Steel structure welding feeding mechanism with self-adaptive function
By using arc-shaped elastic rods and cylindrical telescopic rods in the steel welding feeding mechanism to achieve adaptive functions, the problems of complex design and maintenance of steel welding feeding mechanisms in the prior art are solved, and production efficiency and product quality are improved. Adapting to objects of different sizes and shapes reduces labor intensity and cost.
Patent Information
- Application Number
- CN202411276677.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-13
AI Technical Summary
The existing steel structure welding feeding mechanism is complex in design and difficult to maintain, and difficult to compatible with the equipment, which makes it difficult to position and operate in the steel frame structure assembly process, and is inconvenient for large-scale production, which cannot meet the long-term development needs of the enterprise.
Adaptive steel structure welding feeding mechanism including elastic components is adopted to achieve transverse and radial telescopic functions through arc-shaped elastic rods and cylindrical telescopic rods. Combined with precise control and positioning technology, stability and consistency are ensured, and adapted to different sizes and shaped objects, providing effective cushioning and shock absorption.
It improves production efficiency, reduces manual operation links, shortens production cycles, improves product quality and equipment versatility and adaptability, reduces labor intensity and cost, and enhances the stability and reliability of equipment.
Smart Images

Figure CN119115312A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel structure production and processing, and particularly relates to a steel structure welding feeding mechanism with a self-adaptive function. Background Art
[0002] Steel frame structure is a common load-bearing structure for factory buildings and other construction facilities. To ensure the strength and reliability of the steel frame structure, it is generally manufactured by welding thick steel plates. The main structural forms of steel frames include I-beams, square steel columns, etc. During processing, the steel plates are first cut into specified sizes, then spliced into specified shapes, and then the joints are welded firmly. During welding, spot welding is first used for preliminary fixation and then the seams are reliably welded using an embedded welding machine. However, due to the heavy weight of the steel plates, the existing technology needs to rely on lifting equipment for auxiliary support during assembly, which is not only difficult to locate but also cumbersome to operate, and not convenient for large-scale production. The multifunctional steel structure discharge mechanism currently on the market has problems such as complex design and difficult maintenance, and the equipment is difficult to be compatible with each other, resulting in many inconveniences for users during use. Traditional application areas cannot meet the long-term development needs of enterprises. Summary of the invention
[0003] The technical effects achieved by the present invention are as follows: the elastic component of the present invention can realize radial displacement and lateral displacement of the mechanism, wherein the elastic rod is an elastic element that can realize lateral telescopic function. This characteristic enables the elastic rod to flexibly adapt to objects of different widths or sizes, ensuring stable contact and support during the transmission process. The elastic rod can provide effective buffering and shock absorption during the working process, reducing the damage to the equipment and workpiece caused by mechanical vibration or impact. The telescopic rod can be precisely adjusted in the vertical direction to meet the needs of different heights. The mechanism adopts precise control and positioning technology, which can ensure stability and consistency during the working process, improve the overall quality of the product, realize precise telescopic control, significantly improve production efficiency, reduce the links of manual operation, and thus shorten the production cycle.
[0004] The embodiment of the present application provides a steel structure welding feeding mechanism with an adaptive function, including a fixing component and a supporting component, characterized in that: it also includes a transmission component and an elastic component, and the fixing component includes a base, a base and a slide rail;
[0005] The base has a bearing function, and the main body is rectangular. The base is installed in a direction parallel to the ground, and a slide rail is fixedly connected to the top;
[0006] The slide rail is a rectangular body, the installation direction of the slide rail is parallel to the ground, and a base is slidably connected to the slide rail;
[0007] The base is a rectangular body, the installation direction of the base is parallel to the ground, and the base is fixedly connected to an elastic component.
[0008] The elastic component has an elastic rod that can be extended and retracted laterally;
[0009] The elastic rod is an arc-shaped rod, and both ends of the elastic rod are fixedly connected to the base;
[0010] The elastic rod can be extended and retracted as the base slides, and one side of the base is fixedly connected to a lifting bracket that can be lifted up and down;
[0011] The lifting bracket is a rectangular body, the installation direction of the lifting bracket is perpendicular to the ground, and a horizontal roller that can roll in the horizontal direction is fixedly connected to the lifting bracket;
[0012] The horizontal roller is a cylindrical body, and the installation direction of the horizontal roller is parallel to the ground. When the elastic rod is not adjusted, the horizontal roller can transport objects of normal size;
[0013] When the base is fed inward, the arc changes from small to large, and the horizontal rollers can transport large objects;
[0014] Conversely, when the base is fed outward, the horizontal rollers can transport small objects as the arc changes from large to small.
[0015] The elastic component also has a telescopic rod that can be radially extended and retracted, the telescopic rod is a cylindrical body, and the installation direction of the telescopic rod is perpendicular to the ground;
[0016] The bottom end of the telescopic rod is fixedly connected to the base, and the top end is fixedly connected to the inner center of the elastic rod. The telescopic rod can be adjusted in three levels and becomes wider from top to bottom.
[0017] The horizontal rollers can be replaced according to the telescopic expansion of the elastic rods.
[0018] One end of the lifting bracket is fixedly connected to a first transmission shaft, the first transmission shaft is a cylindrical body, the installation direction of the first transmission shaft is parallel to the ground, and the first transmission shaft is rotatably connected to the third bevel gear;
[0019] The third bevel gear is a trapezoidal body, the installation direction of the third bevel gear is perpendicular to the ground, and the third bevel gear (350) is rotatably connected to the fourth bevel gear;
[0020] The fourth bevel gear is a trapezoidal body, the installation direction of the fourth bevel gear is parallel to the ground, and the fourth bevel gear is rotatably connected to the second transmission shaft;
[0021] The second transmission shaft is a cylindrical body, the installation direction of the second transmission shaft is perpendicular to the ground, and the second transmission shaft is fixedly connected to the flip bracket;
[0022] The flip bracket is a rectangular body, the installation direction of the flip bracket is perpendicular to the ground, and a first rolling guide roller is fixedly connected to the inside of the flip bracket in the vertical direction;
[0023] The first guide roller is a cylindrical body, the installation direction of the first guide roller is perpendicular to the ground, and a third guide roller is arranged on the side of the first guide roller away from the flip bracket;
[0024] The third guide roller has a cylindrical body, the installation direction of the third guide roller is perpendicular to the ground, a gap is left between the first guide roller and the third guide roller for easy rolling, and the third guide roller is fixedly connected to the inside of the swing bracket;
[0025] The swing bracket is a rectangular body, the installation direction of the swing bracket is perpendicular to the ground, and a boss is fixedly connected to one side of the swing bracket;
[0026] The boss is a cylindrical body, the boss is installed in a direction perpendicular to the ground, and a sixth bevel gear is fixedly connected to a side of the boss away from the swing bracket;
[0027] The sixth bevel gear is a trapezoidal body, the installation direction of the sixth bevel gear is perpendicular to the ground, and one side of the sixth bevel gear is fixedly connected to an elastic unit;
[0028] The elastic unit is a rectangular body, and the installation direction of the elastic unit is parallel to the ground.
[0029] A driving element for driving the flip bracket to flip is arranged between the flip bracket and the base.
[0030] The length direction of the slide rail is perpendicular to the axis direction of the flip bracket;
[0031] A driving mechanism is provided between the pedestal and the base for synchronously and reversely moving the base along the slide rail.
[0032] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0033] By optimizing and improving the steel structure welding discharge mechanism in the prior art, the elastic rod is an elastic element that can realize the lateral telescopic function. This feature enables the elastic rod to flexibly adapt to objects of different widths or sizes, ensuring stable contact and support during transportation. Elastic rods are often used as supporting or guiding elements. They can automatically adjust the telescopic amount according to the size and weight of the object to ensure that the object remains stable during transportation and avoids shaking or tilting. The telescopic range of the elastic rod can usually be adjusted according to specific needs to adapt to objects of different sizes. The telescopic rod can realize radial telescopic function. This feature enables the telescopic rod to be precisely adjusted in the vertical direction to meet the needs of different heights or depths. In occasions where the position or height needs to be adjusted up and down, the telescopic rod is a very practical element. They can stably support heavy objects and easily perform lifting and lowering operations when necessary. To achieve precise telescopic control. Precise control of up and down stretching is achieved through radial telescopic extension, which is widely used in occasions where height or depth adjustment is required. In practical applications, elastic rods and telescopic rods are used together to build more complex and efficient mechanical systems. These systems not only improve production efficiency and quality, but also reduce manpower costs and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is a front view of a pre-assembly device provided by an embodiment of the present invention;
[0035] Figure 2 is an assembly diagram of a flip bracket provided by an embodiment of the present invention;
[0036] Figure 3 is a partial enlarged view of the elastic rod provided by an embodiment of the present invention;
[0037] Figure 4 : is an assembly diagram of the bracket provided in an embodiment of the present invention
[0038] In the figure:
[0039] 100, fixed component; 110, pedestal; 120, base; 130, slide rail; 140, boss; 150, pin rod; 200, support component; 210, lifting bracket; 220, flip bracket; 230, swing bracket; 240, horizontal roller; 250, first guide roller; 260, second guide roller; 270, third guide roller; 300, transmission component; 310, first transmission shaft; 320, second transmission shaft; 330, first bevel gear; 340, second bevel gear; 350, third bevel gear; 360, fourth bevel gear; 370, elastic unit; 400, elastic component; 410, elastic rod; 420, telescopic rod. DETAILED DESCRIPTION
[0040] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0041] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0043] See also Figure 1 The technical effect achieved by the present invention is as follows: the elastic component of the present invention can realize simultaneous lateral and radial expansion and contraction, which is also the most commonly used component of the steel frame structure. The lateral expansion and contraction is mainly used to adjust the width of the discharge mechanism, while the radial expansion and contraction is mainly used to adjust the height up and down. During assembly, the change of direction operation can be completed by the staff only needing to adjust it on the side. The assembly process is simple and the production efficiency is greatly improved.
[0044] Embodiment 1
[0045] like Figures 1 to 4 As shown, a steel structure welding feeding mechanism with adaptive function in the present application includes a fixing component 100, a supporting component 200, a transmission component 300 and an elastic component 400;
[0046] The fixing assembly 100 includes a base 110, a pedestal 120 and a slide rail 130;
[0047] The base 110 has a bearing function and a rectangular body. The base 110 is installed parallel to the ground and a slide rail 130 is fixedly connected to the top.
[0048] The slide rail 130 is a rectangular body, the installation direction of the slide rail 130 is parallel to the ground, and the base 120 is slidably connected to the slide rail 130;
[0049] The base 120 is a rectangular body, the installation direction of the base 120 is parallel to the ground, and an elastic component 400 that can be elastically retracted is fixedly connected to the base 120;
[0050] The elastic component 400 has an elastic rod 410 that can be extended and retracted laterally;
[0051] The elastic rod 410 is an arc-shaped rod, and both ends of the elastic rod 410 are fixedly connected to the base 120;
[0052] The elastic rod 410 can be extended and retracted as the base 120 slides, and one side of the base 120 is fixedly connected to a lifting bracket 210 that can be lifted up and down;
[0053] The lifting bracket 210 is a rectangular body, the installation direction of the lifting bracket 210 is perpendicular to the ground, and the lifting bracket 210 is fixedly connected to a horizontal roller 240 that can roll in the horizontal direction;
[0054] The horizontal roller 240 is a cylindrical body, and the installation direction of the horizontal roller 240 is parallel to the ground. When the elastic rod 410 is not adjusted, the horizontal roller 240 can transport objects of normal size;
[0055] When the base 120 is fed inward, the arc changes from small to large, and the horizontal roller 240 can transport large objects;
[0056] Conversely, when the base 120 is fed outward, the horizontal rollers 240 can transport small objects as the arc changes from large to small.
[0057] The elastic group 400 also has a telescopic rod 420 that can be radially telescopic. The telescopic rod 420 is a cylindrical body, and the installation direction of the telescopic rod 420 is perpendicular to the ground.
[0058] One end of the lifting bracket 210 is fixedly connected to a first transmission shaft 310, the first transmission shaft 310 is a cylindrical body, the installation direction of the first transmission shaft 310 is parallel to the ground, and the first transmission shaft 310 is rotatably connected to the third bevel gear 350;
[0059] The third bevel gear 350 is a trapezoidal body, the installation direction of the third bevel gear 350 is perpendicular to the ground, and the third bevel gear 350 is rotatably connected to the fourth bevel gear 360;
[0060] The fourth bevel gear 360 is a trapezoidal body, the installation direction of the fourth bevel gear 360 is parallel to the ground, and the fourth bevel gear 360 is rotatably connected to the second transmission shaft 320;
[0061] The second transmission shaft 320 is a cylindrical body, the installation direction of the second transmission shaft 320 is perpendicular to the ground, and the second transmission shaft 320 is fixedly connected to the flip bracket 220;
[0062] The flip bracket 220 is a rectangular body, and the installation direction of the flip bracket 220 is perpendicular to the ground. A first guide roller 250 that can roll is fixedly connected to the inside of the flip bracket 220 in a vertical direction;
[0063] The first guide roller 250 is a cylindrical body, and the installation direction of the first guide roller 250 is perpendicular to the ground. A third guide roller 270 is arranged on the side of the first guide roller 250 away from the flip bracket 220;
[0064] The third guide roller 270 has a cylindrical body, and the installation direction of the third guide roller 270 is perpendicular to the ground. A gap is left between the first guide roller 250 and the third guide roller 270 for easy rolling. The third guide roller 270 is fixedly connected to the inside of the swing bracket 230;
[0065] The swing bracket 230 is a rectangular body, the installation direction of the swing bracket 230 is perpendicular to the ground, and a boss 280 is fixedly connected to one side of the swing bracket 230;
[0066] The boss 280 is a cylindrical body, and the installation direction of the boss 280 is perpendicular to the ground. The side of the boss 280 away from the swing bracket 230 is fixedly connected to the sixth bevel gear 360;
[0067] The sixth bevel gear 360 is a trapezoidal body, the installation direction of the sixth bevel gear 360 is perpendicular to the ground, and one side of the sixth bevel gear 360 is fixedly connected to an elastic unit 370;
[0068] The elastic unit 370 is a rectangular body, and the installation direction of the elastic unit 370 is parallel to the ground.
[0069] A driving element for driving the flip bracket 220 to flip is disposed between the flip bracket 220 and the base 120 .
[0070] The length direction of the slide rail 130 is perpendicular to the axis direction of the flip bracket 220;
[0071] A driving mechanism is provided between the base 110 and the pedestal 120 for synchronously and reversely moving the pedestal 120 along the slide rail 130 .
[0072] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0073] The bow-shaped elastic rod can provide stable support and positioning due to its elastic characteristics. The bow-shaped design enables the elastic rod to adapt to different shapes and sizes to provide flexible support for complex welding discharge mechanisms. The bow-shaped elastic rod can also be used in conjunction with other clamping devices to achieve precise positioning and clamping of steel components, improve the stability and efficiency of the steel structure welding feeding mechanism with adaptive function, and by providing stable support and positioning, the bow-shaped elastic rod helps to improve accuracy and ensure the quality and performance of the steel structure welding feeding mechanism with adaptive function. The bow-shaped elastic rod can adjust the length to achieve the change of length. The two ends of the elastic rod are connected to the base of the multifunctional steel material welding discharge mechanism, and the width of the entire mechanism is adjusted by controlling the bending change of the elastic rod. When large objects need to be transported, the width of the discharge mechanism can be expanded by increasing the curvature of the bow-shaped elastic rod to ensure that the objects can pass smoothly. On the contrary, when small objects are transported, the curvature of the elastic rod can be reduced to reduce the width of the mechanism and improve space utilization. The discharge mechanism can flexibly adapt to objects of different sizes and shapes, improving its versatility and practicality. In order to achieve precise control of the bow-shaped elastic rod, a control system can be equipped to control the length change of the elastic rod through programming, so as to achieve automatic adjustment of the mechanism width. It can be quickly adjusted according to the size and shape of different objects, which improves the adaptability and flexibility of the discharge mechanism. By optimizing the width of the mechanism, it can ensure that the objects remain stable during the transmission process, reduce the risk of jamming and damage, and improve the transmission efficiency. When large objects do not need to be transmitted, the width of the mechanism can be reduced to save space.
[0074] Embodiment 2
[0075] In order to further improve the applicability and convenience of the steel structure welding feeding mechanism with adaptive function of the present application, a telescopic rod is added to realize the radial telescopic of the steel structure welding feeding mechanism with adaptive function, specifically:
[0076] The elastic group 400 also has a telescopic rod 420 that can be radially telescopic. The telescopic rod is a cylindrical body, and the installation direction of the telescopic rod is perpendicular to the ground.
[0077] The bottom end of the telescopic rod 420 is fixedly connected to the base 100, and the top end is fixedly connected to the inner center of the elastic rod 410. The telescopic rod 420 can be adjusted in three levels, becoming wider from top to bottom.
[0078] In order to improve work efficiency and work quality, a retractable telescopic rod is added inside the elastic rod to adjust the radial displacement of the steel structure welding feeding mechanism with adaptive function and buffer the elastic rod.
[0079] The telescopic rod can be freely extended and retracted as needed, thereby realizing precise adjustment of the radial displacement of the welding discharge mechanism. This flexibility enables the equipment to adapt to workpieces of different sizes and shapes, improving the versatility and adaptability of the equipment. By quickly adjusting the length of the telescopic rod, the position of the welding discharge mechanism can be quickly adjusted, reducing the time and labor intensity of manual adjustment, thereby improving work efficiency. The telescopic rod can maintain a stable support force during the adjustment process, ensuring that the welding discharge mechanism will not be offset or shaken due to external forces during the working process, improving the accuracy and stability of welding. The telescopic rod usually contains springs or other buffer elements inside, which can play a buffering role when the equipment is impacted or vibrated, protecting the elastic rod and other components from damage and extending the service life of the equipment. One of the main functions of the telescopic rod is to adjust the displacement of the welding discharge mechanism in the radial direction. By changing the length of the telescopic rod, the distance between the welding discharge mechanism and the workpiece can be accurately controlled. The telescopic rod provides stable support and fixing for the welding discharge mechanism in the extended state. They can withstand various forces and torques generated by the equipment during work, ensuring the stability and reliability of the welding discharge mechanism. The buffer elements inside the telescopic rod can effectively absorb impact and vibration energy and reduce its impact on the equipment itself.
Claims
1. A steel structure welding feeding mechanism with adaptive function, characterized in that: It comprises: a fixing component (100), a supporting component (200), a transmission component (300) and an elastic component (400); The fixing assembly (100) comprises a base (110), a pedestal (120) and a slide rail (130); The base (110) has a bearing function and a main body in a rectangular shape. The base (110) is installed in a direction parallel to the ground and a slide rail (130) is fixedly connected to the top. The slide rail (130) is a rectangular body, the installation direction of the slide rail (130) is parallel to the ground, and the base (120) is slidably connected to the slide rail (130); The base (120) is a rectangular body; the installation direction of the base (120) is parallel to the ground; and the elastic component (400) is fixedly connected to the base (120).
2. A steel structure welding feeding mechanism with adaptive function as claimed in claim 1, characterized in that: The elastic component (400) has an elastic rod (410) that can be laterally extended and retracted; The elastic rod (410) is an arc-shaped rod, and both ends of the elastic rod (410) are fixedly connected to the base (120); The elastic rod (410) can be extended and retracted as the base (120) slides, and a lifting bracket (210) that can be lifted up and down is fixedly connected to one side of the base (120); The lifting bracket (210) is a rectangular body, the installation direction of the lifting bracket (210) is perpendicular to the ground, and a horizontal roller (240) that can roll in the horizontal direction is fixedly connected to the lifting bracket (210); The horizontal roller (240) is a cylindrical body, and the installation direction of the horizontal roller (240) is parallel to the ground. When the elastic rod (410) is not adjusted, the horizontal roller (240) can transport objects of normal size; When the base (120) is fed inward, the arc changes from small to large, and the horizontal roller (240) can transport large objects; Conversely, when the base (120) is fed outward, as the arc changes from large to small, the horizontal rollers (240) can transport small objects.
3. A steel structure welding feeding mechanism with adaptive function as claimed in claim 1, characterized in that: The elastic component (400) also has a telescopic rod (420) that can be radially telescopic, the telescopic rod (420) is a cylindrical body, and the installation direction of the telescopic rod (420) is perpendicular to the ground; The bottom end of the telescopic rod (420) is fixedly connected to the base (100), and the top end is fixedly connected to the inner center of the elastic rod (410). The telescopic rod (420) can be adjusted in three levels, becoming wider from top to bottom.
4. A steel structure welding feeding mechanism with adaptive function as claimed in claim 2, characterized in that: The horizontal roller (240) can be replaced according to the telescopic expansion of the elastic rod (410).
5. A steel structure welding feeding mechanism with adaptive function as claimed in claim 2, characterized in that: One end of the lifting bracket (210) is fixedly connected to a first transmission shaft (310); the first transmission shaft (310) is a cylindrical body; the installation direction of the first transmission shaft (310) is parallel to the ground; and the first transmission shaft (310) is rotatably connected to the third bevel gear (350); The third bevel gear (350) is a trapezoidal body, the installation direction of the third bevel gear (350) is perpendicular to the ground, and the third bevel gear (350) is rotatably connected to the fourth bevel gear (360); The fourth bevel gear (360) is a trapezoidal body, the installation direction of the fourth bevel gear (360) is parallel to the ground, and the fourth bevel gear (360) is rotatably connected to the second transmission shaft (320); The second transmission shaft (320) is a cylindrical body, the installation direction of the second transmission shaft (320) is perpendicular to the ground, and the second transmission shaft (320) is fixedly connected to the flip bracket (220); The flip bracket (220) is a rectangular body, the installation direction of the flip bracket (220) is perpendicular to the ground, and a first guide roller (250) that can roll is fixedly connected in the vertical direction inside the flip bracket (220); The first guide roller (250) is a cylindrical body, the installation direction of the first guide roller (250) is perpendicular to the ground, and a third guide roller (270) is arranged on a side of the first guide roller (250) away from the turning bracket (220); The third guide roller (270) has a cylindrical body. The third guide roller (270) is installed in a direction perpendicular to the ground. A gap is left between the first guide roller (250) and the third guide roller (270) to facilitate rolling. The third guide roller (270) is fixedly connected to the inside of the swing bracket (230); The swing bracket (230) is a rectangular body, the installation direction of the swing bracket (230) is perpendicular to the ground, and a boss (280) is fixedly connected to one side of the swing bracket (230); The boss (280) is a cylindrical body, the boss (280) is installed in a direction perpendicular to the ground, and a sixth bevel gear (360) is fixedly connected to a side of the boss (280) away from the swing bracket (230); The sixth bevel gear (360) is a trapezoidal body, the installation direction of the sixth bevel gear (360) is perpendicular to the ground, and one side of the sixth bevel gear (360) is fixedly connected to an elastic unit (370); The elastic unit (370) is a rectangular body, and the installation direction of the elastic unit (370) is parallel to the ground.
6. A steel structure welding feeding mechanism with adaptive function as claimed in claim 5, characterized in that: A driving element for driving the flip bracket (220) to flip is provided between the flip bracket (220) and the base (120).
7. A steel structure welding feeding mechanism with adaptive function as claimed in claim 1, characterized in that: The length direction of the slide rail (130) is perpendicular to the axial direction of the flip bracket (220); A driving mechanism for synchronously and reversely moving the base (120) along the slide rail (130) is provided between the base (110) and the base (120).
