Pipe pile planting auxiliary device and construction method
By using self-leveling support units, ring-shaped synchronous positioning guide components and automatic welding components in the pipe pile planting auxiliary device, the problem of difficulty in achieving accurate centering of existing pile joint methods is solved, and the rapid and stable pipe piles are achieved and high-quality construction.
Patent Information
- Application Number
- CN202411527682.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-30
AI Technical Summary
When the thickness of the soft soil layer is large, the buried depth of the pipe pile is large. Existing pile jointing methods such as welding method and mechanical joint method are difficult to achieve accurate centering, resulting in pile position deviation and bearing performance being affected, and equipment positioning is difficult. Impacts construction quality.
A pipe pile planting auxiliary device is designed, including a self-leveling support unit, annular synchronous positioning guide assembly and an automatic welding assembly. The self-leveling support unit and annular synchronous positioning guide assembly are driven by a delay transmission and control assembly to realize Accurate butt and automatic welding of pipe piles ensure the perpendicularity and load bearing performance of pipe piles.
Continuous installation and rapid welding of pipe piles is realized, manpower participation is reduced, construction speed and quality is improved, stability and safety of pipe piles are ensured, and centering errors are reduced.
Smart Images

Figure CN119121931A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pile foundation construction, in particular to a pipe pile planting auxiliary device and a construction method. Background Art
[0002] Pipe piles are a type of pile foundation and are an indispensable building material for industrial and construction construction. Pipe piles are divided into prestressed concrete pipe piles (PC pipe piles), prestressed concrete thin-walled pipe piles (PTC pipe piles) and prestressed high-strength concrete pipe piles (PHC pipe piles) according to the concrete strength grade and wall thickness. It has the characteristics of large bearing capacity and convenient construction. As a prefabricated pile, pipe piles are widely used in industrial and civil construction, municipal administration, transportation, water conservancy, railways and other fields.
[0003] There are three main types of pile sinking methods for prestressed concrete pipe piles, namely, the hammering method for soil extrusion, the static pressure method, and the drilling and pipe following method and the mid-excavation method for non-soil extrusion. Except for offshore platforms and port terminal projects, the prefabricated length of pipe piles can reach 50m. For other land transportation, due to the limitation of the minimum curvature radius of the road bend, the length of a single pipe pile generally does not exceed 20m. When the thickness of the soft soil layer is large, the buried depth of the pile foundation is large, and pile connection is required. Commonly used pile connection methods include welding and mechanical joints. Regardless of the joint form, it is difficult to center the joint and it takes a long time. The error in the centering of the joint also affects the verticality and bearing capacity of the pile. At the same time, because the river geology is mainly sand and gravel formations, the equipment cannot be effectively positioned during the construction of the main trench for pipe pile protection, resulting in the pipe pile being squeezed by the sand and gravel formation, which often causes the pile position to shift, thereby affecting the construction quality. Therefore, in view of the above situation, it is urgent to develop a pipe pile planting auxiliary device and construction method to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide a pipe pile planting auxiliary device and a construction method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A pipe pile planting auxiliary device comprises: a support shell; a self-leveling support unit, which is arranged on the outside of the support shell and connected to the support shell, and is used to support and fix the support shell and complete the leveling of the support shell; a slide rail, which is arranged on the outside of the self-leveling support unit, connected to the ground, and slidably connected to a slider fixedly connected to the outside of the self-leveling support unit, and is used to achieve the lateral movement of the entire device and complete the continuous installation of the pipe piles; a joint centering unit, which is connected to the support shell and the self-leveling support unit, and is used to cooperate with the leveled support shell to realize the vertical centering operation of the pipe pile joint and complete the pipe pile joint positioning Automatic welding; wherein, the joint centering unit includes: an annular synchronous positioning and guiding assembly, an automatic welding assembly and a delayed transmission and control assembly, the delayed transmission and control assembly is fixedly connected to the outside of the support shell, the delayed transmission and control assembly is connected to the self-leveling support unit, and is used to drive the self-leveling support unit to fix the equipment, the delayed transmission and control assembly is also connected to the annular synchronous positioning and guiding assembly arranged on the inner side of the support shell, and is used to cooperate with the support shell to limit the lower section of the pipe pile, and to position and guide the upper section of the pipe pile, and to realize the centering operation of the upper section of the pipe pile and the lower section of the pipe pile, and an automatic welding assembly is also arranged on the inner side of the support shell, which is used to cooperate with the support shell to complete the automatic welding at the pipe pile joint.
[0006] A pipe pile planting construction method, applied to the pipe pile planting auxiliary device described above, comprises the following steps: Step 1: The track is fixed on the ground, and the mounting base moves along the track. After reaching the specified position, the control component drives the control board to move downward. The control board cooperates with the fixing rod to drive the first piston to move inside the pressure pipe, driving the ground drilling component to drill into the ground, thereby fixing the mounting base; Step 2: The power source drives the annular support seat to rotate so that the support shell and the ground are on the same slope, and then the telescopic member drives the support shell to rotate around the connection end with the support column, thereby completing the leveling of the support shell; Step 3: The lower pipe pile passes through the support shell and the installation base and then drills into the ground; Step 4: The control board continues to move downward, the control board drives the time-delay pressure control component to be inserted into the inner side of the piston tube, and the pressure sensing component drives the synchronous adjustment frame to move; Step Five: The synchronization adjusting frame drives the adjusting tooth to move along the loop-shaped limiting frame through the force guiding rod. The adjusting tooth cooperates with the control wheel to rotate the threaded rod. The threaded rod drives the U-shaped connecting frame to move along the limiting plate. The U-shaped connecting frame drives the limiting clamping plate and the synchronization guiding plate to move synchronously. The limiting clamping plate limits the lower-section pipe pile. The upper-section pipe pile moves towards the lower-section pipe pile under the traction of the hoisting machine. The synchronization guiding plate limits and guides the upper-section pipe pile approaching the lower-section pipe pile. The bottom end of the upper-section pipe pile is accurately butted with the top end of the lower-section pipe pile. Step Six: The winding and unwinding part cooperates with the connecting side plate to realize the lifting of the welding seat. The adjusting part realizes the retraction of the welding torch. The driving part drives the annular turntable to rotate. The annular turntable drives the welding torch to rotate around the pipe pile. After welding a full circle, the welding between the two side pipe piles is completed. Step Seven: After the weld seam cools down, continue to drill the pipe pile, and repeat the steps of Step Three - Step Six until the construction of one pipe pile is completed. Step Eight: Release the fixation of the installation base. The installation base continues to move along the track, and repeat the steps of Step One - Step Seven until the construction of one row of pipe piles is completed.
[0007] Compared with the prior art, the beneficial effects of the present invention are as follows: When the device operates, the self-leveling support unit moves along the track. After moving to the designated location, the delay transmission control component can first drive the self-leveling support unit to realize the stable connection between the equipment and the ground. After the equipment is fixed, the self-leveling support unit completes the leveling work of the support shell. The lower-section pipe pile passes through the support shell and the self-leveling support unit and then drills into the ground. The delay transmission control component continues to operate and drives the annular synchronous positioning and guiding component. The annular synchronous positioning and guiding component clamps and limits the top end of the lower-section pipe pile, and can limit and guide the falling of the upper-section pipe pile. The upper-section pipe pile moves towards the lower-section pipe pile along the annular synchronous positioning and guiding component under the traction of the hoisting machine. Under the limitation of the annular synchronous positioning and guiding component, the bottom end of the upper-section pipe pile is accurately butted with the top end of the lower-section pipe pile. The automatic welding component completes the automatic welding of the joint of the pipe pile. After the installation is completed, release the fixation of the equipment, and the equipment continues to move along the track to realize the continuous installation of the horizontal row of pipe piles. In the prior art, the pile connection methods include the welding method and the mechanical joint method. No matter which joint form, it is difficult to align the joints, and it takes a long time. The alignment error of the joints also affects the verticality and bearing performance of the piles. By setting the joint alignment unit and cooperating with the self-leveling support unit, the accuracy of the butt joint between the upper-section pipe pile and the lower-section pipe column is ensured, and the verticality of the pipe pile after welding is ensured, ensuring the stability and safety of the pipe pile construction. Moreover, the processing process requires less human participation, reducing the labor intensity of personnel. The operation process is simple and easy to implement, accelerating the construction speed, and the construction quality is easier to control. Description of the Drawings
[0008] Figure 1 It is a structural schematic diagram of the pipe pile planting auxiliary device.
[0009] Figure 2 It is a cross-sectional view of the pipe pile planting auxiliary device.
[0010] Figure 3 It is a structural schematic diagram of the annular synchronous positioning guide component in the pipe pile planting auxiliary device.
[0011] Figure 4 It is a structural schematic diagram of the synchronous frame in the pipe pile planting auxiliary device.
[0012] Figure 5 It is a structural schematic diagram of the delayed transmission control component in the pipe pile planting auxiliary device.
[0013] Figure 6 This is a schematic diagram of the structure of the automatic welding components in the pipe pile planting auxiliary device.
[0014] Figure 7 It is a structural schematic diagram of the welding seat in the pipe pile planting auxiliary device.
[0015] Figure 8 It is a structural schematic diagram of the self-leveling support unit in the pipe pile planting auxiliary device.
[0016] Fig. 9 It is a cross-sectional view of the self-leveling support unit in the pipe pile driving auxiliary device.
[0017] Fig.10 It is a partial structural schematic diagram of the ground drilling limit assembly in the pipe pile planting auxiliary device.
[0018] Fig.11 for Fig.10 Schematic diagram of the enlarged structure at point A in the middle.
[0019] In the figure: 1 - support shell, 2 - joint centering unit, 3 - self-leveling support unit, 4 - annular synchronous positioning and guiding assembly, 5 - automatic welding assembly, 6 - delay transmission and control assembly, 7 - installation base, 8 - leveling assembly, 9 - drilling limit assembly, 10 - U-shaped connecting frame, 11 - threaded rod, 12 - control wheel, 13 - adjusting tooth, 14 - loop-shaped limit frame, 15 - synchronous guiding plate, 16 - limit clamping plate, 17 - limit plate, 18 - synchronous adjusting frame, 19 - force guiding rod, 20 - control box, 21 - control board, 22 - control part, 23 - pressure transmission pipe, 24 - pressure guiding pipe, 25 - fixed rod, 26 - pressure output part, 27 - piston pipe, 28 - delay pressure control part, 29 - pressure sensing part, 30 - annular turntable, 31 - driving part, 32 - rotating wheel, 33 - welding seat, 34 - connecting side plate, 35 - retracting and releasing part, 36 - welding torch, 37 - support frame, 38 - adjusting part, 39 - annular support seat, 40 - support column, 41 - telescopic part, 42 - power source, 43 - rubber hose, 44 - voltage stabilizing pipe, 45 - connecting groove, 46 - ventilation pipe, 47 - cavity, 48 - positioning pipe, 49 - drilling part, 50 - slide rail, 51 - slider. Detailed implementation mode
[0020] The technical solution of this patent will be further described in detail below in combination with the specific implementation mode.
[0021] The embodiments of this patent will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain this patent and should not be construed as a limitation to this patent.
[0022] Please refer to Figure 1 and Figure 2In one embodiment of the present invention, a pipe pile planting auxiliary device includes: a support shell 1; a self-leveling support unit 3, which is arranged on the outside of the support shell 1 and connected to the support shell 1, and is used to support and fix the support shell 1 and complete the leveling of the support shell 1; a slide rail 50, which is arranged on the outside of the self-leveling support unit 3, connected to the ground, and slidably connected to a slider 51 fixedly connected to the outside of the self-leveling support unit 3, and is used to achieve the lateral movement of the entire device and complete the continuous installation of the pipe piles; a joint centering unit 2, which is connected to the support shell 1 and the self-leveling support unit 3, and is used to cooperate with the leveled support shell 1 to achieve the vertical centering operation of the pipe pile joint, and Complete automatic welding at the pipe pile joint; wherein the joint centering unit 2 includes: an annular synchronous positioning guide component 4, an automatic welding component 5 and a delayed transmission control component 6, the delayed transmission control component 6 is fixedly connected and arranged on the outside of the support shell 1, the delayed transmission control component 6 and the self-leveling support unit 3 are used to drive the self-leveling support unit 3 to fix the equipment, the delayed transmission control component 6 is also connected to the annular synchronous positioning guide component 4 arranged on the inner side of the support shell 1, and is used to cooperate with the support shell 1 to limit the lower section of the pipe pile, and to realize the positioning and guiding of the upper section of the pipe pile, and to realize the centering operation of the upper section of the pipe pile and the lower section of the pipe pile, and an automatic welding component 5 is also arranged on the inner side of the support shell 1, which is used to cooperate with the support shell 1 to complete the automatic welding at the pipe pile joint.
[0023] In this embodiment, when the device is running, the self-leveling support unit 3 moves along the track 51. After moving to the designated location, the delayed transmission control component 6 can first drive the self-leveling support unit 3 to achieve a stable connection between the equipment and the ground. After the equipment is fixed, the self-leveling support unit 3 completes the leveling work of the support shell 1. The lower pipe pile passes through the support shell 1 and the self-leveling support unit 3 and drills into the ground. The delayed transmission control component 6 continues to run and drives the annular synchronous positioning guide component 6. The annular synchronous positioning guide component 6 clamps and limits the top of the lower pipe pile, and can limit and guide the falling of the upper pipe pile. The upper pipe pile moves along the annular synchronous positioning guide component 6 to the side close to the lower pipe pile under the traction of the hoisting machine. Under the restriction of the annular synchronous positioning guide component 6, the bottom end of the upper pipe pile and the lower pipe pile The top ends are accurately docked, and the automatic welding assembly 5 completes the automatic welding of the pipe pile joint. After the installation is completed, the fixation of the equipment is released, and the equipment continues to move along the track 51 to realize the continuous installation of the horizontal row of pipe piles. Compared with the prior art methods of connecting piles, the present application has welding method and mechanical joint method. Regardless of the joint form, the joint alignment is more difficult and time-consuming. The error in the joint alignment also affects the verticality and bearing performance of the pile. By setting the joint alignment unit 2 and cooperating with the self-leveling support unit 3, the accuracy of the docking between the upper section of the pipe pile and the lower section of the pipe column is guaranteed, and the verticality of the pipe pile after welding is guaranteed, ensuring the stability and safety of the pipe pile construction, and the processing process does not require too much manpower participation, reducing the labor intensity of personnel, and the operation process is simple and easy to implement, which speeds up the construction speed and makes the construction quality easier to control.
[0024] In one embodiment of the present invention, please refer to Figure 3 and Figure 4, the annular synchronous positioning and guiding assembly 4 includes: a C-shaped connecting frame 10, a threaded rod 11, a control wheel 12, an adjusting tooth 13, a loop-shaped limiting frame 14, a synchronous guiding plate 15, a limiting clamping plate 16, and a synchronous adjusting frame 18. The C-shaped connecting frame 10 is annularly arranged inside the support shell 1. The C-shaped connecting frame 10 is threadedly connected to the threaded rod 11 rotatably arranged inside the support shell 1. A limiting clamping plate 16 is fixedly connected to the outer side of one end of the C-shaped connecting frame 10. A synchronous guiding plate 15 is fixedly connected to the outer side of the other end of the C-shaped connecting frame 10. And the ends of the limiting clamping plate 16 and the synchronous guiding plate 15 away from the C-shaped connecting frame 10 are flush, which are used to cooperate with the movement of the C-shaped connecting frame 10 to respectively complete the positioning of the lower section of the pipe pile and the upper section of the pipe pile. A control wheel 12 is fixedly connected to the outer side of the threaded rod 11. An adjusting tooth 13 is meshed and connected to the outer side of the control wheel 12. The adjusting tooth 13 is slidably connected to the loop-shaped limiting frame 14 fixedly connected to the inner wall of the support shell 1. A synchronous adjusting frame 18 slidably connected to the support shell 1 is arranged on the outer side of the control tooth 13. The top end of the synchronous adjusting frame 18 is connected to the delay transmission and control assembly 6, and the bottom end is connected to the control tooth 13 on the same side through a force guiding rod 19, which is used to realize the synchronous rotation of the threaded rods 11 on each side by cooperating with the lifting of the synchronous adjusting member 18.
[0025] In this embodiment, the number of the U-shaped connecting frames 10 is four, which are respectively arranged on the front, rear, left and right sides. Among them, the U-shaped connecting frames 10 are threadedly connected to the threaded rods 11 rotatably connected to the inside of the support shell 1, and are slidably connected to the limiting plates 17 fixedly connected to the inside of the support shell 1. The top ends of the U-shaped connecting frames 10 are fixedly connected to the synchronous guiding plates 15, and the bottom ends are fixedly connected to the limiting clamping plates 16. A number of limiting rollers are rotatably connected to the walls of the limiting clamping plates 16 and the synchronous guiding plates 15. By arranging the limiting rollers and cooperating with the limiting clamping plates 16 and the synchronous guiding plates 15, the pipe piles on the upper and lower sides can be limited, and it is ensured that the pipe columns can move along, thereby ensuring the smooth progress of the pile driving process. In addition, the loop-shaped limiting frame 14 is fixedly connected to the inner wall of the support shell 1. An adjusting tooth 13 is slidably connected to the outside of the loop-shaped limiting frame 14. One end of the force guiding rod 19 is rotatably connected to the synchronous adjusting frame 18, and the other end is rotatably connected to the adjusting tooth 13. After the delay transmission control component 6 completes the driving of the self-leveling support unit 3, it can continue to drive the synchronous adjusting frame 18 to rise and fall. The synchronous adjusting frame 18 drives the adjusting tooth 13 to move along the loop-shaped limiting frame 14 through the force guiding rod 19. The adjusting tooth 13 cooperates with the control wheel 12 to realize the rotation of the threaded rod 11. The threaded rod 11 drives the U-shaped connecting frame 10 to move along the limiting plate 17. The U-shaped connecting frame 10 drives the limiting clamping plate 16 and the synchronous guiding plate 15 to move synchronously, and the limiting clamping plates 16 and the synchronous guiding plates 15 on the four sides move simultaneously. The limiting clamping plate 16 limits the lower section of the pipe pile, and the synchronous guiding plate 15 can limit and guide the upper section of the pipe pile approaching the lower section of the pipe pile, so that the upper section of the pipe pile can be accurately butted with the lower section of the pipe pile. By arranging the annular synchronous positioning and guiding component 4 and cooperating with the delay transmission control component 6, the lower section of the pipe pile can be limited, and the upper section of the pipe pile can be positioned and guided, greatly reducing the centering error, being able to quickly complete the pile splicing, and having a good vertical centering effect.
[0026] In one embodiment of the present invention, please refer to Figure 5The time-delay transmission control assembly 6 includes: a control box 20, a control panel 21, a control component 22, a pressure pipe 23, a pressure guide pipe 24, a fixing rod 25 and a piston tube 27. The control box 20 is fixedly connected to the outside of the support shell 1, and a control panel 21 is arranged inside the control box 20. A control component 22 is fixedly connected between the control panel 21 and the control box 20. A pressure pipe 23 fixedly connected to the control box 20 is arranged between the control panel 21 and the control box 20. A pressure guide pipe 24 connected to the self-leveling support unit 3 is fixedly connected to the pressure pipe 23. A pressure output component 26 is slidably connected to the inside of the pressure pipe 23. A pressure output component 26 is arranged between the pressure output component 26 and the control panel 21. A fixed rod 25 is provided, one end of which is fixedly connected to the control board 21, and the other end is slidably connected to the pressure output member 26, and a spring is fixedly connected between the pressure output member 26 and the fixed rod 25, and both sides of the fixed rod 25 are provided with a delay pressure control member 28 fixedly connected to the control board 21, and a piston tube 27 fixedly connected to the support shell 1 is provided on the outside of the delay control member 28, and the delay control member 28 is arranged opposite to the output end of the piston tube 27, and a pressure sensing member 29 fixedly connected to the synchronous adjustment frame 18 is slidably connected to the inner side of the other end of the piston tube 27, which is used to cooperate with the movement of the delay pressure control member 28 on the inner side of the piston tube 27 to realize the lifting and lowering of the synchronous adjustment frame 18.
[0027] In this embodiment, a control member 22 is fixedly connected between the bottom end of the control panel 21 and the inner wall of the control box 20. The control member 22 is an electric telescopic rod. The pressure pipe 23 is fixedly connected to the bottom of the inner side of the control box 20. The bottom wall of the pressure pipe 23 is connected to the pressure pipe 24. The other end of the pressure pipe 24 is connected to the self-leveling support unit 3. Both sides of the pressure pipe 23 are provided with piston tubes 27 fixedly connected to the support shell 1. The pressure output member 26 includes a first piston slidably connected to the inner side of the pressure pipe 23 and a piston 27 fixedly connected to the support shell 1. The first piston is fixedly connected to a first push rod, and a fixed rod 25 is slidably connected inside the first push rod. A spring is fixedly connected between the fixed rod 25 and the first push rod, and the other end of the fixed rod 25 is fixedly connected to the bottom wall of the control board 21. The delay pressure control member 28 includes a second push rod fixedly connected to the outside of the bottom end of the control board 21 and a second piston fixedly connected to the second push rod. The second piston is arranged opposite to the output end of the piston tube 27, and is inserted into the inner side of the piston tube 27 as the control board 21 moves. The second piston slides with the piston tube 27. The pressure sensing element 29 includes a third piston slidably connected to the inner side of the other end of the piston tube 27 and a third push rod fixedly connected to the third piston. The other end of the third push rod is fixedly connected to the synchronous adjustment frame 18. The control element 22 drives the control board 21 to move downward. The control board 21 cooperates with the fixed rod 25 to drive the first piston to move inside the pressure pipe 23. The air inside the pressure pipe 23 enters the inner side of the self-leveling support unit 3 along the pressure pipe 24, completing the driving of the self-leveling support unit 3 and realizing the driving of the equipment. As the control board 21 continues to move, the control board 21 moves downward. Continue to move downward, the control board 21 drives the second piston to insert into the inner side of the piston tube 27, realizes the movement of the third piston inside the piston tube 27, and the third piston cooperates with the third push rod to realize the movement of the synchronous adjustment frame 18, thereby completing the driving of the annular synchronous positioning guide component 4. By setting the delayed transmission control component 6, the driving of the self-leveling support unit 3 and the annular synchronous positioning guide component 4 can be completed in succession, which not only ensures the stability of the equipment during use, but also can realize the precise docking between the pipe piles. The operation process is simple and easy to implement, which speeds up the construction speed and makes the construction quality easier to control.
[0028] In one embodiment of the present invention, please refer to Figure 6 and Figure 7The automatic welding assembly 5 includes: an annular turntable 30, a driving member 31, a welding seat 33, a connecting side plate 34, a welding gun 36 and a support frame 37. The annular turntable 30 is arranged between the synchronous guide plate 15 and the limiting clamping plate 16, and is rotatably connected to the support shell 1. The inner side of the support shell 1 is fixedly connected with a driving member 31, and the output end of the driving member 31 is connected to the driving wheel. The driving wheel is meshed with a rotating wheel 32 fixedly connected to the outer side of the annular turntable 30, and is used to cooperate with the support shell 1 to realize an annular rotation. The disk 30 rotates, a welding seat 33 is provided on the inner side of the annular turntable 30, connecting side plates 34 are fixedly connected on both sides of the welding seat 33, a retractable member 35 is fixedly connected between the connecting side plate 34 and the annular turntable 30, a welding gun 36 is provided on the inner side of the welding seat 33, a supporting frame 37 is fixedly connected on the outer side of the welding gun 36, an adjusting member 38 is fixedly connected between the supporting frame 37 and the welding seat 33, which is used to cooperate with the rotation of the annular turntable 30 to complete the automatic welding of the pipe pile joint.
[0029] In this embodiment, the welding seat 33 passes through the shell wall of the annular turntable 30, and the two sides of the welding seat 33 are fixedly connected with connecting side plates 34, and a retractable member 35 is fixedly connected between the top of the connecting side plate 34 and the annular turntable 30. The retractable member 35 and the adjusting member 38 are both electric telescopic rods. In addition, a driving member 31 is fixedly connected to the top of the inner side of the support shell 1, and the driving member 31 is a driving motor. The output end of the driving member 31 is fixedly connected to the driving wheel, and the driving wheel is fixedly connected to the annular turntable. The rotating wheel 32 on the outside of the disk 30 is meshed and connected, the retractable member 35 cooperates with the connecting side plate 34 to realize the lifting and lowering of the welding seat 33, and the adjusting member 38 can realize the contraction of the welding gun 36, so that the welding gun 36 can be accurately opposite to the joint between the pipe piles. The driving member 31 drives the annular turntable 30 to rotate, and the annular turntable 30 drives the welding gun 36 to rotate around the pipe pile. After welding a full circle, the welding between the pipe piles on both sides is completed. By setting the automatic welding component 5, automatic welding of the connection between the pipe piles can be realized, which not only ensures the accuracy of welding, but also greatly improves the welding efficiency.
[0030] In one embodiment of the present invention, please refer to Figure 2 , Figure 8 and Fig. 9 The self-leveling support unit 3 includes: a mounting base 7, a leveling component 8 and a ground-drilling limit component 9. The mounting base 7 is arranged on the outside of the support shell 1. A leveling component 8 is arranged between the mounting base 7 and the support shell 1, which is used to cooperate with the mounting base 7 to achieve leveling of the support shell 1. A ground-drilling limit component 9 connected to the delayed transmission control component 6 is also arranged on the inner side of the mounting base 7, which is used to cooperate with the delayed transmission control component 9 to achieve connection with the ground and complete the fixation of the mounting base 7.
[0031] In this embodiment, the mounting base 7 is arranged on the outer side of the bottom end of the supporting shell 1, and a slider 51 is symmetrically arranged on the outer side of the mounting base 7. The slider 51 is fixedly connected to the mounting base 7 and is slidably connected to the track 51. The top of the mounting base 7 is connected to the bottom end of the supporting shell 1 through a leveling component 8. By setting a self-leveling support unit 3, not only can the delayed transmission control component 6 be cooperated to complete the fixation of the equipment, thereby ensuring the stability of the equipment during use, but also the supporting shell 1 can be leveled to achieve a good vertical centering effect.
[0032] In one embodiment of the present invention, the leveling assembly 8 includes: an annular support seat 39, a support column 40, a telescopic member 41 and a power source 42. The annular support seat 39 is rotatably connected to the top shell wall of the mounting base 7. A power source 42 fixedly connected to the mounting base 7 is arranged on the outer side of the annular support seat 39. The power source 42 is connected to the annular support seat 39 through a gear member, and is used to cooperate with the mounting base 7 to realize the rotation of the annular support seat 39. A support column 40 is fixedly connected to the top of one end of the annular support seat 39, and the other end of the support column 40 is rotatably connected to the support shell 1. A telescopic member 41 is fixedly connected to the inner side of the other end of the annular support seat 39, and the other end of the telescopic member 41 is rotatably connected to the support shell 1, and is used to cooperate with the rotation of the annular support seat 39 to realize the leveling of the support shell 1.
[0033] In this embodiment, the power source 42 is fixedly connected to the outside of the top of the mounting base 7, the power source 42 is a servo motor, the gear member includes a driving gear fixedly connected to the outside of the servo motor output end and a driven gear fixedly connected to the outside of the annular support seat 39, the driving gear is meshed with the driven gear, the support column 40 and the telescopic member 41 are arranged in pairs, the telescopic member 41 is an electric telescopic rod, the power source 42 is used to drive the annular support seat 39 to rotate, so that the support shell 1 and the ground are on the same inclined plane, and then the telescopic member 41 is used to drive the support shell 1 to rotate around the connection end with the support column 40, thereby completing the leveling of the support shell 1, and by setting the leveling component 8, the mounting base 7 can be cooperated to achieve the leveling of the support shell 1, thereby ensuring the verticality of the pipe pile after installation.
[0034] In one embodiment of the present invention, please refer to Fig.10 and Fig.11The ground-drilling limit assembly 9 includes: a rubber hose 43, a voltage-stabilizing tube 44, a connecting groove 45, a vent 46, a cavity 47, a positioning tube 48 and a ground-drilling piece 49. The connecting groove 45 is arranged on the inner side of the annular support seat 39. A voltage-stabilizing tube 44 connected to the connecting groove 45 is fixedly connected to the annular support seat 39. The other end of the voltage-stabilizing tube 44 is connected to the delayed transmission control assembly 6 through a rubber hose 43. A plurality of vents 46 connected to the connecting groove 45 are also fixedly connected to the shell wall at the bottom end of the annular support seat 39. The vents 46 are equidistantly distributed in an annular shape. The other end of the vents 46 leads to a cavity 47 located on the inner side of the mounting base 7. Positioning tubes 48 are symmetrically arranged on the inner side of the cavity 47. The positioning tubes 48 are fixedly connected to the mounting base 7 and are arranged in an inclined manner. A ground-drilling piece 49 is slidably connected to the inner side of the positioning tube 48 for drilling into the ground to fix the mounting base 7 in accordance with the change of the air pressure.
[0035] In this embodiment, an annular opening is provided on the shell wall of the contact surface between the mounting base 7 and the annular support seat 39, and the ventilation pipe 46 is arranged on the inner side of the annular opening. In addition, the ground drilling member 49 includes a fourth piston fixedly connected to the inner side of the positioning tube 48 and a drill rod fixedly connected to the fourth piston. In addition, positioning retaining rings are fixedly connected to the inner sides of the tube walls at both ends of the positioning tube 48. As the first piston moves inside the pressure pipe 23, the air inside the pressure pipe 23 enters the inner side of the connecting groove 45 along the pressure guiding pipe 24, the rubber hose 43 and the pressure stabilizing pipe 44, and enters the inner side of the cavity 47 along the ventilation pipe 46, driving the fourth piston to move inside the positioning tube 48, and the fourth piston drives the drill rod to drill into the ground, thereby completing the fixation of the mounting base 7. By setting the ground drilling limit assembly 9, the delayed transmission control assembly 6 can be cooperated to realize the fixation of the mounting base 7, thereby ensuring the stability and reliability of the equipment during use.
[0036] A pipe pile planting construction method, applied to any of the above-mentioned pipe pile planting auxiliary devices, comprises the following steps: Step 1: The track 51 is fixed on the ground, and the mounting base 7 moves along the track 51. After reaching the specified position, the control member 22 drives the control board 21 to move downward. The control board 21 cooperates with the fixing rod 25 to drive the first piston to move inside the pressure pipe 23, driving the ground drilling member 49 to drill into the ground, thereby completing the fixing of the mounting base 7; Step 2: The power source 42 drives the annular support seat 39 to rotate so that the support shell 1 and the ground are on the same slope, and then the telescopic member 41 is used to drive the support shell 1 to rotate around the connection end with the support column 40, thereby completing the leveling of the support shell 1; Step 3: The lower pipe pile passes through the support shell 1 and the mounting base 7 and then is drilled into the ground; Step 4: The control board 21 continues to move downward. The control board 21 drives the delay pressure control member 28 to insert into the inner side of the piston tube 27, and the pressure sensing member 29 drives the synchronous adjustment frame 18 to move; Step 5: The synchronous adjustment frame 18 drives the adjustment gear 13 to move along the loop-shaped limit frame 14 through the force transmission rod 19. The adjustment gear 13 cooperates with the control wheel 12 to rotate the threaded rod 11. The threaded rod 11 drives the C-shaped connecting frame 10 to move along the limit plate 17. The C-shaped connecting frame 10 drives the limit clamping plate 16 and the synchronous guiding plate 15 to move synchronously. The limit clamping plate 16 limits the lower-section pipe pile, and the upper-section pipe pile moves toward the lower-section pipe pile side under the traction of the hoisting machine. The synchronous guiding plate 15 limits and guides the upper-section pipe pile approaching the lower-section pipe pile. The bottom end of the upper-section pipe pile is accurately docked with the top end of the lower-section pipe pile; Step 6: The winding and unwinding member 35 cooperates with the connecting side plate 34 to lift and lower the welding seat 33. The adjusting member 38 retracts the welding torch 36. The driving member 31 drives the annular turntable 30 to rotate. The annular turntable 30 drives the welding torch 36 to rotate around the pipe pile. After welding a full circle, the welding between the two side pipe piles is completed; Step 7: After the weld seam cools, continue to drill the pipe pile, and repeat Steps 3 - 6 until the construction of one pipe pile is completed; Step 8: Release the fixation of the installation base 7. The installation base 7 continues to move along the track 51, and repeat Steps 1 - 7 until the construction of a row of pipe piles is completed.
[0037] For the pipe pile driving auxiliary device and construction method, by setting the joint centering unit 2 and cooperating with the self-leveling support unit 3, the accuracy of the docking between the upper-section pipe pile and the lower-section pipe column is ensured, and the verticality of the pipe pile after welding is ensured, ensuring the stability and safety of the pipe pile construction. Moreover, the processing process requires less manual participation, reducing the labor intensity of personnel. The operation process is simple and easy to implement, accelerating the construction speed, and the construction quality is easier to control. By setting the annular synchronous positioning and guiding assembly 4 and cooperating with the delay transmission and control assembly 6, it can not only limit the lower-section pipe pile but also position and guide the upper-section pipe pile, greatly reducing the centering error, enabling quick pile connection, and having a good vertical centering effect. By setting the delay transmission and control assembly 6, it can drive the self-leveling support unit 3 and the annular synchronous positioning and guiding assembly 4 successively, not only ensuring the stability of the equipment during use but also enabling precise docking between the pipe piles. The operation process is simple and easy to implement, accelerating the construction speed, and the construction quality is easier to control. By setting the automatic welding assembly 5, it can realize the automatic welding of the connection between the pipe piles, not only ensuring the accuracy of welding but also greatly improving the welding efficiency. By setting the self-leveling support unit 3, it can not only cooperate with the delay transmission and control assembly 6 to fix the equipment, ensuring the stability of the equipment during use, but also level the support shell 1, resulting in a good vertical centering effect.
[0038] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A pipe pile planting auxiliary device, characterized in that: Comprising: Support shell; Self-leveling support unit, which is arranged outside the support shell and connected to the support shell, and is used to support and fix the support shell and complete the leveling of the support shell; Slide rail, which is arranged outside the self-leveling support unit, connected to the ground, and slidably connected to a slider fixedly connected to the outside of the self-leveling support unit, and is used to realize the transverse movement of the whole equipment and complete the continuous installation of pipe piles; Joint centering unit, which is connected to the support shell and also connected to the self-leveling support unit, and is used to cooperate with the leveled support shell to realize the vertical centering operation of the pipe pile joint and complete the automatic welding of the pipe pile joint; Wherein, the joint centering unit includes: an annular synchronous positioning and guiding component, an automatic welding component and a delay transmission and control component. The delay transmission and control component is fixedly connected to the outside of the support shell. The delay transmission and control component is connected to the self-leveling support unit and is used to drive the self-leveling support unit to fix the equipment. The delay transmission and control component is also connected to the annular synchronous positioning and guiding component arranged inside the support shell and is used to cooperate with the support shell to limit the lower section of the pipe pile and realize the positioning and guiding of the upper section of the pipe pile, and realize the centering operation of the upper section of the pipe pile and the lower section of the pipe pile. An automatic welding component is also arranged inside the support shell and is used to cooperate with the support shell to complete the automatic welding of the pipe pile joint.
2. The pipe pile planting auxiliary device according to claim 1, characterized in that: The annular synchronous positioning and guiding component includes: a C-shaped connecting frame, a threaded rod, a control wheel, an adjusting tooth, a loop-shaped limiting frame, a synchronous guiding plate, a limiting clamping plate and a synchronous adjusting frame. The C-shaped connecting frame is arranged annularly inside the support shell. The C-shaped connecting frame is threadedly connected to the threaded rod rotatably connected inside the support shell. One end of the C-shaped connecting frame is fixedly connected with a limiting clamping plate on the outside. The other end of the C-shaped connecting frame is fixedly connected with a synchronous guiding plate on the outside, and the ends of the limiting clamping plate and the synchronous guiding plate away from the C-shaped connecting frame are flush, and are used to cooperate with the movement of the C-shaped connecting frame to respectively complete the positioning of the lower section of the pipe pile and the upper section of the pipe pile. A control wheel is fixedly connected to the outside of the threaded rod. An adjusting tooth is meshed and connected to the outside of the control wheel. The adjusting tooth is slidably connected to the loop-shaped limiting frame fixedly connected to the inner wall of the support shell. A synchronous adjusting frame slidably connected to the support shell is arranged outside the control tooth. The top end of the synchronous adjusting frame is connected to the delay transmission and control component, and the bottom end is connected to the same-side control tooth through a force guiding rod, and is used to cooperate with the lifting of the synchronous adjusting part to realize the synchronous rotation of the threaded rods on each side.
3. The pipe pile planting auxiliary device according to claim 2, characterized in that: The time-delay transmission control assembly comprises: a control box, a control panel, a control component, a pressure transmission pipe, a pressure guiding pipe, a fixing rod and a piston pipe. The control box is fixedly connected to the outside of the support shell, a control panel is arranged inside the control box, a control component is fixedly connected between the control panel and the control box, a pressure transmission pipe fixedly connected to the control box is arranged between the control panel and the control box, a pressure guiding pipe connected to the self-leveling support unit is fixedly connected to the pressure transmission pipe, a pressure output component is slidably connected to the inside of the pressure transmission pipe, and a fixing rod is arranged between the pressure output component and the control panel. One end of the fixed rod is fixedly connected to the control board, and the other end is slidably connected to the pressure output member, and a spring is fixedly connected between the pressure output member and the fixed rod, and delay pressure control members fixedly connected to the control board are arranged on both sides of the fixed rod, and a piston tube fixedly connected to the support shell is arranged on the outside of the delay control member, and the delay control member is arranged opposite to the output end of the piston tube, and a pressure sensing member fixedly connected to the synchronous adjustment frame is slidably connected to the inner side of the other end of the piston tube, which is used for cooperating with the movement of the delay pressure control member on the inner side of the piston tube to realize the lifting and lowering of the synchronous adjustment frame.
4. The pipe pile planting auxiliary device according to claim 3, characterized in that: The automatic welding assembly comprises: an annular turntable, a driving member, a welding seat, a connecting side plate, a welding gun and a supporting frame, the annular turntable is arranged between the synchronous guide plate and the limiting clamping plate, and is rotatably connected to the supporting shell, the supporting shell is fixedly connected with a driving member on the inner side of the supporting shell, the driving member output end is connected with the driving wheel, the driving wheel is meshingly connected with a rotating wheel fixedly connected to the outer side of the annular turntable, and is used to cooperate with the supporting shell to realize the self-rotation of the annular turntable, the welding seat is provided on the inner side of the annular turntable, connecting side plates are fixedly connected on both sides of the welding seat, a retractable member is fixedly connected between the connecting side plate and the annular turntable, a welding gun is provided on the inner side of the welding seat, a supporting frame is fixedly connected to the outer side of the welding gun, and an adjusting member is fixedly connected between the supporting frame and the welding seat, and is used to cooperate with the rotation of the annular turntable to complete the automatic welding of the pipe pile joint.
5. The pipe pile planting auxiliary device according to claim 4, characterized in that: The self-leveling support unit includes: a mounting base, a leveling component and a ground-drilling limit component. The mounting base is arranged on the outside of the support shell. A leveling component is arranged between the mounting base and the support shell for cooperating with the mounting base to achieve leveling of the support shell. A ground-drilling limit component connected to the delayed transmission control component is also arranged on the inside of the mounting base for cooperating with the delayed transmission control component to achieve connection with the ground and complete the fixation of the mounting base.
6. The pipe pile planting auxiliary device according to claim 1, characterized in that: The leveling component includes: an annular support base, a support column, a telescopic member, and a power source. The annular support base is rotatably connected to the top shell wall of the installation base. A power source fixedly connected to the installation base is arranged on the outer side of the annular support base. The power source is connected to the annular support base through a gear member and is used to cooperate with the installation base to realize the rotation of the annular support base. A support column is fixedly connected to the top of one end of the annular support base. The other end of the support column is rotatably connected to a support shell. A telescopic member is fixedly connected to the inner side of the other end of the annular support base. The other end of the telescopic member is rotatably connected to the support shell and is used to cooperate with the rotation of the annular support base to level the support shell.
7. The pipe pile planting auxiliary device according to claim 2, characterized in that: The ground drilling and limiting component includes: a rubber hose, a pressure stabilizing pipe, a connection groove, a ventilation pipe, a cavity, a positioning pipe, and a ground drilling member. The connection groove is arranged on the inner side of the annular support base. A pressure stabilizing pipe connected to the connection groove is fixedly connected to the annular support base. The other end of the pressure stabilizing pipe is connected to the delay transmission and control component through a rubber hose. A plurality of ventilation pipes connected to the connection groove are also fixedly connected to the bottom shell wall of the annular support base. The ventilation pipes are annularly and equidistantly distributed. The other end of the ventilation pipe leads to a cavity located inside the installation base. Positioning pipes are symmetrically arranged inside the cavity. The positioning pipes are fixedly connected to the installation base and are inclined. A ground drilling member is slidably connected inside the positioning pipe and is used to cooperate with the change of air pressure to drill into the ground to fix the installation base.
8. A method for pile planting construction, applied to the pile planting auxiliary device according to any one of claims 1 to 7, characterized in that: It includes the following steps: Step 1: The track is fixed on the ground. The installation base moves along the track. After reaching the specified position, the control member drives the control board to move downward. The control board cooperates with the fixed rod to drive the first piston to move inside the pressure transmission pipe, driving the ground drilling member to drill into the ground to complete the fixation of the installation base. Step 2: The power source drives the annular support base to rotate, making the support shell and the ground in the same inclined plane. Then, the telescopic member is used to drive the support shell to rotate around the connection end with the support column, thereby completing the leveling of the support shell. Step 3: The lower section of the pipe pile passes through the support shell and the installation base and then drills into the ground. Step 4: The control board continues to move downward. The control board drives the delay pressure control member to insert into the piston pipe, and the pressure sensing member drives the synchronous adjustment frame to move. Step 5: The synchronous adjustment frame drives the adjustment tooth to move along the loop-shaped limit frame through the guide rod. The adjustment tooth cooperates with the control wheel to realize the rotation of the threaded rod. The threaded rod drives the U-shaped connecting frame to move along the limit plate. The U-shaped connecting frame drives the limit clamping plate and the synchronous guiding plate to move synchronously. The limit clamping plate limits the lower section of the pipe pile. The upper section of the pipe pile moves towards the lower section of the pipe pile under the traction of the hoisting machine. The synchronous guiding plate limits and guides the upper section of the pipe pile approaching the lower section of the pipe pile, and the bottom end of the upper section of the pipe pile is accurately butted with the top end of the lower section of the pipe pile. Step 6: The winding and unwinding member cooperates with the connecting side plate to realize the lifting of the welding seat. The adjusting member realizes the retraction of the welding torch. The driving member drives the annular turntable to rotate. The annular turntable drives the welding torch to rotate around the pipe pile. After welding a full circle, the welding between the two side pipe piles is completed. Step 7: After the weld is cooled, continue drilling into the pipe pile and repeat the steps from step 3 to step 6 until the construction of one pipe pile is completed; Step 8: Release the fixation of the installation base, continue to move the installation base along the track, and repeat steps 1 to 7 until the construction of a row of pipe piles is completed.
Citation Information
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