Fabricated integrated metal roof
Through the prefabricated integrated metal roof solution, metal tiles are attached using the support layer and U-shaped interface, combined with rain parts and insulation structure, the high cost and life problems of existing metal roof construction are solved, and the effect of rapid installation and long life is achieved .
Patent Information
- Application Number
- CN202411268569.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-13
AI Technical Summary
During the construction process, existing metal roofs require leveling layers, waterproof layers, protective layers, etc., which leads to high cost and does not have the same lifespan as the building. In addition, there are problems of damage and high cost when cutting and self-tapping screw reinforcement methods.
Adopt the prefabricated integrated metal roof scheme, the metal tiles are fixed through the support layer, the U-shaped interface formed by the reverse folding edge is hooked, and the fixing parts are clamped through the connectors to avoid on-site processing and self-tapping screw reinforcement, and the setting rain is set up The pieces prevent rainwater from soaking and install insulation structures and rainwater collection components on the roof.
It simplifies the installation process of metal roofs, reduces construction costs and time, extends the service life of the roof, avoids damage to metal tiles and the use of self-tapping screw reinforcement.
Smart Images
Figure CN119122177A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a prefabricated integrated metal roof, belonging to the field of building technology. Background Art
[0003] The existing roofs require construction of leveling layers, waterproof layers, protective layers, etc., resulting in high costs for metal roofs. Secondly, the existing metal roofs require on-site cutting, drilling and reinforcement using self-tapping screws, resulting in the metal roofs not having the same service life as the building. Summary of the Invention
[0004] The purpose of the present invention is to provide a prefabricated integrated metal roof to solve the above problems.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A prefabricated integrated metal roof, the prefabricated integrated metal roof comprising:
[0006] A support layer, installed and fixed on the wall, comprising support rods and fixing members provided at the ends of the support rods;
[0007] A plurality of metal tiles, installed on the support layer, both ends of the metal tiles are reversely folded to form U-shaped interfaces, the U-shaped interfaces of adjacent two tiles are hooked with each other, and are clamped with the fixing members through connecting members, and waterproof members are arranged between the connecting members and the U-shaped interfaces;
[0008] A plurality of metal rainwater collecting members, respectively arranged at the eaves of the roof, and connected and fixed with the U-shaped interfaces and covering the end faces of the metal tiles.
[0009] Further, the connecting member comprises two U-shaped connecting parts arranged perpendicular to each other, one of the U-shaped connecting parts is connected with the U-shaped interface, and the other is clamped with the fixing member and clamps the fixing member on the metal tile.
[0010] Further, the fixing member comprises a U-shaped body and connecting and fixing parts arranged at the ends of the U-shaped body, and the fixing parts extend towards each other from the ends of the U-shaped body.
[0011] Further, the waterproof member is a waterproof soft film.
[0012] Further, the metal tile is flat and its outer surface is stepped.
[0013] Further, the prefabricated integrated metal roof further comprises a ridge tile, and the ridge tile is installed on the diagonal ridge of the roof.
[0014] Further, the prefabricated integrated metal roof further comprises a thermal insulation structure, and the thermal insulation structure is laid flat in the support layer.
[0015] Furthermore, the assembled integrated metal roof also includes a ridge fixing piece installed on the roof, and fixing grooves are provided on both sides of the ridge fixing piece, and the metal tiles are hung in the installation grooves.
[0016] Furthermore, the outer surface of the metal tile is sprayed with a rainproof and rustproof coating.
[0017] Furthermore, the assembled integrated metal roof also includes a rainwater collection component, which includes a collection dish connected between the two U-shaped interfaces and a rainwater collection box connected to the collection dish.
[0018] The beneficial effects of the present invention are as follows: the present application provides a supporting layer to support the metal tiles, the metal tiles are hung by using a U-shaped interface formed by reverse folding, and are clamped with the fixing parts on the supporting layer by connecting parts, thereby avoiding on-site secondary processing of the metal tiles, and providing rain collecting parts at the eaves of the roof to prevent rainwater from soaking the end faces of the metal tiles. The entire roof structure avoids damage to the metal tiles during installation, and eliminates the use of self-tapping screws for reinforcement, thereby simplifying the installation method of the metal roof, accelerating the construction progress, and increasing the service life of the metal roof.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of a cross-sectional structure of an assembled integrated metal roof shown in an embodiment of the present application;
[0021] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the middle part A;
[0022] Figure 3 for Figure 1 Schematic diagram of the structure of the metal rain sink;
[0023] Figure 4 for Figure 1 Schematic diagram of the structure of the rainwater collection component. DETAILED DESCRIPTION
[0024] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Please refer to Figures 1 to 4 An assembled integrated metal roof shown in an embodiment of the present application includes a supporting layer 20, a plurality of metal tiles 10 and a plurality of metal rainwater collecting members 30.
[0028] The support layer 20 is installed and fixed on the wall, and includes a support rod and a fixing piece 23 arranged at the end of the support rod; the support layer 20 is formed by a plurality of square steels 21, and a washer 22 is arranged at the end near the square steel 21, and the fixing piece 23 is fixed at the end of the square steel 21 and supported on the washer 22. The length of the square steel 21 is set according to the required angle of the roof so that an installation slope or curved surface is formed between the ends of the square steel 21 to form a corresponding sloped roof or curved roof. The square steel 21 is prefabricated and built to form an installation surface, which avoids the need for construction of a leveling layer, a waterproof layer, a protective layer, etc. in the prior art, which not only reduces the cost but also speeds up the construction progress.
[0029] A number of metal tiles 10 are installed on a support layer 20. The two ends of the metal tile 10 are reversely folded to form a U-shaped interface 101. The U-shaped interfaces 101 of two adjacent tiles are hooked to each other and are clamped with a fixing member 23 through a connecting member 40. A waterproof member 50 is arranged between the connecting member 40 and the U-shaped interface 101. The two ends of the body of the metal tile 10 are bent at 108° to form the U-shaped interface 101. The U-shaped interfaces 101 at both ends face opposite directions and are located on both sides of the body of the metal tile 10. When two metal tiles 10 are connected, the metal tile 10 closer to the roof overlaps the metal tile 10 farther from the roof, and the inner space of the U-shaped interface 101 of the metal tile 10 on the side closer to the roof is larger than the inner space of the metal tile 10 farther from the roof. The thickness of the inner space of the metal tile 10 farther from the roof is equal to the thickness of the metal tile 10, so that the two metal tiles 10 are firmly connected. The connecting member 40 and the waterproof member 50 are clamped in the inner space of the metal tile 10 closer to the roof, so that the two metal tiles 10 and the connecting member 40 are stably connected. At the same time, it can prevent rainwater from seeping from the upper surface of the metal tile 10 to the lower surface at the joint, improving the rainproof performance.
[0030] A number of metal rain collecting members 30 are respectively arranged at the eaves of the roof and are fixedly connected to the U-shaped interface 101 and cover the end faces of the metal tiles 10. The metal rain collecting member 30 is in a U-shaped structure with an opening facing upwards, and at least one end thereof is formed with a connecting strip. It should be noted that the eaves here refer to the eaves on the periphery of the house and the eaves at the gutter formed between two roofs. Therefore, when the metal rain collecting member 30 is arranged at the eaves on the periphery of the house, the connecting strip is clamped in the U-shaped interface 101, a U-shaped bayonet 31 is sleeved outside the U-shaped interface 101, and a waterproof member 50 and a connecting member 40 are clamped between the connecting strip and the metal tile 10. The connecting member 40 is fixedly connected to the square steel 21. Of course, the end of the metal tile 10 at the eaves may not be provided with the U-shaped interface 101, and the metal tile 10 and the connecting strip are directly clamped through the U-shaped bayonet 31. Of course, in other embodiments, the metal rain collecting member 30 may also be other shapes, such as semi-circular, V-shaped, etc.
[0031] In this embodiment, the connecting member 40 includes two U-shaped connecting parts arranged perpendicular to each other. One of the U-shaped connecting parts is connected to the U-shaped interface 101, and the other is clamped with the fixing member 23 and clamps the fixing member 23 on the metal tile 10. One end of the two U-shaped connecting parts is perpendicularly connected to each other, so that when one of the U-shaped connecting parts is clamped in the U-shaped interface 101, the opening of the other U-shaped connecting part just vertically faces the lower surface of the metal tile 10. When the fixing member 23 is clamped in the U-shaped connecting part, it can just be abutted against the lower surface of the metal tile 10, so that the connecting member 40, the metal tile 10 and the fixing member 23 can be stably connected without using a processing structure.
[0032] In this embodiment, the fixing member 23 includes a U-shaped body and a connecting fixing portion arranged at the end of the U-shaped body, and the fixing portion extends from the end of the U-shaped body toward each other. When the fixing portion is inserted into the U-shaped connecting portion, the U-shaped body is supported against the lower surface of the metal tile 10, and under the action of the gravity of the metal tile 10, the metal tile 10, the fixing member 23 and the connecting member 40 are mutually engaged, so that the connection is stable.
[0033] In this embodiment, the waterproof member 50 is a waterproof soft plastic sheet. Specifically, the waterproof soft plastic sheet can be formed by cutting waste tires, thereby realizing the secondary utilization of waste tires and reducing construction costs.
[0034] In this embodiment, the metal tile 10 is in the shape of a flat plate and its outer surface is in a stepped shape. The stepped surface of the metal tile 10 can increase the friction of the metal tile 10, thereby improving its anti-slip performance and facilitating maintenance. At the same time, by designing a reasonable step shape, the stepped surface design can promote the rapid discharge of rainwater or other liquids, effectively reduce the possibility of water accumulation and water droplets staying, and help keep the roof or wall dry and clean. In addition, this stepped surface design can increase the surface rigidity and stability of the metal tile 10, which can not only make the metal tile 10 more durable, but also reduce the possibility of deformation and damage under strong winds or other external forces.
[0035] In this embodiment, the assembled integrated metal roof also includes ridge tiles, which are installed on the roof ridge. The ridge tiles can be processed in advance in the factory according to the requirements of different types such as barrel tiles, small green tiles, Spanish tiles, flat tiles, etc., and can be taken when needed, which is convenient for industrialization.
[0036] In this embodiment, the assembled integrated metal roof also includes an insulation structure, which is laid flat in the support layer 20. Common insulation materials include polystyrene (EPS), polyurethane foam (PUF), rock wool, glass fiber or expanded vermiculite, etc. These materials can not only effectively reduce energy consumption, but also improve the overall energy efficiency of the building.
[0037] In this embodiment, the assembled integrated metal roof further comprises a ridge fixing member 23 installed on the roof. The ridge fixing member 23 has fixing grooves on both sides, and the metal tiles 10 are hung in the installation grooves.
[0038] In this embodiment, the outer surface of the metal tile 10 is sprayed with a rainproof and rustproof coating 11. The rainproof and rustproof coating 11 includes a zinc coating, an aluminum coating, a zinc-aluminum alloy coating, a plastic coating, an epoxy resin coating, etc., to protect the metal tile 10 from oxidation, corrosion and water damage, and to increase its service life.
[0039] In this embodiment, the assembled integrated metal roof also includes a rainwater collection assembly 60, which includes a collection dish 61 connected between the two U-shaped interfaces 101 and a rainwater collection box 62 connected to the collection dish 61. On a roof with a larger area, the rainwater collection assembly 60 is arranged near the wall, so that the rainwater on the roof is discharged into two sections, the eaves and the rainwater collection assembly 60, to avoid excessive load on the roof due to heavy rain.
[0040] The beneficial effects of the present invention are as follows: the present application provides a supporting layer to support the metal tiles, the metal tiles are hung by using a U-shaped interface formed by reverse folding, and are clamped with the fixing parts on the supporting layer by connecting parts, thereby avoiding on-site secondary processing of the metal tiles, and providing rain collecting parts at the eaves of the roof to prevent rainwater from soaking the end faces of the metal tiles. The entire roof structure avoids damage to the metal tiles during installation, and eliminates the use of self-tapping screws for reinforcement, thereby simplifying the installation method of the metal roof, accelerating the construction progress, and increasing the service life of the metal roof.
[0041] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0042] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. An assembled integrated metal roof, characterized in that: The prefabricated integrated metal roof includes: A support layer, which is installed and fixed on the wall, including support rods and fixing parts arranged at the ends of the support rods; A number of metal tiles, which are installed on the support layer. The two ends of the metal tile are reversely folded to form a U-shaped interface. The U-shaped interfaces of two adjacent tiles are hooked to each other, and are clamped with the fixing parts through connecting parts. A waterproof part is arranged between the connecting parts and the U-shaped interfaces; A number of metal rain collecting parts, which are respectively arranged at the eaves of the roof, and are fixedly connected with the U-shaped interfaces and cover the end faces of the metal tiles.
2. The assembled integrated metal roof according to claim 1, characterized in that: The connecting part includes two U-shaped connecting parts arranged perpendicular to each other. One of the U-shaped connecting parts is connected with the U-shaped interface, and the other is clamped with the fixing part and clamps the fixing part on the metal tile.
3. The assembled integrated metal roof according to claim 2, characterized in that: The fixing part includes a U-shaped body and a connecting and fixing part arranged at the end of the U-shaped body. The fixing part extends from the end of the U-shaped body towards each other.
4. The assembled integrated metal roof according to claim 1, characterized in that: The waterproof part is a waterproof soft film.
5. The assembled integrated metal roof according to claim 1, characterized in that: The metal tile is flat and its outer surface is stepped.
6. The assembled integrated metal roof according to claim 1, characterized in that: The prefabricated integrated metal roof further includes a ridge tile, which is installed on the diagonal ridge of the roof.
7. The assembled integrated metal roof according to claim 1, characterized in that: The prefabricated integrated metal roof further includes a heat preservation structure, which is laid flat in the support layer.
8. The assembled integrated metal roof according to claim 1, characterized in that: The prefabricated integrated metal roof further includes a ridge fixing part installed on the roof. Fixing grooves are arranged on both sides of the ridge fixing part, and the metal tile is hooked in the installation groove.
9. The assembled integrated metal roof according to claim 1, characterized in that: A rainproof and rust-proof coating is sprayed on the outer surface of the metal tile.
10. The assembled integrated metal roof according to claim 1, characterized in that: The prefabricated integrated metal roof further includes a rainwater collection assembly, which includes a collection dish connected between two U-shaped interfaces and a rainwater collection tank connected to the collection dish.