Automatic machining device based on stainless steel product machining
By designing automated processing devices, including cutting, clamping, distance adjustment and transmission mechanism, the problems of manual feeding and lack of self-positioning and distance adjustment in stainless steel product processing are solved, precise clamping and stable conveying of steel pipes are achieved, and production efficiency is improved and cutting accuracy.
Patent Information
- Application Number
- CN202411473900.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stainless steel product processing equipment requires operators to manually feed materials, which increases labor intensity and reduces production efficiency. In addition, stainless steel products are prone to displacement during the transportation process, affecting the processing quality, and lacks a self-positioning and distance adjustment mechanism, which is difficult to be based on actual conditions. Requires adjustment of the cutting length.
An automated processing device is designed, including a cutting mechanism, clamping mechanism, distance adjustment mechanism, rolling mechanism, transmission mechanism and limiting mechanism. The precise clamping of steel pipes is achieved through components such as hydraulic cylinders, electric telescopic rods and scales. Hold, measure and automatically adjust the distance to ensure the stability and accuracy of the steel pipe during the cutting process.
It improves cutting accuracy and production efficiency, reduces human error, ensures stable conveying and cutting accuracy of steel pipes, reduces the risk of work-related accidents, and improves the versatility and adaptability of equipment.
Smart Images

Figure CN119115078A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel product processing, in particular to an automated processing device based on stainless steel product processing. Background Art
[0002] Stainless steel products refer to various products made of stainless steel as the main material. Stainless steel is widely used in various fields because of its good corrosion resistance, heat resistance, wear resistance and other characteristics. There are many types of stainless steel products, including stainless steel tableware, stainless steel kitchenware, stainless steel sanitary ware, stainless steel decorations, stainless steel medical equipment, stainless steel chemical equipment, etc. Different types of stainless steel products have different characteristics and uses.
[0003] Stainless steel pipe is a kind of metal pipe with corrosion resistance and aesthetics, which is widely used in construction, decoration, chemical industry, machinery and other fields. Stainless steel pipe cutting is a common metal processing technology, which can cut stainless steel pipes according to the required size and shape to meet different application requirements. There are many methods for stainless steel pipe cutting, the most common ones are laser cutting, plasma cutting, water cutting, sawing, etc. Different cutting methods are suitable for different stainless steel pipe materials and thicknesses, as well as different processing requirements.
[0004] The current paper lifting and pressing mechanism still has the following shortcomings:
[0005] 1. The existing stainless steel product processing equipment still requires operators to manually feed materials, which increases labor intensity and reduces production efficiency. In addition, stainless steel products are prone to displacement during the conveying process, affecting the processing quality.
[0006] 2. In the existing stainless steel product processing, the cutting operation of the steel pipe often lacks a mechanism that can position and adjust the distance by itself, making it difficult to adjust the cutting length according to actual requirements. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides an automated processing device based on stainless steel product processing, which solves the problem mentioned in the above background technology that the existing stainless steel product processing device still requires operators to manually feed the materials, thereby increasing labor intensity and reducing production efficiency. In addition, the stainless steel products are prone to displacement during the transportation process, which affects the processing quality. In the existing stainless steel product processing, the cutting operation of the steel pipe often lacks a mechanism that can position and adjust the distance by itself, making it difficult to adjust the cutting length according to actual requirements.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated processing device based on stainless steel product processing, including a cutting mechanism, the top of the cutting mechanism is threadedly connected to the middle of the top wall of the supporting frame, the left and right inner walls of the supporting frame are slidably connected with a clamping mechanism, the bottom end of the clamping mechanism is provided with a distance adjusting mechanism, one end of the distance adjusting mechanism is welded to one side outer wall of the base, the left and right inner walls of the base are slidably connected with a rolling mechanism, the top of the rolling mechanism is plugged with a first motor, the top outer wall of the rolling mechanism is sleeved with a transmission mechanism, the top outer wall of the rolling mechanism is located directly above the transmission mechanism and is rotatably connected with a moving mechanism, and the left and right inner wall interlayers of the base are welded with a limiting mechanism.
[0009] Optionally, the cutting mechanism includes a shield, a hydraulic cylinder, a second motor, a rotating shaft and a cutting wheel, the top end of the hydraulic cylinder is screwed to the middle of the top wall of the supporting frame, the driving end of the hydraulic cylinder is provided with a shield, the left and right inner walls of the shield are rotatably connected to the rotating shaft, one end of the rotating shaft is plugged into the second motor, and the outer wall of the rotating shaft is sleeved with a cutting wheel.
[0010] Optionally, the clamping mechanism includes a clamping ring, a hydraulic cylinder, a connecting sleeve rod and a slider, the driving end of the hydraulic cylinder is provided with a clamping ring, the opposite side of the clamping ring is welded with a connecting sleeve rod, the tail end of the hydraulic cylinder is welded with a slider, and the slider is slidably connected to the support frame.
[0011] Optionally, the distance adjustment mechanism includes a scale, an indicator and a support rod, one end of the scale is welded to an outer wall of one side of the base, the outer wall of the scale is slidably connected to the indicator, the top of the indicator is welded to the bottom end of the connecting sleeve rod, and the front side of the scale is provided with a support rod.
[0012] Optionally, a sliding cavity is provided on the inner walls on the left and right sides of the base, and sliding grooves are opened on the top and left and right sides of the bottom of the base. The sliding cavity is equidistantly divided into three parts: front, middle and rear. The positions of the sliding grooves correspond to those of the rolling mechanism and the number is the same.
[0013] Optionally, the rolling mechanism includes a plurality of rollers and a plurality of sliding rods, the rollers are sleeved on the outer walls of the sliding rods, a first motor is plugged into the top end of one of the sliding rods, the upper and lower ends of the sliding rod are slidably connected to the sliding groove, and the plurality of rollers and the plurality of sliding rods are divided into four groups, with two positions corresponding to each other.
[0014] Optionally, the transmission mechanism includes a main transmission wheel, a slave transmission wheel and a belt, the main transmission wheel is sleeved on the top outer wall of a sliding rod to which the first motor is inserted, the slave transmission wheel is sleeved on the top outer wall of other sliding rods, the outer walls of the main transmission wheel and the slave transmission wheel are sleeved with belts, the main transmission wheel and the slave transmission wheel in adjacent positions, and the slave transmission wheel and the slave transmission wheel are of different sizes, and the wrap angle of the belts sleeved on adjacent wheel bodies is greater than 120°.
[0015] Optionally, the moving mechanism includes a support frame, an electric telescopic rod, a connecting push rod and a swivel, the bottom end of the support frame is screwed to the left and right sides of the top of the base, the inner wall of the support frame is sleeved with the electric telescopic rod, the driving end of the electric telescopic rod is provided with a connecting push rod, the front end of the connecting push rod is provided with a swivel, and the inner wall of the swivel is rotatably connected to the top of the sliding rod.
[0016] Optionally, the limiting mechanism includes a limiting ring, a compression spring member and a telescopic plate, the compression spring member is welded between the limiting ring and the sliding cavity, the telescopic plate is welded between the limiting ring and the sliding cavity and is located on both sides of the compression spring member, and the limiting ring and the sliding cavity form a sliding connection.
[0017] The present invention provides an automated processing device based on stainless steel product processing, which has the following beneficial effects:
[0018] This automated processing device based on stainless steel product processing can achieve precise clamping of steel pipes by accurately controlling the telescopic distance of the hydraulic cylinder, ensuring that the steel pipes will not be displaced or tilted during the cutting process, thereby improving the cutting accuracy. At the same time, the clamping mechanism can also automatically adjust the clamping distance of the clamping ring according to the different specifications of steel pipes, thereby achieving clamping of steel pipes of different specifications and improving the versatility and flexibility of the equipment.
[0019] This automated processing device based on stainless steel product processing can accurately measure and adjust the cutting length of the steel pipe through the cooperation of the scale and the indicator, thereby improving the cutting accuracy, and through the cooperation of the distance adjustment mechanism and the clamping mechanism, it can realize automatic precise distance adjustment, thereby reducing the error during manual adjustment and improving the production quality. At the same time, the operator only needs to observe the scale value pointed by the indicator to quickly determine the specific length of the steel pipe to be cut, and the operation is simple and convenient.
[0020] This automated processing device based on stainless steel product processing, through the contact between the roller and the steel pipe, the rolling mechanism can automatically push the steel pipe to the cutting mechanism, reducing the need for manual operation, thereby improving production efficiency, and the rolling mechanism can also avoid direct contact between the operator and the steel pipe, reducing the risk of industrial accidents, wherein the contact between the roller and the steel pipe is continuous, so that the steel pipe will not suddenly stop or shake during the transportation process, thereby ensuring the stable transportation of the steel pipe and improving its cutting accuracy.
[0021] This automated processing device based on stainless steel product processing, the electric telescopic rod and the connecting push rod can provide precise linear movement, so that the sliding rod and the roller can accurately move to the two sides of the steel pipe and contact with it, and the adjustable moving mechanism can also accurately position according to the specific size of the steel pipe, and ensure that the roller can be pushed to accurately clamp steel pipes of different sizes, thereby ensuring that the steel pipe can be stably transported during the cutting or processing process, improving the quality and precision of the product, and thereby improving the efficiency and adaptability of the entire moving mechanism.
[0022] This automated processing device based on stainless steel product processing can automatically adjust the spacing of the limiting rings through the synergistic effect of the limiting mechanism to ensure that the steel pipe can pass smoothly. At the same time, after the steel pipe passes, the limiting rings can be pushed to quickly fit the left and right sides of the steel pipe through the rebound property of the compression spring part, thereby providing stable support to prevent the steel pipe from shifting during transportation, thereby affecting the cutting accuracy. The limiting mechanism can also automatically adjust the spacing between the limiting rings according to the diameter of the steel pipe, so that it can adapt to steel pipes of different sizes, thereby improving the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the invention;
[0024] Figure 2 It is a schematic diagram of a side cross-sectional structure of the invention;
[0025] Figure 3 It is a schematic diagram of the base structure in the invention;
[0026] Figure 4 It is a schematic diagram of the structure of the limiting mechanism in the invention;
[0027] Figure 5 It is a schematic diagram of the rolling mechanism structure in the invention;
[0028] Figure 6 It is a schematic diagram of the cutting mechanism structure in the invention;
[0029] Figure 7 It is a schematic diagram of the structure of the distance adjustment mechanism in the invention.
[0030] In the figure: 1. cutting mechanism; 101. shield; 102. hydraulic cylinder; 103. second motor; 104. rotating shaft; 105. cutting wheel; 2. supporting frame; 3. clamping mechanism; 301. clamping ring; 302. hydraulic cylinder; 303. connecting sleeve rod; 304. slide block; 4. distance adjustment mechanism; 401. scale; 402. indicator; 403. support rod; 5. base; 501. sliding cavity; 502. Slide groove; 6. Rolling mechanism; 601. Roller; 602. Slide rod; 7. First motor; 8. Transmission mechanism; 801. Transmission main wheel; 802. Transmission slave wheel; 803. Belt; 9. Moving mechanism; 901. Support frame; 902. Electric telescopic rod; 903. Connecting push rod; 904. Rotating ring; 10. Limiting mechanism; 1001. Limiting ring; 1002. Compression spring member; 1003. Telescopic plate. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] See also Figures 1 to 7The present invention provides a technical solution: an automated processing device based on stainless steel product processing, including a cutting mechanism 1, the top of the cutting mechanism 1 is threadedly connected to the middle of the top wall of a supporting frame 2, the left and right inner walls of the supporting frame 2 are slidably connected with a clamping mechanism 3, the bottom end of the clamping mechanism 3 is provided with a distance adjusting mechanism 4, one end of the distance adjusting mechanism 4 is welded to one side outer wall of a base 5, the left and right inner walls of the base 5 are slidably connected with a rolling mechanism 6, the top of the rolling mechanism 6 is plugged with a first motor 7, the top outer wall of the rolling mechanism 6 is sleeved with a transmission mechanism 8, the top outer wall of the rolling mechanism 6 is located directly above the transmission mechanism 8 and is rotatably connected with a moving mechanism 9, and the left and right inner wall interlayers of the base 5 are welded with a limiting mechanism 10.
[0035] In this embodiment, Figure 1 and Figure 6 As shown, the cutting mechanism 1 includes a shield 101, a hydraulic cylinder 102, a second motor 103, a rotating shaft 104 and a cutting wheel 105. The top end of the hydraulic cylinder 102 is screwed to the middle of the top wall of the supporting frame 2. The driving end of the hydraulic cylinder 102 is provided with a shield 101. The inner walls on the left and right sides of the shield 101 are rotatably connected with the rotating shaft 104. One end of the rotating shaft 104 is plugged with the second motor 103, and the outer wall of the rotating shaft 104 is sleeved with the cutting wheel 105. It should be noted that when the steel pipe reaches the tail end of the base 5 driven by the rolling mechanism 6, at the same time, the clamping mechanism 3 is started to clamp the front end outer wall of the steel pipe, and then under the continued push of the rolling mechanism 6, it is moved horizontally and the cutting length is determined by the distance adjustment mechanism 4, and then the hydraulic cylinder 102 is started to make its driving end begin to extend downward and push the connected The shield 101 and the cutting wheel 105 move downward together until the cutting wheel 105 contacts the top of the steel pipe, and the second motor 103 is sequentially installed and started to drive the rotating shaft 104 plugged therein and the cutting wheel 105 sleeved on the outer wall of the rotating shaft 104 to rotate together, thereby performing rotational cutting on the steel pipe. In actual use, the entire cutting mechanism 1 can realize automated cutting and improve production efficiency, and the shield 101 can prevent splashes generated during the cutting process from splashing everywhere, thereby protecting the safety of the operator, and the hydraulic cylinder 102 can provide stable lifting operation, so that the cutting wheel 105 can smoothly contact with steel pipes of different sizes to ensure the cutting quality, and the second motor 103 is the power source of the cutting mechanism 1, which can drive the cutting wheel 105 to rotate quickly, can provide stable cutting force, and improve cutting efficiency.
[0036] In this embodiment, Figure 2 and Figure 4As shown, the clamping mechanism 3 includes a clamping ring 301, a hydraulic cylinder 302, a connecting rod 303 and a slider 304, the driving end of the hydraulic cylinder 302 is provided with a clamping ring 301, the opposite side of the clamping ring 301 is welded with a connecting rod 303, the tail end of the hydraulic cylinder 302 is welded with a slider 304, and the slider 304 is slidably connected to the support frame 2; it should be noted that when the operator pushes the steel pipe to the tail end of the base 5 through the rolling mechanism 6, the operator can simultaneously start the hydraulic cylinders 302 on the left and right sides, so that the driving end thereof begins to extend laterally and pushes the clamping ring 301 connected thereto to move laterally synchronously, until the inner wall of the clamping ring 301 is tightly fitted with the outer walls on the left and right sides of the steel pipe, thereby completing the clamping and fixing of the steel pipe, and then continuing to push the steel pipe to move laterally through the rolling mechanism 6, thereby pushing The clamping mechanism 3 moves synchronously, during which the slider 304 arranged at the rear end of the hydraulic cylinder 302 will slide along the inner walls of the left and right sides of the support frame 2, and drive the distance adjustment mechanism 4 through the connecting sleeve rod 303 to adjust the cutting length of the steel pipe. In actual use, by accurately controlling the telescopic distance of the hydraulic cylinder 302, the steel pipe can be accurately clamped to ensure that the steel pipe will not be displaced or tilted during the cutting process, thereby improving the cutting accuracy. At the same time, the clamping mechanism 3 can also automatically adjust the clamping distance of the clamping ring 301 according to steel pipes of different specifications, to achieve clamping of steel pipes of different specifications, and improve the versatility and flexibility of the equipment. The design of the slider 304 can be synchronously moved laterally under the drive of the rolling mechanism 6, and through cooperation with the distance adjustment mechanism 4, the cutting length of the steel pipe can be automatically adjusted, thereby improving production efficiency.
[0037] In this embodiment, Figure 7As shown, the distance adjustment mechanism 4 includes a scale 401, an indicator 402 and a support rod 403. One end of the scale 401 is welded to the outer wall of one side of the base 5. The outer wall of the scale 401 is slidably connected with the indicator 402. The top of the indicator 402 is welded with the bottom end of the connecting sleeve rod 303. The front side of the scale 401 is provided with a support rod 403. It should be noted that after the operator clamps and fixes the front end outer wall of the steel pipe through the clamping mechanisms 3 on the left and right sides, the operator can continue to start the rolling mechanism 6 to push the steel pipe to move horizontally, thereby pushing the clamping mechanism 3 to move synchronously. During this period, the connecting sleeve rod 303 welded on the opposite side of the clamp ring 301 will drive the indicator 402 connected to its bottom end to slide horizontally against the outer wall of the scale 401 at the same time. In this process, The operator can determine the specific length of the steel pipe to be cut by observing the scale value on the scale ruler 401 pointed to by the indicator 402, and then start the cutting mechanism 1 to cut the steel pipe adjusted to the preset length. In actual use, the cutting length of the steel pipe can be accurately measured and adjusted through the cooperation of the scale ruler 401 and the indicator 402, thereby improving the cutting accuracy, and the distance adjustment mechanism 4 cooperates with the clamping mechanism 3 to achieve automatic precise distance adjustment, thereby reducing the error during manual adjustment and improving production quality. At the same time, the operator only needs to observe the scale value pointed to by the indicator 402 to quickly determine the specific length of the steel pipe to be cut, and the operation is simple and convenient. In addition, through the precise distance adjustment of the distance adjustment mechanism 4, unnecessary cutting and waste can be reduced, thereby improving production efficiency.
[0038] In this embodiment, Figure 1 and Figure 3As shown, the left and right inner walls of the base 5 are provided with sliding cavities 501, and the left and right sides of the top and bottom of the base 5 are provided with sliding grooves 502. The sliding cavity 501 is equidistantly divided into three parts: front, middle and rear. The sliding grooves 502 correspond to the positions of the rolling-in mechanism 6 and are the same in number. It should be noted that before cutting the steel pipe, the steel pipe needs to be automatically fed. First, the steel pipe is horizontally passed through the limiting mechanism 10 set at the front end of the base 5, and then passes through the next two limiting mechanisms 10 at the middle and rear positions in sequence to complete the limiting of the entire steel pipe. During this period, the limiting ring 1001 in the limiting mechanism 10 is pushed to slide horizontally inside the sliding cavity 501 at the corresponding position, thereby adjusting the spacing between the limiting rings 1001 on the left and right sides to facilitate the smooth passage of the steel pipe. During the automatic feeding period, the several slide bars 602 in the rolling-in mechanism 6 will be pushed by the moving mechanism 9 to fit the The corresponding slide grooves 502 slide laterally, so that the rollers 601 can contact the outer walls of both sides of the steel pipe, which is convenient for starting the rolling mechanism 6 to push the steel pipe forward. In actual use, the sliding cavity 501 can provide a horizontal sliding track for the limit ring 1001, ensuring the stability and accuracy of the limit ring 1001 during the movement, thereby realizing the limiting and guiding effect on the steel pipe, and the slide groove 502 can provide a horizontal sliding track for the slide bar 602 in the rolling mechanism 6, ensuring the stable horizontal movement of the slide bar 602, thereby realizing the precise adjustment of the position of the roller 601, which is convenient for realizing the rolling effect on the steel pipe. At the same time, the sliding cavity 501 is equidistantly divided into three parts: front, middle and rear, and a corresponding limiting mechanism 10 is set to form a sliding connection, which can enable the steel pipe to achieve a more comprehensive and stable clamping during the limiting period, reduce the shaking and deviation of the entire steel pipe, thereby ensuring the feeding accuracy.
[0039] In this embodiment, Figure 1 and Figure 5As shown, the rolling mechanism 6 includes a plurality of rollers 601 and a plurality of slide bars 602, wherein the rollers 601 are sleeved on the outer walls of the slide bars 602, a first motor 7 is inserted at the top of one of the slide bars 602, the upper and lower ends of the slide bars 602 are slidably connected with the slide grooves 502, and the plurality of rollers 601 and the plurality of slide bars 602 are divided into four groups, and two of the positions correspond to each other; it should be noted that when the operator makes the steel pipe horizontally penetrate the limiting mechanisms 10 at the front, middle and rear positions in turn, after the limiting is completed, the moving mechanism 9 is started again to push the rolling mechanisms 6 on the left and right sides closer to each other, during which the plurality of slide bars 602 will slide horizontally along their respective corresponding slide grooves 502 until the rollers 601 sleeved on the outer walls of the slide bars 602 can contact the outer wall of the steel pipe in the middle, and at the same time, the first motor 7 is started again to drive the corresponding A plug-in slide bar 602 starts to rotate, and the transmission mechanism 8 sleeved on the outer wall of the slide bar 602 drives the other slide bars 602 and the sleeved rollers 601 to rotate synchronously. During this period, the rollers 601 will roll in the same direction as the steel pipe, and push it to move laterally toward the cutting mechanism 1, thereby realizing automatic feeding operation of the steel pipe. In actual use, through the contact between the rollers 601 and the steel pipe, the rolling mechanism 6 can automatically push the steel pipe to the cutting mechanism 1, reducing the need for manual operation, thereby improving production efficiency, and the rolling mechanism 6 can also avoid direct contact between the operator and the steel pipe, reducing the risk of work-related accidents. The contact between the rollers 601 and the steel pipe is continuous, so that the steel pipe will not suddenly stop or shake during the transportation process, thereby ensuring stable transportation of the steel pipe and improving its cutting accuracy.
[0040] In this embodiment, Figure 1 and Figure 5As shown, the transmission mechanism 8 includes a transmission main wheel 801, a transmission slave wheel 802 and a belt 803. The transmission main wheel 801 is sleeved on the top outer wall of the sliding rod 602 plugged with the first motor 7, and the transmission slave wheel 802 is sleeved on the top outer wall of other sliding rods 602. The outer walls of the transmission main wheel 801 and the transmission slave wheel 802 are sleeved with a belt 803. The transmission main wheels 801 and the transmission slave wheels 802 at adjacent positions, as well as the transmission slave wheels 802 and the transmission slave wheels 802 are of different sizes, and the wrap angles of the belts 803 sleeved on adjacent wheel bodies are all greater than 120°. It should be noted that when the operator starts the first motor 7 to drive a sliding rod 602 plugged therein to start rotating, the transmission main wheel 801 sleeved on the top outer wall of this sliding rod 602 will rotate together, and drive other transmission wheels through the belt 803 sleeved on its outer wall. The driven wheel 802 rotates together, and the sliding rod 602 and the roller 601 which are sleeved with the transmission driven wheel 802 rotate synchronously, so that the steel pipe in contact with the roller 601 can be pushed to move horizontally by itself. In actual use, the transmission mechanism 8 can transmit the rotational power of the first motor 7 to other sliding rods 602 and rollers 601, so that they can rotate synchronously, thereby pushing the steel pipe for automatic feeding, and through the cooperation of the belt 803 and the transmission main wheel 801 and the transmission driven wheel 802, an accurate transmission ratio can be achieved, ensuring that the roller 601 can push the steel pipe at a predetermined speed and direction, thereby improving the production accuracy and quality, and the wheel bodies of different sizes and the wrap angle of the belt 803 greater than 120° can increase the friction between the belt 803 and the transmission main wheel 801 and the transmission driven wheel 802, thereby achieving effective transmission and improving transmission efficiency.
[0041] In this embodiment, Figure 5As shown, the moving mechanism 9 includes a support frame 901, an electric telescopic rod 902, a connecting push rod 903 and a swivel 904. The bottom end of the support frame 901 is screwed to the left and right sides of the top of the base 5. The inner wall of the support frame 901 is sleeved with the electric telescopic rod 902. The driving end of the electric telescopic rod 902 is provided with a connecting push rod 903. The front end of the connecting push rod 903 is provided with a swivel 904. The inner wall of the swivel 904 is rotatably connected to the top of the sliding rod 602. It should be noted that when the operator laterally penetrates the steel pipe through the limiting mechanisms 10 at the front, middle and rear positions in turn, several electric telescopic rods 902 on the left and right sides can be started at the same time, so that their driving ends begin to extend laterally and push the connected connecting push rods 903 and the swivel 904 to move laterally at the same time. At this time, the slide bar 602 rotatably connected to the swivel ring 904 will be pushed by it to move toward the middle until the rollers 601 on the left and right sides of the outer wall of the slide bar 602 can contact the left and right outer walls of the steel pipe, thereby facilitating the subsequent feeding operation. In actual use, the electric telescopic rod 902 and the connecting push rod 903 can provide precise linear movement, so that the slide bar 602 and the roller 601 can accurately move to the two sides of the steel pipe and contact it. At the same time, the adjustable moving mechanism 9 can also perform precise positioning according to the specific size of the steel pipe, and ensure that the roller 601 can be pushed to accurately clamp steel pipes of different sizes, thereby ensuring that the steel pipe can be stably transported during the cutting or processing process, improving the quality and precision of the product, and thereby improving the efficiency and adaptability of the entire moving mechanism 9.
[0042] In this embodiment, Figure 4As shown, the limiting mechanism 10 includes a limiting ring 1001, a compression spring member 1002 and a telescopic plate 1003, wherein the compression spring member 1002 is welded between the limiting ring 1001 and the sliding cavity 501, and the telescopic plate 1003 is welded between the limiting ring 1001 and the sliding cavity 501 and located on both sides of the compression spring member 1002, and the limiting ring 1001 and the sliding cavity 501 form a sliding connection; it should be noted that the operator can firstly pass the steel pipe transversely through the limiting mechanism 10 at the front, middle and rear positions, during which the left and right outer walls of the steel pipe will synchronously push the limiting ring 1001 on the same side, so that it moves transversely along the inner wall of the sliding cavity 501, thereby pushing the compression spring member 1002 welded between the limiting ring 1001 and the sliding cavity 501 to be compressed and shortened, and at the same time, the telescopic plates 1003 arranged on both sides of the compression spring member 1002 will also be shortened synchronously, thereby driving the limiting rings 1001 on the opposite sides. The spacing is enlarged so that the steel pipe can pass through it smoothly. After the steel pipe has completely passed through, the compression spring member 1002 will push the limit ring 1001 back to fit the left and right outer walls of the steel pipe to complete the limiting operation on the steel pipe. In actual use, through the synergistic effect of the compression spring member 1002 and the telescopic plate 1003, the spacing of the limit ring 1001 can be automatically adjusted to ensure that the steel pipe can pass through smoothly. At the same time, after the steel pipe passes through, the energy stored before can be released by the compression spring member 1002, and the limit ring 1001 can be pushed back to quickly fit the left and right outer walls of the steel pipe, thereby providing stable support and preventing the steel pipe from shifting during transportation, thereby affecting the cutting accuracy. The design of the compression spring member 1002 and the telescopic plate 1003 can also automatically adjust the spacing between the limit rings 1001 according to the diameter of the steel pipe, so that it can adapt to steel pipes of different sizes, thereby improving the versatility of the device.
[0043] The use method of the present invention: When the automatic processing device based on stainless steel product processing is used, the working process is as follows:
[0044] like Figures 1 to 7As shown, first, the operator can horizontally pass the steel pipe through the limiting mechanism 10 at the front, middle and rear positions. During this period, the left and right outer walls of the steel pipe will synchronously push the limiting ring 1001 on the same side, causing it to move horizontally along the inner wall of the sliding cavity 501, thereby pushing the compression spring member 1002 welded between the limiting ring 1001 and the sliding cavity 501 to be compressed and shortened. At the same time, the telescopic plates 1003 arranged on both sides of the compression spring member 1002 will also be shortened synchronously, thereby driving the distance between the limiting rings 1001 on the opposite side to expand, so that the steel pipe can pass through it smoothly. After the steel pipe is completely passed through, its compression spring member 1002 will push the limiting ring 1001 back to fit the left and right outer walls of the steel pipe, completing the limiting operation on the steel pipe. Then, several electric telescopic rods 902 on the left and right sides are started at the same time, so that their driving ends begin to extend horizontally and push the connected connecting push rods 903 and the rotating rings 904 to move horizontally at the same time. At this time, the sliding rod 602 rotatably connected to the rotating ring 904 will be pushed by it to move toward the middle until the rollers 601 on the left and right sides that are sleeved on the outer walls of the sliding rods 602 can contact the outer walls of the left and right sides of the steel pipe. At this time, the first motor 7 is started again to drive a sliding rod 602 plugged therein to start rotating. At the same time, the transmission main wheel 801 sleeved on the outer wall of the top end of this sliding rod 602 and the transmission main wheel 801 sleeved on the outer wall of the top end of this sliding rod 602 will rotate together, and drive other transmission slave wheels 802 to rotate together through the belt 803 sleeved on its outer wall. The first motor 7 is driven by the transmission mechanism 8, and the sliding rod 602 and the roller 601 which are connected with the transmission follower wheel 802 rotate synchronously, so that the steel pipe in contact with the roller 601 can be pushed to move horizontally by itself. In actual use, the transmission mechanism 8 can transmit the rotational power of the first motor 7 to other sliding rods 602 and rollers 601, so that they can rotate synchronously, thereby pushing the steel pipe to automatically feed. When the rolling mechanism 6 pushes the steel pipe to the tail end of the base 5, the operator can simultaneously start the hydraulic cylinders 302 on the left and right sides, and push the clamping ring 301 connected thereto to move horizontally synchronously until the inner wall of the clamping ring 301 is tightly fitted with the outer walls on the left and right sides of the steel pipe, thereby completing the clamping and fixing of the steel pipe, and then continue to push the steel pipe horizontally through the rolling mechanism 6. The connecting rod 303 welded on the opposite side of the clamp ring 301 will drive the indicator 402 connected to its bottom end to slide horizontally against the outer wall of the scale 401 at the same time. During this process, the operator can determine the specific length of the steel pipe to be cut by observing the scale value on the scale 401 pointed by the indicator 402. When the preset length is reached, the hydraulic cylinder 102 can be started to push the shield 101 and the cutting wheel 105 connected thereto downward until the cutting wheel 105 contacts the top of the steel pipe. Then, the second motor 103 is sequentially installed and started to drive the rotating shaft 104 plugged therein and the cutting wheel 105 sleeved on the outer wall of the rotating shaft 104 to rotate together.Thereby the steel pipe is cut by rotation.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated processing device for processing stainless steel products, comprising a cutting mechanism (1), characterized in that: The top of the cutting mechanism (1) is threadedly connected to the middle of the top wall of the supporting frame (2); the inner walls on the left and right sides of the supporting frame (2) are slidably connected with a clamping mechanism (3); the bottom end of the clamping mechanism (3) is provided with a distance adjustment mechanism (4); one end of the distance adjustment mechanism (4) is welded to an outer wall of one side of the base (5); the inner walls on the left and right sides of the base (5) are slidably connected with a rolling mechanism (6); the top end of the rolling mechanism (6) is plugged with a first motor (7); the top outer wall of the rolling mechanism (6) is sleeved with a transmission mechanism (8); the top outer wall of the rolling mechanism (6) is located directly above the transmission mechanism (8) and is rotatably connected with a moving mechanism (9); the inner walls on the left and right sides of the base (5) are interlayer welded with a limiting mechanism (10).
2. The automated processing device based on stainless steel product processing according to claim 1 is characterized in that: The cutting mechanism (1) comprises a protective cover (101), a hydraulic cylinder (102), a second motor (103), a rotating shaft (104) and a cutting wheel (105); the top end of the hydraulic cylinder (102) is screwed to the middle of the top wall of the supporting frame (2); the driving end of the hydraulic cylinder (102) is provided with a protective cover (101); the inner walls on the left and right sides of the protective cover (101) are rotatably connected to the rotating shaft (104); one end of the rotating shaft (104) is plugged with the second motor (103); and the outer wall of the rotating shaft (104) is sleeved with the cutting wheel (105).
3. The automated processing device based on stainless steel product processing according to claim 1 is characterized in that: The clamping mechanism (3) comprises a clamping ring (301), a hydraulic cylinder (302), a connecting sleeve rod (303) and a sliding block (304); the driving end of the hydraulic cylinder (302) is provided with a clamping ring (301); the opposite side of the clamping ring (301) is welded with a connecting sleeve rod (303); the tail end of the hydraulic cylinder (302) is welded with a sliding block (304); and the sliding block (304) is slidably connected to the supporting frame (2).
4. The automated processing device based on stainless steel product processing according to claim 3 is characterized in that: The distance adjustment mechanism (4) comprises a scale (401), an indicator (402) and a support rod (403); one end of the scale (401) is welded to an outer wall of one side of the base (5); the outer wall of the scale (401) is slidably connected to the indicator (402); the top end of the indicator (402) is welded to the bottom end of the connecting sleeve rod (303); and the support rod (403) is provided on the front side of the scale (401).
5. The automated processing device based on stainless steel product processing according to claim 1 is characterized in that: The inner walls on the left and right sides of the base (5) are provided with sliding cavities (501), and the top and the left and right sides of the bottom of the base (5) are provided with sliding grooves (502). The sliding cavity (501) is equidistantly divided into three parts: front, middle and rear. The positions of the sliding grooves (502) and the rolling mechanism (6) correspond to each other, and the number of the sliding grooves (502) is the same.
6. The automated processing device based on stainless steel product processing according to claim 5 is characterized in that: The rolling mechanism (6) comprises a plurality of rollers (601) and a plurality of slide bars (602), wherein the rollers (601) are sleeved on the outer wall of the slide bars (602), a first motor (7) is plugged into the top end of one of the slide bars (602), and the upper and lower ends of the slide bar (602) are slidably connected to the slide groove (502), and the plurality of rollers (601) and the plurality of slide bars (602) are divided into four groups, with two of them corresponding to each other.
7. The automated processing device based on stainless steel product processing according to claim 6 is characterized in that: The transmission mechanism (8) comprises a transmission main wheel (801), a transmission slave wheel (802) and a belt (803); the transmission main wheel (801) is sleeved on the top outer wall of a slide bar (602) plugged with a first motor (7); the transmission slave wheel (802) is sleeved on the top outer wall of another slide bar (602); the outer walls of the transmission main wheel (801) and the transmission slave wheel (802) are sleeved with a belt (803); the transmission main wheels (801) and the transmission slave wheels (802) at adjacent positions, as well as the transmission slave wheels (802) and the transmission slave wheels (802) are of different sizes, and the wrap angles of the belts (803) sleeved on adjacent wheel bodies are all greater than 120°.
8. The automated processing device based on stainless steel product processing according to claim 6, characterized in that: The moving mechanism (9) comprises a support frame (901), an electric telescopic rod (902), a connecting push rod (903) and a rotating ring (904); the bottom end of the support frame (901) is screwed to the left and right sides of the top of the base (5); the inner wall of the support frame (901) is sleeved with the electric telescopic rod (902); the driving end of the electric telescopic rod (902) is provided with a connecting push rod (903); the front end of the connecting push rod (903) is provided with a rotating ring (904); the inner wall of the rotating ring (904) is rotatably connected to the top end of the sliding rod (602).
9. The automated processing device based on stainless steel product processing according to claim 5, characterized in that: The limiting mechanism (10) comprises a limiting ring (1001), a compression spring component (1002) and a telescopic plate (1003); the compression spring component (1002) is welded between the limiting ring (1001) and the sliding cavity (501); the telescopic plate (1003) is welded between the limiting ring (1001) and the sliding cavity (501) and is located on both sides of the compression spring component (1002); the limiting ring (1001) and the sliding cavity (501) form a sliding connection.
Citation Information
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