A pay-off device for copper-plated steel wire production

Abstract

The invention discloses a pay-off device for copper-plated steel wire production, relates to the technical field of steel wire production, and aims to solve the problem that in the process of steel wire pay-off, when defects are found on the surface or inside of the steel wire, the machine needs to be stopped, thereby reducing the production efficiency; a combing mechanism for combing the steel wire is provided on a support frame; and a cleaning mechanism for cleaning the surface of the steel wire is provided at the left end of the support frame, and the cleaning mechanism also has a flaw detection function; a processing bin and a grinding mechanism are provided in sequence from near to far on the left side of the cleaning mechanism; through the provided cleaning mechanism, when the steel wire is conveyed out from the guide outlet, the surface of the steel wire is wiped and cleaned, and through the teeth provided on the rotating shaft, the teeth cooperate with the cleaning drive wheel through two sets of gears, so that the cleaning mechanism can rotate with it, thereby performing a circular wipe on the steel wire passing through the inside of the cleaning tube, so that the flaw detection component can detect the damage degree of the steel wire, and the internal mechanism of the subsequent processing bin can take corresponding preparatory measures.

Description

Technical Field

[0001] The invention relates to the technical field of steel wire production, and in particular to a wire-paying device for copper-plated steel wire production. Background Art

[0002] The pay-off device for steel wire production is a device used for smooth and continuous pay-off of steel wire during the production process. It uses a specific mechanical mechanism to ensure that the steel wire is unrolled at a constant tension and speed on the production line, thereby ensuring the smooth progress of the production process.

[0003] In the existing production process, due to problems such as the processing environment, some items such as slag inclusions, split materials, fragments, etc. are attached to the steel wire, causing the steel wire to be damaged to varying degrees during the wire laying process, thus affecting the quality of the steel wire; and when obvious defects appear on the surface or inside the steel wire, it is often necessary to stop the machine for correction, which not only wastes time but also affects production efficiency.

[0004] Therefore, the present application provides a wire-paying device for copper-plated steel wire production to meet the needs. Summary of the invention

[0005] The purpose of the present application is to provide a pay-off device for copper-plated steel wire production, aiming to solve the problem that when defects are found on the surface or inside of the steel wire during the pay-off process, the machine needs to be shut down, thereby reducing production efficiency.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a wire-laying device for copper-plated steel wire production, comprising a support frame, a rotating support frame, a transition wheel, and a guide wheel, wherein the support frame is supported by a detachable frame arranged on the bottom surface; a rotating shaft is rotatably connected to the support frame, a rotating support frame is arranged on the rotating shaft, and a transition wheel is arranged on the rotating support frame, an L-shaped through hole is arranged at the end of the rotating shaft, and a guide wheel is hinged on the through hole, the rotating shaft is driven by a motor, and a combing mechanism for combing the steel wire is arranged on the support frame; and a cleaning mechanism for cleaning the surface of the steel wire is arranged at the left end of the support frame, and the cleaning mechanism also has a flaw detection function; a processing bin and a grinding mechanism are arranged in sequence from near to far on the left side of the cleaning mechanism;

[0007] The combing mechanism also includes a fixed disk and a split gear, a combing piece, a combing drive wheel, and a combing transfer wheel. The fixed disk is a split structure, a T-shaped slide groove is provided on the left end face of the fixed disk, and a flower hole is provided in the middle of the fixed disk, and the flower hole is adapted to the support frame; and a split gear is slidably connected in the slide groove, and the cross section of the split gear is T-shaped, the combing drive wheel is coaxially arranged with the rotating shaft, the combing transfer wheel is arranged on the support frame, the teeth of the split gear are arranged on the inner wall, the split gear is meshed with each other through the combing transfer wheel and the combing drive wheel, an L-shaped combing piece is provided on the outer wall of the split gear, and the combing piece is a U-shaped structure when viewed from the top surface, and two sets of combing wheels are rotatably connected in the U-shaped groove of the combing piece.

[0008] Preferably, the cleaning mechanism comprises a cleaning bracket, a limit block, a cleaning tube, a cleaning wheel, a recording bracket, and a flaw detection component. A support bracket is provided at the left end of the support bracket, an extension plate is provided on the outer wall of the above-mentioned bracket, a cleaning bracket is provided on the extension plate, the cleaning bracket is H-shaped, two groups of left-right symmetrical limit blocks are provided on the opposite surfaces of the top section of the cleaning bracket, a cleaning drive wheel is slidably connected to the limit block, a fixing groove is provided on the end face of the cleaning drive wheel, a positioning bolt is threadedly connected to the limit block, the positioning bolt passes through the limit block and is slidably connected in the fixing groove; a support plate is provided on the extension plate, a transfer rod is rotatably connected to the support plate, gears are provided at both ends of the transfer rod, teeth are provided on the outer wall of the rotating shaft, and the above-mentioned two groups of gears are respectively meshed with the cleaning drive wheel and the teeth;

[0009] The cleaning tube is arranged on the inner ring of the cleaning driving wheel, and two groups of symmetrical mounting holes are arranged on the inner wall of the cleaning tube, a cleaning wheel is rotatably connected in the mounting hole, a coaxial cleaning synchronous wheel is arranged on the cleaning wheel, a cleaning transfer wheel is arranged on the outer side of the cleaning synchronous wheel, and an inner tooth is arranged on the inner wall of the cleaning driving wheel, and the inner tooth meshes with the cleaning synchronous wheel through the cleaning transfer wheel; the cleaning tube is supported by the cooperation of the above-mentioned inner tooth and the cleaning transfer wheel;

[0010] A recording bracket is provided on the left side of the cleaning tube, and two groups of flaw detection components are provided on the recording bracket, which are symmetrical up and down, for recording the surface of the steel wire after cleaning. Through the cleaning mechanism, when the steel wire is conveyed out from the outlet, the surface of the steel wire is wiped and cleaned. Through the teeth provided on the rotating shaft, the teeth cooperate with the cleaning drive wheel through two groups of gears, so that the cleaning mechanism can rotate with it, thereby performing a circular wipe on the steel wire passing through the inside of the cleaning tube, so that the flaw detection component can detect the degree of damage to the steel wire, so that the internal mechanism of the subsequent processing chamber can take corresponding preparatory measures.

[0011] Preferably, a wool felt is provided on the outer wall of the cleaning wheel, so as to remove the debris on the surface of the steel wire and prevent the debris from affecting the subsequent processing of the steel wire.

[0012] Preferably, the wire inlet hole of the processing chamber and the center of the cleaning tube are on the same axis, and a clamping mechanism and a unloading mechanism that cooperate with the flaw detection component are provided inside the processing chamber; two sets of auxiliary wheels are provided on the left side of the unloading mechanism, and a welding mechanism is provided between the two sets of auxiliary wheels, and an external conveying roller and an internal conveying roller are provided on the outer wall and inside of the processing chamber respectively.

[0013] Preferably, the clamping mechanism includes a rotating rod and a No. 1 bevel gear, a No. 2 bevel gear, a reinforcement piece, a reinforcement block, an auxiliary slide, a stabilizing rod, a cutter, a mounting frame, and a hydraulic cylinder; the rotating rod is rotatably connected to the inside of the processing chamber, and two groups of No. 1 bevel gears are provided on the rotating rod, and a convex plate is provided on the inner wall of the processing chamber, two convex plates form a group, and there are two groups in total, and the convex plates are symmetrically arranged up and down, and a reinforcement piece is hinged on the convex plate, the reinforcement piece is a U-shaped structure, and a coaxial No. 2 bevel gear is provided at the hinge point of the reinforcement piece, and the No. 2 bevel gear and the No. 1 bevel gear are meshed with each other;

[0014] The free end of the reinforcement piece is hinged with a T-shaped reinforcement block, and the right end face of the reinforcement block is provided with an adjustment hole, in which a stabilizing rod is slidably connected, and an auxiliary slide is provided on the inner wall of the processing bin, the right end of the stabilizing rod is T-shaped, and the right end of the stabilizing rod is slidably connected in the auxiliary slide; the left end face of the upper reinforcement block is provided with a U-shaped stabilizing piece, and the bottom of the cutter is slidably connected in the stabilizing piece; the top surface of the processing bin is provided with a slide, and the top of the cutter is laterally slidably connected in the slide, and the top surface of the processing bin is also provided with a mounting frame, on which a hydraulic cylinder is provided, and a cross plate is provided at the telescopic end of the hydraulic cylinder, and the top surface of the cutter is slidably connected to the bottom surface of the cross plate.

[0015] Preferably, the unloading mechanism includes a bottom hatch, a guide frame, and a No. 1 telescopic cylinder. The No. 1 telescopic cylinder is installed on the inner wall of the processing bin, and an opening is provided at the bottom of the processing bin, on which the bottom hatch is hinged, and a torsion spring is provided at the hinge of the bottom hatch. The bottom hatch is slidably connected to the telescopic end of the No. 1 telescopic cylinder, and a guide frame is provided on the top surface of the bottom hatch. The guide frame is a U-shaped structure, and the cross section of the guide frame is higher than the line inlet of the processing bin. Through the clamping mechanism and unloading mechanism provided inside the processing chamber, when the flaw detection component detects damage to the steel wire, the clamping mechanism is started to fix the steel wire up and down, and the steel wire is cut off from this section under the cooperation of the hydraulic cylinder and the cutter, and then the unloading mechanism is started to open the bottom hatch, and under the downward pressure and guidance of the guide frame, the subsequent steel wire is transported downward until the damaged part has completely passed through the clamping mechanism, and this section is cut off under the action of the cutter and the hydraulic cylinder, and then the disconnected steel wire is re-welded with the cooperation of the welding mechanism; compared with the method of the above-mentioned background technology that requires shutdown for maintenance, the present design scheme is convenient and fast through the above-mentioned structure, saving time and effort, and greatly reducing the time consumed in repairing the steel wire.

[0016] Preferably, the welding mechanism includes a vertical plate and a clamping wheel, a worm gear, a worm, a clamping plate, a heating copper sheet, and an adjusting rod. The vertical plates are grouped into two groups, and two groups are symmetrically arranged on the left and right. Each group of vertical plates is provided with two groups of clamping wheels, and the worm gear and the clamping wheel are coaxially arranged. The upper and lower groups of worm gears are connected by a worm gear, and the worm gear is provided with two threaded sections with opposite rotation directions. The worm gear is driven by a motor, and two groups of symmetrical clamping plates are provided between the left and right groups of vertical plates. The clamping plates are provided with a heating copper sheet, and the bottoms of the clamping plates are connected by an adjusting rod, and the adjusting rod is provided with two threaded sections with opposite rotation directions. The clamping plates are threadedly connected to the adjusting rod, and the adjusting rod is driven by a motor.

[0017] Preferably, the grinding mechanism includes a top cover and a base, a gear plate, a grinding drive wheel, a grinding adapter wheel, an adjustment wheel, an adjustment ring gear, an adjustment member, an adjustment gear, a rotating roller, and a grinding belt;

[0018] The top cover and the base are detachably connected, and a first groove and a second groove are respectively provided on the left end surfaces of the top cover and the base, and the first groove is semicircular, and the second groove is Y-shaped, a gear plate is provided on the bottom surface of the second groove, and matching limiting ring grooves are provided on the inner walls of the first groove and the second groove;

[0019] A grinding drive wheel is rotatably connected to the gear plate, and a grinding adapter wheel is provided above the grinding drive wheel, and the grinding drive wheel is driven by a motor; teeth and a fixed ring are provided on the outer wall of the adjusting wheel, and the fixed ring is adapted to the limiting ring groove, and the adjusting wheel is meshed with the grinding drive wheel through the teeth; a No. 1 inner plate and a No. 2 inner plate are provided on the inner wall of the adjusting wheel, and both are in two groups, the No. 1 inner plate is staggered up and down, and the No. 2 inner plate is staggered left and right, and an L-shaped adjusting piece is rotatably connected to the No. 1 inner plate, and an adjusting gear is provided on the left end face of the adjusting piece. In order to control the synchronous rotation of the two groups of adjusting pieces, an adjusting ring gear is rotatably connected to the outer wall of the No. 1 inner plate, and teeth are provided on the inner and outer walls of the adjusting ring gear. While the adjusting ring gear is meshed with the adjusting gear, it also meshes with the grinding adapter wheel;

[0020] The two ends of the adjustment part are rotatably connected with rollers, which are connected by grinding belts. A motor for driving the rollers to rotate is provided on the second inner plate. The welding points of the steel wire passing through this point are grinded by the grinding mechanism to prevent welding burrs from causing damage to the adjacent steel wires in the subsequent processing.

[0021] In summary, the technical effects and advantages of the present invention are as follows:

[0022] The present invention, through the cleaning mechanism, wipes and cleans the surface of the steel wire when the steel wire is conveyed out from the guide port. The teeth provided on the rotating shaft cooperate with the cleaning drive wheel through two sets of gears, so that the cleaning mechanism can rotate with it, thereby performing a circular wipe on the steel wire passing through the inside of the cleaning tube, so that the flaw detection component can detect the degree of damage to the steel wire, so that the internal mechanism of the subsequent processing chamber can take corresponding preparatory measures.

[0023] The present invention uses a clamping mechanism and a discharge mechanism provided inside a processing chamber. When a flaw detection assembly detects damage to the steel wire, the clamping mechanism is activated to fix the steel wire up and down. With the cooperation of a hydraulic cylinder and a cutter, the steel wire is cut off from this section. Then the discharge mechanism is activated to open the bottom hatch. Under the downward pressure and guidance of the guide frame, the subsequent steel wire is conveyed downward until the damaged part has completely passed through the clamping mechanism. Then, with the action of the cutter and the hydraulic cylinder, this section is cut off. Then, with the cooperation of the welding mechanism, the disconnected steel wire is re-welded. Compared with the method of the above-mentioned background technology which requires shutdown for maintenance, the present design scheme is convenient and fast through the above-mentioned structure, saves time and effort, and greatly reduces the time consumed in repairing the steel wire.

[0024] The present invention grinds the welding points of the steel wires passing therethrough by a grinding mechanism, thereby preventing welding burrs and the like from causing damage to adjacently bonded steel wires in subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 The structural diagram of the present invention is Figure 1 ;

[0027] Figure 2 It is a schematic diagram of the structure of the combing mechanism of the present invention;

[0028] Figure 3 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0029] Figure 4 The cleaning mechanism of the present invention is a partial structural diagram of Figure 1 ;

[0030] Figure 5 The cleaning mechanism of the present invention is a partial structural diagram of Figure 2 ;

[0031] Figure 6 It is a schematic diagram of the cross-sectional structure of the cleaning tube of the present invention;

[0032] Figure 7 The schematic diagram of the processing chamber structure of the present invention is Figure 1 ;

[0033] Figure 8 The schematic diagram of the processing chamber structure of the present invention is Figure 2 ;

[0034] Fig. 9 It is a schematic diagram of the enlarged structure of point A of the present invention;

[0035] Fig.10 It is a schematic diagram of the welding mechanism structure of the present invention;

[0036] Fig.11 It is a schematic diagram of the structure of the grinding mechanism of the present invention;

[0037] Fig.12 It is a schematic diagram of the local structure of the grinding mechanism of the present invention;

[0038] Fig.13 The schematic diagram of the structure of the adjusting wheel of the present invention is Figure 1 ;

[0039] Fig.14 The schematic diagram of the structure of the adjusting wheel of the present invention is Figure 2 ;

[0040] Fig.15 The schematic diagram of the structure of the adjusting wheel of the present invention is Figure 3 ;

[0041] Fig.16 The structural diagram of the present invention is Figure 2 ;

[0042] Fig.17 The structural diagram of the present invention is Figure 3 .

[0043] In the figure: 1. Support frame; 2. Rotating bracket; 3. Transition wheel; 4. Guide wheel; 5. Rotating shaft;

[0044] 6. Combing mechanism; 7. Fixed plate; 71. Flower hole; 72. Slide; 8. Split gear; 9. Combing member; 91. Combing wheel; 10. Combing driving wheel; 11. Combing transfer wheel;

[0045] 12. Cleaning mechanism; 121. Transfer rod; 13. Cleaning bracket; 14. Limit block; 15. Cleaning tube; 151. Mounting hole; 16. Cleaning wheel; 17. Cleaning synchronous wheel; 18. Cleaning transfer wheel; 19. Cleaning driving wheel; 191. Fixed groove; 20. Recording bracket; 21. Flaw detection assembly;

[0046] 22. Processing chamber; 23. External conveying roller; 24. Rotating rod; 25. No. 1 bevel gear; 26. No. 2 bevel gear; 27. Reinforcement piece; 28. Reinforcement block; 281. Adjustment hole; 282. Stabilizing piece; 29. ​​Auxiliary slide; 30. Stabilizing rod; 31. Cutter; 32. Mounting frame; 33. Hydraulic cylinder;

[0047] 34. Bottom hatch; 35. Guide frame; 36. No. 1 telescopic cylinder; 37. Internal conveying roller; 38. Auxiliary wheel;

[0048] 39. Welding mechanism; 40. Vertical plate; 41. Clamping wheel; 42. Worm gear; 43. Worm; 44. Clamping plate; 45. Heating copper sheet; 46. Adjusting rod;

[0049] 47. Grinding mechanism; 48. Top cover; 481. No. 1 groove; 482. Limiting ring groove; 49. Base; 491. No. 2 groove; 50. Gear plate; 51. Grinding drive wheel; 52. Grinding adapter wheel; 53. Adjusting wheel; 531. Fixed ring; 532. No. 1 inner plate; 533. No. 2 inner plate; 54. Adjusting ring gear; 55. Adjusting part; 56. Adjusting gear; 57. Roller; 58. Grinding belt. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Example: Reference Figure 1-17 A wire-laying device for copper-plated steel wire production shown in the figure comprises a support frame 1, a rotating frame 2, a transition wheel 3, a guide wheel 4, and a rotating shaft 5. A frame for supporting the support frame 1 is provided below the support frame 1, and a rotating shaft 5 for driving the rotating frame 2 to rotate is rotatably connected to the support frame 1, and the rotating shaft 5 is driven by a motor provided on the support frame 1; and in order to improve the wire-laying efficiency of the steel wire, a combing mechanism 6 is provided on the right side of the rotating frame 2, and the combing mechanism 6 assists the rotating frame 2 in wire-laying; after passing through the combing mechanism 6 and the transition wheel 3 on the rotating frame 2, the steel wire penetrates into the perforation on the rotating shaft 5, passes through the guide wheel 4, passes out of the rotating shaft 5, and passes through the cleaning mechanism 12 to clean the surface of the steel wire, while the damage degree of the steel wire is detected.

[0052] The combing mechanism 6 and the fixed disk 7 are of split structure (this design is to facilitate the installation of the fixed disk 7), and a flower hole 71 adapted to the cross section of the support frame 1 is provided in the middle of the fixed disk 7, and a T-shaped slide groove 72 is provided on the left end face of the fixed disk 7, and a split gear 8 with a T-shaped cross section is slidably connected in the slide groove 72 (the design of the split gear 8 cooperates with the structural design of the fixed disk 7 to facilitate the installation and disassembly of the combing mechanism 6), and the teeth of the split gear 8 are arranged on the inner wall, and the teeth are slidably connected to the multiple end faces of the fixed disk 7; the combing drive wheel 10 is coaxially arranged with the rotating shaft 5 (this structural design makes the rotating shaft 5 Power is utilized), and a combing transfer wheel 11 is rotatably connected between the combing drive wheel 10 and the split gear 8 (the combing transfer wheel 11 is rotatably connected to the support frame 1). The above-mentioned combing drive wheel 10 and the split gear 8 and the combing transfer wheel 11 are meshed with each other, thereby controlling the combing member 9 provided on the outer wall of the split gear 8 to rotate. The combing member 9 is a U-shaped structure when viewed from the top surface and an L-shaped structure when viewed from the front. Two sets of combing wheels 91 are rotatably connected to the inner wall of the combing member 9. The combing wheel 91 is located at the starting "root" of the steel wire. From the initial opening, it cooperates with the rotating bracket 2 to comb and transport the steel wire.

[0053] Cleaning mechanism 12: An extension plate is provided on the shelf on the left side of the support frame 1, and a group of support plates are placed on the extension plate. A transfer rod 121 is rotatably connected to the support plate, and gears are provided at both ends of the transfer rod 121; the gear on the right side meshes with the teeth on the outer wall of the rotating shaft 5, so when the rotating shaft 5 rotates, the transfer rod 121 rotates with the rotating shaft 5 on the support plate; an H-shaped cleaning bracket 13 is provided on the extension plate, and a limit block 14 is provided on the top of the cleaning bracket 13. The limit blocks 14 are two in a group, and a total of two groups are symmetrically arranged. A positioning bolt is threadedly connected to the limit block 14. The cleaning drive wheel 19 is a ring gear, and teeth are provided on the inner and outer walls thereof. The teeth on the outer wall of the cleaning drive wheel 19 mesh with the gear at the left end (so the power of the rotating shaft 5 is transmitted to the cleaning drive wheel 19 through the above structure). The left and right end faces of the wheel 19 are both provided with fixing grooves 191. After the cleaning drive wheel 19 is placed between the limit blocks 14, the cleaning drive wheel 19 is fixed in position by a positioning bolt; two groups of symmetrical mounting holes 151 are provided on the inner wall of the cleaning tube 15, and a cleaning wheel 16 is rotatably connected in the mounting holes 151, and each group of cleaning wheels 16 is provided with a coaxial cleaning synchronous wheel 17, and a cleaning transfer wheel 18 is rotatably connected to the outside of the cleaning synchronous wheel 17 (in the mounting hole 151), and the cleaning transfer wheel 18 is respectively meshed with the teeth of the cleaning synchronous wheel 17 and the inner wall of the cleaning drive wheel 19, so that the power obtained by the cleaning drive wheel 19 is transmitted to the cleaning wheel 16, and the wool felt on the cleaning wheel 16 wipes the surface of the steel wire; through the above-mentioned structural design, the cleaning tube 15 is rotated around the steel wire for cleaning, and all-round wiping is realized.

[0054] After completing the above cleaning operation, the wiped steel wire is detected by two sets of flaw detection components 21 provided on the recording bracket 20. If there is no damage, the steel wire passes through the processing chamber 22 and the grinding mechanism 47 normally. Otherwise, the above processing chamber 22 and the grinding mechanism 47 are relatively prepared.

[0055] Processing chamber 22: External conveying rollers 23 are provided on the right end face of the processing chamber 22. There are two groups of external conveying rollers 23, which are symmetrically arranged up and down to convey the steel wire contacting the external conveying rollers 23; a clamping mechanism is provided inside the processing chamber 22 (right inlet), and the clamping mechanism cooperates with the unloading mechanism. When a section of the steel wire is detected to be damaged, this section is cut to prevent affecting subsequent production and processing; and in order to avoid the need for redirection after cutting, a welding mechanism 39 is provided inside the processing chamber 22 to reconnect the front and rear sections of the steel wire.

[0056] Clamping mechanism: A rotating rod 24 is rotatably connected inside the processing chamber 22, and two groups of first bevel gears 25 facing each other are arranged on the rotating rod 24. A convex plate is provided on the right inner wall of the processing chamber 22, and the convex plates form a group, with a total of two groups (symmetrically arranged up and down). A U-shaped reinforcement piece 27 is hinged on the convex plate, and a second bevel gear 26 coaxial with the reinforcement piece 27 is provided on the convex plate, and the second bevel gear 26 is meshed with the first bevel gear 25; therefore, when the motor drives the rotating rod 24 to rotate, the two groups of reinforcement pieces 27 rotate in opposite directions, and at the same time, the T-shaped reinforcement block 28 hinged on the free end of the reinforcement piece 27 moves in opposite directions and clamps the steel wire; in order to stabilize the movement state of the reinforcement block 28 and prevent it from turning over, an adjustment hole 281 is provided on the right end face of the reinforcement block 28, and a stabilizing rod is slidably connected in the adjustment hole 281 30, and an auxiliary slide 29 is provided on the inner wall of the processing bin 22, the auxiliary slide 29 is connected to the stabilizing rod 30, in order to prevent the stabilizing rod 30 from detaching from the auxiliary slide 29, the end of the stabilizing rod 30 is T-shaped, and cooperates with the auxiliary slide 29 to achieve limiting, so when the reinforcing member 27 rotates, the reinforcing block 28 is in a stable moving state; after completing the clamping and fixing of the steel wire, the hydraulic cylinder 33 on the mounting frame 32 is started, pressing down the cross plate, so that the cross plate presses down the cutter 31, and the cutter 31 slides in the stabilizing member 282 to complete the cutting task of the steel wire, and a slide is provided on the top of the processing bin 22, which is used to provide a moving space for the cutter 31 when the reinforcement block 28 at the top moves, and the stabilizing member 282 pulls the cutter, and the sliding connection between the cross plate and the cutter 31 allows the cutter 31 to move with the reinforcement block 28.

[0057] Unloading mechanism: After the first cutting of the steel wire is completed, the front section of the steel wire continues to move under the action of the internal conveying roller 37 and the pulling machine, and is sent to the welding mechanism 39 to stop; the rear section of the steel wire continues to be conveyed under the drive of the external conveying roller 23. After it passes through the guide frame 35, the No. 1 telescopic cylinder 36 works, and the telescopic end of the No. 1 telescopic cylinder 36 pushes the bottom hatch 34 to rotate and open the opening, and presses the steel wire downward through the guide frame 35 on the bottom hatch 34, and the damaged sections of the steel wire are all passed through the clamp After the holding mechanism is set, the cutter 31 is started again. After the cutting is completed, the rear section of the steel wire is continued to be conveyed under the conveyance of the external conveying roller 23. At the same time, the No. 1 telescopic cylinder 36 is lifted back (so that the top of the guide frame 35 is flush with the bottom of the steel wire, supporting and guiding the steel wire). After passing through the guide frame 35, the steel wire passes through the internal conveying roller 37, and then with the cooperation of the internal conveying roller 37 and the auxiliary wheel 38, the rear section of the steel wire is moved to the welding mechanism 39 for welding to reconnect the broken steel wire.

[0058] Welding mechanism 39: two vertical plates 40 form a group, and two groups are symmetrically arranged on the left and right. Each group of vertical plates 40 is provided with an upper and lower group of clamping wheels 41. The clamping wheels 41 are in the shape of magatama. During the clamping process, the steel wire will be pulled in one direction; a worm wheel 42 coaxial with the clamping wheel 41 is provided on the vertical plate 40, and the two groups of worm wheels 42 are driven by a worm 43 (in order to make the upper and lower groups of worms 43 rotate towards each other, the worm 43 is divided into two sections of threads with opposite rotation directions), so that the two groups of clamping wheels 41 rotate towards each other, the front section of the steel wire is pulled backward, and the rear section of the steel wire is pulled forward, so that the two sections of the steel wire are connected; then the adjusting rod 46 is driven by a motor (the adjusting rod 46 is provided with two sections of threads with opposite rotation directions) to make the two groups of clamping plates 44 rotate towards each other. After the steel wire is clamped, the heating copper sheet 45 is energized to complete the welding of the steel wire.

[0059] After completing the welding of the steel wire, the welding point needs to be polished to avoid affecting subsequent processing and use.

[0060] Grinding mechanism 47: In order to facilitate the disassembly and assembly of the adjusting wheel 53, the base 49 and the top cover 48 are designed to be split. The left end faces of the base 49 and the top cover 48 are respectively provided with a Y-shaped No. 2 groove 491 and a semicircular No. 1 groove 481, and the inner walls of the No. 1 groove 481 and the No. 2 groove 491 are provided with a limiting ring groove 482. Therefore, during installation, the top cover 48 is opened, the adjusting wheel 53 is placed in the No. 2 groove 491, and then the top cover 48 is closed. The fixing ring 531 provided on the outer wall of the adjusting wheel 53 cooperates with the limiting ring groove 482 to achieve position fixing; in order to allow the adjusting wheel 53 to be rotatably adjusted, a gear plate 50 is provided on the inner bottom surface of the No. 2 groove 491, and the gear plate 50 is sequentially provided with a grinding drive wheel 51 and a grinding adapter wheel 52 from bottom to top. The grinding drive wheel 51 is driven by a motor to provide rotational power for the entire mechanism. Teeth are provided on the outer wall of the adjusting wheel 53, and the teeth and the grinding drive wheel 51 are connected to each other. The moving wheel 51 cooperates to control the rotation of the adjusting wheel 53; an inner plate No. 1 532 and an inner plate No. 2 533 are provided on the inner wall of the adjusting wheel 53, the inner plate No. 1 532 is staggered up and down, and the inner plate No. 2 533 is staggered front and back, and an L-shaped adjusting member 55 is rotatably connected to the inner plate No. 1 532, an adjusting gear 56 is provided on the left end face of the adjusting member 55, and two groups of rollers 57 are provided on the right end face of the adjusting member 55, and the rollers 57 are connected by a grinding belt 58, and a motor is provided on the inner plate No. 2 533, the motor drives the rollers 57 to rotate, controls the grinding belt 58 to rotate, and grinds the steel wire passing therethrough; in order to adjust the angle of the adjusting member 55, the two groups of adjusting gears 56 are connected by an adjusting ring gear 54, and the inner and outer walls of the adjusting ring gear 54 are provided with teeth, the outer teeth are connected to the grinding adapter wheel 52, and the inner teeth are connected to the adjusting gear 56, thereby realizing multi-angle adjustment of the grinding mechanism 47.

[0061] The practical working principle of the present invention is as follows: the end of the steel wire placed on the support frame 1 is passed around the two groups of combing wheels 91 on the combing piece 9, and then the steel wire is passed around the transition wheel 3 on the rotating bracket 2, and then the steel wire is passed through the perforation on the rotating shaft 5, and the steel wire is rotated by the guide wheel 4 inside the perforation, and then the steel wire passes through the cleaning tube 15 and the flaw detection component 21 of the cleaning mechanism 12; the rotating shaft 5 is driven by the motor to rotate on the support frame 1, and the rotating bracket 2 is driven to rotate to disassemble the steel wire. During this process, the rotating rotating shaft 5 drives the coaxial combing drive wheel 10 to rotate, and the rotating combing drive wheel 10 drives the split gear 8 to rotate through the combing adapter wheel 11 meshing therewith, and the split gear 8 rotates in the slide groove 72 of the fixed disk 7. When the split gear 8 drives the combing piece 9 to rotate, the rotating bracket 2 is pre-disassembled to prevent the steel wire from being tangled;

[0062] The rotating shaft 5 is provided with teeth on the outer wall, and the teeth drive the transfer rod 121 to rotate. The transfer rod 121 is provided with a rotation point by the support plate. The gear provided at the other end of the transfer rod 121 meshes with the teeth on the outer wall of the cleaning drive wheel 19, so that the cleaning drive wheel 19 rotates on the limit block 14 through the fixing groove 191. The limit block 14 limits the cleaning drive wheel 19 through the positioning bolt. Then the rotating cleaning drive wheel 19 meshes with the cleaning transfer wheel 18 through the inner teeth, driving the entire cleaning tube 15 to rotate around the steel wire, so that the mounting hole 15 1 cleans the surface of the steel wire. The friction between the cleaning wheel 16 and the steel wire generates a reaction force, so that the cleaning wheel 16 can rotate in the opposite direction, so that more surfaces of the cleaning wheel 16 contact the steel wire, and a more comprehensive cleaning is performed. The cleaning wheel 16 is meshed with the cleaning transfer wheel 18 through the coaxial cleaning synchronous wheel 17, so that the inner teeth of the cleaning driving wheel 19 are used as a track. After completing the above cleaning, the steel wire passes through the recording bracket 20. During this process, the flaw detection component 21 on the recording bracket 20 is used to detect the damage on the surface of the steel wire.

[0063] The steel wire passes through the processing chamber 22 and the external conveying roller 23 at the end of the processing chamber 22 provides a kinetic energy supplement for the conveying of the steel wire. The internal conveying roller 37 inside the processing chamber 22 further provides conveying power. When the steel wire is damaged beyond the standard, it is recorded by the flaw detection component 21. In accordance with the current conveying rate, after the starting point a1 of the damaged section of the steel wire moves to the clamping mechanism, the clamping mechanism is started, and the rotating rod 24 is driven by the motor to drive the two sets of No. 1 bevel gears 25 on the rotating rod 24 to rotate, so that the No. 2 bevel gear 26 meshing therewith rotates in opposite directions. During this process, the reinforcing member 27 moves in opposite directions. In order to stabilize The reinforcing block 28 is hinged, and an adjustment hole 281 is provided on the right end face of the reinforcing block 28, and a stabilizing rod 30 with a T-shaped piece is slidably connected in the adjustment hole 281, and an auxiliary slide 29 adapted to the T-shaped part of the stabilizing rod 30 is provided on the inner wall of the processing chamber 22 to limit the stabilizing rod 30. In this process, after the reinforcing block 28 clamps the steel wire, the hydraulic cylinder 33 on the mounting frame 32 is started, and the cross plate presses down the cutter 31, so that the cutter 31 slides in the stabilizing member 282 to cut the steel wire. After completion, the clamping mechanism releases the limit on the steel wire, waits for a time difference of 5 to 10 seconds, and the steel wire in the front section is released. After being conveyed forward, the rear section of the steel wire continues to be conveyed. During the process, the unloading mechanism is started (after the steel wire moves to the bottom of the guide frame 35), and the No. 1 telescopic cylinder 36 pushes the bottom hatch 34 at the opening to flip downward, so that the opening exposes the head of the rear section of the steel wire and leads out of the processing chamber 22. And through the calculation of the time difference, when the steel wire moves to the end of a2 of the damaged section, the clamping mechanism clamps the steel wire again to complete the cutting of the damaged section, and then the clamping mechanism is released from the working state. When the unloading mechanism is reset, after the guide frame 35 is reset to be flush with the bottom of the steel wire, the No. 1 telescopic cylinder 36 pauses to reset, which plays a role in supporting the jump point of the rear section of the steel wire. The rear section of the steel wire is supported, and then the rear section of the steel wire moves to the position of the welding mechanism 39; under the drive of the motor, the two groups of worm gears 43 are controlled to rotate, and the rotating worm gears 43 drive the upper and lower groups of worm wheels 42 to rotate toward each other through the threaded sections rotating in opposite directions. The jade-shaped clamping wheel tightens the steel wire and pulls it to avoid gaps between the steel wires. Then the motor drives the adjusting rod 46 to rotate, and the two threaded sections on the adjusting rod 46 rotate in opposite directions, so that the two groups of clamping plates 44 move toward each other, and the heating copper sheet 45 provided on the clamping plate 44 welds the steel wire. After completion, the welding mechanism 39 is reset to continue the transportation of the steel wire.

[0064] The steel wire passes through the grinding mechanism 47, and two groups of grinding belts 58 stick to the outer wall of the steel wire. Then the motor on the second inner plate 533 is started to drive the roller 57 to rotate, thereby driving the grinding belt 58 to rotate. Then, according to the processing needs, the motor connected to the grinding drive wheel 51 is started to work, so that the grinding drive wheel 51 rotates on the gear plate 50. The rotating grinding drive wheel 51 is meshed with the adjusting wheel 53, thereby driving the entire adjusting wheel 53 to rotate. In this process, the adjusting ring gear 54 supported by the adjusting gear 56 rotates, and the adjusting ring gear 54 is rotated through the grinding adapter wheel 52 fixed on the gear plate 50, thereby driving the meshing adjusting gear 56 on the first inner plate 532 to rotate, so that the adjusting member 55 rotates on the first inner plate 532, thereby controlling the inclination angle of the grinding belt 58.

[0065] When maintenance is required, the top cover 48 can be opened and the adjusting wheel 53 can be taken out from the No. 1 groove 481 and the No. 2 groove 491. The fixing ring 531 on the outer wall of the adjusting wheel 53 is adapted to the limiting ring groove 482. When installed and used, the adjusting wheel 53 is limited.

[0066] The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.

[0067] Components not described in detail herein are prior art.

[0068] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire-laying device for copper-plated steel wire production, comprising a support frame (1), a rotating support frame (2), a transition wheel (3), and a guide wheel (4), wherein the support frame (1) is supported by a detachable frame arranged on the bottom surface; a rotating shaft (5) is rotatably connected to the support frame (1), a rotating support frame (2) is arranged on the rotating shaft (5), and a transition wheel (3) is arranged on the rotating support frame (2); an L-shaped through hole is arranged at the end of the rotating shaft (5), and a guide wheel (4) is hinged on the through hole; the rotating shaft (5) is driven by a motor, and is characterized in that: A combing mechanism (6) capable of combing the steel wire is provided on the support frame (1); and a cleaning mechanism (12) for cleaning the surface of the steel wire is provided at the left end of the support frame (1), and the cleaning mechanism (12) also has a flaw detection function; and a processing chamber (22) and a grinding mechanism (47) are provided in sequence from near to far on the left side of the cleaning mechanism (12); The combing mechanism (6) further comprises a fixed disk (7) and a split gear (8), a combing member (9), a combing drive wheel (10), and a combing transfer wheel (11); the fixed disk (7) is a split structure, a T-shaped slide groove (72) is provided on the left end face of the fixed disk (7), and a flower hole (71) is provided in the middle of the fixed disk (7), the flower hole (71) and the support frame (1) are adapted to each other; and a split gear (8) is slidably connected in the slide groove (72), and the cross section of the split gear (8) is T-shaped. The combing drive wheel (10) is coaxially arranged with the rotating shaft (5), the combing transfer wheel (11) is arranged on the support frame (1), the teeth of the split gear (8) are arranged on the inner wall, the split gear (8) is meshed with the combing drive wheel (10) through the combing transfer wheel (11), an L-shaped combing member (9) is arranged on the outer wall of the split gear (8), and the combing member (9) is a U-shaped structure when viewed from the top surface, and two groups of combing wheels (91) are rotatably connected in the U-shaped groove of the combing member (9); The cleaning mechanism (12) comprises a cleaning bracket (13), a stopper (14), a cleaning tube (15), a cleaning wheel (16), a recording bracket (20), and a flaw detection assembly (21). A support frame is provided at the left end of the support frame (1). An extension plate is provided on the outer wall of the frame. The cleaning bracket (13) is provided on the extension plate. The cleaning bracket (13) is H-shaped. Two groups of left-right symmetrical stoppers (14) are provided on opposite sides of the top section of the cleaning bracket (13). The stoppers (14) are slidably connected to the stoppers (14). A cleaning drive wheel (19) is connected, and a fixing groove (191) is provided on the end surface of the cleaning drive wheel (19). A positioning bolt is threadedly connected to the limit block (14), and the positioning bolt passes through the limit block (14) and is slidably connected in the fixing groove (191); a support plate is provided on the extension plate, and a transfer rod (121) is rotatably connected to the support plate. Gears are provided at both ends of the transfer rod (121), and teeth are provided on the outer wall of the rotating shaft (5). The above two sets of gears are respectively meshed with the cleaning drive wheel (19) and the teeth; The wire inlet hole of the processing chamber (22) and the center of the cleaning tube (15) are coaxially located. A clamping mechanism and a discharge mechanism cooperating with the flaw detection assembly (21) are provided inside the processing chamber (22). Two sets of auxiliary wheels (38) are provided on the left side of the discharge mechanism, and a welding mechanism (39) is provided between the two sets of auxiliary wheels (38). An external conveying roller (23) and an internal conveying roller (37) are provided on the outer wall and inside of the processing chamber (22), respectively.

2. A pay-off device for copper-plated steel wire production according to claim 1, characterized in that: The cleaning tube (15) is arranged on the inner ring of the cleaning driving wheel (19), and two groups of symmetrical mounting holes (151) are arranged on the inner wall of the cleaning tube (15), a cleaning wheel (16) is rotatably connected in the mounting holes (151), a coaxial cleaning synchronous wheel (17) is arranged on the cleaning wheel (16), a cleaning transfer wheel (18) is arranged on the outer side of the cleaning synchronous wheel (17), and the inner wall of the cleaning driving wheel (19) is provided with internal teeth, and the internal teeth are meshed with the cleaning synchronous wheel (17) through the cleaning transfer wheel (18); the cleaning tube (15) is supported by the cooperation of the internal teeth and the cleaning transfer wheel (18); A recording bracket (20) is provided on the left side of the cleaning tube (15), and two groups of vertically symmetrical flaw detection components (21) are provided on the recording bracket (20) for recording the surface of the cleaned steel wire.

3. A pay-off device for copper-plated steel wire production according to claim 2, characterized in that: The outer wall of the cleaning wheel (16) is provided with wool felt.

4. A pay-off device for copper-plated steel wire production according to claim 3, characterized in that: The clamping mechanism comprises a rotating rod (24), a first bevel gear (25), a second bevel gear (26), a reinforcing member (27), a reinforcing block (28), an auxiliary slideway (29), a stabilizing rod (30), a cutter (31), a mounting frame (32), and a hydraulic cylinder (33); the rotating rod (24) is rotatably connected to the interior of the processing chamber (22), and two groups of first bevel gears (25) are provided on the rotating rod (24), and a convex plate is provided on the inner wall of the processing chamber (22), wherein two convex plates form a group, and the convex plates are symmetrically arranged up and down, and the reinforcing member (27) is hinged on the convex plate, the reinforcing member (27) is a U-shaped structure, and a coaxial second bevel gear (26) is provided at the hinge point of the reinforcing member (27), and the second bevel gear (26) and the first bevel gear (25) are meshed with each other; The free end of the reinforcing member (27) is hinged with a T-shaped reinforcing block (28), and the right end face of the reinforcing block (28) is provided with an adjustment hole (281), a stabilizing rod (30) is slidably connected in the adjustment hole (281), and an auxiliary slideway (29) is provided on the inner wall of the processing chamber (22), the right end of the stabilizing rod (30) is T-shaped, and the right end of the stabilizing rod (30) is slidably connected in the auxiliary slideway (29); the left end face of the upper reinforcing block (28) is provided with a U-shaped stabilizing rod (30); A fixed member (282), the bottom of the cutter (31) is slidably connected in the stabilizing member (282); a slideway is provided on the top surface of the processing chamber (22), the top of the cutter (31) is laterally slidably connected in the slideway, and a mounting frame (32) is also provided on the top surface of the processing chamber (22), a hydraulic cylinder (33) is provided on the mounting frame (32), a transverse plate is provided at the telescopic end of the hydraulic cylinder (33), and the top surface of the cutter (31) is slidably connected to the bottom surface of the transverse plate.

5. A pay-off device for copper-plated steel wire production according to claim 4, characterized in that: The unloading mechanism comprises a bottom hatch (34), a guide frame (35), and a first telescopic cylinder (36); the first telescopic cylinder (36) is installed on the inner wall of the processing chamber (22); an opening is provided at the bottom of the processing chamber (22); the bottom hatch (34) is hinged on the opening; a torsion spring is provided at the hinge of the bottom hatch (34); the bottom hatch (34) is slidably connected to the telescopic end of the first telescopic cylinder (36); a guide frame (35) is provided on the top surface of the bottom hatch (34); the guide frame (35) is a U-shaped structure; and a transverse section of the guide frame (35) is higher than a wire inlet of the processing chamber (22).

6. A pay-off device for copper-plated steel wire production according to claim 4, characterized in that: The welding mechanism (39) comprises a vertical plate (40), a clamping wheel (41), a worm gear (42), a worm (43), a clamping plate (44), a heating copper sheet (45), and an adjusting rod (46). The vertical plates (40) are grouped into two, and two groups are symmetrically arranged on the left and right. Each group of vertical plates (40) is provided with two groups of clamping wheels (41). The worm gear (42) and the clamping wheel (41) are coaxially arranged. The upper and lower groups of worm gears (42) are connected by a worm (43), and the worm (43) is connected to the upper and lower groups of worm gears (42). 3) is provided with two sections of threaded segments with opposite rotation directions, the worm (43) is driven by a motor, and two groups of symmetrical clamping plates (44) are provided between the left and right groups of vertical plates (40), a heating copper sheet (45) is provided on the clamping plates (44), the bottom of the clamping plates (44) is connected through an adjusting rod (46), the adjusting rod (46) is provided with two sections of threaded segments with opposite rotation directions, the clamping plates (44) are threadedly connected to the adjusting rod (46), and the adjusting rod (46) is driven by a motor.

7. A pay-off device for copper-plated steel wire production according to claim 4, characterized in that: The grinding mechanism (47) comprises a top cover (48) and a base (49), a gear plate (50), a grinding drive wheel (51), a grinding adapter wheel (52), an adjustment wheel (53), an adjustment ring gear (54), an adjustment member (55), an adjustment gear (56), a rotating roller (57), and a grinding belt (58); The top cover (48) and the base (49) are detachably connected, and the left end surfaces of the top cover (48) and the base (49) are respectively provided with a first groove (481) and a second groove (491), and the first groove (481) is semicircular, and the second groove (491) is Y-shaped, a gear plate (50) is provided on the bottom surface of the second groove (491), and matching limiting ring grooves (482) are provided on the inner walls of the first groove (481) and the second groove (491); A grinding drive wheel (51) is rotatably connected to the gear plate (50), and a grinding adapter wheel (52) is provided above the grinding drive wheel (51), and the grinding drive wheel (51) is driven by a motor; teeth and a fixing ring (531) are provided on the outer wall of the adjusting wheel (53), and the fixing ring (531) is matched with the limiting ring groove (482), and the adjusting wheel (53) is meshed with the grinding drive wheel (51) through the teeth; a first inner plate (532) and a second inner plate (533) are provided on the inner wall of the adjusting wheel (53), and both are in two sets, and the first inner plate (532) and the second inner plate (533) are provided in pairs. The first inner plate (532) is staggered up and down, the second inner plate (533) is staggered left and right, the first inner plate (532) is rotatably connected with an L-shaped adjustment member (55), the left end surface of the adjustment member (55) is provided with an adjustment gear (56), in order to control the synchronous rotation of the two groups of adjustment members (55), the outer wall of the first inner plate (532) is rotatably connected with the adjustment ring gear (54), the inner and outer walls of the adjustment ring gear (54) are provided with teeth, and the adjustment ring gear (54) is meshed with the adjustment gear (56) and also meshed with the grinding adapter wheel (52); The two ends of the adjustment member (55) are rotatably connected to rollers (57), the rollers (57) are connected to each other via a grinding belt (58), and a motor for driving the rollers (57) to rotate is provided on the second inner plate (533).

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