Fixed-length cutting system and technology for electromagnetic shielding cable
By designing a fixed-length cutting system for electromagnetic shielded cables, using inductors and automation components, the problems of low efficiency and insufficient accuracy of traditional manual cutting are solved, efficient, precise cutting and stable transportation of cables are achieved, and production efficiency and product quality are improved. .
Patent Information
- Application Number
- CN202411423627.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional manual cutting cables are inefficient and have insufficient accuracy, making them difficult to meet the needs of large-scale production, and have material waste and safety risks, especially when dealing with electromagnetic shielded cables with special structures and performance requirements.
A fixed-length cutting system for electromagnetic shielded cables is designed, including a cutting and reel system. The system includes a cable cutting structure, a reel assembly, a drive transport assembly and a fixed transport assembly, using inductors, adjustable height limiting devices and automated cutting. Components to achieve precise reeling, transport and cutting of cables.
It improves cutting accuracy and efficiency, reduces manual intervention, reduces errors and material waste, enhances the adaptability and safety of the system, and ensures the stability and efficient production of the cable.
Smart Images

Figure CN119114798A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable processing equipment, and in particular to a fixed-length cutting system and process for electromagnetic shielding cables. Background Art
[0002] In the cable manufacturing industry, cable cutting is a crucial link, which is directly related to the final quality and application effect of the product. Although the traditional manual cutting method can meet the production needs to a certain extent, its inherent inefficiency and lack of precision have become the bottleneck restricting production efficiency and product quality. Especially when dealing with cables with special structures and performance requirements such as electromagnetic shielding cables, the limitations of manual cutting are particularly obvious.
[0003] First, manual cutting is inefficient, especially when faced with large-scale production needs. The labor cost is high and the production cycle is long, which is difficult to adapt to the modern fast-paced production model. Secondly, manual operation is difficult to ensure the accuracy and consistency of each cut, which not only affects the performance of the cable, but may also cause installation difficulties or safety hazards due to length deviation. In addition, manual cutting is prone to material waste, which increases production costs. Summary of the invention
[0004] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides a fixed-length cutting system for electromagnetic shielding cables to solve the deficiencies existing in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides a fixed-length cutting system for electromagnetic shielding cables, including a cutting and winding system body, the cutting and winding system body including a cable cutting structure, the cable cutting structure including a fixed frame, the bottom of the fixed frame is cooperated with a mounting plate, the mounting plate is inserted through the fixed frame, the mounting plates are arranged in multiple groups, the fixed frame is cooperated with a cutting assembly, one end of the fixed frame is cooperated with a cable winding and unwinding assembly, a driving transport assembly and a fixed transport assembly are arranged between the cutting assembly and the cable winding and unwinding assembly, and the fixed frame is cooperated with a sensor.
[0006] As a further improvement of the present invention, in order to facilitate the winding and transportation of cables, the conveyor further improves the automation process of winding and unwinding, and the cable winding and unwinding assembly includes a bottom fixing plate, the bottom fixing plate is fixed on both sides of the fixed frame, a strip mounting block is arranged on the bottom fixing plate, a steel frame is arranged in the middle position of the strip mounting block, and multiple groups of steel frames are arranged, and the steel frames on the strip mounting blocks on any side are symmetrically arranged in the middle, and rib plates are arranged on both sides of the steel frame, and several groups of fixing holes are arranged on the surface of the steel frame, and the steel frame and the rib plate are arranged in an A-shaped structure, and a conveying motor is arranged on the bottom fixing plate.
[0007] As a further improvement of the present invention, in order to achieve precise control of the height of the cable and ensure smooth transportation and cutting of the cable, the upper and lower ends of the steel frame are respectively provided with a first height limiting device and a second height limiting device, a telescopic shaft is provided between the first height limiting device and the second height limiting device, and the telescopic shaft is adjustable, the first height limiting device is arranged above the second height limiting device, the first height limiting device includes an upper height bottom plate, the upper height bottom plate is provided with side plates, and the two sides of the side plates are provided with a first fixed shaft, and the first height limiting device is fixedly connected to the fixing hole on the steel frame through the first fixed shaft.
[0008] As a further improvement of the present invention, in order to facilitate the storage of the wire reel and improve the flexibility and adaptability of the system, pins are arranged on both sides of the upper part of the side panel, a circular hole is arranged in the middle of the pin, a sleeve is arranged on the pin, a limit arm is arranged for rotation of the sleeve, a semicircular profile matching the circular hole is arranged on the lower part of the limit arm, and the first height limiting device on the steel frame on both sides is arranged on the support shaft for storing the wire reel.
[0009] As a further improvement of the present invention, in order to achieve a stable connection between the lower height limit base plate and the steel frame and ensure the stability of the cable during transportation, the second height limit device includes a lower height limit base plate, connecting plates are provided on both sides of the lower height limit base plate, and the connecting plates are cooperated with a second fixed shaft, and the lower height limit base plate is provided with a supporting base for supporting the telescopic shaft, and the second height limit device is fixedly connected to the fixing hole on the steel frame through the second fixed shaft.
[0010] As a further improvement of the present invention, in order to achieve smooth transportation of cables and reduce friction and wear of cables during transportation, the fixed transportation component includes fixed support plates arranged at both ends of the fixed frame, and a mounting block is arranged between the fixed support plates on both sides, and a transverse sliding wheel and a longitudinal sliding wheel are respectively arranged on both sides of the mounting block.
[0011] As a further improvement of the present invention, in order to realize the automatic transportation and adjustment of the cable and improve the efficiency and accuracy of transportation, the driven transportation component is arranged between the cutting component and the fixed transportation component, and the driven transportation component includes a column arranged on the mounting plate, and the columns are provided with four groups and have a square structure design, and the upper and lower ends of the columns are provided with wire outlet adjustment blocks, and a wire outlet support plate is provided between the wire outlet adjustment blocks at both ends, and a wire outlet spring is provided between the two wire outlet support plates.
[0012] As a further improvement of the present invention, in order to ensure that the transportation of cables is smoother and more efficient and to achieve continuous transportation and cutting of cables, the driving and transporting assembly also includes a driving motor arranged on a fixed frame, a driving base is arranged at the bottom of the driving motor, two sets of transport pulleys are arranged between the columns, the transport pulleys are stacked up and down, the outlet cable support plate at the lower end position is cooperated with a driving shaft, and the lower transport pulley realizes cable transportation through the driving shaft and the driving motor.
[0013] As a further improvement of the present invention, in order to achieve precise cutting of the cable, ensure the accuracy and consistency of cutting, and improve the cutting quality of the cable, the cutting assembly is arranged on one side of the driving and transporting assembly, and the cutting assembly includes a square frame, and a mounting base is arranged at the center of the square frame. A connecting column is arranged on the mounting base, and the connecting column is arranged in a telescopic structure. A cutting knife is arranged at the other end of the connecting column, and a feed bobbin and a discharge bobbin are arranged on both sides of the square frame.
[0014] One beneficial effect of the present invention is that: the present invention provides a fixed-length cutting system for electromagnetic shielding cables, and the beneficial effects of the system are specifically embodied in the following aspects: Improve cutting accuracy and efficiency: Through the close cooperation between the sensor and the cutting component, the cutting length of the cable can be accurately controlled to ensure that each cut meets the predetermined size requirements. The automated cutting process reduces manual intervention, improves cutting efficiency, and reduces errors caused by improper manual operation.
[0015] Enhance system adaptability and flexibility: The steel frame and rib plate in the cable winding and unwinding assembly are arranged in an A-shaped structure, and an adjustable first height limit device and a second height limit device are respectively arranged at the upper and lower ends of the steel frame, which enables the system to adapt to cables of different diameters and lengths, thereby enhancing the adaptability of the system.
[0016] Ensure stability and safety during cutting: The design of the fixed frame and mounting plate provides a stable support for the cutting assembly, ensuring stability during the cutting process. The setting of the first and second height limit devices, as well as the adjustability of the telescopic shaft, help to maintain the stable position of the cable during the cutting process, preventing cutting errors or safety accidents caused by cable shaking or deviation. The use of automated systems and sensors reduces the risk of manual operation and improves workplace safety.
[0017] Optimize cable transportation and cutting processes: The coordinated work of the driving transport component and the fixed transport component enables the smooth transportation of the cable in the system and reduces the friction and resistance during transportation. The close cooperation between the cutting component and the driving transport component enables the cable to be accurately positioned and fixed before cutting, thereby improving the accuracy and efficiency of cutting.
[0018] The present invention also provides a process for a fixed-length cutting system for electromagnetic shielding cables, the process comprising the following steps: Step 1: Ensure that the cable cutting structure, cable winding and unwinding components, driving and transporting components, and fixed transporting components are properly installed and in good working condition. Start the system power supply and check whether the electrical equipment such as sensors, driving motors, and conveying motors are normal. Set the corresponding parameters in the system according to the cable length that needs to be cut. Step 2: Place the cable on the pay-off drum of the cable winding and pay-off assembly, and stably support it through the support shaft and the steel frame structure. The first height limiter and the second height limiter adjust the height through the telescopic shaft and the fixing hole to ensure that the cable maintains a stable tension during the pay-off process to avoid excessive relaxation or tension. Start the conveying motor to drive the pay-off drum to rotate and pay out the cable at the set speed; Step 3: After the cable is released from the pay-off drum, it enters the fixed transport assembly. The horizontal sliding wheel and the longitudinal sliding wheel cooperate with the mounting block to ensure that the cable remains in a stable straight state before cutting; Step 4: After the cable passes through the fixed transport component, it enters the drive transport component. The drive motor starts and drives the transport pulley to rotate through the drive shaft to transport the cable. The outlet adjustment block and the outlet support plate cooperate with the outlet spring to ensure that the cable remains stable during transportation to avoid deviation or distortion. After the sensor detects that the cable has reached the predetermined position, it sends a signal to the system to prepare for cutting; Step 5: After receiving the signal from the sensor, the cutting assembly starts working, the connecting column is extended and retracted to adjust the position of the cutting knife to ensure cutting accuracy, the cable enters from one end of the feed bobbin, and the cutting knife quickly and accurately cuts the cable to complete a fixed-length cutting; Step 6: The cut cable sections are sent out through the discharge bobbin for collection or further processing. After completing one cut, the system automatically resets and prepares for the next cut. The above steps are repeated until all cables are cut to the required length.
[0019] Another beneficial effect of the present invention is: Improve production efficiency and quality: Precise control of cutting length: By setting the corresponding cable cutting parameters in the system in step one and the precise operation of the cutting components in step five, it can be ensured that the cable length each time is cut meets the predetermined requirements, thereby improving the qualified rate and overall quality of the product.
[0020] Automated operation reduces manual intervention: During the entire process, most operations, from cable laying, transportation to cutting, are automated, greatly reducing manual intervention. This not only improves production efficiency, but also reduces errors caused by human factors.
[0021] Enhanced system stability and reliability: Equipment inspection ensures good working condition: The inspection of each component and electrical equipment in step 1 can ensure that the entire system is in optimal condition during operation, reducing interruptions and maintenance costs caused by equipment failure.
[0022] Stable support and tension control: In step 2, the design of the support shaft, steel frame structure and height limit device ensures stable support and tension control of the cable during the laying process, avoiding cable damage or inaccurate cutting due to improper tension.
[0023] Improve operational convenience and safety: Convenient operation process: The entire process is reasonably designed with clear steps. Operators only need to perform simple operations according to the process, which greatly improves the convenience of operation.
[0024] Multiple safety guarantees: The system is equipped with safety devices such as sensors and cable adjustment blocks, which can provide real-time monitoring and protection during cable transportation and cutting, ensuring the safety of operators.
[0025] When the present invention is working, ensure that all components such as the cable cutting structure, cable winding and unwinding assembly, drive transport assembly, fixed transport assembly, etc. are correctly installed and in good working condition, start the system power supply, check whether electrical equipment such as sensors, drive motors, and conveying motors are operating normally, without abnormal sounds or overheating, and set corresponding cutting parameters in the system according to the length requirements of the cable to be cut, such as cutting length, unwinding speed, etc.
[0026] Place the cable on the pay-off drum of the cable winding and unwinding assembly to ensure that the cable end is firmly fixed. The cable is stably supported by the support shaft and the steel frame structure to prevent the cable from shaking during the pay-off process. Use the first height limiter and the second height limiter to adjust the height through the telescopic shaft and the fixing hole to ensure that the cable maintains a stable tension during the pay-off process. Start the conveying motor to drive the pay-off drum to rotate and pay out the cable smoothly at the set speed.
[0027] After the cable is released from the pay-off drum, it enters the fixed transport component. The horizontal sliding wheel and the longitudinal sliding wheel cooperate with the mounting block to ensure that the cable remains in a stable straight state during transportation to avoid bending or twisting. After passing through the fixed transport component, the cable enters the driven transport component. The drive motor starts and drives the transport pulley to rotate through the drive shaft to achieve smooth transportation of the cable. The line adjustment block and the line support plate cooperate with the line spring to further ensure the stability and accuracy of the cable during transportation. The sensor detects the position of the cable in real time. When the cable reaches the predetermined position, it sends a signal to the system to prepare for cutting.
[0028] After receiving the signal from the sensor, the cutting assembly starts working. The connecting column is extended and retracted to adjust the position of the cutting knife to ensure cutting accuracy. The cable enters from one end of the feed bobbin, and the cutting knife quickly and accurately cuts the cable. After one cut, the system automatically resets and prepares for the next cut. Repeat the above steps until all cables are cut to the required length. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a structural diagram of the present invention.
[0030] Figure 2 This is a structural diagram of the cable winding and unwinding assembly.
[0031] Figure 3 It is a side structural diagram of the cable winding and unwinding assembly.
[0032] Figure 4 This is a structural diagram of the first height limiting device.
[0033] Figure 5 It is a side structural diagram of the first height limiting device.
[0034] Figure 6 It is a structural diagram of the second height limiting device.
[0035] Figure 7 Structural diagram for fixed transport components.
[0036] Figure 8 Structural diagram of the drive transport component.
[0037] Fig. 9 This is a side view of the structure of the drive transport component.
[0038] Fig.10 This is a structural diagram of the cutting component.
[0039] Among them, 1 cable cutting structure, 2 fixed frame, 3 mounting plate, 4 cutting assembly, 401 square frame, 402 mounting base, 403 connecting column, 404 cutting knife, 405 feeding bobbin, 406 discharging bobbin, 5 cable winding assembly, 501 fixed plate, 502 strip mounting block, 503 steel frame, 504 rib plate, 505 conveying motor, 506 fixing hole, 6 driving transport assembly, 601 column, 602 outlet adjustment block, 603 outlet support plate, 604 outlet spring, 605 driving motor, 606 Driving base, 607 transport pulley, 608 driving shaft, 7 fixed transport assembly, 701 fixed support plate, 702 mounting block, 703 transverse sliding wheel, 704 longitudinal sliding wheel, 8 first height limiting device, 801 upper height limiting bottom plate, 802 side plate, 803 first fixed shaft, 804 pin shaft, 805 circular hole, 806 sleeve, 807 limiting arm, 9 second height limiting device, 901 lower height limiting bottom plate, 902 connecting plate, 903 second fixed shaft, 904 support base, 10 telescopic shaft, 11 support shaft. DETAILED DESCRIPTION
[0040] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-10 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.
[0041] like Figure 1-10 A fixed-length cutting system for electromagnetic shielded cables shown in the figure includes a cutting and winding system body, the cutting and winding system body includes a cable cutting structure 1, the cable cutting structure 1 includes a fixed frame 2, the bottom of the fixed frame 2 is cooperated with a mounting plate 3, the mounting plate 3 is inserted through the fixed frame 2, and the mounting plate 3 is provided in multiple groups, the fixed frame 2 is cooperated with a cutting component 4, one end of the fixed frame 2 is cooperated with a cable winding and unwinding component 5, a driving transport component 6 and a fixed transport component 7 are provided between the cutting component 4 and the cable winding and unwinding component 5, and the fixed frame 2 is cooperated with a sensor.
[0042] The cable winding and unwinding assembly 5 includes a bottom fixing plate 501, which is fixed on both sides of the fixing frame 2. A strip mounting block 502 is arranged on the bottom fixing plate 501, and a steel frame 503 is arranged in the middle of the strip mounting block 502. There are multiple groups of steel frames 503, and the steel frames 503 on the strip mounting block 502 on any side are symmetrically arranged in the middle. Rib plates 504 are arranged on both sides of the steel frame 503, and several groups of fixing holes 506 are arranged on the surface of the steel frame 503. The steel frame 503 and the rib plates 504 are arranged in an A-shaped structure. A conveying motor 505 is arranged on the bottom fixing plate 501.
[0043] The first height limiting device 8 and the second height limiting device 9 are respectively provided at the upper and lower ends of the steel frame 503, a telescopic shaft 10 is provided between the first height limiting device 8 and the second height limiting device 9, and the telescopic shaft 10 is adjustably provided. The first height limiting device 8 is arranged above the second height limiting device 9, and the first height limiting device 8 includes an upper height bottom plate 801, and the upper height bottom plate 801 is cooperated with a side plate 802, and the two sides of the side plate 802 are cooperated with a first fixed shaft 803, and the first height limiting device 8 is fixedly connected to the fixing hole 506 on the steel frame 503 through the first fixed shaft 803.
[0044] The upper sides of the side plate 802 are cooperated with pin shafts 804, the middle of the pin shaft 804 is provided with a circular hole 805, the pin shaft 804 is cooperated with a sleeve 806, the sleeve 806 is rotatably provided with a limit arm 807, the lower part of the limit arm 807 is provided with a semicircular contour that matches the circular hole 805, and the first height limiting device 8 on the steel frame 503 on both sides is cooperated with a support shaft 11 for storing the wire reel.
[0045] The second height limiting device 9 includes a lower height limiting base plate 901, connecting plates 902 are arranged on both sides of the lower height limiting base plate 901, and the connecting plates 902 are cooperated with a second fixed shaft 903. The lower height limiting base plate 901 is provided with a supporting base 904 for supporting the telescopic shaft 10. The second height limiting device 9 is fixedly connected to the fixing hole 506 on the steel frame 503 through the second fixed shaft 903.
[0046] The fixed transport assembly 7 includes fixed support plates 701 arranged at both ends of the fixed frame 2, and a mounting block 702 is arranged between the fixed support plates 701 on both sides. The mounting block 702 is respectively provided with a transverse sliding wheel 703 and a longitudinal sliding wheel 704 on both sides.
[0047] The driving transport component 6 is arranged between the cutting component 4 and the fixed transport component 7, and the driving transport component 6 includes a column 601 arranged on the mounting plate 3, and the column 601 is provided with four groups and has a square structure design, and the upper and lower ends of the column 601 are provided with a wire outlet adjustment block 602, and a wire outlet support plate 603 is provided between the wire outlet adjustment blocks 602 at both ends, and a wire outlet spring 604 is provided between the two wire outlet support plates 603.
[0048] The driving transport assembly 6 also includes a driving motor 605 arranged on the fixed frame 2, a driving base 606 is arranged at the bottom of the driving motor 605, two sets of transport pulleys 607 are arranged between the columns 601, and the transport pulleys 607 are stacked up and down. The outlet support plate 603 at the lower end is cooperated with a driving shaft 608, and the lower transport pulley 607 realizes cable transportation through the driving shaft 608 and the driving motor 605.
[0049] The cutting component 4 is arranged on one side of the driving and transporting component 6, and the cutting component 4 includes a square frame 401. A mounting base 402 is arranged at the center of the square frame 401. A connecting column 403 is arranged on the mounting base 402. The connecting column 403 is arranged in a telescopic structure. A cutting knife 404 is arranged at the other end of the connecting column 403. A feeding wire drum 405 and a discharging wire drum 406 are arranged on both sides of the square frame 401.
[0050] A process for a cut-to-length system for an electromagnetic shielding cable, the process comprising the following steps: Step 1: Ensure that the cable cutting structure 1, the cable winding and unwinding assembly 5, the driving and transporting assembly 6, the fixed transporting assembly 7, etc. are correctly installed and in good working condition, start the system power supply, check whether the electrical equipment such as the sensor, the driving motor 605, the conveying motor 505, etc. are normal, and set the corresponding parameters in the system according to the cable length that needs to be cut; Step 2: Place the cable on the pay-off drum of the cable winding and unwinding assembly 5, and stably support it through the support shaft 11 and the steel frame 503 structure. The first height limiter 8 and the second height limiter 9 adjust the height through the telescopic shaft 10 and the fixing hole 506 to ensure that the cable maintains a stable tension during the pay-off process to avoid excessive relaxation or tension. Start the conveying motor 505 to drive the pay-off drum to rotate and pay out the cable at the set speed. Step 3: After the cable is released from the pay-off drum, it enters the fixed transport assembly 7, and the transverse sliding wheel 703 and the longitudinal sliding wheel 704 cooperate with the mounting block 702 to ensure that the cable maintains a stable straight state before cutting; Step 4: After the cable passes through the fixed transport component 7, it enters the driving transport component 6. The driving motor 605 is started, and the transport pulley 607 is driven to rotate through the driving shaft 608 to transport the cable. The outlet adjustment block 602 and the outlet support plate 603 cooperate with the outlet spring 604 to ensure that the cable remains stable during transportation to avoid deviation or distortion. After the sensor detects that the cable has reached the predetermined position, it sends a signal to the system to prepare for cutting; Step 5: After receiving the signal from the sensor, the cutting assembly 4 starts to work, the connecting column 403 is extended and retracted to adjust the position of the cutting knife 404 to ensure the cutting accuracy, the cable enters from one end of the feed bobbin 405, and the cutting knife 404 quickly and accurately cuts the cable to complete a fixed-length cutting; Step 6: The cut cable segments are sent out through the discharge drum 406 for collection or further processing. After completing one cut, the system automatically resets and prepares for the next cut. The above steps are repeated until all cables are cut to the required length.
[0051] When the present invention is working, ensure that all components such as the cable cutting structure 1, the cable winding and unwinding assembly 5, the driving and transporting assembly 6, and the fixed transporting assembly 7 are correctly installed and in good working condition, start the system power supply, check whether electrical equipment such as the sensor, the driving motor 605, and the conveying motor 505 are operating normally, without abnormal sounds or overheating, and set corresponding cutting parameters in the system according to the length requirements of the cable to be cut, such as cutting length, unwinding speed, etc.
[0052] Place the cable on the pay-out drum of the cable winding and unwinding assembly 5, ensure that the cable end is firmly fixed, stably support the cable through the support shaft 11 and the steel frame 503 structure to prevent the cable from shaking during the pay-out process, use the first height limiting device 8 and the second height limiting device 9, adjust the height through the telescopic shaft 10 and the fixing hole 506 to ensure that the cable maintains a stable tension during the pay-out process, start the conveying motor 505, drive the pay-out drum to rotate, and smoothly pay out the cable at the set speed.
[0053] After the cable is released from the pay-off drum, it enters the fixed transport component 7. The horizontal sliding wheel 703 and the longitudinal sliding wheel 704 cooperate with the mounting block 702 to ensure that the cable maintains a stable straight state during transportation to avoid bending or twisting. After passing through the fixed transport component 7, the cable enters the drive transport component 6. The drive motor 605 is started and drives the transport pulley 607 to rotate through the drive shaft 608 to achieve smooth transportation of the cable. The line adjustment block 602 and the line support plate 603 cooperate with the line spring 604 to further ensure the stability and accuracy of the cable during transportation. The sensor detects the position of the cable in real time. When the cable reaches the predetermined position, it sends a signal to the system to prepare for cutting.
[0054] After receiving the signal from the sensor, the cutting assembly 4 starts working, the connecting column 403 is extended and retracted to adjust the position of the cutting knife 404 to ensure the cutting accuracy, the cable enters from one end of the feed bobbin 405, and the cutting knife 404 quickly and accurately cuts the cable. After one cut, the system automatically resets and prepares for the next cut. Repeat the above steps until all cables are cut to the required length.
[0055] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A fixed-length cutting system for electromagnetic shielding cables, comprising a cutting and winding system body, characterized in that: The cutting and winding system body comprises a cable cutting structure (1), the cable cutting structure (1) comprises a fixed frame (2), a mounting plate (3) is arranged at the bottom of the fixed frame (2), the mounting plate (3) is inserted through the fixed frame (2), a plurality of mounting plates (3) are arranged, the fixed frame (2) is arranged with a cutting component (4), one end of the fixed frame (2) is arranged with a cable winding and unwinding component (5), a driving transport component (6) and a fixed transport component (7) are arranged between the cutting component (4) and the cable winding and unwinding component (5), and the fixed frame (2) is arranged with a sensor.
2. The electromagnetic shielding cable cutting-to-length system according to claim 1, characterized in that: The cable winding and unwinding assembly (5) comprises a bottom fixing plate (501), the bottom fixing plate (501) being fixed on both sides of a fixing frame (2), a strip-shaped mounting block (502) being arranged on the bottom fixing plate (501), a steel frame (503) being arranged in the middle of the strip-shaped mounting block (502), a plurality of groups of the steel frames (503) being arranged, the steel frames (503) on the strip-shaped mounting blocks (502) on either side being arranged symmetrically in the middle, rib plates (504) being arranged on both sides of the steel frames (503), a plurality of groups of fixing holes (506) being arranged on the surface of the steel frames (503), the steel frames (503) and the rib plates (504) being arranged in an A-shaped structure, and a conveying motor (505) being arranged on the bottom fixing plate (501).
3. The electromagnetic shielding cable cutting-to-length system according to claim 2, characterized in that: The steel frame (503) is provided with a first height limiting device (8) and a second height limiting device (9) at the upper and lower ends respectively; a telescopic shaft (10) is provided between the first height limiting device (8) and the second height limiting device (9); the telescopic shaft (10) is adjustable; the first height limiting device (8) is provided above the second height limiting device (9); the first height limiting device (8) comprises an upper height limiting bottom plate (801); the upper height limiting bottom plate (801) is provided with a side plate (802); both sides of the side plate (802) are provided with a first fixed shaft (803); the first height limiting device (8) is fixedly connected to a fixing hole (506) on the steel frame (503) via the first fixed shaft (803).
4. The electromagnetic shielding cable cutting-to-length system according to claim 3, characterized in that: The upper two sides of the side plate (802) are provided with pins (804), the middle of the pin (804) is provided with a circular hole (805), the pin (804) is provided with a sleeve (806), the sleeve (806) is rotatably provided with a limit arm (807), the lower part of the limit arm (807) is provided with a semicircular profile that matches the circular hole (805), and the first height limiting device (8) on the steel frame (503) on both sides is provided with a support shaft (11) for storing the pay-off reel.
5. The electromagnetic shielding cable cutting-to-length system according to claim 3, characterized in that: The second height limiting device (9) comprises a lower height limiting base plate (901), connecting plates (902) are arranged on both sides of the lower height limiting base plate (901), the connecting plates (902) are provided with a second fixed shaft (903), the lower height limiting base plate (901) is provided with a supporting base (904) for supporting the telescopic shaft (10), and the second height limiting device (9) is fixedly connected to the fixing hole (506) on the steel frame (503) via the second fixed shaft (903).
6. The electromagnetic shielding cable cutting-to-length system according to claim 1, characterized in that: The fixed transport assembly (7) comprises fixed support plates (701) arranged at both ends of the fixed frame (2), a mounting block (702) being arranged between the fixed support plates (701) at both sides, and a transverse sliding wheel (703) and a longitudinal sliding wheel (704) are respectively arranged on both sides of the mounting block (702).
7. The electromagnetic shielding cable cutting-to-length system according to claim 1, characterized in that: The driving transport assembly (6) is arranged between the cutting assembly (4) and the fixed transport assembly (7), and comprises columns (601) arranged on the mounting plate (3), wherein four groups of the columns (601) are arranged and are designed in a square structure, wherein the upper and lower ends of the columns (601) are provided with wire outlet adjustment blocks (602), a wire outlet support plate (603) is arranged between the wire outlet adjustment blocks (602) at both ends, and a wire outlet spring (604) is arranged between the two wire outlet support plates (603).
8. The electromagnetic shielding cable cutting-to-length system according to claim 7, characterized in that: The driving transport assembly (6) further comprises a driving motor (605) arranged on the fixed frame (2); a driving base (606) is arranged at the bottom of the driving motor (605); two groups of transport pulleys (607) are arranged between the uprights (601); the transport pulleys (607) are stacked up and down; the outlet cable support plate (603) at the lower end is provided with a driving shaft (608); the lower transport pulley (607) realizes cable transport via the driving shaft (608) and the driving motor (605).
9. The electromagnetic shielding cable cutting-to-length system according to claim 1, characterized in that: The cutting assembly (4) is arranged on one side of the driving and transporting assembly (6), and the cutting assembly (4) comprises a square frame (401). A mounting base (402) is arranged at the center of the square frame (401), and a connecting column (403) is arranged on the mounting base (402). The connecting column (403) is arranged in a telescopic structure, and a cutting knife (404) is arranged at the other end of the connecting column (403). A feeding bobbin (405) and a discharging bobbin (406) are arranged on both sides of the square frame (401).
10. The process of a cut-to-length system for electromagnetic shielding cables according to claim 1, characterized in that: The process comprises the following steps: Step 1: Ensure that the cable cutting structure (1), the cable winding and unwinding assembly (5), the driving and transporting assembly (6), the fixed transporting assembly (7), etc. are properly installed and in good working condition, start the system power supply, check whether the electrical equipment such as the sensor, the driving motor (605), the conveying motor (505) are normal, and set the corresponding parameters in the system according to the cable length to be cut; Step 2: Place the cable on the pay-off drum of the cable winding and unwinding assembly (5), and stably support it through the support shaft (11) and the steel frame (503) structure. The first height limiting device (8) and the second height limiting device (9) adjust the height through the telescopic shaft (10) and the fixing hole (506) to ensure that the cable maintains a stable tension during the pay-off process to avoid excessive relaxation or tension. Start the conveying motor (505) to drive the pay-off drum to rotate and pay out the cable at a set speed. Step 3: After the cable is released from the pay-off drum, it enters the fixed transport assembly (7), and the transverse sliding wheel (703) and the longitudinal sliding wheel (704) cooperate with the mounting block (702) to ensure that the cable remains in a stable straight state before cutting; Step 4: After the cable passes through the fixed transport component (7), it enters the drive transport component (6), the drive motor (605) is started, and the transport pulley (607) is driven to rotate through the drive shaft (608), thereby transporting the cable. The outlet adjustment block (602) and the outlet support plate (603) cooperate with the outlet spring (604) to ensure that the cable remains stable during transportation and avoids deviation or twisting. After the sensor detects that the cable has reached the predetermined position, it sends a signal to the system to prepare for cutting; Step 5: After receiving the signal from the sensor, the cutting assembly (4) starts to work, the connecting column (403) is extended and retracted to adjust the position of the cutting knife (404) to ensure cutting accuracy, the cable enters from one end of the feed bobbin (405), and the cutting knife (404) quickly and accurately cuts the cable, completing a fixed-length cutting; Step 6: The cut cable segments are sent out through the discharge bobbin (406) for collection or further processing. After completing one cut, the system automatically resets and prepares for the next cut. The above steps are repeated until all cables are cut to the required length.
