Breathing type intelligent water reducing system suitable for roadbed engineering structure

The intelligent water reduction system addresses soil moisture management issues in roadbed construction by using a water storage and drainage blanket with water storage columns and drainage devices to autonomously adjust moisture, enhancing stability and compaction while reducing labor and construction time.

CN119121725APending Publication Date: 2024-12-13中铁二十二局集团第一工程有限公司 +2
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Patent Information

Application Number
CN202411317969.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Existing roadbed construction technologies struggle to efficiently manage soil moisture, leading to prolonged construction periods and instability due to excessive moisture during rainy seasons and frost heave in winter, with current methods being labor-intensive and time-consuming.

Method used

A breathing intelligent water reduction system comprising a water storage and drainage blanket with water storage columns and a drainage device, utilizing materials like non-woven fabrics and drainage pipes to autonomously adjust moisture levels, absorbing excess water in summer and draining in winter, ensuring stability and compaction.

Benefits of technology

The system effectively adjusts soil moisture autonomously, improving roadbed stability and bearing capacity, reducing labor and construction time, and preventing frost heave, with a simple, cost-effective, and scalable design.

✦ Generated by Eureka AI based on patent content.

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Abstract

A breathing type intelligent water reducing system suitable for a roadbed engineering structure belongs to the technical field of road engineering, and adopts the specific scheme that the breathing type intelligent water reducing system suitable for the roadbed engineering structure comprises a water storage and drainage blanket and a drainage device, the water storage and drainage blanket comprises a peripheral frame, a water storage column fixing frame, a plurality of water storage columns and two barrier layers, the water storage columns are vertically arranged and fixed to the water storage column fixing frame in an array mode, and the water storage column fixing frame is fixed to the interior of the peripheral frame. A gap between every two adjacent water storage columns is filled with a water reducing material, the bottom of each water storage column is communicated with a drainage pipe, each drainage pipe is communicated with a drainage device to lead out water, and the two blocking layers are laid and fixed to the surface layers and the bottom layers of the water storage columns respectively. The preparation method disclosed by the invention is simple, convenient and good in controllability, can be conveniently, quickly and effectively applied to the field of roadbed engineering, and has a wide application prospect and commercial value.
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Description

Technical Field

[0001] The invention belongs to the technical field of road engineering, and in particular relates to a breathing intelligent water reduction system suitable for roadbed engineering structures. Background Art

[0002] During the roadbed construction process, soil moisture is an important factor affecting the stability and bearing capacity of the roadbed. Heavy rains and rainstorms are frequent in the summer along the project line in the temperate monsoon climate, causing the water content of the roadbed filler to be far higher than the optimal water content and in an over-wet state. The quality of roadbed compaction is difficult to control, and the construction is forced to stop for paving and drying, which prolongs the project cycle. The application of traditional water-reducing materials in roadbeds is limited, and it is impossible to actively adjust the soil moisture according to the temperature in different seasons, resulting in a series of problems such as the roadbed filler being too wet and difficult to compact during the rainy season, frost heave problems in winter, or deformation and damage under dry conditions.

[0003] Existing technologies aim to solve the problem of excessive moisture content in roadbed fillers during rainy season construction. Current commercial applications usually include using air pumps to apply subatmospheric pressure in the gravel layer, removing excess free water through vacuum or adding quicklime to mix and manually turning the gravel. However, this method is time-consuming and labor-intensive, not only occupying site space, but also prolonging the construction period. Summary of the invention

[0004] In order to solve the problems existing in the background technology, the present invention provides a breathing intelligent water reduction system suitable for roadbed engineering structures. A system is made of existing water-reducing materials. The system is suitable for roadbed projects with heavy rainfall and prone to frost heave in winter. By reasonably regulating the storage and drainage facilities in different areas, the water reduction effects of high-temperature water absorption, low-temperature drainage, and directional water conduction are achieved. The system includes a water storage and drainage blanket with water storage columns. The fine-grained filler in the gaps can meet the compaction performance during use; a drainage device connected to a power source is also provided under the water storage and drainage blanket to achieve directional drainage. The system can more efficiently remove excess free water in the roadbed and reduce labor consumption or mechanical intervention. As long as there is excess free water in the filler profile, the system will continue to function.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A breathing intelligent water reduction system suitable for roadbed engineering structures comprises a water storage and drainage blanket and a drainage device, wherein the water storage and drainage blanket comprises an outer frame, a water storage column fixing frame, a plurality of water storage columns and two barrier layers, wherein the plurality of water storage columns are vertically arranged and arranged in an array and fixed on the water storage column fixing frame, and the water storage column fixing frame is fixed inside the outer frame; the gap between two adjacent water storage columns is filled with water reduction material, the bottom of each water storage column is connected to a drainage pipe, and each drainage pipe is connected to the drainage device to lead out water, and the two barrier layers are respectively laid and fixed on the surface and bottom layers of the plurality of water storage columns.

[0007] Furthermore, the water-reducing material includes a combination of one or more of non-woven fabrics, industrial waste blankets, rock wool, waste cloth, cotton thread, straw, plastic net, sponge, glass wool, polyester fiber, glass fiber, and organic fiber.

[0008] Furthermore, a plurality of protruding structures are arranged around the water storage column fixing frame, and limiting slots are arranged around the inner periphery of the outer frame, and the plurality of protruding structures are arranged inside the corresponding limiting slots.

[0009] Furthermore, the outer frame is provided with a plurality of penetration holes, and the penetration holes are connected to the limiting slots.

[0010] Furthermore, a plurality of water-permeable holes are provided on the side walls of the peripheral frame.

[0011] Furthermore, the thickness of the drainage blanket is 30-90 mm.

[0012] Furthermore, the drainage device includes a water pump and a conduit, the conduit is installed on the water pump, and each of the drainage pipes is connected to the conduit.

[0013] Furthermore, the barrier layer is a sheet or coil with a thickness of 3-5 mm made of water-reducing material.

[0014] Furthermore, the water storage column fixing frame is provided with a plurality of slots arranged in an array, and the plurality of water storage columns are correspondingly mounted in the slots.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention is a water storage and drainage blanket made of a material that can absorb water at high temperature and drain water at low temperature, and a directional water guide system made of a drainage device driven by a motor. It can realize autonomous adjustment of water content according to the humidity change of the roadbed soil, automatically absorb water during the summer rainy period, and drain water in winter to avoid frost heave. At the same time, the discharged free water is directed to the roadbed filler, and the humidity can be autonomously adjusted in the roadbed soil, effectively achieving the water reduction effect, and improving the stability, bearing capacity and sustainability of the roadbed. The preparation method of the present invention is simple and has good controllability. It can be conveniently, quickly and effectively used in the field of roadbed engineering, and has broad application prospects and commercial value.

[0017] The invention is easy to construct and can be laid by non-professionals themselves; it has a wide range of applications and can be cut and assembled into various patterns at will; it has a simple structural level and is maintenance-free, greatly reducing maintenance costs; it has a fast construction speed and can complete the laying and waterproofing of a 1,500 square meter plane in one day; it is light in weight and avoids being limited by the bearing capacity of large equipment; and it has a low cost, which provides a guarantee for its large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the base structure of the drainage blanket of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the water storage column fixing frame of the present invention;

[0020] Figure 3 It is a schematic diagram of the structure of the peripheral frame of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the water storage column of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the connection between the water storage column and the drainage pipe of the present invention;

[0023] In the figure: 1. outer frame, 2. water storage column fixing frame, 3. water storage column, 4. barrier layer, 5. drainage pipe, 11. limiting slot, 12. penetration hole, 13. water permeable hole, 21. protruding structure, 22. slot. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] like Figure 1-Figure 5As shown, a breathing intelligent water reduction system suitable for roadbed engineering structures includes a water storage and drainage blanket and a drainage device, wherein the water storage and drainage blanket includes an outer frame 1, a water storage column fixing frame 2, a plurality of water storage columns 3 and two layers of barrier layers 4, wherein the plurality of water storage columns 3 are vertically arranged and arranged in an array and fixed on the water storage column fixing frame 2, and the four sides of the water storage column fixing frame 2 are fixed inside the outer frame 1; the gap between two adjacent water storage columns 3 is filled with a coil or sheet made of water-reducing material through a non-woven weaving production process or a blow molding or foaming process in the chemical industry, the bottom of each water storage column 3 is connected to a drainage pipe 5, and each drainage pipe 5 is connected to the drainage device to draw out water, and the two layers of barrier layers 4 are respectively laid on the surface and bottom layers of the plurality of water storage columns 3.

[0027] Furthermore, the water storage column fixing frame 2 is provided with a plurality of slots 22 arranged in an array, and the plurality of water storage columns 3 are correspondingly arranged in the slots 22. The plurality of slots 22 arranged in an array do not interfere with each other, and can be arranged symmetrically or staggered.

[0028] Preferably, the water storage column fixing frame 2 is located in the middle layer of the water storage and drainage blanket, and the coil or sheet made of water-reducing material is located above and below the water storage column fixing frame 2.

[0029] Furthermore, the water-reducing material includes a combination of one or more of non-woven fabrics, industrial waste blankets, rock wool, waste cloth, cotton thread, straw, plastic net, sponge, glass wool, polyester fiber, glass fiber, organic fiber and other soft porous materials. Preferably, the non-woven fabric is made of a combination of one or more of polypropylene, acrylic and polyester.

[0030] Furthermore, a plurality of protruding structures 21 are arranged around the water storage column fixing frame 2 , and a limiting slot 11 is arranged around the inner periphery of the outer frame 1 , and the plurality of protruding structures 21 are arranged inside the corresponding limiting slot 11 .

[0031] Furthermore, the peripheral frame 1 is provided with a plurality of penetration holes 12 , and the penetration holes 12 are communicated with the limiting slots 11 .

[0032] Furthermore, a plurality of water-permeable holes 13 are evenly distributed on the side wall of the outer frame 1 , and the water in the water-reducing material can flow out through the water-permeable holes 13 .

[0033] Furthermore, the drainage blanket has a thickness of 30-90 mm, a width of 5-1000 cm, and a length that can be customized or cut as needed.

[0034] Further, the drainage device comprises a water pump and a conduit, the conduit is mounted on the water pump, and each of the drainage pipes 5 is connected to the conduit. The water flow inside the water storage column 3 is discharged into the water tank through the water pump.

[0035] Furthermore, the barrier layer 4 is a sheet or coil with a thickness of 3-5 mm made by calendering or extruding a water-reducing material. The barrier layer 4 is loose and porous, and rainwater can pass through the barrier layer 4 into the water storage column 3, while foreign matter mixed in the rainwater will be intercepted by the barrier layer 4 to prevent it from entering the water storage column 3 under the action of gravity and causing blockage.

[0036] The drainage blanket of the present invention can meet the construction compaction characteristics, avoid collapse, and can carry out normal drainage.

[0037] Refer to the instruction manual Figure 1-5 When the present invention is actually used, firstly, several water storage columns 3 are fixedly connected in the card slots 22 of the water storage column fixing frame 2, and then the barrier layer 4 is covered on the top of several water storage columns 3, and the raised structures 21 around the water storage column fixing frame 2 are connected with the limit card slots 11 around the outer frame 1 to achieve fixation. When the water storage and drainage blanket contacts the roadbed filler with high water content, the barrier layer 4 processed by spraying is loose and porous, and the excess free water can pass through the barrier layer 4 and be absorbed by the water-reducing material therein, while the fine aggregate components in the roadbed filler will be intercepted by the barrier layer 4. When it rains, the free water flows into the water storage column 3 by the action of gravity for storage, and finally the stored water can be guided to be discharged in a directional manner by connecting the drainage device of the power device. During the roadbed construction, the strength of the configured material can meet the construction compaction requirements and play a good supporting role, which can avoid the collapse of the water storage and drainage blanket and is conducive to the normal water storage and drainage of the water storage and drainage blanket.

[0038] The breathing intelligent water reduction system suitable for roadbed engineering structure described in the present invention includes a water storage blanket with a water storage column 3, and the gap between two adjacent water storage columns 3 is provided with a configured breathing water reduction material. The water storage blanket is a coil or sheet made by non-woven and weaving production processes in the textile industry, or blow molding and foaming processes in the chemical industry, and its material is non-woven fabric, industrial waste blanket, rock wool, waste cloth, cotton thread, straw, plastic net, sponge, glass wool, polyester fiber, glass fiber, organic fiber and other soft and porous materials; the water storage column 3 is made of PVC, PE, EVA, HDPE, TPO, EPDM and other polymer materials in a thermoplastic manner. The cylinder is 3-5mm thick and can pass fluids. The material has the functions of moisture-proof and root-proof.

[0039] The actual method of use on site is: after removing sharp objects from the roadbed filler, lay a drainage blanket on the base layer to compact the roadbed filler. The drainage blanket can be fixed to the base layer by empty laying, weighting, gluing, or nailing; around the periphery of the drainage blanket and at the nodes therein, use water-permeable, moisture-proof, and root-proof homogeneous rolls to glue, hot-melt, or hot-air seamlessly overlap the rolls; then connect the drainage device to the power device to achieve a directional water guide and drainage effect.

[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A breathing intelligent water reduction system suitable for roadbed engineering structures, characterized by: The invention comprises a water storage and drainage blanket and a drainage device, wherein the water storage and drainage blanket comprises an outer frame (1), a water storage column fixing frame (2), a plurality of water storage columns (3) and two barrier layers (4), wherein the plurality of water storage columns (3) are vertically arranged and arranged in an array and fixed on the water storage column fixing frame (2), and the water storage column fixing frame (2) is fixed inside the outer frame (1); the gap between two adjacent water storage columns (3) is filled with a water-reducing material, the bottom of each water storage column (3) is connected to a drainage pipe (5), and each drainage pipe (5) is connected to the drainage device to lead out water, and the two barrier layers (4) are respectively laid and fixed on the surface layer and the bottom layer of the plurality of water storage columns (3).

2. A breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1, characterized in that: The water-reducing material includes one or more combinations of non-woven fabrics, industrial waste blankets, rock wool, waste cloth, cotton thread, straw, plastic nets, sponges, glass wool, polyester fibers, glass fibers, and organic fibers.

3. A breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1, characterized in that: The water storage column fixing frame (2) is provided with a plurality of protruding structures (21) on the periphery thereof, and the inner periphery of the outer frame (1) is provided with limiting slots (11) on the periphery thereof, and the plurality of protruding structures (21) are locked in the corresponding limiting slots (11).

4. A breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1, characterized in that: The peripheral frame (1) is provided with a plurality of penetration holes (12), and the penetration holes (12) are connected to the limiting slots (11).

5. The breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1 is characterized by: A plurality of water-permeable holes (13) are arranged on the side wall of the peripheral frame (1).

6. The breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1 is characterized by: The thickness of the drainage blanket is 30-90 mm.

7. The breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1 is characterized by: The drainage device comprises a water pump and a conduit, wherein the conduit is installed on the water pump, and each of the drainage pipes (5) is connected to the conduit.

8. The breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1 is characterized by: The barrier layer (4) is a sheet or coil with a thickness of 3-5 mm made of water-reducing material.

9. The breathing intelligent water reduction system suitable for roadbed engineering structure according to claim 1 is characterized by: The water storage column fixing frame (2) is provided with a plurality of slots (22) arranged in an array, and the plurality of water storage columns (3) are correspondingly mounted in the slots (22).