Auxiliary device for heat treatment construction
The auxiliary device for heat treatment construction addresses the inefficiencies of manual handling by incorporating a supporting mechanism with rollers and a wire-taking mechanism, improving stability and efficiency in transporting tools and wires.
Patent Information
- Application Number
- CN202411374357.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-13
AI Technical Summary
The current heat treatment construction methods require significant manpower for handling and transporting heavy tools and wires, leading to potential damage and inefficiencies due to manual handling and collisions.
An auxiliary device with a supporting mechanism, including a bracket assembly with rollers and a wire-taking mechanism, and a storage mechanism to facilitate stable movement and efficient wire management.
The device enhances stability and efficiency in transporting heat treatment tools and wires, reducing labor requirements and minimizing damage by providing ergonomic wire handling and secure storage.
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Figure CN119117810A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat treatment construction, in particular to an auxiliary device for heat treatment construction. Background Art
[0002] The main purpose of heat treatment construction is to eliminate the residual stress of the weld joint, improve the structure and performance of the weld joint and heat affected zone, so as to improve the welding quality.
[0003] Taking power plant maintenance as an example, heat treatment construction requires processing of multiple welds in a certain area. The current construction method is that multiple people cooperate to lift the power supply line (about 25 kg) and 3-4 groups of output lines (about 10 kg each group) onto a flatbed cart, and at the same time carry personal tool kits such as heating plates and heating ropes. The manpower investment is large, and manual handling can easily cause damage to the heating plates, heating ropes, etc. There are too many items on the flatbed cart, and collisions between items are inevitable, further increasing the risk of damage to items. Summary of the invention
[0004] In view of the above-mentioned problem or the problem in the prior art that it is inconvenient to carry the heat treatment construction tools and wires, the present invention is proposed.
[0005] Therefore, an object of the present invention is to provide an auxiliary device for heat treatment construction.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: including a supporting mechanism, including a bracket assembly, a roller assembly is arranged at the lower part of the bracket assembly; and a wire-taking mechanism, which is arranged on the bracket assembly, including a wire reel assembly and a fixing assembly arranged on the wire reel assembly; and a storage mechanism, which is arranged at the lower end of the bracket assembly, including a storage box and a box cover arranged on the storage box.
[0007] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, the support assembly includes a portal frame, and the top crossbeam of the portal frame is set as the first operating end.
[0008] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, a wire drum shaft and a connecting beam are arranged between the portal frames, and the connecting beam is arranged at the bottom of the portal frames.
[0009] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, wherein: the bracket assembly further includes a second operating end and a reinforcing rib plate;
[0010] Wherein, the second operating end is arranged at one side of the portal frame and is close to the first operating end, and the reinforcing rib plate is arranged between the second operating end and the portal frame.
[0011] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, wherein: the support assembly further comprises a connecting member, and the connecting member comprises a base frame and a support beam;
[0012] Wherein, one end of the base frame is fixedly connected to the bottom of the portal frame;
[0013] The upper end of the support beam is connected to the portal frame, and the other end is connected to an end of the base frame away from the portal frame.
[0014] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, the angle between the support beam and the portal frame is an acute angle.
[0015] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, the portal frame, the base frame and the support beam are connected in a triangle.
[0016] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, the roller assembly is respectively arranged at both ends of the base frame, including a triangular connecting plate and rollers arranged at three vertices of the triangular connecting plate.
[0017] As a preferred embodiment of the auxiliary device for heat treatment construction of the present invention, the wire reel assembly includes a winding shaft, an operating disk is provided at both ends of the winding shaft, a plurality of operating holes are provided on the operating disk, and two wire grooves are provided on one side of the operating disk from close to the winding shaft to far away from the winding shaft;
[0018] The fixing assembly comprises symmetrically arranged torsion springs, pressure rods are arranged between the torsion springs, and bending grooves are arranged on the pressure rods, and the bending grooves are adapted to the wire grooves.
[0019] As a preferred solution of the auxiliary device for heat treatment construction of the present invention, the box cover is inverted, the two side walls of the box cover are respectively provided with connecting holes, and the side walls on both sides of the storage box are provided with connecting columns, and the connecting columns are adapted to the connecting holes.
[0020] Beneficial effects of the auxiliary device for heat treatment construction of the present invention: The present invention realizes the function of climbing stairs through the device by arranging three rollers in a triangle. Specifically, through the coordinated action of the three rollers, the entire device is more stable and labor-saving when moving on the stairs. In order to be able to retract and release multiple groups of wires faster, the device is provided with multiple wire reel shafts, and wire reel assemblies and fixed assemblies are arranged on the wire reel shafts, thereby improving the efficiency of retracting and releasing the wires; in order to facilitate the retracting and releasing of the wires, an operating hole is opened on the operating disk, and the size of the operating hole meets the convenience of four fingers of the hand to insert, which is ergonomic and further improves the efficiency of retracting and releasing the wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0022] Figure 1 It is an overall schematic diagram of the auxiliary device for heat treatment construction.
[0023] Figure 2 It is a side view of the auxiliary device for heat treatment construction.
[0024] Figure 3 A schematic diagram of the bracket assembly structure.
[0025] Figure 4 It is a schematic diagram of the structure of the wire taking-up mechanism.
[0026] Figure 5 It is a schematic diagram of the structure when the storage mechanism is closed.
[0027] Figure 6 This is a schematic diagram of the structure when the storage mechanism is opened. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0031] Example 1, reference Figures 1 to 3 , which is the first embodiment of the present invention, and this embodiment provides an auxiliary device for heat treatment construction, specifically including a support mechanism 100, the support mechanism 100 is arranged as a frame structure, and rollers are installed at the bottom for easy movement; the support mechanism 100 includes a bracket assembly 101, and a roller assembly 102 is arranged at the lower part of the bracket assembly 101, and the roller assembly 102 is arranged to assist the movement of the device.
[0032] Specifically, the support assembly 101 includes a gantry 101a, and the top crossbeam of the gantry 101a is set as a first operating end 101a-1. When the device needs to be moved up the stairs, the first operating end 101a-1 can be held and dragged upward.
[0033] A wire drum shaft 101b and a connecting beam 101c are welded between the two side rods 101a-2 of the gantry 101a. In this embodiment, two wire drum shafts 101b are preferably provided and welded in the gantry 101a at equal intervals; the connecting beam 101c is welded to the bottom of the gantry 101a.
[0034] Furthermore, the bracket assembly 101 also includes a second operating end 101d. When the device needs to be pushed, the second operating end 101d can be held to tilt the device toward the operator and then pushed forward; the second operating end 101d is provided in two, which are respectively welded to the two side rods 101a-2 of the gantry 101a close to the first operating end 101a-1, and a reinforcing rib plate 101e is welded between the second operating end 101d and the gantry 101a, and the reinforcing rib plate 101e increases the connection strength between the second operating end 101d and the gantry 101a.
[0035] Preferably, the support assembly 101 further includes a connecting member 101f, and the connecting member 101f includes a base frame 101f-1 and a support beam 101f-2.
[0036] The base frame 101f-1 includes a horizontal bar, both ends of which are respectively welded with vertical bars, and the other ends of the vertical bars are respectively welded to the bottom of the side bars 101a-2 of the portal frame 101a.
[0037] A support beam 101f-2 is also welded to the cross bar of the base frame 101f-1. The support beam 101f-2 is arranged upward along the cross bar of the base frame 101f-1, and its upper end is welded to the side bar 101a-2 of the portal frame 101a.
[0038] It should be noted that the included angle between the support beam 101f-2 and the gantry 101a is an acute angle of 70 to 80 degrees to accommodate the installation of the roller assembly 102; the support beam 101f-2 is welded between the side rod 101a-2 of the gantry 101a and the vertical rod of the base frame 101f-1, so that the three form a triangle for a stable connection.
[0039] Furthermore, the roller assembly 102 is arranged in two groups, including a triangular connecting plate 102a, which is respectively hinged at both ends of the cross bar of the base frame 101f-1; the roller assembly 102 also includes rollers 102b hinged at the three vertices of the triangular connecting plate 102a, and the rollers 102b are made of rubber, which can reduce the vibration of the device during operation; the rollers 102b can rotate along the hinges of the triangular connecting plate 102a; when the device moves on flat ground, the two rollers 102b in contact with the ground rotate, and when the device moves to a higher place, such as climbing stairs, the triangular connecting plate 102a rotates along the hinge point, so that the rollers 102b hinged at the three vertices of the triangular connecting plate 102a roll upward alternately, which effectively increases the adaptability of the device to the transfer site.
[0040] Example 2, reference Figures 1 to 4 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a wire-winding mechanism 200 of the auxiliary device for heat treatment construction, which solves the problem of inconvenient wire-winding of the device.
[0041] The wire-winding mechanism 200 includes a wire reel assembly 201 and a fixing assembly 202 arranged on the wire reel assembly 201; the wire reel assembly 201 includes a winding shaft 201a, a through hole is arranged in the middle of the winding shaft 201a, which can be sleeved on the wire reel shaft 101b and rotate along the wire reel shaft 101b; circular operating disks 201b are welded and connected at both ends of the winding shaft 201a, and the winding shaft 201a and the operating disk 201b are arranged in an I-shape; a plurality of operating holes 201c are arranged on the operating disk 201b, and the operating holes 201c are convenient for inserting fingers and holding the operating disk 201b, and the operating disk 201b is rotated so that various wires used in the heat treatment construction are wound onto the winding shaft 201a.
[0042] Preferably, two wire grooves 201d are provided on one side of the operating disk 201b from close to the winding shaft 201a to away from the winding shaft 201a. The wire groove 201d close to the winding shaft 201a is used to clamp the winding end of the wire, and the wire groove 201d away from the winding shaft 201a is used to clamp the end of the wire.
[0043] Furthermore, the fixing assembly 202 includes symmetrically arranged torsion springs 202a, and a pressure rod 202b is arranged between the torsion springs 202a. The pressure rod 202b is arranged in a U shape. The symmetrically arranged torsion springs 202a are connected through the pressure rod 202b. The other end of the torsion spring 202a is inserted into the other side of the operating disk 201b through the plug hole of the operating disk 201b and hooked on the operating disk 201b. After the torsion spring 202a is fixed to the operating disk 201b, the torsion force is transmitted to the pressure rod 202b, so that the pressure rod 202b is tightly pressed against the operating disk 201b.
[0044] Preferably, a bending groove 202c is provided on the pressure rod 202b, and the bending groove 202c is formed by bending both sides of the pressure rod 202b, and the bending groove 202c is specifically arranged in a V shape; the bending groove 202c is adapted to the wire groove 201d, and after the wire is clipped into the wire groove 201d, the bending groove 202c covers the wire, and after the bending groove 202c cooperates with the wire groove 201d, the wire is stably fixed without damaging the surface of the wire.
[0045] The rest of the structure is the same as that of Example 1.
[0046] Example 3, reference Figures 1 to 3 , 5 and 6 are the third embodiment of the present invention. Different from the previous embodiment, this embodiment provides a storage mechanism to solve the problem of storing heat treatment construction tools of the device, including a storage mechanism 300, which includes a storage box 301 and a box cover 302 covering the storage box 301; the box cover 302 can prevent the tools from falling out after encountering bumps and vibrations during travel and climbing. The heat treatment heating plate and heating rope can be easily put in and taken out through the handle of the iron cover and the annular magnet.
[0047] The storage box 301 includes a bottom plate and a baffle. The bottom plate is rectangular and made of iron plate. The bottom plate is welded to the baffle on all sides. The storage box 301 is welded to the lower end of the side rod 101a-2 of the gantry 101a, and the bottom surface of the storage box 301 is flush with the bottom surface of the roller 102b. When the device is not in use, it can be placed vertically and stably without anyone, regardless of whether it is loaded or not loaded.
[0048] The box cover 302 is in an inverted U shape, and connecting holes 304 are respectively provided on both side walls of the box cover 302. The connecting holes 304 are arranged in a long strip shape, and the length is sufficient for the box cover 302 to rotate around the connecting pillars 303 when the box cover 302 is lifted. Connecting pillars 303 are provided on the side walls on both sides of the storage box 301, and the connecting pillars 303 are adapted to the connecting holes 304.
[0049] Specifically, when the box cover 302 needs to be opened, first lift the box cover 302 upward, then rotate the bottom end of the connecting hole 304 around the connecting column 303, and rotate the box cover 302 to the side of the storage box 301; when the storage box 301 needs to be closed, operate the box cover 302 in the opposite direction.
[0050] The remaining structures are the same as those in the above-mentioned embodiment.
[0051] When in use, first organize and store the construction wires and tools in the device. When winding the wires, pull open the pressure rod 202b close to the winding shaft 201a to press the wire end between the wire groove 201d and the bending groove 202c. The operator stands on one side of the roller of the device, inserts four fingers into the operating hole 201c, and rotates the operating disk 201b with both hands alternately up and down. The wires will be wound around the winding shaft 201a as the operating disk 201b rotates. After all the wires are wound, the end of the wires is clamped between the pressure rod 202b away from the winding shaft 201a and the wire groove 201d, thereby ensuring that the entire set of wires will not be scattered during transportation.
[0052] Then, the box cover 302 is opened, other construction tools are placed in the storage box 301, and the box cover 302 is closed again.
[0053] Then the device is moved to the construction site: when encountering steps, the operator stands in front of the device and pulls the first operating end 101a-1, and can easily pull the device to the step when climbing the stairs; when moving on flat ground, the operator stands at the back of the device, tilts the device toward the operator, and pushes the device by holding the second operating end 101d, which facilitates the movement of the device on flat ground and saves time cost. The first operating end 101a-1 and the second operating end 101d are respectively wrapped with rubber, which increases the friction between the hand and the device in actual use and plays an anti-slip role; when encountering uneven road surface, it can reduce the vibration to the hand and increase the comfort when pushing the cart.
[0054] After the device is moved to the designated location, one end of the wire is taken out from the pressure rod 202b and the wire groove 201d away from the winding shaft 201a when releasing the wire, and the whole set of wires is pulled out, and finally the other end of the wire is loosened, so as to avoid the wires from being knotted or entangled, and facilitate the subsequent heat treatment construction.
[0055] After the construction is completed, store the wires and tools according to the above steps and push the device back.
[0056] In summary, the device achieves the function of climbing stairs by means of three rollers arranged in a triangle. Specifically, through the coordinated action of the three rollers, the entire device is more stable and labor-saving when moving on the stairs.
[0057] In order to facilitate the reeling and releasing of multiple groups of wires, the device is provided with multiple wire reel shafts 101b, on which wire reel shafts 101b are provided wire reel components 201 and fixing components 202, thereby improving the efficiency of reeling and releasing the wires. In order to facilitate the reeling and releasing of the wires, an operating hole is opened on the operating panel, and the size of the operating hole is convenient for four fingers of the hand to insert, which is ergonomic and further improves the efficiency of reeling and releasing the wires.
[0058] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0059] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0060] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An auxiliary device for heat treatment construction, characterized in that: include, A support mechanism (100) comprises a support assembly (101), wherein a roller assembly (102) is arranged at the lower part of the support assembly (101); The wire take-up mechanism (200) is arranged on the support assembly (101), and comprises a wire reel assembly (201) and a fixing assembly (202) arranged on the wire reel assembly (201); and The storage mechanism (300) is arranged at the lower end of the support assembly (101), and comprises a storage box (301) and a box cover (302) arranged on the storage box (301).
2. The auxiliary device for heat treatment construction according to claim 1, characterized in that: The support assembly (101) comprises a portal frame (101a), and a top crossbeam of the portal frame (101a) is provided with a first operating end (101a-1).
3. The auxiliary device for heat treatment construction as claimed in claim 2, characterized in that: A wire drum shaft (101b) and a connecting beam (101c) are arranged between the side bars (101a-2) of the portal frame (101a), and the connecting beam (101c) is arranged at the bottom of the portal frame (101a).
4. The auxiliary device for heat treatment construction as claimed in claim 3, characterized in that: The support assembly (101) further comprises a second operating end (101d) and a reinforcing rib plate (101e); The second operating end (101d) is arranged on one side of the side rod (101a-2) and is close to the first operating end (101a-1), and the reinforcing rib plate (101e) is arranged between the second operating end (101d) and the side rod (101a-2).
5. The auxiliary device for heat treatment construction as claimed in claim 4, characterized in that: The support assembly (101) further comprises a connecting member (101f), wherein the connecting member (101f) comprises a base frame (101f-1) and a supporting beam (101f-2); Wherein, one end of the bottom frame (101f-1) is fixedly connected to the bottom of the side rod (101a-2); The upper end of the support beam (101f-2) is connected to the side rod (101a-2), and the other end is connected to an end of the bottom frame (101f-1) away from the side rod (101a-2).
6. The auxiliary device for heat treatment construction as claimed in claim 5, characterized in that: The angle between the support beam (101f-2) and the side rod (101a-2) is an acute angle.
7. The auxiliary device for heat treatment construction according to claim 6, characterized in that: The side rods (101a-2), the bottom frame (101f-1) and the support beam (101f-2) are connected in a triangle shape.
8. The auxiliary device for heat treatment construction according to any one of claims 1 to 7, characterized in that: The roller assembly (102) is respectively arranged at two ends of the base frame (101f-1), and comprises a triangular connecting plate (102a) and rollers (102b) arranged at three vertices of the triangular connecting plate (102a).
9. The auxiliary device for heat treatment construction according to claim 1, characterized in that: The wire reel assembly (201) comprises a wire winding shaft (201a), operating disks (201b) are arranged at both ends of the wire winding shaft (201a), a plurality of operating holes (201c) are arranged on the operating disk (201b), and two wire grooves (201d) are arranged on one side of the operating disk (201b) from close to the wire winding shaft (201a) to far away from the wire winding shaft (201a); The fixing assembly (202) comprises symmetrically arranged torsion springs (202a), pressure rods (202b) are arranged between the torsion springs (202a), and bending grooves (202c) are arranged on the pressure rods (202b), and the bending grooves (202c) are adapted to the wire grooves (201d).
10. The auxiliary device for heat treatment construction as claimed in claim 1, characterized in that: The box cover (302) has an inverted U-shaped cross section, and the two side walls of the box cover (302) are respectively provided with connection holes (304). The side walls of the storage box (301) are provided with connection columns (303), and the connection columns (303) are adapted to the connection holes (304).
Citation Information
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