Grinding machining device and method for ceramic composite pipe
By designing the ceramic composite tube grinding processing device, the grinding rollers and reciprocating screws driven by hydraulic cylinders and servo motors are solved, the problem of cutting burrs of ceramic composite tubes is achieved, and efficient grinding treatment is achieved, and product quality and operation safety are improved. .
Patent Information
- Application Number
- CN202411621385.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Ceramic composite tubes often experience burrs after cutting, reducing product quality and increasing operating risks. An efficient grinding treatment method is needed to improve cutting quality and safety.
A ceramic composite pipe grinding processing device is designed, including a processing table, hydraulic cylinder, servo motor, grinding roller and reciprocating screw. The cut section is ground by rotating the grinding roller and reciprocating screw, and the cooling is reduced by water flow. Dust cleaning ensures an efficient and safe processing process.
Effectively remove burrs from the cutout of ceramic composite pipes, improve cutting quality, ensure the smoothness of subsequent installation and processing, and save water resources, avoid unnecessary waste of water resources.
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Figure CN119115709A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic composite pipe grinding, and in particular to a ceramic composite pipe grinding device and method. Background Art
[0002] Ceramic composite pipe is manufactured by high-tech production process - self-propagating combustion high temperature clutch synthesis method. The pipe is composed of three layers from inside to outside: corundum ceramic, transition layer and steel. The ceramic layer is formed by dense corundum porcelain (AL2O3) at a high temperature above 2200℃, and forms a firm bond with the steel pipe through the transition layer. The composite pipe has good comprehensive properties such as good wear resistance, heat resistance, corrosion resistance, mechanical shock and thermal shock resistance, and good weldability. It is an ideal wear-resistant and corrosion-resistant pipe for conveying granular materials, grinding, corrosive media, etc.
[0003] In the current production process, after the ceramic composite pipe is cut to a certain length, burrs often appear on the cut section, which not only seriously reduces the overall quality of the product, but also increases the risk of injury to workers. It is particularly important to accurately and efficiently grind the burrs produced after cutting. Through this link, not only can the cutting quality of the ceramic composite pipe be significantly improved, but it also helps to make the subsequent installation and processing process smoother, thereby ensuring the high quality of the product and the safety of operation. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] Therefore, the purpose of the present invention is to provide a grinding processing device and method for a ceramic composite pipe, in order to solve the problem that "in the current production process, after the ceramic composite pipe is cut to a specific length, burrs often appear on the cut section, which not only seriously reduces the overall quality of the product, but also increases the risk of injury to the staff. It is particularly important to accurately and efficiently grind the burrs generated after cutting. Through this link, not only the cutting quality of the ceramic composite pipe can be significantly improved, but also the subsequent installation and processing process can be smoother, thereby ensuring the high quality of the product and the safety of operation."
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A grinding device and method for a ceramic composite pipe, comprising: The main unit comprises a processing table, the upper end surface of the processing table is symmetrically fixedly connected with a vertical plate, the upper ends of the two vertical plates are commonly fixedly connected with a top plate, the processing table and the top plate are symmetrically fixedly connected with connecting blocks, a rotating assembly and two circular plates are commonly arranged between the multiple connecting blocks, each of the circular plates is opened with a rectangular opening, and a clamping assembly is arranged in each of the rectangular openings; The working unit comprises a ceramic composite pipe body, wherein the ceramic composite pipe body passes through two rectangular openings, a hydraulic cylinder is fixedly installed on each of the vertical plates, a processing block is fixedly connected to the telescopic end of each of the hydraulic cylinders, a water tank is fixedly connected to the upper end surface of each of the processing blocks, a processing opening is opened in each of the water tanks, a servo motor is fixedly installed on the inner wall of each of the processing openings, a rotating rod is fixedly connected to the output end of each of the servo motors, each of the rotating rods is fixedly sleeved with a No. 1 bevel gear, each of the No. 1 bevel gear is meshedly connected with a No. 2 bevel gear, each of the No. 2 bevel gears is fixedly interspersed with a connecting rod, and a grinding roller is fixedly connected to the upper end of each of the connecting rods, each of the grinding rollers is fixedly connected to a reciprocating screw rod, and each of the reciprocating screw rods is fixedly connected to the reciprocating screw rod. The upper ends of the rods are rotatably connected to the inner wall of the processing port, each of the processing blocks is provided with a connecting cavity, each of the water storage tanks is provided with a water outlet ring pipe, each of the water outlet ring pipes passes through the upper end surface of the processing block and is arranged in the connecting cavity, and a rectangular cavity is symmetrically provided on the inner wall of each connecting cavity, each of the reciprocating screw rods is threadedly sleeved with a threaded sleeve, and each of the threaded sleeves is symmetrically fixedly connected to an L-shaped rod No. 1, and the upper end of each of the L-shaped rods No. 1 passes through the inner wall of the processing port and is fixedly connected to a rectangular block, and each of the rectangular blocks is connected to a water outlet assembly, and a connecting water trough is symmetrically provided in each of the processing blocks, and a connecting pipe is fixedly installed in each of the connecting water troughs, and the lower end of each of the connecting pipes is fixedly connected to a mounting pipe, and a collecting assembly is symmetrically provided on the processing table; The auxiliary unit includes two auxiliary grinding components. The upper end surface of each grinding roller is provided with a No. 1 annular groove, multiple water grooves, two cavities and multiple installation cavities. The No. 1 annular groove is connected to the multiple water grooves, each of the cavities is connected to the multiple installation cavities, and each of the auxiliary grinding components is arranged in the cavity and the installation cavity.
[0007] As a preferred solution of the grinding processing device of a ceramic composite pipe described in the present invention, each of the water outlet components includes a No. 1 tooth plate, each of the No. 1 tooth plates is fixedly connected to the rectangular block, each of the No. 1 tooth plates is meshedly connected with a second rotating gear, a rotating shaft is fixedly inserted at the center of each of the second rotating gears, both ends of each of the rotating shafts are rotatably connected to the inner wall of the connecting cavity, each of the second rotating gears is meshedly connected with a No. 2 tooth plate, each of the No. 2 tooth plates is fixedly connected with a No. 2 L-shaped rod, and the upper end of each No. 2 L-shaped rod is fixedly connected with a cylindrical block, each of the water outlet ring pipes is provided with a connecting plug, each of the connecting plugs is symmetrically provided with circular holes, each of the cylindrical blocks is slidably connected in the circular hole, each of the connecting plugs is provided with a water outlet groove, each of the water outlet grooves is connected to the circular hole, each of the No. 2 tooth plates is symmetrically fixedly connected with a sliding rod, and each of the sliding rods is slidably connected to the inner wall of the connecting cavity.
[0008] As a preferred solution of the grinding processing device for a ceramic composite tube described in the present invention, the rotating assembly includes a rotating motor, the rotating motor is fixedly mounted on a connecting block, the output end of the rotating motor is fixedly connected to a rotating rod, the rotating rod is fixedly sleeved with a first rotating gear, the first rotating gear is meshed and connected to a gear ring, both ends of the gear ring are fixedly connected to a circular plate, each of the circular plates is fixedly connected to a limiting ring plate, each of the connecting blocks is provided with a fan-shaped slide groove, and each of the limiting ring plates is arranged in a corresponding fan-shaped slide groove.
[0009] As a preferred solution of the grinding processing device for a ceramic composite tube described in the present invention, each of the clamping assemblies includes a plurality of telescopic cylinders, a plurality of fixing grooves are provided on the inner wall of each of the rectangular openings, each of the telescopic cylinders is fixedly installed in the fixing groove, a clamping plate is fixedly connected to the telescopic end of each of the fixing grooves, and each of the clamping plates is against the ceramic composite tube body.
[0010] As a preferred solution of the grinding processing device of a ceramic composite tube described in the present invention, each of the collecting components includes a connecting funnel and a collecting box, the lower end face of each processing block is provided with a discharge port, each of the connecting funnel is fixedly installed on the lower end face of the processing block, each of the connecting funnel is fixedly connected to a hose, each of the collecting boxes is fixedly connected to a discharge pipe, each of the discharge pipes passes through the upper end face of the collecting box, each of the collecting boxes is fixedly installed on the upper end face of the processing table, each of the collecting boxes is fixedly connected to an L-shaped pipe, each of the L-shaped pipes passes through the processing table, and each of the L-shaped pipes is provided with a control valve.
[0011] As a preferred solution of the grinding processing device for a ceramic composite pipe described in the present invention, each of the auxiliary grinding components includes a No. 1 vertical rod and two No. 1 connecting gears, the upper end of each of the No. 1 vertical rods a is fixedly connected to the reciprocating screw, the lower end of each of the No. 1 vertical rods is rotatably connected to the inner wall of the lower end cavity, each of the No. 1 connecting gears is fixedly sleeved on the No. 1 vertical rod, each of the No. 1 connecting gears is meshed and connected to multiple No. 2 connecting gears, the center of each of the No. 2 connecting gears passes through the No. 2 vertical rod, both ends of each of the No. 2 vertical rods are rotatably connected to the inner wall of the mounting cavity, each of the No. 2 vertical rods is fixedly sleeved with a grinding circular roller, and each of the grinding circular rollers is arranged in the mounting cavity and the water trough.
[0012] As a preferred solution of the grinding processing device for a ceramic composite tube described in the present invention, each of the reciprocating screws is fixedly sleeved with a round block, each of the round blocks is provided with a second annular groove, the lower end surface of each of the round blocks is fixedly connected to a water outlet pipe, and the inner wall of each of the second annular grooves is provided with a water hole, and each of the water holes is connected to the water outlet pipe.
[0013] As a preferred solution of the grinding processing device for a ceramic composite tube described in the present invention, each reciprocating screw is fixedly sleeved with a mounting plate, and each mounting tube is fixedly inserted into the mounting plate.
[0014] As a preferred solution of the grinding processing device for a ceramic composite pipe described in the present invention, the upper end surface of each water storage tank is provided with a connecting cover, and the four corners of the lower end surface of each processing table are fixedly connected with supporting legs.
[0015] The method for using the grinding processing device of the ceramic composite pipe as described above comprises the following steps: S1: Pass the ceramic composite tube body through the two rectangular openings, start the telescopic cylinder, the telescopic end of the telescopic cylinder drives the clamping plate to press against the ceramic composite tube body, clamp and fix the ceramic composite tube body, start the hydraulic cylinder, the telescopic end of the hydraulic cylinder drives the processing block to move, and the grinding roller in the processing block presses against the cut section of the ceramic composite tube body; S2: Start the rotating motor, the output end of the rotating motor drives the rotating rod to rotate, the rotating rod drives the gear ring to rotate through the first rotating gear, and then drives the clamped ceramic composite pipe body to rotate through the circular plate and the clamping assembly, and the grinding roller grinds the burrs on the entire cut section; S3: Start the servo motor, the output end of the servo motor drives the rotating rod to rotate, the rotating rod drives the connecting rod and the grinding roller to rotate through the No. 1 bevel gear and the No. 2 bevel gear, the grinding roller rotates to grind the burrs on the cut section of the ceramic composite pipe body, the grinding roller rotates and drives the reciprocating screw to rotate, the reciprocating screw drives the No. 1 L-shaped rod to move up and down through the threaded sleeve, the No. 1 L-shaped rod drives the rectangular block to move downward to the bottom of the connecting water tank, the water enters the second annular groove of the round block through the connecting water tank, the connecting pipe and the mounting pipe, the water falls from the water outlet pipe to the second annular groove, and then the water flows from the second annular groove into the water tank, which can cool down the grinding, and at the same time wash away the debris generated by grinding, and reduce the dust generated by grinding; S4: When the No. 1 L-shaped rod drives the rectangular block to move upward, the rectangular block drives the No. 1 tooth plate to move upward, the No. 1 tooth plate drives the rotating shaft to drive the No. 2 tooth plate to move downward through the second rotating gear, and the No. 2 tooth plate drives the cylindrical block to move downward through the No. 2 L-shaped rod. When the cylindrical block moves to the bottom of the upper port of the water outlet trough, the water in the water storage tank enters the connecting cavity through the circular hole and the water outlet trough. At this time, the water flow no longer flows down from the connecting water trough and the connecting pipe. At the same time, the water in the second annular groove on the circular block flows down through the water outlet pipe again. The water in the water storage tank flows down intermittently and the water always flows down from the water outlet pipe, saving water resources and avoiding unnecessary waste of water resources. S5: While the grinding roller and the reciprocating screw are rotating, the No. 1 connecting gear is driven to rotate through the No. 1 vertical rod, and the No. 1 connecting gear is driven to rotate the No. 2 connecting gear, thereby driving the No. 2 vertical rod and the grinding circular roller to rotate. The grinding circular roller rotates in the opposite direction to the grinding roller, thereby improving the grinding of burrs on the cut section of the ceramic composite pipe body. At the same time, the grinding circular roller rotates to prevent the debris generated by grinding from being stuck in the water trough, and the debris in the water trough is cleaned.
[0016] Beneficial effects of the present invention: 1. The output end of the servo motor drives the rotating rod to rotate, and the rotating rod drives the connecting rod and the grinding roller to rotate through the No. 1 bevel gear and the No. 2 bevel gear. The rotation of the grinding roller can grind the burrs on the cut section of the ceramic composite pipe body, which is convenient for the subsequent installation and processing; 2. The grinding roller rotates while driving the reciprocating screw to rotate. The reciprocating screw moves downward through the threaded sleeve, the No. 1 L-shaped rod and the rectangular block. When the rectangular block moves to the bottom of the upper port of the connecting sink, water enters the second annular groove of the round block through the connecting sink, the connecting pipe and the mounting pipe. The water falls from the outlet pipe to the second annular groove, and then the water flows from the second annular groove into the water tank, which can cool down the grinding process, and at the same time, can wash away the debris generated by grinding and reduce the dust generated by grinding; 3. When the No. 1 L-shaped rod drives the rectangular block to move upward, the rectangular block drives the No. 2 L-shaped rod through the No. 1 tooth plate, the second rotating gear and the No. 2 tooth plate, and then drives the cylindrical block to move downward. When the cylindrical block moves to the bottom of the upper port of the water outlet trough, the water in the water storage tank enters the connecting cavity through the circular hole and the water outlet trough. At this time, the water flow no longer flows down from the connecting water trough and the connecting pipe. At the same time, the water in the second annular groove on the circular block can flow down through the water outlet pipe again. The water in the water storage tank flows down intermittently and the water always flows down from the water outlet pipe, which can save water resources and avoid unnecessary waste of water resources. 4. While the grinding roller and the reciprocating screw are rotating, the No. 2 vertical rod and the grinding circular roller are driven to rotate through the No. 1 vertical rod, the No. 1 connecting gear, the No. 1 connecting gear and the No. 2 connecting gear. The grinding circular roller rotates in the opposite direction to the grinding roller, which can improve the grinding of burrs on the cut section of the ceramic composite pipe body. At the same time, the rotation of the grinding circular roller can prevent the debris generated by grinding from being stuck in the water trough, and the debris in the water trough can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 This is a schematic diagram of the overall structure of a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 2 A schematic diagram of the structure of a clamping assembly in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 3 A schematic cross-sectional view of a processing block in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 A schematic cross-sectional view of a grinding roller assembly in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 6 A schematic structural diagram of an auxiliary grinding component in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 7 A schematic diagram of the structure of a round block in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Figure 8 This is a schematic structural diagram of a rectangular block in a grinding processing device and method for a ceramic composite tube proposed by the present invention; Fig. 9 for Figure 8 Enlarged view of point B in the middle; Fig.10 The present invention provides a schematic cross-sectional structural diagram of a connecting plug in a grinding processing device and method for a ceramic composite tube.
[0018] In the figure: 100, main unit; 101, processing table; 102, vertical plate; 103, top plate; 104, connecting block; 105, rotating assembly; 105a, rotating motor; 105b, rotating rod; 105c, first rotating gear; 105d, gear ring; 106, circular plate; 107, limiting ring plate; 108, clamping assembly; 108a, telescopic cylinder; 108b, clamping plate; 109, supporting leg; Working unit; 201, ceramic composite pipe body; 202, hydraulic cylinder; 203, processing block; 204, water storage tank; 205, servo motor; 206, rotating rod; 207, No. 1 bevel gear; 208, No. 2 bevel gear; 209, connecting rod; 210, grinding roller; 211, reciprocating screw rod; 212, threaded sleeve; 213, No. 1 L-shaped rod; 214, rectangular block; 215, water outlet assembly; 215a, No. 1 tooth plate; 215b, second rotating gear; 215c, rotating shaft; 21 5d, No. 2 tooth plate; 215e, No. 2 L-shaped rod; 215f, cylindrical block; 215g, water outlet; 215h, sliding rod; 216, connecting water outlet; 217, connecting pipe; 218, mounting plate; 219, mounting pipe; 220, round block; 221, water outlet pipe; 222, water outlet ring pipe; 223, connecting plug; 224, collecting assembly; 224a, connecting funnel; 224b, hose; 224c, feeding pipe; 224d, collecting box; 224e, L-shaped pipe; 225, connecting cover; 300, auxiliary unit; 301, auxiliary grinding assembly; 301a, vertical rod No. 1; 30b, connecting gear No. 1; 301c, connecting gear No. 2; 301d, vertical rod No. 2; 301e, grinding roller. DETAILED DESCRIPTION
[0019] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0022] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0023] Reference Figure 1-10 The present invention provides a grinding processing device and method for a ceramic composite pipe, comprising: The main unit 100 includes a processing table 101, a vertical plate 102 is symmetrically fixedly connected to the upper end surface of the processing table 101, and a top plate 103 is fixedly connected to the upper ends of the two vertical plates 102. The processing table 101 and the top plate 103 are symmetrically fixedly connected to the connection blocks 104, and a rotating component 105 and two circular plates 106 are commonly arranged between the multiple connection blocks 104. A rectangular opening is opened on each circular plate 106, and a clamping component 108 is arranged in each rectangular opening; The working unit 200 includes a ceramic composite pipe body 201, which passes through two rectangular openings. A hydraulic cylinder 202 is fixedly installed on each vertical plate 102. The telescopic end of each hydraulic cylinder 202 is fixedly connected to a processing block 203. The upper end surface of each processing block 203 is fixedly connected to a water tank 204. Each water tank 204 is provided with a processing opening. A servo motor 205 is fixedly installed on the inner wall of each processing opening. The output end of each servo motor 205 is fixedly connected to a rotating rod 206. Each rotating rod 206 is fixedly sleeved with a No. 1 bevel gear 207. Each No. 1 bevel gear 207 is meshedly connected to a No. 2 bevel gear 208. Each No. 2 bevel gear 208 is fixedly inserted with a connecting rod 209. The upper end of each connecting rod 209 is fixedly connected to a grinding roller 210. Each grinding roller 210 is fixedly connected to a reciprocating screw rod 211. Each reciprocating screw rod 211 is fixedly connected to a reciprocating screw rod 211. The upper ends of the rods 211 are rotatably connected to the inner wall of the processing port, each processing block 203 is provided with a connecting cavity, each water storage tank 204 is provided with a water outlet ring pipe 222, each water outlet ring pipe 222 penetrates the upper end surface of the processing block 203 and is arranged in the connecting cavity, and a rectangular cavity is symmetrically provided on the inner wall of each connecting cavity, each reciprocating screw rod 211 is threadedly sleeved with a threaded sleeve 212, and each threaded sleeve 212 is symmetrically fixedly connected to a No. 1 L-shaped rod 213, and the upper end of each No. 1 L-shaped rod 213 penetrates the inner wall of the processing port and is fixedly connected to a rectangular block 214, and each rectangular block 214 is connected to a water outlet assembly 215, and each processing block 203 is symmetrically provided with a connecting water trough 216, and a connecting pipe 217 is fixedly installed in each connecting water trough 216, and the lower end of each connecting pipe 217 is fixedly connected to a mounting pipe 219, and a collecting assembly 224 is symmetrically provided on the processing table 101; The auxiliary unit 300 includes two auxiliary grinding components 301. The upper end surface of each grinding roller 210 is provided with a first annular groove, a plurality of water grooves, two cavities and a plurality of mounting cavities. The first annular groove is connected to the plurality of water grooves, and each cavity is connected to the plurality of mounting cavities. Each auxiliary grinding component 301 is arranged in the cavity and the mounting cavity. The output end of the servo motor 205 drives the rotating rod 206 to rotate. The rotating rod 206 drives the connecting rod 209 and the grinding roller 210 to rotate through the first bevel gear 207 and the second bevel gear 208. The rotation of the grinding roller 210 can remove the burrs on the cut section of the ceramic composite pipe body 201. Grinding, to facilitate the subsequent installation and processing, the grinding roller 210 rotates while driving the reciprocating screw 211 to rotate, the reciprocating screw 211 moves downward through the threaded sleeve 212, the No. 1 L-shaped rod 213 and the rectangular block 214, and when the rectangular block 214 moves to below the upper port of the connecting water tank 216, water enters the second annular groove of the round block 220 through the connecting water tank 216, the connecting pipe 217 and the installation pipe 219, and the water falls from the outlet pipe 221 to the second annular groove, and then the water flows from the second annular groove into the water tank, which can cool down during grinding, and at the same time can wash away the debris generated by grinding, and reduce dust generated by grinding.
[0024] Each water outlet assembly 215 includes a first tooth plate 215a, each first tooth plate 215a is fixedly connected to the rectangular block 214, each first tooth plate 215a is meshedly connected to a second rotating gear 215b, a rotating shaft 215c is fixedly inserted in the center of each second rotating gear 215b, and both ends of each rotating shaft 215c are rotatably connected to the inner wall of the connecting cavity, each second rotating gear 215b is meshedly connected to a second tooth plate 215d, and each second tooth plate 215d is fixedly connected to two The upper end of each No. 2 L-shaped rod 215e is fixedly connected to a cylindrical block 215f, each water outlet ring pipe 222 is provided with a connecting plug 223, each connecting plug 223 is symmetrically provided with a circular hole, each cylindrical block 215f is slidably connected in the circular hole, each connecting plug 223 is provided with a water outlet groove 215g, each water outlet groove 215g is connected to the circular hole, each No. 2 tooth plate 215d is symmetrically fixedly connected to a sliding rod 215h, each sliding rod 215h is slidably connected to the connecting rod On the inner wall of the cavity, each reciprocating screw rod 211 is fixedly sleeved with a round block 220, each round block 220 is provided with a second annular groove, the lower end surface of each round block 220 is fixedly connected with a water outlet pipe 221, and the inner wall of each second annular groove is provided with a water hole, and each water hole is connected to the water outlet pipe 221. When the No. 1 L-shaped rod 213 drives the rectangular block 214 to move upward, the rectangular block 214 drives the No. 2 L-shaped rod 215e through the No. 1 tooth plate 215a and the second rotating gear 215b and the No. 2 tooth plate 215d. , thereby driving the cylindrical block 215f to move downward. When the cylindrical block 215f moves to below the upper port of the water outlet groove 215g, the water in the water storage tank 204 enters the connecting cavity through the circular hole and the water outlet groove 215g. At this time, the water flow no longer flows down from the connecting water groove 216 and the connecting pipe 217. At the same time, the water in the second annular groove on the circular block 220 can flow down through the water outlet pipe 221 again. The water in the water storage tank 204 flows down intermittently and the water always flows down from the water outlet pipe 221, which can save water resources and avoid unnecessary waste of water resources.
[0025] Furthermore, the rotating assembly 105 includes a rotating motor 105a, which is fixedly mounted on the connecting block 104. The output end of the rotating motor 105a is fixedly connected to a rotating rod 105b, and the rotating rod 105b is fixedly sleeved with a first rotating gear 105c. The first rotating gear 105c is meshedly connected to the gear ring 105d. Both ends of the gear ring 105d are fixedly connected to the circular plate 106. Each circular plate 106 is fixedly connected to a limiting ring plate 107. Each connecting block 104 is provided with a fan-shaped groove, and each limiting ring plate 107 is arranged in a corresponding fan-shaped groove. The output end of the rotating motor 105a drives the rotating rod 105b to rotate, and the rotating rod 105b drives the gear ring 105d to rotate through the first rotating gear 105c, and then the ceramic composite pipe body 201 clamped by the circular plate 106 and the clamping assembly 108 rotates.
[0026] Furthermore, each clamping assembly 108 includes a plurality of telescopic cylinders 108a, a plurality of fixed grooves are provided on the inner wall of each rectangular opening, each telescopic cylinder 108a is fixedly installed in the fixed groove, and the telescopic end of each fixed groove is fixedly connected with a clamping plate 108b, and each clamping plate 108b is pressed against the ceramic composite tube body 201. The telescopic end of the telescopic cylinder 108a drives the clamping plate 108b to press against the ceramic composite tube body 201, thereby clamping and fixing the ceramic composite tube body 201.
[0027] Furthermore, each collecting component 224 includes a connecting funnel 224a and a collecting box 224d, the lower end surface of each processing block 203 is provided with a discharge port, each connecting funnel 224a is fixedly installed on the lower end surface of the processing block 203, each connecting funnel 224a is fixedly connected to a hose 224b, each collecting box 224d is fixedly connected to a discharge pipe 224c, each discharge pipe 224c passes through the upper end surface of the collecting box 224d, each collecting box 224d is fixedly installed on the upper end surface of the processing table 101, each collecting box 224d is fixedly connected to an L-shaped tube 224e, each L-shaped tube 224e passes through the processing table 101, and each L-shaped tube 224e is provided with a control valve.
[0028] Furthermore, each auxiliary grinding assembly 301 includes a first vertical rod 301a and two first connecting gears 301b, the upper end of each first vertical rod 301a is fixedly connected to the reciprocating screw 211, the lower end of each first vertical rod 301a is rotatably connected to the inner wall of the lower end cavity, each first connecting gear 301b is fixedly sleeved on the first vertical rod 301a, each first connecting gear 301b is meshed and connected to a plurality of second connecting gears 301c, the center of each second connecting gear 301c passes through the second vertical rod 301d, and both ends of each second vertical rod 301d are rotatably connected to the inner wall of the installation cavity, and each second vertical rod 30 1d are fixedly sleeved with a grinding roller 301e, and each grinding roller 301e is arranged in the installation cavity and the water trough. When the grinding roller 210 and the reciprocating screw 211 rotate, the second vertical rod 301d and the grinding roller 301e are driven to rotate through the first vertical rod 301a, the first connecting gear 301b, the first connecting gear 301b and the second connecting gear 301c. The grinding roller 301e rotates in the opposite direction to the grinding roller 210, which can improve the grinding of burrs on the cut section of the ceramic composite pipe body 201. At the same time, the rotation of the grinding roller 301e can prevent the debris generated by grinding from being stuck in the water trough, and clean the debris in the water trough.
[0029] Furthermore, each reciprocating screw rod 211 is fixedly sleeved with a mounting plate 218, each mounting tube 219 is fixedly inserted on the mounting plate 218, the upper end surface of each water tank 204 is provided with a connecting cover 225, the four corners of the lower end surface of each processing table 101 are fixedly connected with supporting legs 109, and the mounting plate 218 fixes the mounting tube 219.
[0030] The present invention also provides a grinding device and method for a ceramic composite tube, comprising the following specific steps: S1: Pass the ceramic composite pipe body 201 through the two rectangular openings, start the telescopic cylinder 108a, the telescopic end of the telescopic cylinder 108a drives the clamping plate 108b to press against the ceramic composite pipe body 201, clamp and fix the ceramic composite pipe body 201, start the hydraulic cylinder 202, the telescopic end of the hydraulic cylinder 202 drives the processing block 203 to move, and the grinding roller 210 in the processing block 203 presses against the cut section of the ceramic composite pipe body 201; S2: Start the rotating motor 105a, the output end of the rotating motor 105a drives the rotating rod 105b to rotate, the rotating rod 105b drives the gear ring 105d to rotate through the first rotating gear 105c, and then the ceramic composite pipe body 201 clamped by the circular plate 106 and the clamping assembly 108 rotates, and the grinding roller 210 can grind the burrs on the entire cut section; S3: Start the servo motor 205, the output end of the servo motor 205 drives the rotating rod 206 to rotate, the rotating rod 206 drives the connecting rod 209 and the grinding roller 210 to rotate through the first bevel gear 207 and the second bevel gear 208, the grinding roller 210 rotates to grind the burrs on the cut section of the ceramic composite pipe body 201, the grinding roller 210 rotates and drives the reciprocating screw 211 to rotate, the reciprocating screw 211 drives the first L-shaped rod 213 to move up and down through the threaded sleeve 212, the first L-shaped rod 213 drives the rectangular block 214 to move downward to the lower part of the upper port of the connecting water tank 216, the water enters the second annular groove of the round block 220 through the connecting water tank 216, the connecting pipe 217 and the mounting pipe 219, the water falls from the outlet pipe 221 to the second annular groove, and then the water flows from the second annular groove into the water tank, which can cool down the grinding, and at the same time can wash away the debris generated by grinding, and reduce the dust generated by grinding; S4: When the No. 1 L-shaped rod 213 drives the rectangular block 214 to move upward, the rectangular block 214 drives the No. 1 tooth plate 215a to move upward, the No. 1 tooth plate 215a drives the No. 2 tooth plate 215d to move downward through the second rotating gear 215b, and the No. 2 tooth plate 215d drives the cylindrical block 215f to move downward through the No. 2 L-shaped rod 215e. When the cylindrical block 215f moves to the lower part of the upper port of the water outlet trough 215g, the water in the water storage tank 204 enters the connecting cavity through the circular hole and the water outlet trough 215g. At this time, the water flow no longer flows down from the connecting water trough 216 and the connecting pipe 217, and the water in the second annular groove on the circular block 220 can flow down through the water outlet pipe 221 again. The water in the water storage tank 204 flows down intermittently and the water always flows down from the water outlet pipe 221, which can save water resources and avoid unnecessary waste of water resources; S5: While the grinding roller 210 and the reciprocating screw 211 are rotating, they drive the No. 1 connecting gear 301b to rotate through the No. 1 vertical rod 301a, and the No. 1 connecting gear 301b drives the No. 2 connecting gear 301c to rotate, thereby driving the No. 2 vertical rod 301d and the grinding roller 301e to rotate. The grinding roller 301e rotates in the opposite direction to the grinding roller 210, which can improve the grinding of burrs on the cut section of the ceramic composite pipe body 201. At the same time, the rotation of the grinding roller 301e can prevent the debris generated by grinding from getting stuck in the water trough, and clean the debris in the water trough.
[0031] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A grinding device for a ceramic composite tube, characterized in that: include: The main unit (100) comprises a processing table (101), the upper end surface of the processing table (101) is symmetrically fixedly connected to a vertical plate (102), the upper ends of the two vertical plates (102) are commonly fixedly connected to a top plate (103), the processing table (101) and the top plate (103) are both symmetrically fixedly connected to connecting blocks (104), a rotating assembly (105) and two circular plates (106) are commonly arranged between the plurality of connecting blocks (104), each of the circular plates (106) is provided with a rectangular opening, and a clamping assembly (108) is arranged in each of the rectangular openings; The operation unit (200) comprises a ceramic composite pipe body (201), the ceramic composite pipe body (201) passing through two rectangular openings, each of the vertical plates (102) being fixedly mounted with a hydraulic cylinder (202), the telescopic end of each of the hydraulic cylinders (202) being fixedly connected with a processing block (203), the upper end surface of each of the processing blocks (203) being fixedly connected with a water storage tank (204), each of the water storage tanks (204) being provided with a processing opening, and a servo motor (205) being fixedly mounted on the inner wall of each of the processing openings. The output end of each servo motor (205) is fixedly connected to a rotating rod (206), each rotating rod (206) is fixedly sleeved with a first bevel gear (207), each first bevel gear (207) is meshingly connected to a second bevel gear (208), each second bevel gear (208) is fixedly penetrated by a connecting rod (209), the upper end of each connecting rod (209) is fixedly connected to a grinding roller (210), each grinding roller (210) is fixedly connected to a reciprocating screw rod (211), and each reciprocating screw rod (211) is fixedly connected to a rotating rod (206). The upper ends of the reciprocating screw rods (211) are rotatably connected to the inner wall of the processing port, each processing block (203) is provided with a connecting cavity, each water storage tank (204) is provided with a water outlet ring pipe (222), each water outlet ring pipe (222) penetrates the upper end surface of the processing block (203) and is arranged in the connecting cavity, each connecting cavity is symmetrically provided with a rectangular cavity on the inner wall, each reciprocating screw rod (211) is threadedly sleeved with a threaded sleeve (212), and each threaded sleeve (212) is symmetrically fixedly connected to a No. 1 L-shaped rod (2 13), the upper end of each of the No. 1 L-shaped rods (213) penetrates the inner wall of the processing opening and is fixedly connected to a rectangular block (214), each of the rectangular blocks (214) is connected to a water outlet assembly (215), each of the processing blocks (203) is symmetrically provided with a connecting water trough (216), each of the connecting water troughs (216) is fixedly installed with a connecting pipe (217), the lower end of each of the connecting pipes (217) is fixedly connected to a mounting pipe (219), and a collecting assembly (224) is symmetrically arranged on the processing table (101); The auxiliary unit (300) comprises two auxiliary grinding components (301), the upper end surface of each grinding roller (210) being provided with a first annular groove, a plurality of water-passing grooves, two cavities and a plurality of mounting cavities, the first annular groove being connected to the plurality of water-passing grooves, each of the cavities being connected to the plurality of mounting cavities, and each of the auxiliary grinding components (301) being arranged in the cavity and the mounting cavity.
2. The grinding device for a ceramic composite tube according to claim 1, characterized in that: Each of the water outlet components (215) comprises a first tooth plate (215a), each of the first tooth plates (215a) is fixedly connected to the rectangular block (214), each of the first tooth plates (215a) is meshedly connected to a second rotating gear (215b), a rotating shaft (215c) is fixedly inserted through the center of each of the second rotating gears (215b), both ends of each of the rotating shafts (215c) are rotatably connected to the inner wall of the connecting cavity, each of the second rotating gears (215b) is meshedly connected to a second tooth plate (215d), and each of the second tooth plates (215d) is fixedly connected to a second L-shaped rod (215b). 15e), the upper end of each of the second L-shaped rods (215e) is fixedly connected to a cylindrical block (215f), each of the water outlet ring pipes (222) is provided with a connecting plug (223), each of the connecting plugs (223) is symmetrically provided with a circular hole, each of the cylindrical blocks (215f) is slidably connected in the circular hole, each of the connecting plugs (223) is provided with a water outlet groove (215g), each of the water outlet grooves (215g) is connected to the circular hole, and each of the second tooth plates (215d) is symmetrically fixedly connected to a sliding rod (215h), and each of the sliding rods (215h) is slidably connected to the inner wall of the connecting cavity.
3. The grinding device for a ceramic composite tube according to claim 2, characterized in that: The rotating assembly (105) comprises a rotating motor (105a), the rotating motor (105a) is fixedly mounted on a connecting block (104), an output end of the rotating motor (105a) is fixedly connected to a rotating rod (105b), the rotating rod (105b) is fixedly sleeved with a first rotating gear (105c), the first rotating gear (105c) is meshingly connected to a gear ring (105d), both ends of the gear ring (105d) are fixedly connected to a circular plate (106), each of the circular plates (106) is fixedly connected to a limiting ring plate (107), each of the connecting blocks (104) is provided with a fan-shaped sliding groove, and each of the limiting ring plates (107) is arranged in a corresponding fan-shaped sliding groove.
4. The grinding device for a ceramic composite pipe according to claim 3, characterized in that: Each of the clamping assemblies (108) comprises a plurality of telescopic cylinders (108a), a plurality of fixing grooves are provided on the inner wall of each of the rectangular openings, each of the telescopic cylinders (108a) is fixedly installed in a fixing groove, a clamping plate (108b) is fixedly connected to the telescopic end of each fixing groove, and each of the clamping plates (108b) abuts against the ceramic composite pipe body (201).
5. The grinding device for a ceramic composite pipe according to claim 4, characterized in that: Each of the collecting components (224) comprises a connecting funnel (224a) and a collecting box (224d); a discharge port is provided on the lower end surface of each processing block (203); each of the connecting funnels (224a) is fixedly mounted on the lower end surface of the processing block (203); each of the connecting funnels (224a) is fixedly connected to a hose (224b); each of the collecting boxes (224d) is fixedly connected to a discharge pipe (224c); each of the discharge pipes (224c) passes through the upper end surface of the collecting box (224d); each of the collecting boxes (224d) is fixedly mounted on the upper end surface of the processing table (101); each of the collecting boxes (224d) is fixedly connected to an L-shaped pipe (224e); each of the L-shaped pipes (224e) passes through the processing table (101); and each of the L-shaped pipes (224e) is provided with a control valve.
6. The grinding device for a ceramic composite tube according to claim 5, characterized in that: Each of the auxiliary grinding components (301) comprises a first vertical rod (301a) and two first connecting gears (301b); the upper end of each of the first vertical rods (301a) is fixedly connected to the reciprocating screw rod (211); the lower end of each of the first vertical rods (301a) is rotatably connected to the inner wall of the lower end cavity; each of the first connecting gears (301b) is fixedly sleeved on the first vertical rod (301a); and each of the first connecting gears (301b) is fixedly sleeved on the first vertical rod (301a). The gears (301b) are meshedly connected to a plurality of No. 2 connecting gears (301c); a No. 2 vertical rod (301d) passes through the center of each No. 2 connecting gear (301c); both ends of each No. 2 vertical rod (301d) are rotatably connected to the inner wall of the installation cavity; each No. 2 vertical rod (301d) is fixedly sleeved with a grinding circular roller (301e); and each grinding circular roller (301e) is arranged in the installation cavity and the water trough.
7. The grinding device for a ceramic composite tube according to claim 6, characterized in that: Each of the reciprocating screw rods (211) is fixedly sleeved with a round block (220), each of the round blocks (220) is provided with a second annular groove, the lower end surface of each of the round blocks (220) is fixedly connected to a water outlet pipe (221), the inner wall of each of the second annular grooves is provided with a water through hole, and each of the water through holes is connected to the water outlet pipe (221).
8. The grinding device for a ceramic composite tube according to claim 7, characterized in that: Each reciprocating screw rod (211) is fixedly sleeved with a mounting plate (218), and each mounting tube (219) is fixedly inserted into the mounting plate (218).
9. The grinding device for a ceramic composite tube according to claim 8, characterized in that: The upper end surface of each water storage tank (204) is provided with a connection cover (225), and the four corners of the lower end surface of each processing table (101) are fixedly connected with support legs (109).
10. The method for using the grinding device for ceramic composite pipe according to claim 9, characterized in that: The following steps are involved: S1: The ceramic composite pipe body (201) is passed through the two rectangular openings, the telescopic cylinder (108a) is started, the telescopic end of the telescopic cylinder (108a) drives the clamping plate (108b) to abut against the ceramic composite pipe body (201), and the ceramic composite pipe body (201) is clamped and fixed, the hydraulic cylinder (202) is started, the telescopic end of the hydraulic cylinder (202) drives the processing block (203) to move, and the grinding roller (210) in the processing block (203) abuts against the cut section of the ceramic composite pipe body (201); S2: starting the rotating motor (105a), the output end of the rotating motor (105a) drives the rotating rod (105b) to rotate, the rotating rod (105b) drives the gear ring (105d) to rotate through the first rotating gear (105c), and then drives the clamped ceramic composite pipe body (201) to rotate through the circular plate (106) and the clamping assembly (108), and the grinding roller (210) grinds the burrs on the entire cut section; S3: The servo motor (205) is started, and the output end of the servo motor (205) drives the rotating rod (206) to rotate. The rotating rod (206) drives the connecting rod (209) and the grinding roller (210) to rotate through the first bevel gear (207) and the second bevel gear (208). The grinding roller (210) rotates to grind the burrs on the cut section of the ceramic composite pipe body (201). The grinding roller (210) rotates and drives the reciprocating screw rod (211) to rotate. The reciprocating screw rod (211) is rotated through the threaded sleeve (212). The first L-shaped rod (213) is driven to move up and down. When the first L-shaped rod (213) drives the rectangular block (214) to move downward to below the connecting water tank (216), water enters the second annular groove of the round block (220) through the connecting water tank (216), the connecting pipe (217) and the mounting pipe (219). The water falls from the water outlet pipe (221) into the second annular groove. Then, the water flows from the second annular groove into the water tank, which can cool down the grinding process, wash away the debris generated by the grinding process, and reduce the dust generated by the grinding process. S4: When the No. 1 L-shaped rod (213) drives the rectangular block (214) to move upward, the rectangular block (214) drives the No. 1 tooth plate (215a) to move upward, the No. 1 tooth plate (215a) drives the rotating shaft (215c) to drive the No. 2 tooth plate (215d) to move downward through the second rotating gear (215b), the No. 2 tooth plate (215d) drives the cylindrical block (215f) to move downward through the No. 2 L-shaped rod (215e), and the cylindrical block (215f) moves to the water outlet. When the water in the water storage tank (204) is below the upper port of the groove (215g), the water in the water storage tank (204) enters the connecting cavity through the circular hole and the water outlet groove (215g). At this time, the water flow no longer flows down from the connecting water groove (216) and the connecting pipe (217). At the same time, the water in the second annular groove on the round block (220) flows down again through the water outlet pipe (221). The water in the water storage tank (204) flows down intermittently and the water always flows down from the water outlet pipe (221), thereby saving water resources and avoiding unnecessary waste of water resources. S5: The grinding roller (210) and the reciprocating screw (211) rotate while driving the first connecting gear (301b) to rotate via the first vertical rod (301a), and the first connecting gear (301b) drives the second connecting gear (301c) to rotate, thereby driving the second vertical rod (301d) and the grinding roller (301e) to rotate. The grinding roller (301e) rotates in the opposite direction to the grinding roller (210), thereby improving the grinding of burrs on the cut section of the ceramic composite pipe body (201). At the same time, the grinding roller (301e) rotates to prevent debris generated by grinding from being stuck in the water trough, and the debris in the water trough is cleaned.
Citation Information
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