Construction method and device of ALC plate for roof flower stand concrete latticed column

The use of ALC boards with precise positioning and adhesive bonding in the construction of roof flower rack lattice columns addresses inefficiencies in reinforced concrete methods, improving assembly efficiency and reducing construction time.

CN119122207APending Publication Date: 2024-12-13THE THIRD CONSTR ENG CO LTD OF CHINA CONSTR SECOND ENG BUREAU
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Patent Information

Application Number
CN202411331814.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The construction of roof flower rack lattice columns using reinforced concrete is inefficient due to the small volume of each column, large number of columns, and lengthy construction period of cast-in-place structures.

Method used

A construction method and device utilizing ALC boards for roof flower rack lattice columns, involving precise positioning, adhesive bonding, and use of pipe clamps to connect ALC boards to steel beams and floor slabs, with auxiliary equipment ensuring uniform adhesive application and rapid assembly.

Benefits of technology

Enhances construction efficiency and reduces the construction period by eliminating on-site concrete pouring, using prefabricated panels to assemble lattice columns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a construction method and device for an ALC plate for a roof flower stand concrete latticed column. The construction method comprises the steps that line drawing and positioning are conducted; first ALC plate installation: after determining that the moisture content of the first ALC plate is within a specified threshold value, hoisting the first ALC plate, respectively inserting first pipe clamps into the bottom and the top of the first ALC plate, installing the first ALC plate to the corresponding positioning lines, and respectively connecting the two first pipe clamps with the steel beam and the floor slab; second ALC plate installation, specifically, the attaching side of the first ALC plate is smeared with an adhesive, after it is determined that the moisture content of the second ALC plate is within the specified threshold value, the second ALC plate is hoisted, second pipe clamps are inserted into the bottom and the top of the second ALC plate correspondingly, the second ALC plate and the first ALC plate are attached for shoving, the width of a vertical seam needs to be within the threshold value after squeezing, and the two second pipe clamps are connected with a steel beam and a floor correspondingly; and adhesive filling is conducted, specifically, gaps exist between the mounting tops and bottoms of the first ALC plate and the second ALC plate and the steel beam and between the mounting tops and bottoms of the first ALC plate and the second ALC plate and the floor slab through auxiliary equipment, the gaps are filled with the adhesive, and construction is completed.
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Description

Technical Field

[0001] The present application relates to the technical field of building construction, and in particular to a construction method and device for using an ALC board for a concrete lattice column of a roof flower rack. Background Art

[0002] Roof flower stands generally include load-bearing columns and lattice columns, and the number of lattice columns is relatively large.

[0003] The existing roof flower rack lattice columns are reinforced concrete structures. The volume of a single lattice column is small, the number of roof lattice columns is large, the cast-in-place structure is difficult to construct, and the construction period is long. Summary of the invention

[0004] The embodiments of this specification provide a method and device for constructing a roof flower rack concrete lattice column using an ALC board, which is used to solve the problem of low construction efficiency of the roof flower rack in the lattice column in the prior art.

[0005] The technical solutions provided by the embodiments of this specification are: In a first aspect, an embodiment of the present application provides a construction method of using an ALC board for a roof flower stand concrete lattice column, comprising: Draw lines for positioning: Draw positioning lines to determine the installation position of the ALC board; Installation of the first ALC board: After confirming that the moisture content of the first ALC board is within the specified threshold, the first ALC board is hoisted, and the first pipe clamps are respectively inserted into the bottom and top of the first ALC board, and the first ALC board is installed to the corresponding positioning line, and the two first pipe clamps are respectively connected to the steel beam and the floor slab; Installation of the second ALC board: Apply adhesive to the bonding side of the first ALC board, make sure the moisture content of the second ALC board is within the specified threshold, then lift the second ALC board, insert the second pipe clamps at the bottom and top of the second ALC board respectively, bond the second ALC board to the first ALC board and squeeze the slurry. After squeezing, the vertical seam width must be within the threshold, and connect the two second pipe clamps to the steel beam and the floor slab respectively; Adhesive filling: using auxiliary equipment to create gaps between the top and bottom of the first ALC board and the second ALC board and the steel beam and floor slab, respectively, and filling the gaps with adhesive; After the adhesive reaches the hardness requirement, the construction is completed.

[0006] Furthermore, the opposing surfaces of the first ALC board and the second ALC board are in a mother-and-child groove structure.

[0007] Furthermore, the groove on the side of the first ALC board is filled with adhesive, and the depth of the adhesive is not less than half of the groove depth.

[0008] Furthermore, the second ALC board is installed and attached to the first ALC board, including: using a crowbar or a strap to bring the two boards into close position to ensure uniform slurry squeezing.

[0009] Furthermore, after squeezing the slurry, the grooves are filled with adhesive, and the grouting is generally not lower than 4 to 5 mm from the board surface.

[0010] Further, the auxiliary equipment includes triangular wooden wedges or rubber pads as wall panels.

[0011] Furthermore, if a wooden wedge is used as an auxiliary device for temporary fixation, after the device is taken out, the position where the wooden wedge is filled needs to be repaired with a homogeneous adhesive.

[0012] In a second aspect, an embodiment of the present application further provides a device for using an ALC board for a concrete lattice column of a roof flower rack, comprising a first ALC board and a second ALC board, wherein the first ALC board and the second ALC board are connected by an adhesive; A sub-groove is provided on the side of the first ALC board, and a mother groove matching the sub-groove is provided on the side of the second ALC board; The top and bottom of the first ALC board are respectively plugged with first pipe clamps, the top and bottom of the first ALC board are respectively connected to the steel beam and the floor slab through the first pipe clamps, and the top and bottom of the first ALC board are respectively provided with adhesives; The top and bottom of the second ALC board are respectively plugged with second pipe clamps, the top and bottom of the second ALC board are respectively connected to the steel beam and the floor slab through the second pipe clamps, and the top and bottom of the second ALC board are respectively provided with adhesives.

[0013] Furthermore, the pipe clamp is in a T-shaped structure, including a bottom plate and a column arranged on the bottom.

[0014] Furthermore, the adhesive includes mortar.

[0015] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects: prefabricated panels are used to construct roof flower rack lattice columns, eliminating the need for on-site concrete pouring, greatly improving construction efficiency and reducing construction period. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 This is a schematic diagram of the construction method provided in the embodiments of this specification.

[0017] Figure 2 This is a schematic diagram of a construction status structure provided in an embodiment of this specification.

[0018] Figure 3 This is a structural schematic diagram of another construction status provided in an embodiment of this specification.

[0019] Figure 4 This is a schematic diagram of the device structure provided in the embodiments of this specification.

[0020] Figure 5 This is a schematic diagram of the usage status structure provided in the embodiments of this specification. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0022] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.

[0023] Example 1 Example 1 of this specification provides a construction method for using ALC board for roof flower rack concrete lattice column, please refer to Figure 1 As shown, including: S1. Draw the positioning line: Draw the positioning line to determine the installation position of the ALC board; It should be noted that before installation, clean the base, locate the ALC board installation position and draw the positioning line, and then use a twist drill to drill a hole at the pipe clamp insertion position 80mm from the board end. The line drawing positioning method can be traditional line drawing. For example, use a laser level to locate the position of the ALC board on the floor / concrete beam, and use a 14mm twist drill to drill a hole at the pipe clamp insertion position 80mm from the board end.

[0024] S2. Installation of the first ALC board: after determining that the moisture content of the first ALC board is within the specified threshold, the first ALC board is hoisted, and the first pipe clamps are respectively inserted into the bottom and top of the first ALC board, and the first ALC board is installed to the corresponding positioning line, and the two first pipe clamps are respectively connected to the steel beam and the floor slab; In a possible implementation, the pipe clamp is made of Q235B galvanized material with a minimum thickness of 1.5mm. Before installation, clean the base. When installing the pipe clamp, insert the pipe clamp at a position 80mm away from the side of the plate end. When installing, first insert the pipe clamp into the corresponding hole along the thickness direction of the ALC plate, and then use a plate erector to erect the strip plate and install it to the positioning line.

[0025] It is further explained that the specifications and tools of the connectors should be checked before installation; during installation, the plate should be positioned before installation to ensure that there is no interference with the steel bars in the plate; after installation, check whether there are cracks around the plate installation position and whether the connectors are loose. The moisture content of the ALC plate should be tested before erection and should be controlled within 30%.

[0026] When hoisting, fix one end of the sling to the hook of the winch, and wrap the other end around the wall panel (the panel refers to the ALC panel), and lift the wall panel by the winch. Before installing the wall panel, the working surface and the panel must be cleaned, and no dust, oil or other debris should be allowed. Smear the ALC special adhesive in the mother-and-child groove on the side of the installed wall panel, and the mortar in the groove must not be less than half of the groove depth. If mortar falls to the ground, it is strictly forbidden to use it again. The adhesive joint is generally not lower than 4~5 mm below the board surface, making the joints between the wall panels smoother and firmer. The pipe clamp is fixed to the structure by nails, and a single pipe clamp uses 2 nails.

[0027] S3, installation of the second ALC board: apply adhesive to the bonding side of the first ALC board, make sure the moisture content of the second ALC board is within the specified threshold, then lift the second ALC board, insert the second pipe clamps at the bottom and top of the second ALC board respectively, bond the second ALC board to the first ALC board and squeeze the slurry. After squeezing, the vertical seam width must be within the threshold, and connect the two second pipe clamps to the steel beam and the floor slab respectively; In a possible implementation, the installation method is basically the same as the first ALC board, except that a crowbar is used as an aid to push the second ALC board toward the installed board (the first ALC board); the adhesive is squeezed out from the board gaps to ensure that the vertical gap width is about 5mm after squeezing, and the upper and lower vertical gap widths are consistent to ensure the bonding force between the wall panels. Mortar should be scraped on both sides of the ends of the installed board, and the groove of the installed board (the second ALC board) should be half filled with mortar. Mortar should not be scraped on both sides of the ends of the installed board to prevent it from falling off during transportation, erection, and installation; manual squeezing methods can be used for boards with lower heights, and crowbars, straps, etc. can be used for large boards to ensure uniform force; after squeezing, the board should be fixed in time, and the squeezing effect should be checked. If there is a cavity, it should be repaired immediately.

[0028] It should be noted that the thickness of the mortar scraped during the slurry squeezing operation must be strictly guaranteed to ensure the density of the bonding mortar; the boards must not be freely fitted into place, and a crowbar or straps (for larger boards) must be used to bring the two boards close together to ensure uniform slurry squeezing; in order to ensure compatibility and the quality of the wall panel joints, the board joint bonding mortar must use ALC special bonding mortar, which must not be mixed or replaced.

[0029] S4, adhesive filling, using auxiliary equipment to make gaps between the top and bottom of the first ALC board and the second ALC board and the steel beam and the floor slab respectively, and fill the gaps with adhesive; In a possible implementation, clean the working surface at the bottom of the ALC board, place two triangular wooden wedges or rubber pads on each side of the wallboard as temporary fixation of the wallboard, and the gaps at the top and bottom of the board are 1 to 2 cm. When erecting the board, it is advisable to use a winch or a car crane to improve the installation efficiency and ensure the safety of the wallboard installation. Use a narrow putty knife to push the adhesive until it overflows from the other side of the bottom board seam; use a putty knife to smooth both sides. The gap at the bottom of the board after filling must be full without omission to prevent cracking caused by board settlement; when the mortar reaches the strength, remove the wooden wedges and use the same special adhesive to repair the position of the wooden wedges. If a rubber pad is used, it can be completed in one go.

[0030] It should be noted that the board and process should be reviewed according to the construction drawings before installation; during the installation process, the same point on the board needs to be positioned twice to ensure the verticality of the board and check whether the amount of mortar is sufficient; after the installation is completed, check whether the grouting and mortar are full and whether they meet the process requirements.

[0031] After the adhesive reaches the hardness requirement, the construction is completed.

[0032] It should be noted that if Figure 2 As shown, when the board length is ≤4m, the bottom of the strip board does not need to be fixed; Figure 3 As shown, when the plate length is greater than 4m, a pipe clamp is set at the bottom. The pipe clamp is made of Q235B galvanized material with a minimum thickness of 1.2mm.

[0033] Example 2 Example 2 of this specification provides an ALC board for a roof flower stand concrete lattice column device, please refer to Figure 4 and Figure 5 As shown, it includes a first ALC board 1 and a second ALC board 2, and the first ALC board and the second ALC board are connected by an adhesive; a sub-groove 3 is provided on the side of the first ALC board 1, and a mother groove 4 matching the sub-groove is provided on the side of the second ALC board 2; the top and bottom of the first ALC board are respectively plugged with a first pipe clamp 5, and the top and bottom of the first ALC board are respectively connected to the steel beam A and the floor slab B through the first pipe clamp, and the top and bottom of the first ALC board are respectively provided with an adhesive; the top and bottom of the second ALC board are respectively plugged with a second pipe clamp 6, and the top and bottom of the second ALC board are respectively connected to the steel beam and the floor slab through the second pipe clamp, and the top and bottom of the second ALC board are respectively provided with an adhesive.

[0034] Preferably, the first pipe clamp (the first pipe clamp and the second pipe clamp have the same structure, collectively referred to as pipe clamps herein) is a T-shaped structure, including a bottom plate 51 and a column 52 disposed on the bottom. The adhesive includes mortar.

[0035] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0036] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A construction method for using ALC board for roof flower stand concrete lattice column, characterized in that: include: Draw lines for positioning: Draw positioning lines to determine the installation position of the ALC board; Installation of the first ALC board: After confirming that the moisture content of the first ALC board is within the specified threshold, the first ALC board is hoisted, and the first pipe clamps are respectively inserted into the bottom and top of the first ALC board, and the first ALC board is installed to the corresponding positioning line, and the two first pipe clamps are respectively connected to the steel beam and the floor slab; Installation of the second ALC board: Apply adhesive to the bonding side of the first ALC board, make sure the moisture content of the second ALC board is within the specified threshold, then lift the second ALC board, insert the second pipe clamps at the bottom and top of the second ALC board respectively, bond the second ALC board to the first ALC board and squeeze the slurry. After squeezing, the vertical seam width must be within the threshold, and connect the two second pipe clamps to the steel beam and the floor slab respectively; Adhesive filling: using auxiliary equipment to create gaps between the top and bottom of the first ALC board and the second ALC board and the steel beam and floor slab, respectively, and filling the gaps with adhesive; After the adhesive reaches the hardness requirement, the construction is completed.

2. The construction method of using ALC board for roof flower stand concrete lattice column according to claim 1 is characterized in that: The opposing surfaces of the first ALC plate and the second ALC plate are in a mother-and-child groove structure.

3. The construction method of using ALC board for roof flower stand concrete lattice column according to claim 2 is characterized in that: Apply adhesive to the groove on the side of the first ALC board. The depth of the adhesive should not be less than half of the groove depth.

4. The construction method of an ALC board for a roof flower stand concrete lattice column according to claim 1, characterized in that: The second ALC board is installed and attached to the first ALC board, including: using a crowbar or a strap to hold the two boards close together to ensure uniform slurry squeezing.

5. The construction method of using ALC board for roof flower stand concrete lattice column according to claim 1 is characterized in that: After squeezing the slurry, use adhesive to fill the grooves, and the grouting should generally not be lower than 4 to 5 mm from the board surface.

6. The construction method of using ALC board for roof flower stand concrete lattice column according to claim 1, characterized in that: Auxiliary equipment includes triangular wooden wedges or rubber pads as wall panels.

7. The construction method of using ALC board for roof flower stand concrete lattice column according to claim 6, characterized in that: If wooden wedges are used as auxiliary equipment for temporary fixation, after the equipment is removed, the position where the wooden wedges are filled needs to be repaired with a homogeneous adhesive.

8. A device for using ALC board in concrete lattice columns of roof flower racks, characterized in that: comprising a first ALC board and a second ALC board, wherein the first ALC board and the second ALC board are connected by an adhesive; A sub-groove is provided on the side of the first ALC board, and a mother groove matching the sub-groove is provided on the side of the second ALC board; The top and bottom of the first ALC board are respectively plugged with first pipe clamps, the top and bottom of the first ALC board are respectively connected to the steel beam and the floor slab through the first pipe clamps, and the top and bottom of the first ALC board are respectively provided with adhesives; The top and bottom of the second ALC board are respectively plugged with second pipe clamps, the top and bottom of the second ALC board are respectively connected to the steel beam and the floor slab through the second pipe clamps, and the top and bottom of the second ALC board are respectively provided with adhesives.

9. The device for using ALC board for concrete lattice columns of roof flower racks according to claim 8, characterized in that: The pipe clamp is in a T-shaped structure, comprising a bottom plate and a column arranged on the bottom.

10. The device of using ALC board for concrete lattice column of roof flower rack according to claim 8, characterized in that: The adhesive includes mortar.