Monitoring system for unsmooth ash falling of ash hopper
By setting temperature patches and sensors in the ash conveying device and transmitting temperature information using wireless signals, the positioning difficulties caused by ash volume in the ash conveying device are solved, and rapid positioning and cleaning are achieved, and the efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202411445418.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-13
AI Technical Summary
In the existing ash conveying device, dust accumulation is prone to the connection between the ash bucket and the bin pump and the bin pump, which leads to difficulty in positioning during blockage. Operators need to use a temperature gun to measure the temperature of the pipeline, which is time-consuming and labor-intensive.
A monitoring system for dust-falling ash bucket is designed. By setting the first and second temperature patches on the ash-transmitting pipeline, equipped with temperature sensors and monitoring equipment, the temperature information is transmitted using wireless signals to quickly locate the grey body sticking or Blocked location.
It realizes rapid positioning of the sticky or blocked positions of the ash body, simplifies the cleaning process, improves the efficiency of ash removal, avoids abnormal equipment use, and significantly improves the convenience and efficiency of operation.
Smart Images

Figure CN119117695A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of safety monitoring, in particular to a monitoring system for ash hopper ash falling problems. Background Art
[0002] Pneumatic ash conveying, also known as air flow conveying, is a technology that uses the energy of air flow to convey granular materials along the air flow direction in a closed pipeline. Its basic principle is to use compressed air or other gases as the conveying medium to fluidize the material and then transport it through the pipeline.
[0003] Pneumatic ash conveying technology is widely used in many fields, especially in the ash handling system of thermal power plants, which can handle large amounts of dust and ash efficiently and environmentally friendly. In addition, pneumatic ash conveying systems are also widely used in industries such as metallurgy and chemical industry, as well as in the dust removal system of biomass boilers.
[0004] In the process of realizing the present invention, the inventors found that the prior art had the following problems: in the existing ash conveying device, ash accumulation is prone to occur at the connection between the ash hopper and the silo pump and inside the silo pump. Once blocked, it is inconvenient to locate, and the operator needs to use a temperature gun to measure the temperature of the pipeline to locate it, which is time-consuming and labor-intensive. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a monitoring system for ash hopper ash falling problems, which solves the problem of ash accumulation at the connection between the ash hopper and the silo pump and in the silo pump in the existing ash conveying device. Once blocked, it is inconvenient to locate the blockage, and the operator needs to use a temperature gun to measure the temperature of the pipeline to locate the blockage, which is time-consuming and labor-intensive.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ash hopper poor ash dropping monitoring system, comprising an ash conveying pipeline, the ash conveying pipeline is provided with a silo pump, the upper end of the silo pump is provided with a connecting pipe, the upper end of the connecting pipe is provided with an ash hopper, the side wall of the connecting pipe is provided with a pair of first temperature stickers, the connecting pipe is provided with a dome valve, the dome valve is located below the pair of first temperature stickers, the side wall of the silo pump is provided with a pair of second temperature stickers, one end of the ash conveying pipeline is provided with an input end of an air compression pump, the other end of the ash conveying pipeline is provided with an ash outlet, temperature sensors are provided in the pair of first temperature stickers and the pair of second temperature stickers, the sensing ends of the temperature sensors connected to the pair of first temperature stickers are in contact with the side wall of the connecting pipe, and the sensing ends of the temperature sensors connected to the pair of second temperature stickers are in contact with the side wall of the silo pump.
[0007] Preferably, a monitoring device is also included, and a pair of the first temperature stickers and a pair of the second temperature stickers can both transmit wireless signals, and the monitoring device can receive wireless signals transmitted by the pair of the first temperature stickers and the pair of the second temperature stickers.
[0008] The preferred shape of the pump is narrow at the top and bottom and wide in the middle, and a pair of the second temperature stickers are both in the middle of the side wall of the silo pump.
[0009] Preferably, the dome valve is manually adjustable.
[0010] Preferably, ash bodies can be stored in the silo pump.
[0011] Beneficial Effects
[0012] The present invention provides an ash hopper ash falling and smooth monitoring system. The present invention designs a structure that can quickly locate the ash body adhesion position. A pair of first temperature stickers are located on the side wall surface of the connecting pipe, and a pair of second temperature stickers are respectively located on the side wall surface of the silo pump. The temperature change in the connecting pipe is sensed by a temperature sensor. The monitoring device displays the temperature information transmitted by the pair of first temperature stickers and the pair of second temperature stickers through a display panel, and the exact position where the blockage or ash body adhesion occurs can be understood, which is convenient for cleaning. The device has a simple structure, uses wireless signals and temperature sensors, can quickly understand the specific position of the ash body adhesion, and is convenient for rapid cleaning, avoiding affecting the ash falling efficiency, and maintaining the normal use of the equipment, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] In the figure: 1. Ash hopper; 2. Dome valve; 3. Connecting pipe; 4. First temperature sticker; 5. Silo pump; 6. Second temperature sticker; 7. Ash conveying pipeline; 8. Monitoring equipment. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] See also Figure 1 , the present invention provides a technical solution:
[0017] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.
[0018] Embodiment: The device collects the ash in the ash hopper 1, manually opens the dome valve 2, and all the ash falls into the silo pump 5, and then manually closes the dome valve 2, and the ash falls into the ash conveying pipe 7 through the silo pump 5, and the air compression pump at one end of the ash conveying pipe 7 is turned on to blow air, so that the air mixed with the ash moves along the ash conveying pipe 7. The connecting pipe 3 and the silo pump 5 are prone to dust accumulation. A pair of first temperature stickers 4 are located on the side wall surface of the connecting pipe 3, and a pair of second temperature stickers 6 are respectively located on the side wall surface of the silo pump 5. The temperature change in the connecting pipe 3 is sensed by a temperature sensor, and The temperature information transmitted by the pair of first temperature stickers 4 and the pair of second temperature stickers 6 is sent to the monitoring device 8 via a wireless signal, and the monitoring device 8 displays the temperature information transmitted by the pair of first temperature stickers 4 and the pair of second temperature stickers 6 via the display panel. The operator only needs to observe the temperature of the display panel to understand whether there is a blockage or ash adhesion problem. Because if blockage or ash adhesion occurs, the ash will accumulate and remain on the side wall of the connecting pipe 3 or the silo pump 5, and the temperature of the ash will continue to drop, driving the surface temperature of the connecting pipe 3 or the silo pump 5 to drop, so that the operator can understand the exact location of the blockage or ash adhesion, which is convenient for cleaning.
[0019] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. Ash hopper ash falling obstruction monitoring system, including ash conveying pipeline (7), It is characterized in that The ash conveying pipeline (7) is provided with a silo pump (5), the upper end of the silo pump (5) is provided with a connecting pipe (3), the upper end of the connecting pipe (3) is provided with an ash hopper (1), the side wall of the connecting pipe (3) is provided with a pair of first temperature stickers (4), the connecting pipe (3) is provided with a dome valve (2), the dome valve (2) is located below the pair of first temperature stickers (4), the side wall of the silo pump (5) is provided with a pair of second temperature stickers (6), one end of the ash conveying pipeline (7) is provided with an input end of an air compression pump, the other end of the ash conveying pipeline (7) is provided with an ash outlet, temperature sensors are provided in the pair of first temperature stickers (4) and the pair of second temperature stickers (6), the sensing ends of the temperature sensors connected to the pair of first temperature stickers (4) are in contact with the side wall of the connecting pipe (3), and the sensing ends of the temperature sensors connected to the pair of second temperature stickers (6) are in contact with the side wall of the silo pump (5).
2. The ash hopper ash falling obstruction monitoring system according to claim 1, It is characterized in that It also includes a monitoring device (8), wherein a pair of the first temperature stickers (4) and a pair of the second temperature stickers (6) can both transmit wireless signals, and the monitoring device (8) can receive wireless signals transmitted by the pair of the first temperature stickers (4) and the pair of the second temperature stickers (6).
3. The ash hopper ash falling obstruction monitoring system according to claim 1, It is characterized in that The shape of the silo pump (5) is narrow at the top and bottom and wide in the middle, and a pair of the second temperature stickers (6) are both located in the middle of the side wall of the silo pump (5).
4. The ash hopper ash falling obstruction monitoring system according to claim 1, It is characterized in that The dome valve (2) can be adjusted manually.
5. The ash hopper ash falling obstruction monitoring system according to claim 1, It is characterized in that Ash bodies can be stored in the silo pump (5).
Citation Information
Patent Citations
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