Flow forming mold for mountain building slope pouring and construction method of flow forming mold
By introducing vibrating motors and loose mold structures into mountain slope casting molds, the problem of inconvenience in mold release of existing molds is solved, efficient and dense filling and rapid mold release of concrete are achieved, and the quality and production efficiency of casting plates are improved.
Patent Information
- Application Number
- CN202411518788.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-29
AI Technical Summary
The existing mountain slope casting molds are not convenient to disassemble and assemble during the demolding process, and the use effect is poor, resulting in the concrete slurry easily forming gaps during the flow process, resulting in the unqualified casting plates.
A flow forming mold including a support, side formwork, cover plate and loose mold structure was designed. The concrete was filled tightly by vibrating motor, and the cover plate and side formwork were pryed by the torsion rod and extruder of the loose mold structure to realize the Efficient mold release.
It improves the compactness and mold release efficiency of concrete, simplifies the mold disassembly and assembly process, and reduces the defect rate of concrete cast slabs.
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Figure CN119121937A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a flow forming mold for pouring a mountain building slope and a construction method thereof. Background Art
[0002] When pouring on the mountain slope, the construction molds used are mostly flow-molded. Although this type of construction mold is quick and convenient to use, it still has some disadvantages: for example, when the concrete slurry flows downward, the upper concrete slurry may form a gap with the lower concrete slurry due to factors such as flow rate, which may cause problems such as unqualified casting plates. Furthermore, the construction molds under the existing technology are not easy to demould, inconvenient to disassemble and assemble, and the use effect is not good. Summary of the invention
[0003] In order to overcome the defects of the prior art, a flow forming mold for mountain building slope casting and a construction method thereof are provided to solve the problem that the existing mountain slope casting building mold is inconvenient to demould.
[0004] In order to achieve the above-mentioned purpose, a flow forming mold for pouring a mountain building slope is provided, comprising:
[0005] A support platform, wherein the support platform is equipped with a vibration motor;
[0006] Two side templates are arranged opposite to each other, the lower ends of the side templates are hinged to the base, the two sides of the two side templates extend oppositely to form edge-sealing flanges, and the two side templates and the four edge-sealing flanges are combined to form a casting trough;
[0007] A cover plate, covering the notch of the casting trough, a material injection port connected to the casting trough is formed on the cover plate, the cover plate is turned down to form a locking flange, and the locking flange abuts against the outer side of the side formwork and the outer side of the edge sealing flange;
[0008] A plurality of mold loosening structures include a rotating shaft, a torsion rod and an extrusion piece. A notch is formed on the outer side surface of the edge sealing flange on one side template close to the side of the edge sealing flange on the other side template. The rotating shaft can be rotatably installed in the notch or on the outer side surface of the side template. The extrusion piece is connected to one side of the circumferential surface of the rotating shaft. One end of the torsion rod is connected to the rotating shaft and is set at an angle to the rotating shaft. The distance from the rotating shaft to one side of the edge sealing flange on the other side template or the locking flange is smaller than the size of the extrusion piece. After the rotating shaft is rotated, the extrusion piece pries the edge sealing flange on the other side template or the edge sealing flange.
[0009] Furthermore, the extrusion has a first side and a second side opposite to each other in the width direction of the extrusion, the first side of the extrusion is connected to the rotating shaft, the second side is in an arc shape, and the distance from the rotating shaft to one side of the edge sealing flange on the other side template or the locking flange is less than the width of the extrusion.
[0010] Furthermore, the injection port is equipped with a hopper.
[0011] Furthermore, a bottom flange is formed at the lower end of the side formwork, and the bottom flange is connected to the edge flanges on opposite sides of the side formwork, and the bottom flanges of the formworks on both sides are abutted together.
[0012] Furthermore, an annular groove is formed on the support platform, and a restraining hoop is installed in the annular groove in a liftable manner. The restraining hoop is fixed to the outside of the lower ends of the two side templates.
[0013] Furthermore, the upper hoop of the binding hoop is arranged outside the lower ends of the two side templates, the lower side of the binding hoop is slidably arranged in the annular groove, and the support platform is installed with a locking member for locking the lower side of the binding hoop.
[0014] The present invention provides a construction method of a flow forming mold for pouring a mountain building slope, comprising the following steps:
[0015] Pouring concrete into the casting trough through the injection port of the cover plate, and turning on the vibration motor to allow the concrete to be densely filled in the casting trough;
[0016] After the concrete is solidified to form the mountain building slope plate, the rotating shaft is first rotated by the torsion rod of the loose form structure on the side formwork to make the extrusion piece pry the edge flange of the cover plate, so that the cover plate is separated from the solidified concrete;
[0017] After removing the cover plate, the rotating shaft is rotated through the torsion rod of the loose form structure in the notch of one side formwork to make the extrusion piece pry the edge flange on the other side formwork, so that the other side formwork is separated from the cured concrete;
[0018] Remove the mountain building slope slab from one side of the formwork.
[0019] The beneficial effects of the present invention are that the flow forming mold for casting the mountain building slope of the present invention forms a casting groove by closing two side templates, covers the notch of the casting groove with a cover plate, locks the upper ends of the templates on both sides with the locking flange of the cover plate to complete the closing, pours concrete through the injection port on the cover plate, so that the concrete is solidified and formed in the casting groove to form the mountain building slope, and the vibration motor on the pedestal can vibrate and compact the concrete during the concrete pouring process, so that the concrete is poured compactly. On the other hand, when the concrete is demolded, the cover plate and the side templates are pried successively through multiple loose mold structures, thereby improving the demolding efficiency and demolding speed of the concrete. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0021] Figure 1 It is a schematic structural diagram of a flow forming mold for pouring a mountain building slope according to an embodiment of the present invention.
[0022] Figure 2 It is a structural schematic diagram of a support platform according to an embodiment of the present invention.
[0023] Figure 3 It is a schematic diagram of the exploded structure of a flow forming mold for pouring a mountain building slope according to an embodiment of the present invention.
[0024] Figure 4 Schematic diagram of the structure of the upper end of the measuring template according to an embodiment of the present invention. DETAILED DESCRIPTION
[0025] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] Reference Figures 1 to 4 As shown, the present invention provides a flow forming mold for pouring a mountain building slope, comprising: a cap 1, a side mold 2, a cover plate 3 and a loose mold structure 4.
[0028] The support 1 is in the shape of a rectangular parallelepiped. The support 1 is equipped with a vibration motor 11. In this embodiment, a cavity is formed at the bottom of the support, and the vibration motor is installed in the cavity. After the subsequent concrete pouring, the vibration motor is turned on to vibrate the concrete for compaction.
[0029] There are two side templates 2. The two side templates are arranged opposite to each other. The side templates are arranged vertically. The lower end of the side template 2 is hinged to the base 1. In this embodiment, the lower end of the side template is installed on the table surface of the base by a hinge or hinge. The two side templates can be flipped and installed on the base. The board surfaces of the two side templates are arranged opposite to each other. The opposite sides of the two side templates 2 extend oppositely to form edge flanges 21. The two side templates 2 and the four edge flanges 21 enclose a casting trough.
[0030] The cover plate 3 covers the notch of the casting trough. A material injection port connected to the casting trough is formed on the cover plate 3. The cover plate 3 is turned down to form a locking flange 31. The locking flange 31 abuts against the outer side of the side formwork 2 and the outer side of the edge sealing flange 21.
[0031] As a preferred implementation, see Figure 1 and Figure 3 As shown, a hopper 32 is installed at the injection port.
[0032] The number of the loose mold structure 4 is plural. Figure 3 As shown, loose form structures are respectively installed on the plate surface and edge flange of the side formwork.
[0033] The mold release structure 4 includes a rotating shaft 41 , a torsion rod 42 and an extrusion member 43 .
[0034] Specifically, a notch is formed on the outer side surface of the edge sealing flange 21 on the one side template 2 , which is close to the edge sealing flange 21 on the other side template 2 .
[0035] Continue reading Figure 3 A rotating shaft 41 of a loose mold structure is rotatably installed in the notch, and the rotating shaft is perpendicular to the edge flange. Another rotating shaft of the loose mold structure is rotatably installed on the outer side of the side template 2, and the rotating shaft is perpendicular to the board surface of the side template.
[0036] The extrusion member 43 is connected to one side of the circumferential surface of the rotating shaft 41. One end of the torsion rod 42 is connected to the rotating shaft 41, and the torsion rod 42 and the rotating shaft 41 are arranged at an angle.
[0037] In this embodiment, the torsion bar is arranged along the radial direction of the rotating shaft, the length of the torsion bar is greater than the width of the edge sealing flange, and the other end of the torsion bar extends to the outside of the outer side surface of the side template.
[0038] The distance between the rotating shaft 41 and one side of the edge sealing flange 21 or the locking flange 31 on the other side template 2 is smaller than the size of the extrusion piece 43 .
[0039] After the rotating shaft 41 is rotated, the extrusion piece 43 pries the edge sealing flange 21 or the edge sealing flange 21 on the other side template 2 .
[0040] In this embodiment, see Figure 1As shown, the extrusion 43 has a first side and a second side opposite to each other in the width direction of the extrusion 43. The first side of the extrusion 43 is connected to the rotating shaft 41. The second side is in an arc shape. The distance between the rotating shaft 41 and one side of the edge sealing flange 21 or the locking flange 31 on the other side template 2 is less than the width of the extrusion 43.
[0041] See also Figure 2 As shown, a bottom flange 22 is formed at the lower end of the side formwork 2. The bottom flange 22 is connected to the edge flanges 21 on the opposite sides of the side formwork 2. The bottom flanges 22 of the two side formworks 2 are butted together.
[0042] Continue reading Figure 2 As shown, an annular groove 10 is formed on the support 1. A binding hoop 5 is installed in the annular groove 10 so as to be liftable. The binding hoop 5 is fixedly arranged outside the lower end of the templates 2 on both sides.
[0043] The upper side of the binding hoop 5 is arranged outside the lower end of the two side templates 2. The lower side of the binding hoop 5 is slidably arranged in the annular groove 10. The support platform 1 is equipped with a locking member 51 for locking the lower side of the binding hoop 5.
[0044] After the two side templates are closed, the binding hoop is lifted up so that the upper side of the binding hoop 5 is arranged outside the lower end of the two side templates 2, and the lower side of the binding hoop 5 is slid into the annular groove 10. Then the locking piece is installed on the support to lock the binding hoop.
[0045] In this embodiment, the support platform is provided with a through hole, which is connected to the annular groove. The binding hoop is provided with a locking hole, which is aligned with the through hole. The locking piece is detachably inserted into the through hole and the locking hole.
[0046] The restraining hoop is arranged at the lower end of the side formwork to prevent the lower end of the side formwork from expanding.
[0047] The present invention provides a construction method of a flow forming mold for pouring a mountain building slope, comprising the following steps:
[0048] S1, pouring concrete into the casting trough through the injection port of the cover plate 3, and turning on the vibration motor 11 to make the concrete densely fill the casting trough.
[0049] After the two side templates are closed and before the motor is turned on by vibration, the binding hoop is lifted up so that the upper side of the binding hoop is arranged outside the lower end of the two side templates and the lower side of the binding hoop is slid into the annular groove. Then the locking piece is detachably inserted into the through hole and the lock hole to lock the binding hoop.
[0050] S2. After the concrete solidifies to form the mountain building slope slab, the rotating shaft 41 is first rotated by the torsion rod 42 of the loose form structure 4 on the side formwork 2 to allow the extrusion piece 43 to pry the edge flange 21 of the cover plate 3, so that the cover plate 3 is separated from the solidified concrete.
[0051] S3. After removing the cover plate 3, the rotating shaft 41 is rotated through the torsion rod 42 of the loose form structure 4 in the notch of the one side form 2 to allow the extrusion piece 43 to pry the edge flange 21 on the other side form 2, so that the other side form 2 is separated from the cured concrete.
[0052] S4, taking out the mountain building slope plate from one side formwork 2.
[0053] The flow forming mold for casting the mountain building slope of the present invention forms a casting groove by closing two side templates, covers the notch of the casting groove with a cover plate, locks the upper ends of the templates on both sides with the locking flange of the cover plate to complete the closing, pours concrete through the injection port on the cover plate, so that the concrete is solidified and formed in the casting groove to form the mountain building slope, and the vibration motor on the cap can vibrate and compact the concrete during the concrete pouring process, so that the concrete is poured compactly. On the other hand, when the concrete is demoulded, the cover plate and the side templates are pried successively through multiple loose mold structures, thereby improving the demoulding efficiency and demoulding speed of the concrete.
[0054] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A flow forming mold for pouring slopes of mountain buildings. It is characterized in that include: A support platform, wherein the support platform is equipped with a vibration motor; Two side templates are arranged opposite to each other, the lower ends of the side templates are hinged to the base, the two sides of the two side templates extend oppositely to form edge-sealing flanges, and the two side templates and the four edge-sealing flanges are combined to form a casting trough; A cover plate, covering the notch of the casting trough, a material injection port connected to the casting trough is formed on the cover plate, the cover plate is turned down to form a locking flange, and the locking flange abuts against the outer side of the side formwork and the outer side of the edge sealing flange; A plurality of mold loosening structures include a rotating shaft, a torsion rod and an extrusion piece. A notch is formed on the outer side surface of the edge sealing flange on one side template close to the side of the edge sealing flange on the other side template. The rotating shaft can be rotatably installed in the notch or on the outer side surface of the side template. The extrusion piece is connected to one side of the circumferential surface of the rotating shaft. One end of the torsion rod is connected to the rotating shaft and is set at an angle to the rotating shaft. The distance from the rotating shaft to one side of the edge sealing flange on the other side template or the locking flange is smaller than the size of the extrusion piece. After the rotating shaft is rotated, the extrusion piece pries the edge sealing flange on the other side template or the edge sealing flange.
2. The flow forming mold for pouring the slope of a mountain building according to claim 1, It is characterized in that The extrusion has a first side and a second side opposite to each other in the width direction of the extrusion, the first side of the extrusion is connected to the rotating shaft, the second side is in an arc shape, and the distance from the rotating shaft to one side of the edge sealing flange on the other side template or the locking flange is less than the width of the extrusion.
3. The flow forming mold for pouring the mountain building slope according to claim 1, It is characterized in that The injection port is equipped with a hopper.
4. The flow forming mold for pouring the mountain building slope according to claim 1, It is characterized in that A bottom flange is formed at the lower end of the side template, and the bottom flange is connected to the edge sealing flanges on the opposite sides of the side template, and the bottom flanges of the templates on both sides are abutted together.
5. The flow forming mold for pouring the slope of a mountain building according to claim 1, It is characterized in that An annular groove is formed on the support platform, and a binding hoop is installed in the annular groove in a liftable manner. The binding hoop is fixed to the outside of the lower ends of the two side templates.
6. The flow forming mold for pouring the slope of a mountain building according to claim 5, It is characterized in that The upper hoop of the binding hoop is arranged outside the lower ends of the two side templates, the lower side of the binding hoop is slidably arranged in the annular groove, and the support platform is equipped with a locking piece for locking the lower side of the binding hoop.
7. A construction method of a flow forming mold for pouring a mountain building slope as claimed in any one of claims 1 to 6, It is characterized in that The following steps are involved: Pouring concrete into the casting trough through the injection port of the cover plate, and turning on the vibration motor to allow the concrete to be densely filled in the casting trough; After the concrete is solidified to form the mountain building slope plate, the rotating shaft is first rotated by the torsion rod of the loose form structure on the side formwork to make the extrusion piece pry the edge flange of the cover plate, so that the cover plate is separated from the solidified concrete; After removing the cover plate, the rotating shaft is rotated through the torsion rod of the loose form structure in the notch of one side formwork to make the extrusion piece pry the edge flange on the other side formwork, so that the other side formwork is separated from the cured concrete; Remove the mountain building slope slab from one side of the formwork.
Citation Information
Patent Citations
Concrete member casting mold for constructional engineering and construction method of concrete member casting mold
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Formwork components for pouring concrete for viaduct piers
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