Rapid prefabricating device for ecological interlocking building blocks
By designing an automated rapid prefabricating device for ecological chain blocks, the problem of low artificial mold release efficiency in traditional slope protection block manufacturing is solved, efficient and automated production of concrete prefabricated parts is achieved, and project quality and efficiency are improved.
Patent Information
- Application Number
- CN202411494461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2024-12-13
AI Technical Summary
During the manufacturing process of traditional slope protection blocks, the release of concrete prefabricated parts relies on manual operations, resulting in low production efficiency and affecting project quality and efficiency.
A rapid prefabricating device for ecological chain blocks is designed, including frames, rotating prefabricated parts molds, fixing components, conveying frames, lifting frames and hydraulic cylinders. Automatic concrete filling and fixing is achieved through driving components, vibration components and feeding mechanisms. , compaction and mold release process.
It improves the production efficiency of slope protection blocks, reduces manual operations, ensures high-quality mold release of concrete prefabricated parts, avoids damage to prefabricated parts, and improves construction convenience and production efficiency.
Smart Images
Figure CN119116134A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete prefabricated component manufacturing, and in particular to a rapid prefabrication device for ecological interlocking building blocks. Background Art
[0002] Ecological slope protection technology has been widely used in modern engineering construction. By scientifically supporting slopes or side slopes, it effectively promotes the restoration of the ecological environment and the guarantee of slope stability. As an important component, the manufacturing process of slope protection blocks directly affects the quality and efficiency of slope protection projects. With the continuous increase in slope protection projects, the demand for slope protection blocks has also increased significantly. Therefore, improving the production efficiency and quality of slope protection blocks has become an important topic in the engineering field.
[0003] In the traditional manufacturing process of slope protection blocks, a precast mold is set on the ground with the mold cavity opening facing upwards, and concrete material is filled into the mold manually or with a simple mechanical device, and the concrete is cured. After the concrete precast is formed, the concrete precast is taken out of the precast mold; however, when demoulding the existing concrete precast, workers usually need to manually move the concrete precast from the precast mold. This manual reliance on labor is inefficient and seriously affects the production efficiency of slope protection blocks. Summary of the invention
[0004] In view of the problems existing in the prior art, the present application provides an ecological interlocking building block rapid prefabrication device.
[0005] The present application provides an ecological interlocking block rapid prefabrication device, which adopts the following technical solution: An ecological interlocking building block rapid prefabrication device comprises a frame and a prefabricated part mold rotatably arranged on the frame, the frame is provided with a driving component for driving the prefabricated part mold to rotate, the prefabricated part mold is provided with a fixing component for fixing a concrete prefabricated part, a conveying frame is slidably arranged on the frame and located at the bottom of the prefabricated part mold, the frame is provided with a transmission component for driving the conveying frame to slide, a lifting frame is slidably arranged on the conveying frame, the lifting frame is provided with a placement table for placing concrete prefabricated parts, and the conveying frame is provided with a hydraulic cylinder for driving the lifting frame to rise and fall.
[0006] Optionally, a mounting frame is rotatably provided on the frame, the driving assembly is used to drive the mounting frame to rotate, and the preform mold is detachably provided on the mounting frame.
[0007] Optionally, the driving assembly includes a worm wheel, a worm and a first driving source, the worm wheel is coaxially fixedly connected to the rotating shaft of the mounting frame, the worm is rotatably arranged on the frame, and the worm wheel is meshed with the worm, and the first driving source is used to drive the worm to rotate.
[0008] Optionally, the fixing assembly includes a fixing frame hinged on the precast component mold, and a fixing member for fixing the fixing frame on the precast component mold, and the fixing frame is provided with a pressing block for abutting against the concrete precast component.
[0009] Optionally, the placement table is slidably arranged on a lifting frame along a vertical direction, a shock-absorbing spring is arranged on the lifting frame, and two ends of the shock-absorbing spring are respectively connected to the placement table and the lifting frame.
[0010] Optionally, a first sliding frame is slidably arranged on the frame along a direction approaching or moving away from the preform mold, a second sliding frame is slidably arranged on the first sliding frame along the length direction of the preform mold, a first driving member for driving the first sliding frame to slide is arranged on the frame, a second driving member for driving the second sliding frame to slide is arranged on the first sliding frame, a knocking block is slidably arranged on the second sliding frame, and a vibration component for driving the knocking block to slide and hit the preform mold is arranged on the second sliding frame.
[0011] Optionally, the vibration assembly includes an elastic member, a shift block, a cam and a second driving source, the elastic member is used to drive the knocking block to slide toward the preform mold, the shift block is fixedly set on the knocking block, the cam is rotatably set on the second sliding frame, and the second driving source is used to drive the cam to rotate, the cam is used to abut the shift block and push the shift block to slide away from the preform mold.
[0012] Optionally, the transmission assembly includes a lead screw rotatably disposed on a frame, and a third driving source for driving the lead screw to rotate, and the lead screw is threadably engaged with the conveying frame.
[0013] Optionally, a concrete storage tank is fixedly arranged on the frame, and the concrete storage tank is connected to a feeding mechanism for pouring concrete into the prefabricated component mold.
[0014] Optionally, the feeding mechanism includes a concrete pump, a material guide pipe, a feeding rack, a nozzle and a third driving member, the inlet end of the concrete pump is connected to a concrete storage tank, the material guide pipe is connected to the outlet end of the concrete pump, the feeding rack is slidably arranged on the frame, the nozzle is fixedly arranged on the feeding rack, and the material guide pipe is connected to the nozzle, and the third driving member is used to drive the feeding rack to slide.
[0015] In summary, the present application includes at least one of the following beneficial technical effects: 1. When in use, concrete is poured into the precast mold and the concrete is cured. After the precast concrete part is formed, the precast concrete part is first fixed in the precast mold by a fixing assembly, and then the precast mold is driven to rotate so that the opening of the precast mold faces downward, and the conveying frame is driven to slide so that the lifting frame is located at the bottom of the precast mold, and the lifting frame is driven to rise so that the placement table abuts against the precast concrete part, and then the fixing assembly is released, and the precast concrete part is demoulded. The demoulded precast concrete part is located on the placement table, and as the lifting frame descends, the precast concrete part can be taken out of the precast mold, and then the processing and production of the precast concrete part can be continued by flipping the precast mold again, thereby greatly improving the production efficiency of slope protection blocks.
[0016] 2. The present application sets a placing table on a lifting frame by sliding, and supports the placing table by shock-absorbing springs. When the precast concrete parts are demoulded, the placing table has downward movable space, and the supporting force on the precast concrete parts is reduced, so it is convenient to demould the precast concrete parts. After the precast concrete parts are demoulded, the impact force of the precast concrete parts when they fall is buffered by the shock-absorbing springs, so as to avoid damage to the precast concrete parts.
[0017] 3. After concrete is poured into the precast mold, the first driving member drives the first sliding frame to approach the precast mold, so that the knocking block presses the side wall of the precast mold, and the vibration assembly drives the knocking block to slide and hit the precast mold. At the same time, the second driving member drives the second sliding frame to slide along the length direction of the precast mold, thereby facilitating the vibration of the concrete in the precast mold and improving the quality of the concrete precast. Furthermore, when the concrete precast is demoulded, the knocking block knocks the precast mold, which facilitates the demoulding of the concrete precast.
[0018] 4. The concrete is stored in a concrete storage tank. When pouring concrete into the precast mold, the concrete delivery pump is turned on, and the concrete is sprayed out through the nozzle and enters the precast mold. At the same time, the third driving member drives the feeding rack to slide, so that the concrete is evenly poured into the precast mold, which improves the convenience of construction and further improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 is a schematic diagram of the structure of the mounting frame used in the embodiment of the present application; Figure 3 yes Figure 2 A magnified view of part A; Figure 4It is a structural schematic diagram used to express the back side of the rack in the embodiment of the present application; Figure 5 It is a schematic diagram of the structure of the knock block used in the embodiment of the present application; Figure 6 It is a schematic diagram of the structure of the conveyor frame used to express the embodiment of the present application.
[0020] Explanation of the reference numerals: 1. frame; 11. worm gear; 12. first driving source; 13. first driving member; 14. guide rail; 15. lead screw; 16. third driving source; 2. concrete storage tank; 21. concrete delivery pump; 22. guide pipe; 23. feeding rack; 24. nozzle; 25. third driving member; 3. mounting frame; 31. prefabricated part mold; 32. worm; 33. fixing frame; 331. pressing block; 34. fixing member; 4. conveying frame; 41. lifting frame; 411. placing table; 412. shock-absorbing spring; 42. hydraulic cylinder; 5. first sliding frame; 51. second sliding frame; 511. elastic member; 512. shifting block; 513. cam; 514. second driving source; 52. second driving member; 53. knocking block; 531. transmission rod. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1-6 This application is described in further detail.
[0022] The present application discloses a rapid prefabrication device for ecological interlocking building blocks. Figure 1 , including a frame 1, a concrete storage tank 2 fixedly arranged on the frame 1, a mounting frame 3 rotatably arranged on the frame 1, and a prefabricated part mold 31 fixedly arranged on the mounting frame 3, a conveying frame 4 is slidably arranged on the frame 1 and at the bottom of the prefabricated part mold 31 along the horizontal direction, and a lifting frame 41 is slidably arranged on the conveying frame 4 along the vertical direction.
[0023] Reference Figure 1 , 2The concrete storage tank 2 is connected to a feeding mechanism for pouring concrete into the prefabricated mold 31. The feeding mechanism includes a concrete delivery pump 21, a guide pipe 22, a feeding frame 23, a nozzle 24 and a third driving member 25. The concrete delivery pump 21 is fixedly arranged on the frame 1. The inlet end of the concrete delivery pump 21 is connected to the concrete storage tank 2. The guide pipe 22 is connected to the outlet end of the concrete delivery pump 21. The feeding frame 23 is slidably arranged on the frame 1 along the length direction of the prefabricated mold 31. The nozzle 24 is fixedly arranged on the feeding frame 23. , and the guide pipe 22 is connected to the nozzle 24, the third driving member 25 also adopts a rodless cylinder, the rodless cylinder is fixedly arranged on the frame 1, and the piston of the rodless cylinder is fixedly connected to the feeding rack 23; the concrete is stored in the concrete storage tank 2, and when the concrete is poured into the prefabricated part mold 31, by opening the concrete delivery pump 21, the concrete is sprayed out through the nozzle 24 and enters the prefabricated part mold 31. At the same time, the third driving member 25 drives the feeding rack 23 to slide, so that the concrete is evenly poured into the prefabricated part mold 31.
[0024] Reference Figure 2 The rotating shaft of the mounting frame 3 is horizontally arranged, and a driving assembly for driving the mounting frame 3 to rotate is arranged on the frame 1. The driving assembly includes a worm wheel 11, a worm 32 and a first driving source 12. The worm wheel 11 is coaxially fixedly connected with the rotating shaft of the mounting frame 3, and the worm 32 is rotatably arranged on the frame 1, and the worm wheel 11 is meshed with the worm 32. The first driving source 12 includes a first motor, which is fixedly arranged on the frame 1, and the output shaft of the first motor is convenient for the coaxial fixed connection of the worm 32.
[0025] Reference Figure 2 The mounting frame 3 is provided with a placement area for placing the prefabricated mold 31. The prefabricated mold 31 is fixed on the mounting frame 3 by bolts, so that the prefabricated mold 31 can be detachably arranged on the mounting frame 3, which is convenient for maintenance or replacement of the prefabricated mold 31. The corresponding prefabricated mold 31 can also be installed as needed to improve practicality.
[0026] Reference Figure 2 , 3 The precast mold 31 is provided with a fixing assembly for fixing the concrete precast part, and the fixing assembly includes a fixing frame 33 and a fixing member 34. A plurality of fixing frames 33 are provided, and each fixing frame 33 is hinged on the precast mold 31. The fixing frame 33 is provided with a pressing block 331 for abutting against the concrete precast part. The fixing member 34 includes a lock, and the fixing frame 33 is fixed to the precast mold 31 by the lock; after the concrete precast part is formed, the fixing frame 33 is rotated and fixed by the lock to fix the fixing frame 33, so that the concrete precast part is fixed in the precast mold 31, and then the mounting frame 3 is driven to rotate so that the opening of the precast mold 31 faces downward, so as to facilitate the removal of the concrete precast part from the precast mold 31.
[0027] Reference Figure 4 , 5 A first sliding frame 5 is horizontally slidably arranged on the frame 1, and the first sliding frame 5 slides in a direction close to or away from the preform mold 31. A first driving member 13 for driving the first sliding frame 5 to slide is arranged on the frame 1. The first driving member 13 includes a servo cylinder, which is fixedly arranged on the frame 1, and the piston rod of the servo cylinder is fixedly connected to the first sliding frame 5. A second sliding frame 51 is slidably arranged on the first sliding frame 5 along the length direction of the preform mold 31. A second driving member 52 for driving the second sliding frame 51 to slide is arranged on the first sliding frame 5. The second driving member 52 also adopts a rodless cylinder, which is fixedly arranged on the first sliding frame 5, and the piston of the rodless cylinder is fixedly connected to the second sliding frame 51.
[0028] Reference Figure 5 A knocking block 53 is slidably arranged on the second sliding frame 51, and a vibration component for driving the knocking block 53 to slide and hit the preform mold 31 is arranged on the second sliding frame 51. The vibration component includes an elastic member 511, a shift block 512, a cam 513 and a second driving source 514. A transmission rod 531 is fixedly arranged on the knocking block 53, and the transmission rod 531 is slidably penetrated on the second sliding frame 51, and an anti-slip block is fixedly arranged on the side wall of the transmission rod 531, and the anti-slip block is located on the side of the second sliding frame 51 away from the knocking block 53. The elastic member 511 includes a compression spring, which is sleeved on the transmission rod 531, and the two ends of the compression spring are respectively abutted against the knocking block 53 and the second sliding frame 51.
[0029] Reference Figure 5 , the shift block 512 is fixedly arranged on the transmission rod 531, the cam 513 is rotatably arranged on the second sliding frame 51, the second driving source 514 includes a second motor, the second motor is fixedly arranged on the second sliding frame 51, and the output shaft of the second motor is fixedly connected to the cam 513; when concrete is poured into the prefabricated part mold 31, the first driving member 13 drives the first sliding frame 5 to approach the prefabricated part mold 31, so that the knocking block 53 presses the side wall of the prefabricated part mold 31, and the second motor drives the cam 513 to rotate, and the cam 513 rotates a certain angle and contacts with the shift block 512, and pushes the shift block 5 12 slides in the direction away from the precast mold 31. When the cam 513 is disengaged from the shift block 512, the knocking block 53 slides in the direction close to the precast mold 31 under the elastic force of the compression spring and hits the precast mold 31. At the same time, the second driving member 52 drives the second sliding frame 51 to slide along the length direction of the precast mold 31, thereby facilitating the vibration of the concrete in the precast mold 31 and improving the quality of the concrete precast. Furthermore, when the concrete precast is demoulded, the precast mold 31 is knocked by the knocking block 53, which facilitates the demoulding of the concrete precast.
[0030] Reference Figure 4 , guide rails 14 are fixedly arranged on the frame 1 and on both sides of the conveying frame 4, the length directions of the two guide rails 14 are parallel, and the two sides of the conveying frame 4 are respectively slidably arranged on the two guide rails 14, and a transmission assembly for driving the conveying frame 4 to slide is arranged on the frame 1, and the transmission assembly includes a lead screw 15 rotatably arranged on the frame 1, and a third driving source 16 for driving the lead screw 15 to rotate, the length direction of the lead screw 15 is parallel to the length direction of the guide rails 14, and the lead screw 15 is threadedly matched with the conveying frame 4, the third driving source 16 includes a third motor, the third motor is fixedly arranged on the frame 1, and the output shaft of the third motor is coaxially fixedly connected with the lead screw 15.
[0031] Reference Figure 6 A hydraulic cylinder 42 is fixedly arranged on the conveying frame 4, and the piston rod of the hydraulic cylinder 42 is fixedly connected to the lifting frame 41. A placing platform 411 is slidably arranged on the lifting frame 41 in the vertical direction. A plurality of guide rods are fixedly arranged on the bottom wall of the placing platform 411. The length direction of each guide rod is vertical, and each guide rod is slidably arranged on the lifting frame 41. A shock-absorbing spring 412 is sleeved on each guide rod. The shock-absorbing spring 412 is located between the placing platform 411 and the lifting frame 41, and the two ends of the shock-absorbing spring 412 are fixedly connected to the placing platform 411 and the lifting frame 41 respectively; when the concrete precast part is demoulded, the conveying frame 4 is driven to slide, so that the lifting frame 41 is located at the bottom of the precast part mold 31, and the lifting frame 41 is driven The lifting frame 41 is lifted up to make the placing platform 411 contact with the precast concrete part. After the demoulding of the precast concrete part is completed, the precast concrete part falls onto the placing platform 411. As the lifting frame 41 descends, the precast concrete part can be taken out from the precast part mold 31. Since the placing platform 411 is slidably arranged on the lifting frame 41 and supported by the shock-absorbing spring 412, the placing platform 411 has downward activity space and reduces the supporting force on the precast concrete part, thereby facilitating the demoulding of the precast concrete part. When the demoulding of the precast concrete part is completed, the shock-absorbing spring 412 is used to buffer the impact force of the precast concrete part when it falls, so as to avoid damage to the precast concrete part.
[0032] The implementation principle of the rapid prefabrication device of an ecological interlocking building block in the embodiment of the present application is as follows: when in use, the concrete is first stored in the concrete storage tank 2. When pouring concrete into the prefabricated part mold 31, the concrete delivery pump 21 is turned on, and the concrete is sprayed out through the nozzle 24 and enters the prefabricated part mold 31. At the same time, the third driving member 25 drives the feeding frame 23 to slide, so that the concrete is evenly poured into the prefabricated part mold 31, and the concrete is cured. After the concrete prefabricated part is formed, the fixing frame 33 is rotated and fixed by the lock to fix the fixing frame 33, so that the concrete prefabricated part is fixed in the prefabricated part mold 31, and then the driving member 25 is driven to drive the feeding frame 23 to slide, so that the concrete is evenly poured into the prefabricated part mold 31, and the concrete is cured. After the concrete prefabricated part is formed, the fixing frame 33 is rotated and fixed by the lock to fix the fixing frame 33, so as to fix the concrete prefabricated part in the prefabricated part mold 31, and then the driving member 25 is driven to drive the feeding frame 23 to slide ... The mounting frame 3 is rotated so that the opening of the precast mold 31 faces downward, and the conveying frame 4 is driven to slide so that the lifting frame 41 is located at the bottom of the precast mold 31, and the lifting frame 41 is driven to rise so that the placement table 411 abuts against the precast concrete part, and then the fixing of the precast concrete part by the fixing frame 33 is released, and the precast concrete part is demoulded. The demoulded precast concrete part is located on the placement table 411, and as the lifting frame 41 descends, the precast concrete part can be taken out of the precast mold 31, and then the processing and production of the precast concrete part can be continued by flipping the precast mold 31 again, thereby greatly improving the production efficiency of the slope protection blocks.
[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An ecological interlocking block rapid prefabrication device, characterized by: The invention comprises a frame (1) and a precast mold (31) rotatably arranged on the frame (1); a driving assembly for driving the precast mold (31) to rotate is arranged on the frame (1); a fixing assembly for fixing a concrete precast part is arranged on the precast mold (31); a conveying frame (4) is slidably arranged on the frame (1) and located at the bottom of the precast mold (31); a transmission assembly for driving the conveying frame (4) to slide is arranged on the frame (1); a lifting frame (41) is slidably arranged on the conveying frame (4); a placement table (411) for placing concrete precast parts is arranged on the lifting frame (41); and a hydraulic cylinder (42) for driving the lifting frame (41) to move up and down is arranged on the conveying frame (4).
2. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: A mounting frame (3) is rotatably arranged on the frame (1); the driving assembly is used to drive the mounting frame (3) to rotate; and the preform mold (31) is detachably arranged on the mounting frame (3).
3. The rapid prefabrication device for ecological interlocking blocks according to claim 2 is characterized in that: The driving assembly comprises a worm wheel (11), a worm (32) and a first driving source (12); the worm wheel (11) is coaxially fixedly connected to a rotating shaft of a mounting frame (3); the worm (32) is rotatably arranged on a frame (1), and the worm wheel (11) is meshed with the worm (32); and the first driving source (12) is used to drive the worm (32) to rotate.
4. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: The fixing assembly comprises a fixing frame (33) hinged on a precast component mold (31), and a fixing member (34) used for fixing the fixing frame (33) on the precast component mold (31); a pressing block (331) used for abutting against a concrete precast component is arranged on the fixing frame (33).
5. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: The placement platform (411) is slidably arranged on the lifting frame (41) in a vertical direction, and a shock absorbing spring (412) is arranged on the lifting frame (41), and two ends of the shock absorbing spring (412) are respectively connected to the placement platform (411) and the lifting frame (41).
6. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: A first sliding frame (5) is slidably arranged on the frame (1) in a direction approaching or moving away from the preform mold (31); a second sliding frame (51) is slidably arranged on the first sliding frame (5) in a length direction of the preform mold (31); a first driving member (13) for driving the first sliding frame (5) to slide is arranged on the frame (1); a second driving member (52) for driving the second sliding frame (51) to slide is arranged on the first sliding frame (5); a knocking block (53) is slidably arranged on the second sliding frame (51); and a vibration component for driving the knocking block (53) to slide and strike the preform mold (31) is arranged on the second sliding frame (51).
7. The rapid prefabrication device for ecological interlocking blocks according to claim 6 is characterized by: The vibration assembly comprises an elastic member (511), a shifting block (512), a cam (513) and a second driving source (514); the elastic member (511) is used to drive the striking block (53) to slide in a direction close to the preform mold (31); the shifting block (512) is fixedly arranged on the striking block (53); the cam (513) is rotatably arranged on the second sliding frame (51); and the second driving source (514) is used to drive the cam (513) to rotate; the cam (513) is used to abut against the shifting block (512) and push the shifting block (512) to slide in a direction away from the preform mold (31).
8. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: The transmission assembly comprises a lead screw (15) rotatably arranged on a frame (1), and a third driving source (16) for driving the lead screw (15) to rotate, wherein the lead screw (15) is threadably matched with a conveying frame (4).
9. The rapid prefabrication device for ecological interlocking blocks according to claim 1 is characterized by: A concrete storage tank (2) is fixedly arranged on the frame (1), and the concrete storage tank (2) is connected to a feeding mechanism for pouring concrete into a prefabricated component mold (31).
10. The rapid prefabrication device for ecological interlocking blocks according to claim 9 is characterized in that: The feeding mechanism comprises a concrete delivery pump (21), a material guide pipe (22), a feeding frame (23), a nozzle (24) and a third driving member (25); the inlet end of the concrete delivery pump (21) is connected to the concrete storage tank (2); the material guide pipe (22) is connected to the outlet end of the concrete delivery pump (21); the feeding frame (23) is slidably arranged on the frame (1); the nozzle (24) is fixedly arranged on the feeding frame (23); the material guide pipe (22) is connected to the nozzle (24); and the third driving member (25) is used to drive the feeding frame (23) to slide.