threading. There are several pneumatic clamps on both sides of the carrier plate, so that the magnetic bead threading process can be carried out continuously to improve efficiency.
[0035] Focus on reference Figure 4 As shown, the dispensing rotating mechanism 6 includes a dispensing pinch wheel assembly, a glue tank 61, a dispensing device 62, a rotating wheel 63 and a rotating motor 64. A rotating wheel bracket is installed on the adjusting plate 11. The rotating wheel 63 is installed on the rotating wheel bracket through a rotating shaft. The rotating shaft is connected to the driving shaft of the rotating motor 64 through a belt assembly. The rotating wheel 63 is driven to rotate by the rotating motor 64. A dispensing bracket 65 and a clamping bracket 66 are installed on the adjusting plate 11. The dispensing device 61 is installed on the dispensing bracket 65. The dispensing pinch wheel assembly includes a dispensing pinch wheel 67 and a dispensing pinch cylinder 68. The driving shaft of the dispensing pinch cylinder 68 is connected to a dispensing block 69. The dispensing pinch wheel 67 is installed in the dispensing block 69 through an axis. The dispensing pinch cylinder 68 and the glue tank 61 are installed on the clamping bracket 66. The dispensing pinch wheel 67 is located directly above the rotating wheel 63. The glue tank 61 is filled with glue. The glue dispensing and pressing cylinder 68 drives the glue dispensing and pressing wheel 67 to move downward, thereby pressing the rotating wheel 63 to press the heating tube 12. Two rotating wheels are provided and are connected to the rotating motor through a belt assembly. The rotating motor drives the two rotating wheels to rotate at the same time. A lower recess is formed between the two rotating wheels to facilitate the rotation of the heating tube, and jointly drive the heating tube to rotate to achieve all-round glue application. The surface of the glue dispensing and pressing wheel is a rubber surface, which will not cause damage to the heating tube when pressing the heating tube. The glue dispenser can be set at an angle, and its setting angle is determined according to actual needs. The glue dispenser is connected to the glue tank, and the glue in the glue tank is input into the glue dispenser.
[0036] Focus on reference Figure 4As shown, the magnetic bead threading mechanism 7 includes a magnetic bead pneumatic clamp 71, a magnetic bead threading stroke adjustment cylinder 72, a magnetic bead threading clamping wheel 73 and a magnetic bead threading clamping cylinder 74. The driving shaft of the magnetic bead threading stroke adjustment cylinder 72 is equipped with a stroke block 75. The magnetic bead pneumatic clamp 71 is installed on the stroke block 75. The vibration plate 9 has a conveying groove 15, and the conveying groove 15 extends to the side connected to the magnetic bead cylinder clamp 71. A clamping plate 16 is provided on one side of the conveying groove 15, and the clamping plate 16 is connected to the clamping cylinder 17. The magnetic beads are placed in the vibration plate, and the vibration plate sends the magnetic beads out through vibration, and transports them from the conveying groove to the magnetic bead pneumatic clamp. The magnetic bead pneumatic clamp clamps the magnetic beads, and the magnetic bead threading clamping cylinder drives the magnetic bead threading clamping wheel to move down and press the fixed block to keep the heating tube fixed, so as to keep the heating tube stable during the process of threading the magnetic beads. The magnetic bead threading stroke adjustment cylinder drives the stroke block to move, and then drives the magnetic bead pneumatic clamp to move toward the heating tube, threading the magnetic beads onto the electrode of the heating tube, and then the magnetic bead pneumatic clamp opens, and the magnetic bead threading stroke adjustment cylinder drives the magnetic bead pneumatic clamp to reset, completing the magnetic bead threading operation.
[0037] Two adjustment plates are provided, each of which is provided with a vibration plate, and the electrodes at both ends of the hair can be threaded with magnetic beads at the same time. Each mechanism is symmetrically provided.
[0038] In addition, telescopic support feet can be set on the bottom of the rack to facilitate height adjustment and leveling.
[0039] Specific work:
[0040] According to the length of the heating tube, the spacing between the two material discharging support frames is adjusted by adjusting the motor.
[0041] The heating tube 12 is placed in the feeding channel 30. Initially, the blocking cylinder 309 drives the blocking rod 310 to extend into the falling channel 306 to stop the heating tube 12 from falling. After starting work, the blocking rod 310 retracts and disengages from the falling channel 306, and first slides down a heating tube 12, and then the blocking rod 310 extends into the falling channel 306 to block it. The heating tube 12 first reaches the position of the test resistance mechanism 4, and the positioning cylinder 311 extends the positioning block 312 to fix the heating tube 12 to keep it stable. The test resistance cylinder 41 drives the resistance tester 42 to contact the electrode of the heating tube 12 to complete the resistance test. The positioning cylinder returns again, and the heating tube 12 falls again to the test withstand voltage mechanism 5, and the positioning cylinder at the corresponding position is used to position and hold the position fixed, and the withstand voltage test cylinder 51 drives the withstand voltage test rod 52 to press against the electrode of the heating tube 12, and transmits the test data to the control terminal. If the heating tube is found to be unqualified after the resistance test or the withstand voltage test, the screening cylinder drives the receiving rod to move to the falling channel, and the unqualified heating tube falls onto the receiving rod and slides from the receiving rod to the unqualified product channel to complete the unqualified product screening. If the resistance and withstand voltage tests are qualified, the screening cylinder drives the receiving rod to move outward to ensure that the normal falling of the heating tube is not disturbed.
[0042] The material clamping and lifting cylinder 84 in the material clamping mechanism 8 pushes up the bearing plate 86, the material clamping pneumatic clamping claw 85 opens and clamps the heating tube 12 and then closes, the material clamping and lifting cylinder 84 moves down until the two ends of the heating tube 12 are just placed in the V-grooves of the fixed block 82, and the material clamping and pushing cylinder 83 drives the bearing plate 86 to move, and the material clamping and lifting cylinder 84 needs to push up a short distance to make the heating tube 12 disengage from the V-groove of the fixed block 82, and then move to the position of the dispensing rotating mechanism 6. When the heating tube moves to the rotating wheel 63, the dispensing pressing wheel 67 is driven by the dispensing pressing cylinder 68 to move down and press the heating tube 12, and the dispensing device 62 sprays glue to perform the dispensing operation. The rotating motor 64 drives the rotating wheel 63 to rotate, drives the heating tube to rotate, and completes 360-degree dispensing. During the dispensing process, the pneumatic clamping jaws for clamping materials remain in an open state and do not affect the rotation of the heating tube. Through the compression of the clamping wheel, the clamping wheel and the heating tube are in circular contact, so the rotation of the heating tube is not affected.
[0043] After the dispensing is completed, the material pushing cylinder 83 continues to drive the carrier plate 86 to move, so that the heating tube that has completed the dispensing is moved to the position of the magnetic bead insertion mechanism 7. The magnetic beads delivered from the vibration plate 9 enter the magnetic bead pneumatic clamp 71 and are clamped. The magnetic bead insertion stroke adjustment cylinder 72 drives the magnetic bead pneumatic clamp 71 to move toward the heating tube 12. Since the heating tube 12 is pressed by the magnetic bead insertion pressing wheel 73 and remains motionless, the magnetic beads in the magnetic bead pneumatic clamp can be smoothly inserted onto the electrode of the heating tube, and then the magnetic bead pneumatic clamp opens and moves back to the initial position, waiting for the next operation.
[0044] Finally, the heating tube that has completed resistance test, withstand voltage test, glue dispensing and magnetic beads is taken out. This cycle continues.
[0045] It should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measurement integrated machine, including a frame, characterized in that: The frame is provided with a control terminal, as well as a feeding mechanism, a test resistance mechanism, a test voltage resistance mechanism, a glue dispensing and rotating mechanism, a magnetic bead threading mechanism, a clamping mechanism, a vibration plate and a length adjustment mechanism. The test resistance mechanism is arranged above the test voltage resistance mechanism, and the test resistance mechanism and the test voltage resistance mechanism are respectively arranged on both sides of the feeding mechanism. The feeding mechanism, the test resistance mechanism, the test voltage resistance mechanism, the glue dispensing and rotating mechanism, the magnetic bead threading mechanism and the vibration plate are all arranged on the length adjustment mechanism, a defective product trough is arranged below the test voltage resistance mechanism, and a feeding guide rod is arranged on the frame.
2. The automatic glue dispensing, magnetic bead insertion, resistance and withstand voltage measurement integrated machine according to claim 1, characterized in that: The discharging mechanism includes two discharging support frames, an adjusting motor, a feeding chute and a screening cylinder. The output shaft of the adjusting motor is equipped with a screw rod, which passes through the two discharging support frames and is installed and connected to the discharging support frames through bearings. The adjusting motor is installed on the side of one of the discharging support frames, the feeding chute is arranged on the upper part of the discharging support frame, the unqualified product chute is arranged on the lower part of the discharging support frame, a falling channel is arranged in the discharging support frame, the screening cylinder is installed on the side of the discharging support frame, and the driving shaft of the screening cylinder is connected with a receiving rod inclined toward the unqualified product chute, the receiving rod is located below the falling channel, the receiving rod is used to carry the heating tube dropped from the falling channel and transfer it to the unqualified product chute, and an induction switch is provided on the discharging support frame.
3. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measurement integrated machine according to claim 2 is characterized in that: A material blocking cylinder is arranged on the material discharging support frame, a material blocking rod is mounted on the driving shaft of the material blocking cylinder, and the material blocking rod extends into the falling channel.
4. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measuring integrated machine according to claim 2, characterized in that: The material discharging support frame is provided with a positioning cylinder, a driving shaft of the positioning cylinder is connected with a positioning block, and the positioning block extends to the falling channel.
5. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measuring integrated machine according to claim 4, characterized in that: The resistance testing mechanism comprises a resistance testing cylinder and a resistance testing device. The resistance testing cylinder is mounted on the side of the material discharging support frame, and a driving shaft of the resistance testing cylinder is connected to the resistance testing device.
6. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measuring integrated machine according to claim 4, characterized in that: The pressure-resistant testing mechanism comprises a pressure-resistant testing cylinder, which is mounted on the side of the material discharge support frame, and a driving shaft of the pressure-resistant testing cylinder is connected to a pressure-resistant testing rod.
7. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measurement integrated machine according to claim 1, characterized in that: The material clamping mechanism includes a material clamping base plate, a fixed block with a V-groove, a material clamping push-out cylinder, a material clamping lifting cylinder and a material clamping pneumatic clamping claw. The material clamping base plate and the fixed block are respectively connected to the length adjustment mechanism. A guide rail is provided on the material clamping base plate, and a slide block is provided on the guide rail. The material clamping push-out cylinder is mounted on the material clamping base plate, and the material clamping lifting cylinder is mounted on the slide block. The driving shaft of the material clamping push-out cylinder is connected to the slide block, and the driving shaft of the material clamping lifting cylinder is installed with a bearing plate, and the material clamping pneumatic clamping claw is mounted on the side of the bearing plate.
8. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measuring integrated machine according to claim 7, characterized in that: The glue dispensing rotating mechanism includes a glue dispensing pressure wheel assembly, a glue tank, a glue dispenser, a rotating wheel and a rotating motor. A rotating wheel bracket is installed on the length adjustment mechanism. The rotating wheel is installed on the rotating wheel bracket through a rotating shaft. The rotating shaft is connected to the driving shaft of the rotating motor through a belt assembly. The rotating wheel is driven to rotate by the rotating motor. A glue dispensing bracket and a clamping bracket are installed on the length adjustment mechanism. The glue dispenser is installed on the glue dispensing bracket. The glue dispensing pressure wheel assembly includes a glue dispensing pressure wheel and a glue dispensing clamping cylinder. The driving shaft of the glue dispensing clamping cylinder is connected to a glue dispensing block. The glue dispensing pressure wheel is installed in the glue dispensing block through a shaft. The glue dispensing clamping cylinder and the glue tank are installed on the clamping bracket. The glue dispensing pressure wheel is located directly above the rotating wheel.
9. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measurement integrated machine according to claim 1, characterized in that: The magnetic bead threading mechanism includes a magnetic bead pneumatic clamp, a magnetic bead threading stroke adjustment cylinder, a magnetic bead threading clamping wheel and a magnetic bead threading clamping cylinder. The driving shaft of the magnetic bead threading stroke adjustment cylinder is equipped with a stroke block, and the magnetic bead pneumatic clamp is installed on the stroke block. The vibration plate has a conveying groove, which extends to the side where the magnetic bead cylinder clamp is connected. A clamping plate is provided on one side of the conveying groove, and the clamping plate is connected to the clamping cylinder. The magnetic bead threading clamping wheel is installed on the clamping bracket through an axis.
10. The automatic glue dispensing, magnetic bead threading, resistance and withstand voltage measurement integrated machine according to claim 2, characterized in that: The length adjustment mechanism comprises an adjustment guide shaft and an adjustment plate. The adjustment guide shaft is fixedly mounted on the frame. An adjustment slider is movably mounted on the adjustment guide shaft. The adjustment plate is mounted on the adjustment slider. Two adjustment plates are provided. A material discharge support frame is mounted on one adjustment plate.
