Automatic cutting device and method for all-aluminum honeycomb panel machining

Abstract

The invention provides an automatic cutting device and method for all-aluminum honeycomb panel machining, and relates to the technical field of aluminum honeycomb panel cutting devices. The aluminum honeycomb panel cutting device comprises a main body frame, connecting boxes are fixedly connected to the two ends of the upper surface of the main body frame, connecting assemblies are arranged on the two sides of the upper ends of the connecting boxes, first servo motors are fixedly connected to the crossed sides of the inner walls of the two connecting boxes, and threaded rods are fixedly connected to the output ends of the first servo motors. Sliding plates are arranged on the sides, close to the first servo motors, of the outer walls of the connecting boxes correspondingly. According to the automatic cutting device and method for all-aluminum honeycomb panel machining, in the cutting process, the device drives the first rotating plate by starting the second servo motor, flexible adjustment of the machining angle is achieved, the machining flexibility and adaptability are improved, the machining requirements of aluminum honeycomb panels of different shapes and sizes can be met, and the machining efficiency is improved. And manual operation is reduced through adjustment of the mechanical angle.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum honeycomb panel cutting devices, in particular to an automatic cutting device and method for processing all-aluminum honeycomb panels. Background Art

[0002] Aluminum honeycomb panels are widely used in construction, transportation, aviation and other fields due to their light weight, high strength, excellent corrosion resistance and good thermal insulation performance. With the continuous development of social economy, the construction and transportation industries have put forward higher requirements on the performance and processing accuracy of materials. The traditional manual cutting method can no longer meet the efficiency and accuracy requirements of modern production. Therefore, automatic cutting devices came into being.

[0003] However, traditional aluminum honeycomb panel cutting devices lack flexible angle adjustment functions, which limits their application in processing aluminum honeycomb panels of different shapes and sizes. Traditional aluminum honeycomb panel cutting devices require more manual intervention during operation, which increases safety risks. In addition, traditional cutting devices usually require operators to manually adjust and fix the position of the aluminum honeycomb panels, as well as manually operate the cutting tools. These steps are not only inefficient, but also easily lead to inconsistent product sizes due to human errors, affecting product quality. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides an automatic cutting device and method for processing all-aluminum honeycomb panels, which solves the problem that traditional cutting devices for processing all-aluminum honeycomb panels require a lot of manual intervention and high safety risks, and solves the problem that traditional cutting devices for processing all-aluminum honeycomb panels lack the flexibility of angle adjustment.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] An automatic cutting device and method for processing an all-aluminum honeycomb panel, comprising a main frame, two ends of the upper surface of the main frame are fixedly connected to a connection box, both sides of the upper end of the connection box are provided with a connection assembly, one side where the inner walls of the two connection boxes intersect is fixedly connected to a first servo motor, the output end of the first servo motor is fixedly connected to a threaded rod, a sliding plate is provided on the side of the outer wall of the connection box close to the first servo motor, a slide is provided on the side of the connection box away from the sliding plate, the upper surfaces of the sliding plate and the slide are fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a connection plate, the sliding plate and the slide are provided with a sliding groove at one end of the outer wall of the slide close to the center of the main frame, and a mounting plate is provided at one end of the outer wall of the sliding plate close to the center of the main frame;

[0009] The outer wall of the sliding frame is provided with a fixed plate at one end near the center of the main frame, and the inner wall of the fixed plate is fixedly connected to the second electric telescopic rod, and the inner wall of the mounting plate is slidably connected to the moving plate, and the end of the moving plate near the center of the main frame is provided with a first rotating plate, and the output end of the second electric telescopic rod is fixedly connected to the second rotating plate, and the outer wall of the second rotating plate at one end away from the second electric telescopic rod is rotatably connected to the placing plate, one end of the placing plate and one side of the first rotating plate are fixedly connected to the clamping plate, and the front end and rear end of the outer wall of the clamping plate away from the clamping plate are fixedly connected to the first electric telescopic rod, and the middle flange of the lower end of the main frame is connected to the mounting box;

[0010] Through the above technical scheme, the staff only needs to place the aluminum honeycomb panel on the clamping plate and start the external controller, the electric telescopic rod and the servo motor will automatically work together, the first electric telescopic rod of the fixed plate at one end will clamp the aluminum honeycomb panel, and then the second electric telescopic rod drives the rotating plate to move the clamping plate and the plate to the predetermined position, then, by starting the first servo motor at one end, the rotation of the threaded rod drives the sliding plate and the mounting plate, so that the aluminum honeycomb panel clamped by the clamping plate moves to the cutting knife for cutting, when the cutting reaches the set position, the first servo motor at the other end is started, driving the threaded rod and the sliding plate on the other side, so that the clamping plate on the other side moves to the plate position to be cut, finally, the second electric telescopic rod is started again to ensure that the clamping plate is accurately aligned and clamps the cut aluminum honeycomb panel, completing the entire cutting process, which can improve production efficiency, reduce the need for manual operation, and reduce labor intensity, at the same time, mechanically controlled cutting ensures the consistency of cutting quality, reduces material waste, and improves the processing quality of products.

[0011] Preferably, the rods of the threaded rods are sleeved with threaded sleeves, and one end of the threaded sleeves passes through the connection box to the outside of the connection box and is fixedly connected to the outer wall of the sliding plate;

[0012] Through the above technical solution, the connecting box can protect the threaded rod from wear and corrosion, prolong its service life, and at the same time ensure the stability and accuracy of the sliding plate during movement, thereby improving the cutting accuracy.

[0013] Preferably, the side of the threaded rod away from the first servo motor is rotatably connected to the inner wall of the connection box, and the ends of the mounting plate and the fixing plate away from the center of the main frame are slidably connected to the inner wall of the slide groove;

[0014] Through the above technical solution, this setting allows the cutting device to be accurately adjusted in multiple directions, thereby enhancing the flexibility and adaptability of the device, making the cutting process smoother and reducing the loss caused by mechanical friction.

[0015] Preferably, a moving groove is provided on one side of the upper surface of the connection box close to the slide, and the lower end of the slide is slidably connected to the inner wall of the moving groove;

[0016] Through the above technical solution, the slide can move smoothly along the moving groove, ensuring the positioning during the cutting process and improving the production efficiency and processing quality.

[0017] Preferably, one end of the lower surface of the connecting plate away from the cylinder is fixedly connected to a connecting rod, and the lower end of the inner wall of the installation box is snap-fitted with a clamping plate;

[0018] Through the above technical solution, this setting provides a stable connection method, ensuring stability during the cutting process, while also facilitating rapid replacement and adjustment of cutting tools, thereby improving work efficiency.

[0019] Preferably, one end of the inner wall of the installation box is fixedly connected to a third servo motor, the upper part of the other end of the inner wall of the installation box is rotatably connected to a rotating rod, one side of the rotating rod body and the output end of the third servo motor are fixedly connected to a transmission wheel, and the outer wall of the transmission wheel is sleeved with a belt;

[0020] Through the above technical solution and this arrangement, precise control and high-speed response of the cutting tool can be achieved, thereby improving the cutting speed and accuracy, and also reducing energy consumption.

[0021] Preferably, the inner wall of the moving plate close to the main frame is fixedly connected with a second servo motor, and the output end of the second servo motor passes through the moving plate to the outside of the moving plate and is fixedly connected to the outer wall of the first rotating plate;

[0022] Through the above technical solution, this design makes the adjustment of the cutting angle more flexible and accurate, and improves the adaptability and processing accuracy of the device.

[0023] Preferably, a cutting knife is fixedly connected to the other side of the rotating rod body, and the cutting knife penetrates the installation box to the upper part of the installation box;

[0024] Through the above technical solution, the cutting knife can be quickly replaced and adjusted, ensuring the continuity of the cutting process and the flatness of the cutting surface, thereby improving processing efficiency and product quality.

[0025] (III) Beneficial effects

[0026] The present invention provides an automatic cutting device and method for processing all-aluminum honeycomb panels, which has the following beneficial effects:

[0027] 1. The present invention provides an automatic cutting device and method for processing all-aluminum honeycomb panels. The staff of the aluminum honeycomb cutting device only needs to place the aluminum honeycomb panel on the clamping plate and start the external controller, and the electric telescopic rod and the servo motor will automatically work together. The first electric telescopic rod of the fixed plate at one end will clamp the aluminum honeycomb panel, and then the second electric telescopic rod drives the rotating plate to move the clamping plate and the plate to a predetermined position. Then, by starting the first servo motor at one end, the rotation of the threaded rod drives the sliding plate and the mounting plate, so that the aluminum honeycomb panel clamped by the clamping plate moves to the cutting knife for cutting. When the cutting reaches the set position, the first servo motor at the other end is started, driving the threaded rod and the sliding plate on the other side, so that the clamping plate on the other side moves to the plate position to be cut. Finally, the second electric telescopic rod is started again to ensure that the clamping plate is accurately aligned and clamps the cut aluminum honeycomb panel to complete the entire cutting process. This can improve production efficiency, reduce the need for manual operation, and reduce labor intensity. At the same time, mechanically controlled cutting ensures the consistency of cutting quality, reduces material waste, and improves the processing quality of products.

[0028] 2. The present invention provides an automatic cutting device and method for processing all-aluminum honeycomb panels. The staff of the aluminum honeycomb cutting device can open the cardboard by removing the threads on the flange, and easily disassemble the installation box to detect and maintain the internal components. This design simplifies the maintenance process, reduces maintenance time and labor intensity, and also reduces the risk of equipment damage caused by improper maintenance. During the cutting process, the device starts the second servo motor to drive the first rotating plate, thereby realizing flexible adjustment of the processing angle, improving the flexibility and adaptability of the processing, and being able to meet the processing requirements of aluminum honeycomb panels of different shapes and sizes. In addition, the adjustment of the mechanical angle reduces manual operation, which not only improves production efficiency, but also reduces the safety risks of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0030] Figure 2 is an axonometric view of the present invention;

[0031] Figure 3 It is a bottom-up axonometric view of the present invention;

[0032] Figure 4 It is a partial exploded view of the present invention;

[0033] Figure 5 It is a partial exploded view of the present invention;

[0034] Figure 6 It is a partial axonometric diagram of the present invention;

[0035] Figure 7 It is a partial axonometric exploded view of the present invention;

[0036] Figure 8 It is an axonometric view of a local part of the present invention;

[0037] Fig. 9 It is an axonometric view of some parts of the present invention;

[0038] Fig.10 It is a diagram showing the local structure of the present invention.

[0039] in,

[0040] 1. Main frame; 2. Connection box;

[0041] 3. Connecting assembly; 301. First servo motor; 302. Threaded sleeve; 303. Sliding plate; 304. Cylinder; 305. Connecting plate; 306. Threaded rod; 307. Connecting rod; 308. Mounting plate; 309. Moving plate; 310. Second servo motor; 311. First rotating plate; 312. First electric telescopic rod; 313. Clamping plate; 314. Placing plate; 315. Second rotating plate; 316. Sliding rack; 317. Sliding groove; 318. Fixed plate; 319. Second electric telescopic rod;

[0042] 4. Moving slot; 5. Mounting box; 6. Card plate; 7. Third servo motor; 8. Transmission wheel; 9. Belt; 10. Rotating rod; 11. Cutting knife. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1-10 As shown, the embodiment of the present invention provides:

[0045] An automatic cutting device and method for processing an all-aluminum honeycomb panel, comprising a main frame 1, two ends of the upper surface of the main frame 1 are fixedly connected with a connection box 2, both sides of the upper end of the connection box 2 are provided with a connection assembly 3, one side of the intersection of the inner walls of the two connection boxes 2 is fixedly connected with a first servo motor 301, the output end of the first servo motor 301 is fixedly connected with a threaded rod 306, a side of the outer wall of the connection box 2 close to the first servo motor 301 is provided with a sliding plate 303, a side of the connection box 2 away from the sliding plate 303 is provided with a slide 316, the upper surfaces of the sliding plate 303 and the slide 316 are fixedly connected with a cylinder 304, the output end of the cylinder 304 is fixedly connected with a connection plate 305, the outer wall of the sliding plate 303 and the slide 316 are provided with a sliding groove 317 at one end close to the center of the main frame 1, and the outer wall of the sliding plate 303 is provided with a mounting plate 308 at one end close to the center of the main frame 1;

[0046] A fixed plate 318 is provided at one end of the outer wall of the slide 316 near the center of the main frame 1, and a second electric telescopic rod 319 is fixedly connected to the inner wall of the fixed plate 318, and a movable plate 309 is slidably connected to the inner wall of the mounting plate 308. A first rotating plate 311 is provided at one end of the movable plate 309 near the center of the main frame 1, and an output end of the second electric telescopic rod 319 is fixedly connected to a second rotating plate 315, and an outer wall of the second rotating plate 315 is rotatably connected to a placement plate 314 at one end away from the second electric telescopic rod 319, and a clamping plate 313 is fixedly connected to one end of the placement plate 314 and one side of the first rotating plate 311, and a first electric telescopic rod 312 is fixedly connected to the front end and the rear end of the outer wall of the clamping plate 313 away from the clamping plate 313, and a mounting box 5 is connected to the middle flange of the lower end of the main frame 1;

[0047] The staff only needs to place the aluminum honeycomb panel on the clamping plate 313 and start the external controller, and the electric telescopic rod and the servo motor will automatically work together. The first electric telescopic rod 312 of the fixed plate 318 at one end will clamp the aluminum honeycomb panel, and then the second electric telescopic rod 319 drives the rotating plate to move the clamping plate 313 and the panel to the predetermined position. Then, by starting the first servo motor 301 at one end, the rotation of the threaded rod 306 drives the sliding plate 303 and the mounting plate 308, so that the aluminum honeycomb panel clamped by the clamping plate 313 moves to the cutting knife 11 for cutting. When the cutting is completed, the aluminum honeycomb panel is cut. After reaching the set position, the first servo motor 301 at the other end is started, driving the threaded rod 306 and the sliding plate 303 on the other side, so that the clamping plate 313 on the other side moves to the position of the plate to be cut. Finally, the second electric telescopic rod 319 is started again to ensure that the clamping plate 313 is accurately aligned and clamps the cut aluminum honeycomb panel to complete the entire cutting process. This can improve production efficiency, reduce the need for manual operation, and reduce labor intensity. At the same time, mechanically controlled cutting ensures the consistency of cutting quality, reduces material waste, and improves product processing quality.

[0048] The rod bodies of the threaded rods 306 are all sleeved with threaded sleeves 302, and one end of the threaded sleeves 302 passes through the connecting box 2 to the outside of the connecting box 2 and is fixedly connected to the outer wall of the sliding plate 303. The connecting box 2 can protect the threaded rods 306 from wear and corrosion, extending its service life, while ensuring the stability and accuracy of the sliding plate 303 during movement, thereby improving the cutting accuracy. The side of the threaded rods 306 away from the first servo motor 301 is rotatably connected to the inner wall of the connecting box 2, and the ends of the mounting plate 308 and the fixing plate 318 away from the center of the main frame 1 are slidably connected to the inner wall of the slide groove 317. This arrangement allows the cutting device to be precisely adjusted in multiple directions, thereby enhancing the flexibility and adaptability of the device, making the cutting process smoother, and reducing the loss caused by mechanical friction.

[0049] A movable groove 4 is provided on the side of the upper surface of the connecting box 2 close to the slide 316. The lower end of the slide 316 is slidably connected to the inner wall of the movable groove 4. The slide 316 can move smoothly along the movable groove 4, ensuring positioning during the cutting process and improving production efficiency and processing quality. The end of the lower surface of the connecting plate 305 away from the cylinder 304 is fixedly connected to a connecting rod 307, and the lower end of the inner wall of the mounting box 5 is snap-fitted with a clamping plate 6. This arrangement provides a stable connection method, ensuring stability during the cutting process, and also facilitates the rapid replacement and adjustment of cutting tools, thereby improving work efficiency.

[0050] One end of the inner wall of the installation box 5 is fixedly connected to the third servo motor 7, and the upper part of the other end of the inner wall of the installation box 5 is rotatably connected to the rotating rod 10. One side of the rotating rod 10 and the output end of the third servo motor 7 are fixedly connected to the transmission wheel 8, and the outer wall of the transmission wheel 8 is sleeved with a belt 9. Through this arrangement, precise control and high-speed response of the cutting tool can be achieved, which improves the cutting speed and accuracy, and also reduces energy consumption. The inner wall of the moving plate 309 close to the main frame 1 is fixedly connected to the second servo motor 310, and the output end of the second servo motor 310 passes through the moving plate 309 to the outside of the moving plate 309 and is fixedly connected to the outer wall of the first rotating plate 311. This design makes the adjustment of the cutting angle more flexible and precise, and improves the adaptability and processing accuracy of the device.

[0051] A cutting knife 11 is fixedly connected to the other side of the shaft of the rotating rod 10. The cutting knife 11 penetrates the installation box 5 to the upper part of the installation box 5. The cutting knife 11 can be quickly replaced and adjusted, ensuring the continuity of the cutting process and the flatness of the cutting surface, thereby improving processing efficiency and product quality.

[0052] Working principle and method: When it is necessary to repair the internal components of the installation box 5, the technician can open the card plate 6 by removing the threads on the flange, and easily disassemble and maintain it. This not only simplifies the maintenance process, but also reduces maintenance costs and the risk of equipment damage. During the cutting process, the second servo motor 310 drives the first rotating plate 311 to accurately adjust the processing angle to adapt to aluminum honeycomb panels of different sizes to ensure the consistency and accuracy of the cutting quality. The operator places the aluminum honeycomb panel on the clamping plate 313, and after starting the external controller, the first electric telescopic rod 312 automatically clamps the panel, and then the second electric telescopic rod 319 drives the panel to move to the predetermined position. Then, the first servo motor 301 at one end is started, and the sliding plate 303 and the mounting plate are driven by the rotation of the threaded rod 306. 308, move the plate to the cutting knife 11 for cutting. After cutting to the appropriate position, the first servo motor 301 at the other end is started, driving the threaded rod 306 and the sliding plate 303 on the other side, so that the clamping plate 313 on the other side is moved to the position of the plate to be cut. Finally, the second electric telescopic rod 319 at the other end is started to ensure that the clamping plate 313 is aligned with and clamps the cut aluminum honeycomb panel to complete the entire cutting process. This cutting method improves production efficiency, reduces the need for manual operation, reduces labor intensity, and at the same time improves processing quality, reduces material waste, reduces the safety risk of operators, and improves the overall safety of the production line, so that enterprises can quickly adapt to the processing needs of aluminum honeycomb panels of different lengths and specifications, thereby improving market competitiveness and customer satisfaction.

[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cutting device and method for processing an all-aluminum honeycomb panel, comprising a main frame (1), Features: The two ends of the upper surface of the main frame (1) are fixedly connected to a connection box (2), both sides of the upper end of the connection box (2) are provided with a connection assembly (3), one side where the inner walls of the two connection boxes (2) intersect is fixedly connected to a first servo motor (301), the output end of the first servo motor (301) is fixedly connected to a threaded rod (306), and the outer wall of the connection box (2) is provided with a sliding plate (303) on one side close to the first servo motor (301), and the connection box (2) is away from the sliding plate (306). A slide (316) is provided on one side of the plate (303); the upper surfaces of the sliding plate (303) and the slide (316) are fixedly connected to a cylinder (304); the output end of the cylinder (304) is fixedly connected to a connecting plate (305); a sliding groove (317) is provided at one end of the outer wall of the sliding plate (303) and the slide (316) close to the center of the main frame (1); and a mounting plate (308) is provided at one end of the outer wall of the sliding plate (303) close to the center of the main frame (1); The outer wall of the slide (316) is provided with a fixed plate (318) at one end near the center of the main frame (1), the inner wall of the fixed plate (318) is fixedly connected to the second electric telescopic rod (319), the inner wall of the mounting plate (308) is slidably connected to the moving plate (309), the moving plate (309) is provided with a first rotating plate (311) at one end near the center of the main frame (1), and the output end of the second electric telescopic rod (319) is fixedly connected to the second rotating plate (311). The outer wall of the second rotating plate (315) is rotatably connected to a placement plate (314) at one end away from the second electric telescopic rod (319); one end of the placement plate (314) and one side of the first rotating plate (311) are fixedly connected to a clamping plate (313); the front end and the rear end of the outer wall of the clamping plate (313) away from the clamping plate (313) are fixedly connected to the first electric telescopic rod (312); and the middle flange of the lower end of the main frame (1) is connected to a mounting box (5).

2. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: The rod bodies of the threaded rods (306) are all sleeved with threaded sleeves (302), and one end of the threaded sleeves (302) passes through the connection box (2) to the outside of the connection box (2) and is fixedly connected to the outer wall of the sliding plate (303).

3. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: The side of the threaded rod (306) away from the first servo motor (301) is rotatably connected to the inner wall of the connection box (2), and the ends of the mounting plate (308) and the fixing plate (318) away from the center of the main frame (1) are slidably connected to the inner wall of the slide groove (317).

4. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: A movable groove (4) is provided on one side of the upper surface of the connection box (2) close to the slide (316), and the lower end of the slide (316) is slidably connected to the inner wall of the movable groove (4).

5. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: The end of the lower surface of the connecting plate (305) away from the cylinder (304) is fixedly connected to a connecting rod (307), and the lower end of the inner wall of the installation box (5) is snap-fitted with a clamping plate (6).

6. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: One end of the inner wall of the installation box (5) is fixedly connected to a third servo motor (7), and the upper part of the other end of the inner wall of the installation box (5) is rotatably connected to a rotating rod (10), one side of the rotating rod (10) and the output end of the third servo motor (7) are both fixedly connected to a transmission wheel (8), and the outer wall of the transmission wheel (8) is sleeved with a belt (9).

7. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 1, Features: The inner wall of the movable plate (309) close to the main frame (1) is fixedly connected to a second servo motor (310), and the output end of the second servo motor (310) passes through the movable plate (309) to the outside of the movable plate (309) and is fixedly connected to the outer wall of the first rotating plate (311).

8. An automatic cutting device and method for processing all-aluminum honeycomb panels according to claim 6, Features: A cutting knife (11) is fixedly connected to the other side of the shaft of the rotating rod (10), and the cutting knife (11) penetrates the installation box (5) to the upper part of the installation box (5).

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