Bowl-shaped plug pressing machine accompanying feeding device and working mode
By designing the accompanying loading device of the bowl plug press, and using components such as the sliding table cylinder and the guide rod cylinder to achieve automatic loading and preparation, the problem of low feeding efficiency of bowl plugs in the prior art is solved, and the working efficiency is improved. Reduced labor costs.
Patent Information
- Application Number
- CN202411436597.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing bowl-type plug feeding device has low working efficiency and cannot meet the needs of the production line. It can only absorb one bowl-type plug for pressing and assembly at a time.
A bowl-type plug press accompanying loading device is designed, including a mobile loading mechanism and a fixed preparation mechanism. Through components such as sliding table cylinders, guide rod cylinders, guide grooves and optical fiber sensors, automatic loading and preparation are achieved to ensure that The press operates continuously during movement.
It improves work efficiency, realizes continuous feeding and pressing of bowl plugs, reduces labor costs, and solves the problem of low work efficiency in the prior art.
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Figure CN119115471A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic feeding of bowl-shaped plugs, and in particular to a travelling feeding device of a bowl-shaped plug press and a working method thereof. Background Art
[0002] Bowl plug is a sealing part, mainly used in process holes of engine cylinder block, cylinder head, gearbox and other parts to prevent oil or water leakage.
[0003] The bowl plug feeding device is a device used for automatic feeding. This device not only includes feeding function, but also has pressing function. The feeding part distributes the bowl plug to the feeding station, and the pressing part pushes the bowl plug on the feeding station to the pressing station. In the current technology, when the press reaches the specified position, the feeding setting can usually only suck one bowl plug at a time and place it in the specified position. After the press is pressed, the feeding setting needs to suck the bowl plug again for discharge. This equipment and working method have low working efficiency and cannot meet the working requirements of the production line. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the present invention provides a bowl-shaped plug press accompanying feeding device and working method, which is designed to be automated. The material is first prepared by a fixed material preparation mechanism, and then the prepared material is added to the mobile feeding mechanism. When the mobile feeding mechanism moves to place a batch of bowl-shaped plugs at a designated position, and then the press is pressed, the fixed material preparation mechanism can simultaneously prepare to add the next batch of bowl-shaped plugs, thereby realizing continuous operation, improving work efficiency, and reducing labor costs. The technical problem of low work efficiency that the feeding device can only absorb one bowl-shaped plug at a time when the press reaches the designated position in the prior art is solved.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a travelling feeding device for a bowl-type plug press, comprising a mobile feeding mechanism and a fixed material preparation mechanism;
[0008] The movable loading mechanism comprises a sliding table cylinder, a pair of slide plates are symmetrically mounted on the sliding table cylinder, and support plates are mounted on the two slide plates, and connecting blocks are mounted on the two support plates, and a first guide cylinder is connected to the outer side surface of the connecting block, and a guide rod cylinder is mounted between the support plates, and a transition plate is mounted on the first guide cylinder; an L-shaped bracket is mounted on the outer side surface of the connecting block, and an L-shaped bracket is mounted on the U-shaped guide box, and an open feeding port cover plate is mounted on the upper end of the U-shaped guide box, and a material guide trough sealing plate is connected to the lower end of the U-shaped guide box, and a first mounting plate is mounted on the outer side surfaces of the two support plates, and a material box that is connected to the lower end of the U-shaped guide box is mounted on the first mounting plate, and a side plate is packaged on one side surface of the material box, and a pair of material blocking sheets parallel to each other are mounted on the guide rod cylinder, and the two material blocking sheets can extend into the interior of the guide trough;
[0009] The fixed material preparation mechanism includes an L-shaped mounting plate, on the lateral side of the L-shaped mounting plate, a material guide chute is obliquely installed, a fixed block is installed on the top feeding end of the material guide chute, a loading plastic tube connected to the material guide chute is inserted in the fixed block, a blowing joint is installed in the opening next to the top feeding end of the material guide chute, a row of several second optical fiber sensors are symmetrically installed on the upper and lower end surfaces of the material guide chute, two second mounting plates are installed on the side of the material guide chute, and a third guide cylinder is installed on the two second mounting plates, and a workpiece spring steel sheet is connected to the third guide cylinder, and the spring steel sheet extends into the side notch of the material guide chute.
[0010] Furthermore, a clamp for clamping the U-shaped material guide box is vertically installed on the upper end of the first mounting plate, and the clamp consists of two clamp legs vertically and symmetrically installed on the upper end of the first mounting plate and sealing blocks installed on the two clamp legs by bolts.
[0011] Furthermore, a lower plate is installed on the lower end surface of the slide cylinder, and a toggle block is installed on one end of the lower plate.
[0012] Furthermore, a first proximity switch and a second proximity switch are respectively installed on the outer side surfaces of the material box, and a first optical fiber sensor is installed on the sealing plate of the material guide trough.
[0013] Furthermore, a second guide cylinder is installed on the longitudinal side of the L-shaped mounting plate, a guide rod seat is installed on the lower side of the second guide cylinder, a guide rod is inserted in the guide rod seat, and one end of the guide rod is installed on the side of the L-shaped mounting plate.
[0014] Furthermore, a bracket is installed at the lower end of the guide rod seat, and the bracket is installed on the fixed square tube.
[0015] In order to achieve the above object, the present invention also provides a working method of a bowl-shaped plug press accompanying feeding device, which is used to use the above-mentioned bowl-shaped plug press accompanying feeding device, comprising the following steps:
[0016] S1, load the bowl-shaped plug from the feeding plastic tube into the material guide chute. When the required quantity is reached, the second optical fiber sensor gives a corresponding signal to indicate that the material preparation is completed, and the third guide cylinder pushes the spring steel sheet to stop the bowl-shaped plug from continuing to slide down;
[0017] S2, when the press moves to the specified position, the second guide cylinder pushes the guide chute into place, so that the discharge end of the guide chute is aligned with the feed inlet cover plate, and the feeding starts. The third guide cylinder drives the spring steel sheet to retract, and the compressed air enters the guide chute from the blowing joint to blow all the bowl-shaped plugs into the U-shaped guide box through the opening on the feed inlet cover plate;
[0018] S3, when the bowl-shaped plug enters the U-shaped material guide box, the guide rod cylinder pushes the material block to stop the bowl-shaped plug from continuing to fall. When the required number is reached, the first optical fiber sensor gives a corresponding signal to indicate that the feeding is completed;
[0019] S4, the first guide cylinder drives the U-shaped material guide box and the material box to move to a position below the pressing head of the press;
[0020] S5, the guide rod cylinder drives the upper and lower material baffles to move alternately when one extends and the other retracts, controlling the feeding of the bowl-shaped plug;
[0021] S6, the sliding cylinder drives the toggle block to push the bowl-shaped plug forward to the accurate position of the slot of the material box so that the pressure head can absorb the bowl-shaped plug.
[0022] Furthermore, in the step S2, the two spring steel sheets may be extended or retracted at the same time, or one may be extended while the other is retracted in an alternating motion to control the feeding of the bowl-shaped plug.
[0023] Further, 9, after the step S3 indicates that the feeding is completed, the mobile feeding mechanism moves away, and the step S1 is repeated, and the fixed material preparation mechanism feeds again, that is, the number of bowl-shaped plugs required for the next batch is prepared.
[0024] (III) Beneficial effects
[0025] Compared with the prior art, the present invention provides a traveling loading device and working method of a bowl-type plug press, which has the following beneficial effects: the traveling loading device of the bowl-type plug press is designed to be automated, and materials are first prepared by a fixed material preparation mechanism, and then the prepared materials are added to a mobile material feeding mechanism; while the mobile material feeding mechanism moves to place a batch of bowl-shaped plugs at designated positions, and then the materials are pressed by the press, the fixed material preparation mechanism can simultaneously prepare to add the next batch of bowl-shaped plugs, thereby realizing continuous operation, improving work efficiency, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional diagram of the mobile feeding mechanism in the present invention;
[0027] Figure 2 It is a front view of the mobile feeding mechanism in the present invention;
[0028] Figure 3 It is a top view of the mobile feeding mechanism in the present invention;
[0029] Figure 4 It is a left view of the mobile feeding mechanism in the present invention;
[0030] Figure 5 It is a front view of the fixed material preparation mechanism in the present invention;
[0031] Figure 6 It is a top view of the fixed material preparation mechanism in the present invention;
[0032] Figure 7 It is a three-dimensional diagram of the fixed material preparation mechanism in the present invention;
[0033] Figure 8 It is a formal diagram of the docking state of the mobile feeding mechanism and the fixed material preparation mechanism in the present invention;
[0034] In the figure: 1. transition plate; 2. first guide cylinder; 3. feed inlet cover plate; 4. guide trough sealing plate; 5. U-shaped guide box; 6. material box; 7. first proximity switch; 8. L-shaped bracket; 9. second proximity switch; 10. support plate; 11. first mounting plate; 12. guide rod cylinder; 13. toggle block; 14. lower plate; 15. connection block; 16. slide cylinder; 17. material baffle; 18. hoop leg; 19. , sealing block; 20, side panel; 21, slide plate; 22, first optical fiber sensor; 23, second guide cylinder; 24, feeding plastic tube; 25, fixing block; 26, blowing joint; 27, material guide chute; 28, second optical fiber sensor; 29, spring steel sheet; 30, third guide cylinder; 31, L-shaped mounting plate; 32, guide rod; 33, guide rod seat; 34, bracket; 35, fixed square tube; 36, second mounting plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1:
[0037] This embodiment is a portable feeding device for a bowl-type plug press, comprising a mobile feeding mechanism and a fixed material preparation mechanism.
[0038] See also Figure 1-4 The mobile feeding mechanism includes a slide cylinder 16, a lower plate 14 is installed on the lower end surface of the slide cylinder 16, a toggle block 13 is installed on one end of the lower plate 14, a pair of slide plates 21 are symmetrically installed on the slide cylinder 16, support plates 10 are installed on the two slide plates 21, connecting blocks 15 are installed on the two support plates 10, the outer side of the connecting block 15 is connected to the first guide cylinder 2, a guide rod cylinder 12 is installed between the support plates 10, a transition plate 1 is installed on the first guide cylinder 2, an L-shaped bracket 8 is installed on the outer side of the connecting block 15, and a U-shaped material guide box 5 is installed on the L-shaped bracket 8. An open material inlet cover plate 3 is installed on the upper end of the U-shaped material guide box 5, and a material guide trough sealing plate 4 is connected to the lower end of the U-shaped material guide box 5. The outer sides of the two supporting plates 10 are installed with a first mounting plate 11, and a material box 6 that is connected to the lower end of the U-shaped material guide box 5 is installed on the first mounting plate 11. A side plate 20 is packaged on one side of the material box 6, and a pair of material baffles 17 parallel to each other are installed on the guide rod cylinder 12. The two material baffles 17 can extend into the interior of the material guide trough 4, and a first proximity switch 7 and a second proximity switch 9 are respectively installed on the outer sides of the material box 6, and a first optical fiber sensor 22 is installed on the material guide trough sealing plate 4.
[0039] In the above embodiment, a clamp for clamping the U-shaped material guide box 5 is vertically installed on the upper end of the first mounting plate 11, and the clamp consists of two clamp legs 18 vertically and symmetrically installed on the upper end of the first mounting plate 11 and a sealing block 19 installed on the two clamp legs 18 by bolts.
[0040] See also Figure 5-8The fixed material preparation mechanism includes an L-shaped mounting plate 31, on the lateral side of the L-shaped mounting plate 31, a material guide chute 27 is obliquely installed, a fixed block 25 is installed on the top feeding end of the material guide chute 27, a feeding plastic tube 24 connected to the material guide chute 27 is inserted in the fixed block 25, a blowing joint 26 is installed in the opening next to the top feeding end of the material guide chute 27, a row of a plurality of second optical fiber sensors 28 are symmetrically installed on the upper and lower end surfaces of the material guide chute 27, two second mounting plates 36 are installed on the side of the material guide chute 27, and the two second mounting plates 36 are both installed with a third guide cylinder 30, and the third guide cylinder 30 is connected to a workpiece spring steel sheet 29, and the spring steel sheet 29 extends into the side notch of the material guide chute. The second guide cylinder 23 is installed on the longitudinal side of the L-shaped mounting plate 31, and a guide rod seat 33 is installed on the lower side of the second guide cylinder 23. A guide rod 32 is inserted in the guide rod seat 33, and one end of the guide rod 32 is installed on the side of the L-shaped mounting plate 31. A bracket 34 is installed at the lower end of the guide rod seat 33, and the bracket 34 is installed on the fixed square tube 35.
[0041] Embodiment 2:
[0042] This embodiment is a working method of a bowl-shaped plug press accompanying feeding device, which is used to use a bowl-shaped plug press accompanying feeding device of embodiment 1, and is also the working principle of embodiment 1, including the following steps:
[0043] S1, load the bowl-shaped plug from the feeding plastic tube 24 into the material guide chute 27. When the required quantity is reached, the second optical fiber sensor 28 gives a corresponding signal to indicate that the material preparation is completed, and the third guide cylinder 30 pushes the spring steel sheet 29 to stop the bowl-shaped plug from continuing to slide down;
[0044] S2, when the press moves to the designated position, the second guide cylinder 23 pushes the guide chute 27 into place, so that the discharge end of the guide chute 27 is aligned with the feed inlet cover plate 3, and the feeding starts. The third guide cylinder 30 drives the spring steel sheet 29 to retract, and the compressed air enters the guide chute 27 from the blowing joint 26 to blow all the bowl-shaped plugs into the U-shaped guide box 5 through the opening on the feed inlet cover plate;
[0045] S3, when the bowl-shaped plug enters the U-shaped material guide box 5, the guide rod cylinder 12 pushes the material block 17 to stop the bowl-shaped plug from continuing to fall. When the required number is reached, the first optical fiber sensor 22 gives a corresponding signal to indicate that the feeding is completed;
[0046] S4, the first guide cylinder 2 drives the U-shaped material guide box 5 and the material box 6 to move to a position below the pressing head of the press;
[0047] S5, the guide rod cylinder 12 drives the upper and lower material baffles 17 to move alternately when one extends and the other retracts, thereby controlling the feeding of the bowl-shaped plug;
[0048] S6, the sliding cylinder 16 drives the toggle block 13 to push the bowl-shaped plug forward to the accurate position of the notch of the material box 6, so that the pressure head can absorb the bowl-shaped plug.
[0049] In the above embodiment, in step S2, the two spring steel sheets 29 can be extended or retracted at the same time, or one can be extended and the other retracted alternately to control the feeding of the bowl-shaped plug; after step S3 prompts that the feeding is completed, the mobile feeding mechanism moves away, and step S1 is repeated, and the fixed material preparation mechanism feeds again, that is, the number of bowl-shaped plugs required for the next batch is prepared.
[0050] In summary,
[0051] The accompanying loading device of the bowl-shaped plug press is designed to be automated. The materials are first prepared by the fixed preparation mechanism and then loaded into the mobile feeding mechanism. While the mobile feeding mechanism moves to place a batch of bowl-shaped plugs in the designated position and then the press carries out the pressing, the fixed preparation mechanism can simultaneously prepare to add the next batch of bowl-shaped plugs, thus realizing continuous operation, improving work efficiency and reducing labor costs.
[0052] It should be noted that if in this article, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, it does not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for a bowl-type plug press, characterized in that: It includes a mobile feeding mechanism and a fixed material preparation mechanism; The mobile feeding mechanism comprises a slide cylinder (16), a pair of slide plates (21) are symmetrically mounted on the slide cylinder (16), support plates (10) are mounted on both slide plates (21), connecting blocks (15) are mounted on both support plates (10), the outer side of the connecting block (15) is connected to the first guide cylinder (2), a guide rod cylinder (12) is mounted between the support plates (10), a transition plate (1) is mounted on the first guide cylinder (2), an L-shaped bracket (8) is mounted on the outer side of the connecting block (15), and a A U-shaped material guide box (5), the upper end of the U-shaped material guide box (5) is provided with an open material inlet cover plate (3), the lower end of the U-shaped material guide box (5) is connected with a material guide trough sealing plate (4), the outer side surfaces of the two support plates (10) are provided with a first mounting plate (11), the first mounting plate (11) is provided with a material box (6) connected to the lower end of the U-shaped material guide box (5), a side plate (20) is encapsulated on one side surface of the material box (6), and a pair of mutually parallel material blocking plates (17) are installed on the guide rod cylinder (12), and the two material blocking plates (17) can extend into the interior of the material guide trough (4); The fixed material preparation mechanism comprises an L-shaped mounting plate (31), a material guide chute (27) is obliquely mounted on the lateral side of the L-shaped mounting plate (31), a fixed block (25) is mounted on the top feeding end of the material guide chute (27), a feeding plastic pipe (24) connected to the material guide chute (27) is inserted in the fixed block (25), a blowing joint (26) is mounted in a hole beside the top feeding end of the material guide chute (27), a row of a plurality of second optical fiber sensors (28) are symmetrically mounted on the upper and lower end surfaces of the material guide chute (27), two second mounting plates (36) are mounted on the side of the material guide chute (27), and a third guide cylinder (30) is mounted on the two second mounting plates (36), and a workpiece spring steel sheet (29) is connected to the third guide cylinder (30), and the spring steel sheet (29) extends into the side notch of the material guide chute.
2. The accompanying feeding device of a bowl-shaped plug press according to claim 1, characterized in that: A clamp for clamping the U-shaped material guide box (5) is vertically mounted on the upper end of the first mounting plate (11), and the clamp consists of two clamp legs (18) vertically and symmetrically mounted on the upper end of the first mounting plate (11) and a sealing block (19) mounted on the two clamp legs (18) by bolts.
3. The accompanying feeding device of a bowl-shaped plug press according to claim 1, characterized in that: A lower plate (14) is installed on the lower end surface of the slide cylinder (16), and a toggle block (13) is installed on one end of the lower plate (14).
4. The accompanying feeding device of a bowl-shaped plug press according to claim 1, characterized in that: A first proximity switch (7) and a second proximity switch (9) are respectively installed on the outer side surface of the material box (6), and a first optical fiber sensor (22) is installed on the material guide trough sealing plate (4).
5. The accompanying feeding device of a bowl-shaped plug press according to claim 1, characterized in that: A second guide cylinder (23) is installed on the longitudinal side of the L-shaped mounting plate (31), a guide rod seat (33) is installed on the lower side of the second guide cylinder (23), a guide rod (32) is inserted into the guide rod seat (33), and one end of the guide rod (32) is installed on the side of the L-shaped mounting plate (31).
6. The accompanying feeding device of a bowl-shaped plug press according to claim 5, characterized in that: A bracket (34) is installed at the lower end of the guide rod seat (33), and the bracket (34) is installed on the fixed square tube (35).
7. A working method of a bowl-type plug press accompanying feeding device, used for using a bowl-type plug press accompanying feeding device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, the bowl-shaped plug is loaded from the feeding plastic tube (24) into the material guide chute (27). When the required number is reached, the second optical fiber sensor (28) gives a corresponding signal to indicate that the material preparation is completed, and the third guide cylinder (30) pushes the spring steel sheet (29) to stop the bowl-shaped plug from continuing to slide down; S2, when the press moves to the designated position, the second guide cylinder (23) pushes the guide chute (27) into position, so that the discharge end of the guide chute (27) is aligned with the feed inlet cover plate (3), and the feeding starts. The third guide cylinder (30) drives the spring steel sheet (29) to retract, and the compressed air enters the guide chute (27) from the blowing joint (26) to blow all the bowl-shaped plugs into the U-shaped guide box (5) through the opening on the feed inlet cover plate; S3, when the bowl-shaped plug enters the U-shaped material guide box (5), the guide rod cylinder (12) pushes the material block (17) to stop the bowl-shaped plug from continuing to fall. When the required amount is reached, the first optical fiber sensor (22) gives a corresponding signal to indicate that the feeding is completed; S4, the first guide cylinder (2) drives the U-shaped material guide box (5) and the material box (6) to move to a position below the pressing head of the press; S5, the guide rod cylinder (12) drives the upper and lower material blocking pieces (17) to move alternately, one extending while the other retracts, to control the feeding of the bowl-shaped plug; S6, the sliding cylinder (16) drives the toggle block (13) to push the bowl-shaped plug forward to the accurate position of the notch of the material box (6), so that the pressure head can absorb the bowl-shaped plug.
8. The working method of the accompanying feeding device of the bowl-type plug press according to claim 7 is characterized in that: In the step S2, the two spring steel sheets (29) can be extended or retracted at the same time, or one can be extended while the other retracts in an alternating motion to control the feeding of the bowl-shaped plug.
9. The working method of the accompanying feeding device of the bowl-shaped plug press according to claim 7 is characterized in that: After the step S3 indicates that the feeding is completed, the mobile feeding mechanism moves away, and the step S1 is repeated, and the fixed material preparation mechanism feeds again, that is, the number of bowl-shaped plugs required for the next batch is prepared.
Citation Information
Patent Citations
Automatic loading plugging device for bowl type plug
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