Cutting equipment for formwork-removal-free steel bar truss floor support plate and construction method
By using the technology of adjusting cages and walking wheels in the floor bearing plate cutting equipment, the rapid and accurate cutting of the floor bearing plate is achieved, solving the problems of difficult and slow dimensional accuracy control in the existing technology, and improving the quality of concrete floor forming and construction efficiency.
Patent Information
- Application Number
- CN202411484377.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-13
AI Technical Summary
The existing floor bearing plate cutting methods have problems such as difficult, slow speed and low accuracy control, which affects the forming quality and construction efficiency of concrete floor slabs.
Using cutting equipment including left and right cages, cutting equipment, left and right shift equipment, accurate positioning and cutting is achieved by adjusting the cage spacing and using walking wheels, simplifying operation and improving cutting accuracy.
It realizes rapid and precise cutting of floor bearing slabs, improves the quality of concrete floor slab forming and construction efficiency, and reduces operational difficulty and cost.
Smart Images
Figure CN119116172A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of formwork-free steel truss floor deck construction, and in particular to cutting equipment and a construction method for formwork-free steel truss floor deck. Background Art
[0002] At present, when floor decking is assembled on site, the width of the slab along the direction parallel to the steel truss is produced by the manufacturer in one go according to the detailed drawings, and the width of the slab perpendicular to the steel truss generally adopts a unified standard module size (for example: 600mm); the size of the floor decking produced by the manufacturer in a modular manner is Xmm (width parallel to the steel truss) * Ymm (width perpendicular to the steel truss), and is installed on site with a single concrete floor slab as the assembly unit according to the detailed drawings.
[0003] In traditional construction, there are generally two ways to cut floor decking. One is to compare the standard size of modular floor decking with the design size of the floor slab to be built (single concrete floor slab), pre-layout the floor decking installation, and then directly determine the theoretical width size of the last floor deck on the floor slab, and pre-cut directly; the other is to assemble the modular floor decking first and then cut it, starting from the first floor decking and installing it until the last floor decking is installed. According to the actual installation size on site, the size of the tail floor deck in the Y width direction is measured and cut.
[0004] Both methods are currently in use, but there are many problems during on-site cutting:
[0005] (1) When the first method is used for sizing and cutting, it is difficult to control the dimensional accuracy. The width of the end floor deck is determined according to the theoretical value of the floor deck modulus, resulting in a large error. This method is greatly affected by installation factors, and the length of the galvanized iron plate at the bottom of the floor deck extending into the beam template is designed to be small (generally 10 mm). The gap between the plates during assembly and buckling is large, which will lead to a large cumulative error in the final assembly. At the same time, the deviation during cutting will also increase the error.
[0006] (2) When the second method is used for cutting, it is difficult to control the measurement accuracy of the cutting size of the end floor decking. Generally, the entire board needs to be cut with measurement points at both ends and cutting lines drawn. The overall speed is slow and the accuracy is low, resulting in insufficient length of the galvanized iron plate on the cutting surface of the end of the floor decking extending into the beam template or a large cutting deviation.
[0007] (3) The common problems of the two current cutting methods are slow speed, low precision and poor molding quality;
[0008] (4) Since there is no professional and fixed construction method, the quality control of this process requires a high level of professionalism from the workers, which increases the quality requirements of the labor force and causes increased costs.
[0009] Taking into account the two common methods of on-site installation and cutting of traditional floor decking, both of them are low-standardized and tool-based, and absolutely rely on the workers' experience. This leads to problems such as increased difficulty in controlling the cutting size, poor cutting accuracy, and slow speed. The cutting size deviation makes the galvanized iron plate at the bottom of the floor decking insufficient to extend into the beam mold, affecting the quality of the concrete floor casting. In addition, the traditional construction method is slow, which has a certain impact on the installation period.
[0010] Taking all factors into consideration, there is currently no standardized approach for fast and precise on-site cutting of floor decking.
[0011] Therefore, in order to solve the above problems, a cutting equipment and construction method for steel truss floor decking that does not require demolding is needed, which can achieve precise control of the cutting size of the floor decking on the basis of low operating difficulty, improve the casting quality of the concrete floor slab, improve construction efficiency, and speed up the construction progress. Summary of the invention
[0012] In view of this, the purpose of the present invention is to overcome the defects in the prior art and provide cutting equipment and construction methods for steel truss floor decking that does not require demolding, which can achieve precise control of the cutting size of the floor decking on the basis of low operating difficulty, improve the casting quality of concrete floor slabs, improve construction efficiency, and speed up construction progress.
[0013] The cutting equipment and construction method for the steel bar truss floor decking plate without demoulding of the present invention comprises a left retainer and a right retainer, wherein the left retainer and the right retainer are connected with an adjusted spacing in the transverse direction;
[0014] Also included is a cutting device disposed on the right retaining frame, the cutting device having a cutting assembly for cutting off a designated position of the floor decking;
[0015] It also includes a left-side displacement device arranged on the left-side retaining frame, and the left-side displacement device has the ability to walk along a predetermined route.
[0016] Furthermore, a functional armrest is provided on the left retaining frame, and the functional armrest is close to the cutting equipment.
[0017] Furthermore, the left retaining frame has a left horizontal wing plate extending in the transverse direction, and a locking bolt is arranged on the left horizontal wing plate. The right retaining frame has a right horizontal wing plate extending in the transverse direction, and a functional hole extending in the transverse direction is opened on the right horizontal wing plate. The locking bolt passes through the functional hole, so that the spacing between the left retaining frame and the right retaining frame can be determined after being adjusted in the transverse direction.
[0018] Furthermore, the right bottom of the right retaining frame has a support frame for installing a cutting device.
[0019] Furthermore, the functional armrest is arranged at the right top of the right retaining frame, the cutting device is located on the lateral outer side of the right retaining frame, and the functional armrest is located on the lateral inner side of the right retaining frame.
[0020] Furthermore, the locking bolts connecting the left retaining frame and the right retaining frame are at least two groups arranged at intervals in the transverse direction.
[0021] Furthermore, the left-side displacement device includes a running wheel I that only moves straight in the longitudinal direction.
[0022] Furthermore, it also includes a right-side displacement device arranged on the right-side retaining frame, and the right-side displacement device has the ability to move along a predetermined route.
[0023] Furthermore, the right side displacement device includes a running wheel II that only moves straight in the longitudinal direction.
[0024] The present solution also discloses a construction method based on the cutting equipment for the steel truss floor decking plate without formwork removal, comprising the following construction steps:
[0025] S1. Move the cutting equipment to the floor deck to be cut;
[0026] S2. Make the running wheel I of the left shifting device fall into the joint pressing groove between the floor decking to be cut and the upper floor decking;
[0027] S3. Adjust and determine the lateral spacing between the left and right retainers;
[0028] S4. Start the cutting equipment and push the cutting equipment to move in a predetermined direction through the functional armrest;
[0029] S5. Complete the cutting of the floor decking to be cut and recycle the cutting equipment.
[0030] The beneficial effects of the present invention are as follows: the present invention discloses a cutting equipment and construction method for steel truss floor decking that does not require formwork removal. By using this special cutting tool and equipment and an accurate positioning method, the floor decking is constructed in combination with a cast-in-place beam body. After the laying is completed, the process of directly and quickly cutting the board surface is realized. The practicality is high, the tool and equipment can be reused, the forming quality and construction efficiency of the steel truss concrete floor are improved, and the beautification effect of the ceiling without a ceiling is good. The structure is simple and the production is easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
[0032] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0033] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;
[0034] Figure 3 It is a side view structural schematic diagram of the present invention;
[0035] Figure 4 For the present invention Figure 1 Schematic diagram of the aa-directional structure. DETAILED DESCRIPTION
[0036] Figure 1 It is a structural schematic diagram of the present invention. As shown in the figure, the cutting equipment for the steel bar truss floor decking plate without demolding in this embodiment includes a left retainer 1 and a right retainer 2. The left retainer 1 and the right retainer 2 are connected with an adjusted spacing along the transverse direction. The transverse direction is the length direction of the overall structure. The left and right correspond to the left and right in the transverse direction, which will not be repeated here. The left retainer 1 and the right retainer 2 are used to form a supporting frame and determine the spacing between the left retainer 1 and the right retainer 2.
[0037] More precisely, the left retainer 1 has a left horizontal wing plate 3 extending to the right in the transverse direction, and a locking bolt 5 is arranged on the left horizontal wing plate. The right retainer 2 has a right horizontal wing plate 4 extending to the left in the transverse direction, and a functional hole extending in the transverse direction is opened on the right horizontal wing plate 4, and the locking bolt 5 passes through the functional hole, so that the spacing between the left retainer 1 and the right retainer 2 is adjusted and determined in the transverse direction; the locking bolts 5 connecting the left retainer 1 and the right retainer 2 are at least two groups arranged at intervals in the transverse direction, so as to form a stable connection system without the occurrence of offset and dislocation, and the structural stability is excellent and the cutting consistency is good;
[0038] The main frames of the left retainer 1 and the right retainer 2 in this solution are Figure 4 The top of the middle part of the displayed "n"-shaped structure is connected to a supporting column, and the top of the supporting column is correspondingly connected to the matching left horizontal wing plate 3 and the right horizontal wing plate 4. The left horizontal wing plate 3 is perpendicular to the main frame of the left retaining frame, and the right horizontal wing plate 4 is perpendicular to the main frame of the right retaining frame. The spacing adjustment is convenient and reliable. The adoption of this solution can be based on the actual required width of the on-site truss plate, and then the standard size of the floor decking plate can be accurately located, so that full-range cutting parallel to the direction of the steel truss can be achieved through the cutting equipment 7 arranged on the right retaining frame.
[0039] It also includes a cutting device 7 arranged on the right retaining frame, and the right bottom of the right retaining frame 2 is provided with a support frame 8 for installing the cutting device 7, and the cutting device 7 has a cutting component for cutting off the specified position of the floor decking; the cutting device 7 in this scheme is any cutting machine suitable for floor decking in the prior art, and will not be repeated here; this scheme directly integrates the cutting device 7 on the right retaining frame 2, and directly cuts off the excess part after determining the standard size of the floor decking through the left retaining frame 1 and the right retaining frame 2, so as to efficiently and accurately cut the specified floor decking, effectively control the reserved size deviation of the end of the galvanized iron plate at the bottom of the floor decking extending into the beam mold, improve the forming quality of the reinforced truss concrete floor slab, and is easy to operate. It can be used repeatedly as a tool, and has strong practicality for improving the construction period efficiency and forming quality control of the overall construction of the floor decking;
[0040] It also includes a left-side displacement device arranged on the left-side retaining frame 1, and the left-side displacement device has the ability to walk along a predetermined route.
[0041] The driven left shifting device drives the left retaining frame 1 and the right retaining frame 2 connected thereto, thereby realizing continuous cutting of the floor decking plate in the same size. Through this special cutting tool equipment, an accurate positioning method is adopted to realize the process of directly and quickly and accurately cutting the floor decking plate on the plate surface after laying when the floor decking plate is combined with the cast-in-place beam body for construction. The utility model is highly practical, the tool equipment can be reused, the molding quality and construction efficiency of the reinforced truss concrete floor slab are improved, and the beautification effect of the ceiling without ceiling decoration is good; and the structure is simple, and the production is easier;
[0042] The left-side shifting device includes a running wheel Ⅰ9 that can only move in the longitudinal direction; it also includes a right-side shifting device arranged on the right-side retaining frame 2, and the right-side shifting device has the ability to move along a predetermined route; the right-side shifting device includes a running wheel Ⅱ10 that can only move in the longitudinal direction, the longitudinal direction is the width direction of the overall structure, and the front and back correspond to the front and back of the longitudinal direction, which will not be repeated here; by using the running wheel Ⅰ9 and the running wheel Ⅱ10 that can only move forward or backward, the convenient shifting of the overall equipment can be realized efficiently, and the shifting only in the same set direction can also make the cutting accuracy strictly controlled;
[0043] During the floor decking installation process, the size positioning and cutting of the last board realizes the in-situ cutting after laying, while improving the cutting size accuracy and realizing fast cutting construction; after the floor decking installation in one floor slab assembly unit area is completed, it is moved to the next floor slab assembly unit area for construction and reused;
[0044] The equipment can be made of various common steel profiles on the market, and has low requirements on material precision, achieving the purpose of accurate and fast cutting of floor decking, improving the overall construction quality and efficiency of reinforced truss concrete floor, and is simple to operate and can be repeatedly used. The use of this solution can reduce the difficulty of cutting floor decking, ensure precision, be efficient and reliable, and shorten the construction period.
[0045] In this embodiment, a functional armrest 11 is provided on the left holding frame 1, and the functional armrest 11 is close to the cutting device 7. More precisely, the functional armrest 11 is provided on the right top of the right holding frame 2, the cutting device 7 is located on the lateral outer side of the right holding frame 2, and the functional armrest 11 is located on the lateral inner side of the right holding frame; the provision of the functional armrest 11 can stabilize the shaking of the cutting device on the one hand, and can assist the left shifting device in driving the whole equipment to move, so that the overall cutting direction is controlled, the cutting accuracy is controlled, and the cutting stability is enhanced.
[0046] The present solution also discloses a construction method based on the cutting equipment for the steel truss floor decking plate without formwork removal, comprising the following construction steps:
[0047] S1. Move the cutting equipment to the floor deck to be cut;
[0048] S2. Make the left side shifting device's walking wheel Ⅰ9 fall into the joint card pressing groove between the floor decking to be cut and the upper floor decking;
[0049] S3. Adjust and determine the spacing between the left retainer 1 and the right retainer 2 in the lateral direction;
[0050] S4. Start the cutting device 7, and push the cutting equipment to shift in a predetermined direction through the functional armrest 11;
[0051] S5. Complete the cutting of the floor decking to be cut and recycle the cutting equipment.
[0052] More precisely, after the installation of the cast-in-place beam formwork is completed, the floor decking is installed in a floor slab assembly unit area, and is spliced in sequence according to the designed detailed dimensions. After the last floor decking is laid, the cutting equipment is assembled according to the steps and positioning cutting is started. The walking wheel Ⅰ9 is placed in the joint clamping groove between the last floor decking and the previous floor decking, and the horizontal connection length of the left retaining frame 1 and the right retaining frame 2 is adjusted according to the cutting size required on site. After the final cutting positioning size is determined, the operator holds the handle and pushes the cutting equipment forward, and simultaneously applies a little force so that the walking wheel Ⅰ9 can be effectively clamped in the joint position for movement without offset. The moving speed is determined according to the cutting speed, and the cutting machine is operated to cut the floor decking. After the cutting is completed, the lower-level work continues.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A cutting device for steel bar truss floor decking without formwork removal, characterized in that: It comprises a left retainer and a right retainer, wherein the left retainer and the right retainer are connected with an adjusted spacing in the transverse direction; Also included is a cutting device disposed on the right retaining frame, the cutting device having a cutting assembly for cutting off a designated position of the floor decking; It also includes a left-side displacement device arranged on the left-side retaining frame, and the left-side displacement device has the ability to walk along a predetermined route.
2. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 1 is characterized in that: A functional armrest is arranged on the left retaining frame, and the functional armrest is close to the cutting device.
3. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 1 is characterized in that: The left retaining frame has a left horizontal wing plate extending in the transverse direction, and a locking bolt is arranged on the left horizontal wing plate. The right retaining frame has a right horizontal wing plate extending in the transverse direction, and a functional hole extending in the transverse direction is opened on the right horizontal wing plate. The locking bolt passes through the functional hole, so that the spacing between the left retaining frame and the right retaining frame can be determined after being adjusted in the transverse direction.
4. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 2 is characterized in that: The right bottom of the right retaining frame is provided with a supporting frame for installing a cutting device.
5. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 4 is characterized in that: The functional armrest is arranged on the right top of the right retaining frame, the cutting device is located on the lateral outer side of the right retaining frame, and the functional armrest is located on the lateral inner side of the right retaining frame.
6. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 3 is characterized in that: The locking bolts connecting the left retaining frame and the right retaining frame are at least two groups arranged at intervals in the transverse direction.
7. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 1 is characterized in that: The left-side displacement device comprises a running wheel I which only moves straight in the longitudinal direction.
8. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 7 is characterized in that: It also includes a right-side displacement device arranged on the right-side retaining frame, and the right-side displacement device has the ability to walk along a predetermined route.
9. The cutting equipment for steel bar truss floor decking without formwork removal according to claim 1 is characterized in that: The right side displacement device comprises a running wheel II which only moves straight in the longitudinal direction.
10. A construction method for cutting equipment for steel truss floor decking without formwork removal according to any one of claims 1 to 9, characterized in that: The construction steps include: S1. Move the cutting equipment to the floor deck to be cut; S2. Make the running wheel I of the left shifting device fall into the joint pressing groove between the floor decking to be cut and the upper floor decking; S3. Adjust and determine the lateral spacing between the left and right retainers; S4. Start the cutting equipment and push the cutting equipment to move in a predetermined direction through the functional armrest; S5. Complete the cutting of the floor decking to be cut and recycle the cutting equipment.